CN105892431A - Automatic code reading device for solar cell panels, production system and automatic code reading method - Google Patents
Automatic code reading device for solar cell panels, production system and automatic code reading method Download PDFInfo
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- CN105892431A CN105892431A CN201610297010.5A CN201610297010A CN105892431A CN 105892431 A CN105892431 A CN 105892431A CN 201610297010 A CN201610297010 A CN 201610297010A CN 105892431 A CN105892431 A CN 105892431A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 20
- 238000000034 method Methods 0.000 title claims abstract description 18
- 239000000047 product Substances 0.000 claims description 121
- 230000005540 biological transmission Effects 0.000 claims description 33
- FGUUSXIOTUKUDN-IBGZPJMESA-N C1(=CC=CC=C1)N1C2=C(NC([C@H](C1)NC=1OC(=NN=1)C1=CC=CC=C1)=O)C=CC=C2 Chemical compound C1(=CC=CC=C1)N1C2=C(NC([C@H](C1)NC=1OC(=NN=1)C1=CC=CC=C1)=O)C=CC=C2 FGUUSXIOTUKUDN-IBGZPJMESA-N 0.000 claims description 3
- 239000006227 byproduct Substances 0.000 claims description 3
- 230000007423 decrease Effects 0.000 claims description 3
- 230000000630 rising effect Effects 0.000 claims description 3
- 238000003860 storage Methods 0.000 description 5
- 238000010586 diagram Methods 0.000 description 3
- 238000012552 review Methods 0.000 description 3
- 238000005299 abrasion Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000002950 deficient Effects 0.000 description 2
- 238000012544 monitoring process Methods 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 238000005070 sampling Methods 0.000 description 2
- 238000001514 detection method Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000002372 labelling Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/4183—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by data acquisition, e.g. workpiece identification
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/33—Director till display
- G05B2219/33123—Identify kind of transducer, encoder used
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Quality & Reliability (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
- Alarm Systems (AREA)
- Warehouses Or Storage Devices (AREA)
Abstract
The invention discloses an automatic code reading device for solar cell panels, a production system and an automatic code reading method. The device comprises a rack, wherein a lifter is disposed on the rack; an upper sensor, a lower sensor and a controller are also disposed on the rack; the upper sensor and the lower sensor are connected to the controller respectively; a code reader is also disposed on the lifter; a first counter used to count products which pass code scanning checking of the code reader and a second counter used to count products which fail to pass the code scanning checking of the code reader are disposed inside the controller; when the upper sensor or the lower sensor detects that the lifter arrives at a position for product receiving, the code reader starts reading a code of the product, the first counter counts the product, and then the product falls into the lifter after code reading; and when a code reading failure appears to the code reader, the second counter starts counting the corresponding product. According to the invention, the automatic code reading of the solar cell panels can be implemented; the code reading can be carried out to each product, and each product can be recorded; consumption of time and manpower is reduced; and production efficiency is increased.
Description
Technical field
The present invention relates to photovoltaic production field, particularly relate to the automatic code-reading apparatus of solar panel, production system and from
Dynamic reading code method.
Background technology
Along with environmental protection and the development of new forms of energy, the utilization to solar energy is also showing improvement or progress day by day, in the production of solar panel
During, production line generally includes upper and lower two-layer, and every piece of solar panel is provided with bar code identification labelling, at stream
One end of waterline arranges elevator for the product receiving on streamline.In order to improve the yields of product, it is simple to review defective products
Source, need every piece of solar panel is carried out reading code record.The method of the identification code of existing reading solar panel
For artificial sampling reading code, the mode of artificial sampling reading code has the disadvantage in that 1) knowledge of the solar panel of selection can only be read
Other code, remaining can not read;2) needing artificial close contact production line, potential safety hazard is bigger;3) waste of manpower and
Time, directly increase production cost.
Summary of the invention
Present invention solves the technical problem that and there is provided a kind of reading code automatically and the accurate solar panel of reading code automatic reading code dress
Put, production system and automatic reading code method.
The technical solution adopted for the present invention to solve the technical problems is: the automatic code-reading apparatus of solar panel, including frame,
Be provided with elevator in frame, frame be additionally provided with sensor, lower sensor and controller, upper sensor and under pass
Sensor is connected with controller respectively, and elevator is provided with the code reader being connected with controller;It is provided with in controller for reading
The code successful product of device reading code carries out the first enumerator of counting and count for the product failed to code reader reading code
Two enumerators.
When upper sensor or lower sensor detect that elevator arrives the position receiving product, code reader carries out reading code to product,
First enumerator is to product counting simultaneously, in after reading code, product falls into elevator;When the failed situation of code reader reading code occurs,
The counting of product is carried out by the second enumerator.Achieve the automatic reading code of solar panel, each product can be read
Code record, improve the accuracy to product reading code and efficiency, save time and manpower, improve production efficiency.
Further: in described frame, be additionally provided with alarm device, alarm device is connected with controller.
Further: also include the terminal control system being connected with controller.
Present invention also offers solar panel production system, including frame, frame is provided with upper layer transport band and lower floor
Transmission belt, the outfan of upper layer transport band and lower floor's transmission belt is provided with the elevator for receiving product, frame also sets up
There are the upper sensor for sensing elevator and lower sensor, elevator is provided with code reader;Also include controller, upload
Sensor, lower sensor and code reader are connected with controller respectively;It is provided with in controller for code reader reading code is successfully produced
Product carry out the first enumerator counted and the second enumerator counted for the product failed to code reader reading code.
Further: in described frame, be additionally provided with alarm device, alarm device is connected with controller.
Further: also include the terminal control system being connected with controller.
Present invention also offers automatic reading code method, including automatic code-reading apparatus, automatic code-reading apparatus includes frame, frame sets
Being equipped with upper layer transport band and lower floor's transmission belt, the outfan of upper layer transport band and lower floor's transmission belt is provided with for receiving product
Elevator, frame is additionally provided with the upper sensor for sensing elevator and lower sensor, elevator is provided with reading code
Device;Also include that controller, upper sensor, lower sensor and code reader are connected with controller respectively;Use it is provided with in controller
The first enumerator of counting in product successful to code reader reading code and based on the product failed to code reader reading code is carried out
Second enumerator of number;Being additionally provided with alarm device in frame, alarm device is connected with controller;Also include being connected with controller
Terminal control system;Said method comprising the steps of:
A, upper layer transport band and lower floor's transmission belt are respectively by product onwards transmission;
B, elevator rise, and upper sensor detects that elevator arrives the position of the product receiving upper layer transport band, issues a signal to
Controller, controller controls elevator and suspends rising;
After c, code reader are to the success of product reading code, the first enumerator is to product counting, and product falls in elevator, and elevator declines;
D, lower sensor detect that elevator arrives the position of the product receiving lower floor's transmission belt, issue a signal to controller, control
Device controls elevator and suspends decline;
After e, code reader are to the success of product reading code, product counting, product are fallen in elevator by the first enumerator;
F, repeated execution of steps b are to step e.
Further: further comprising the steps of between described step c and step d:
The failure of c1, code reader reading code, issues a signal to controller, and alarm device is reported to the police, and product is counted by the second enumerator.
Further: further comprising the steps of between described step e and step f:
The failure of e1, code reader reading code, issues a signal to controller, and alarm device is reported to the police, and product is counted by the second enumerator.
The invention has the beneficial effects as follows: elevator is for receiving upper layer transport band and the product of lower floor's transmission belt output, the i.e. sun
Can cell panel.When upper sensor detects the position that elevator arrives the product received on upper layer transport band, issue a signal to control
Device processed, controller controls code reader and the product on upper layer transport band carries out reading code, and the first enumerator is to product counting simultaneously, reads
In after Ma, product falls into elevator;Then elevator declines, and receives in lower floor's transmission belt when lower sensor detects that elevator arrives
The position of product time, issue a signal to controller, controller controls code reader and the product in lower floor's transmission belt is carried out reading code,
First enumerator is to product counting simultaneously, and in after reading code, product falls into elevator, then elevator continues to rise, and carries out the next one
Receive the action of product.When there is the failed situation of code reader reading code, alarm device is reported to the police, and reminds and manually processes, with
Time carried out the counting of product by the second enumerator.Achieve the automatic reading code of solar panel, each product can be carried out
Reading code record, improve the accuracy to product reading code and efficiency, save time and manpower, improve production efficiency,
And there is no potential safety hazard, when product bug occurs in the later stage, can review same according to the information of the product of storage in controller
Batch products.
Accompanying drawing explanation
Fig. 1 is solar panel automatic code-reading apparatus schematic diagram;
Fig. 2 is solar panel automatic code-reading apparatus module diagram;
Fig. 3 is solar panel automatic code-reading apparatus workflow schematic diagram;
Figure is labeled as: frame 1, upper layer transport band 11, lower floor's transmission belt 12, elevator 2, upper sensor 3, lower sensing
Device 4, code reader 5.
Detailed description of the invention
With detailed description of the invention, the present invention is illustrated further below in conjunction with the accompanying drawings.
As shown in Figure 1 to Figure 3, the automatic code-reading apparatus of solar panel, including frame 1, frame 1 is provided with elevator 2,
Be additionally provided with sensor 3, lower sensor 4 and controller in frame 1, upper sensor 3 and lower sensor 4 respectively with
Controller is connected, and elevator 2 is provided with the code reader 5 being connected with controller;It is provided with in controller for code reader is read
Code successfully product carries out the first enumerator counted and the second counting counted for the product failed to code reader reading code
Device;Upper sensor 3 is for detecting the position that elevator 2 rises, and lower sensor is for detecting the position that elevator declines, when upper
Sensor 3 detects when elevator 2 arrives position above, issues a signal to controller, and controller controls code reader 5 to upper
The product of layer carries out reading code, and (product is provided with identification code, and controller internal memory contains the information that identification code is corresponding, reads in reading code success
The identification code that code device is read and the information matches of the identification code of storage, then reading code success in controller), the first rolling counters forward, read
(when label identification code occur tilts or do not have patch or abrasion, the identification code that code reader is read cannot be with control in code failure
The information matches of the identification code of storage in device, then reading code failure), then by the second rolling counters forward.Controller internal memory contains relevant
Product information, when subsequent detection goes out and has defective products, can be according to the source of the information tracing product of the product of storage in controller.
Achieve the automatic reading code of solar panel, each product can be carried out reading code record, improve product reading code
Accuracy and efficiency, save time and manpower, improves production efficiency, and does not has potential safety hazard.
Being additionally provided with alarm device in described frame 1, alarm device is connected with controller;When code reader 5 reading code failure, report
Alarm device is reported to the police, and reminds artificial process in time.Alarm device can be warning lamp or caution bell.
Also including the terminal control system being connected with controller, the information of the product preserved in controller is transferred to terminal by controller
Control system, it is also possible to arranging video camera in frame and monitor in real time at elevator 2, terminal control system can realize
Monitoring in real time, it is simple to the information of product is stored and manages, it is achieved that intelligent management.
Solar panel production system, including frame 1, frame 1 is provided with upper layer transport band 11 and lower floor's transmission belt 12,
The outfan of upper layer transport band 11 and lower floor's transmission belt 12 is provided with the elevator 2 for receiving product, and frame 1 also sets
It is equipped with the upper sensor 3 for sensing elevator 2 and lower sensor 4, elevator 2 is provided with code reader 5;Also include control
Device processed, upper sensor 3, lower sensor 4 and code reader 5 are connected with controller respectively;It is provided with in controller for reading
The code successful product of device reading code carries out the first enumerator of counting and count for the product failed to code reader reading code
Two enumerators;Upper layer transport band 11 and lower floor's transmission belt 12 are for being transmitted solar panel, and elevator 2 is used for
Receive upper layer transport band 11 and the product of lower floor's transmission belt 12 output, i.e. solar panel.When upper sensor 3 detects
When elevator 5 arrives the position of the product received on upper layer transport band 11, issuing a signal to controller, controller controls code reader
Product on 5 pairs of upper layer transport bands 11 carries out reading code, and the first enumerator is to product counting simultaneously, and after reading code, product falls into elevator
In 5;Then elevator 5 declines, when lower sensor 4 detects that elevator arrives the position of the product received in lower floor's transmission belt 12
When putting, issuing a signal to controller, controller controls code reader 5 and the product in lower floor's transmission belt 12 carries out reading code, and simultaneously the
One enumerator is to product counting, and in after reading code, product falls into elevator 5, then elevator 5 continues to rise, and carries out the next one and connects
Receive the action of product.When the failed situation of code reader reading code occurs, then carried out the counting of product by the second enumerator.
Being additionally provided with alarm device in described frame 1, alarm device is connected with controller;When code reader 5 reading code failure, can
Can be that the mark code on product does not pastes or mark code is blown afloat or mark code abrasion etc., alarm device is reported to the police, and reminds people
Work processes in time.Alarm device can be warning lamp or caution bell.
Also including the terminal control system being connected with controller, the information of the product preserved in controller is transferred to terminal by controller
Control system, it is also possible to arranging video camera in frame and monitor in real time at elevator 2, terminal control system can realize
Monitoring in real time, it is simple to the information of product is stored and manages, it is achieved that intelligent management.
Automatically reading code method, including automatic code-reading apparatus, automatic code-reading apparatus includes frame, and frame 1 is provided with upper layer transport
Band 11 and lower floor's transmission belt 12, the outfan of upper layer transport band 11 and lower floor's transmission belt 12 is provided with for receiving product
Elevator 2, frame 1 is additionally provided with the upper sensor 3 for sensing elevator 2 and lower sensor 4, in elevator 2
It is provided with code reader 5;Also include that controller, upper sensor 3, lower sensor 4 and code reader 5 are connected with controller respectively;
The first enumerator counted for product successful to code reader reading code it is provided with and for code reader reading code in controller
Failed product carries out the second enumerator counted;Being additionally provided with alarm device in frame 1, alarm device is connected with controller;
Also include the terminal control system being connected with controller;Said method comprising the steps of:
A, upper layer transport band and lower floor's transmission belt are respectively by product onwards transmission;
B, elevator rise, and upper sensor detects that elevator arrives the position of the product receiving upper layer transport band, issues a signal to
Controller, controller controls elevator and suspends rising;
After c, code reader are to the success of product reading code, the first enumerator is to product counting, and product falls in elevator, and elevator declines;
D, lower sensor detect that elevator arrives the position of the product receiving lower floor's transmission belt, issue a signal to controller, control
Device controls elevator and suspends decline;
After e, code reader are to the success of product reading code, product counting, product are fallen in elevator by the first enumerator;
F, repeated execution of steps b are to step e.
Between described step c and step d further comprising the steps of:
The failure of c1, code reader reading code, issues a signal to controller, and alarm device is reported to the police, and product is counted by the second enumerator.
Between described step e and step f further comprising the steps of:
The failure of e1, code reader reading code, issues a signal to controller, and alarm device is reported to the police, and product is counted by the second enumerator.
The automatic code-reading apparatus of solar panel of the present invention, elevator is used for receiving upper layer transport band and lower floor's transmission belt output
Product, i.e. solar panel.When upper sensor detects the position that elevator arrives the product received on upper layer transport band,
Issuing a signal to controller, controller controls code reader and the product on upper layer transport band is carried out reading code, simultaneously the first enumerator pair
Product counting, in after reading code, product falls into elevator;Then elevator declines, and receives when lower sensor detects that elevator arrives
During the position of the product in lower floor's transmission belt, issuing a signal to controller, controller controls code reader to the product in lower floor's transmission belt
Product carry out reading code, and the first enumerator is to product counting simultaneously, and in after reading code, product falls into elevator, then elevator continues to rise,
Carry out the next action receiving product.When there is the failed situation of code reader reading code, alarm device is reported to the police, and reminds manually to enter
Row processes, and is carried out the counting of product by the second enumerator simultaneously.Achieve the automatic reading code of solar panel, can be to each
Individual product carries out reading code record, improves the accuracy to product reading code and efficiency, saves time and manpower, improves
Production efficiency, and there is no potential safety hazard, when there is product bug in the later stage, can be according to the letter of the product of storage in controller
Breath, reviews same batch products.
Above-described detailed description of the invention, has been carried out the most specifically the purpose of the present invention, technical scheme and beneficial effect
Bright, be it should be understood that the detailed description of the invention that the foregoing is only the present invention, be not limited to the present invention, all
Within the spirit and principles in the present invention, any modification, equivalent substitution and improvement etc. done, should be included in the protection of the present invention
Within the scope of.
Claims (9)
1. the automatic code-reading apparatus of solar panel, including frame, frame is provided with elevator, it is characterised in that: frame
On be additionally provided with sensor, lower sensor and controller, upper sensor and lower sensor are connected with controller respectively, rise
The code reader being connected with controller it is provided with on fall machine;It is provided with in controller based on product successful to code reader reading code is carried out
First enumerator of number and for the second enumerator that the product that code reader reading code is failed is counted.
2. the automatic code-reading apparatus of solar panel as claimed in claim 1, it is characterised in that: also set up in described frame
Alarm device, alarm device is had to be connected with controller.
3. the automatic code-reading apparatus of solar panel as claimed in claim 1 or 2, it is characterised in that: also include and control
The terminal control system that device is connected.
4. solar panel production system, including frame, frame is provided with upper layer transport band and lower floor's transmission belt, on
The outfan of layer transmission belt and lower floor's transmission belt is provided with the elevator for receiving product, it is characterised in that: also set in frame
It is equipped with the upper sensor for sensing elevator and lower sensor, elevator is provided with code reader;Also include controller, on
Sensor, lower sensor and code reader are connected with controller respectively;It is provided with in controller for successful to code reader reading code
Product carries out the first enumerator counted and the second enumerator counted for the product failed to code reader reading code.
5. solar panel production system as claimed in claim 3, it is characterised in that: it is additionally provided with report in described frame
Alarm device, alarm device is connected with controller.
6. the solar panel production system as described in claim 4 or 5, it is characterised in that: also include and controller phase
Terminal control system even.
7. automatic reading code method, including automatic code-reading apparatus, automatic code-reading apparatus includes frame, frame is provided with upper strata and passes
Defeated band and lower floor's transmission belt, the outfan of upper layer transport band and lower floor's transmission belt is provided with the elevator for receiving product,
It is characterized in that: be additionally provided with the upper sensor for sensing elevator and lower sensor in frame, elevator is provided with reading
Code device;Also include that controller, upper sensor, lower sensor and code reader are connected with controller respectively;It is provided with in controller
The first enumerator of counting for product successful to code reader reading code and carrying out for the product failed to code reader reading code
Second enumerator of counting;Being additionally provided with alarm device in frame, alarm device is connected with controller;Also include and controller phase
Terminal control system even;Said method comprising the steps of:
A, upper layer transport band and lower floor's transmission belt are respectively by product onwards transmission;
B, elevator rise, and upper sensor detects that elevator arrives the position of the product receiving upper layer transport band, sends signal
To controller, controller controls elevator and suspends rising;
After c, code reader are to the success of product reading code, the first enumerator is to product counting, and product falls in elevator, under elevator
Fall;
D, lower sensor detect that elevator arrives the position of the product receiving lower floor's transmission belt, issue a signal to controller, control
Device processed controls elevator and suspends decline;
After e, code reader are to the success of product reading code, product counting, product are fallen in elevator by the first enumerator;
F, repeated execution of steps b are to step e.
8. reading code method automatically as claimed in claim 7, it is characterised in that: also include between described step c and step d
Following steps:
The failure of c1, code reader reading code, issues a signal to controller, and alarm device is reported to the police, and product is counted by the second enumerator
Number.
9. the most automatic reading code method, it is characterised in that: between described step e and step f also
Comprise the following steps:
The failure of e1, code reader reading code, issues a signal to controller, and alarm device is reported to the police, and product is counted by the second enumerator
Number.
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CN201610297010.5A CN105892431B (en) | 2016-05-06 | 2016-05-06 | Automatic reading code method |
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CN201610297010.5A CN105892431B (en) | 2016-05-06 | 2016-05-06 | Automatic reading code method |
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CN105892431B CN105892431B (en) | 2018-06-26 |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN112163172A (en) * | 2020-09-28 | 2021-01-01 | 广东溢达纺织有限公司 | Yield statistical system, method, device, computer equipment and storage medium |
CN113988098A (en) * | 2021-10-27 | 2022-01-28 | 环晟光伏(江苏)有限公司 | Information identification method suitable for graphite tool |
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CN203118013U (en) * | 2012-09-25 | 2013-08-07 | 陈丽霞 | Bar code detection alarm system |
CN203706229U (en) * | 2014-01-27 | 2014-07-09 | 龙岩烟草工业有限责任公司 | Product bar code inspection and verification device |
CN204383853U (en) * | 2014-12-23 | 2015-06-10 | 北京高立开元数据有限公司 | A kind of automatic endowed system |
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CN202453903U (en) * | 2012-01-18 | 2012-09-26 | 德利九州物流自动化系统(苏州)有限公司 | Barcode scanning device |
CN203118013U (en) * | 2012-09-25 | 2013-08-07 | 陈丽霞 | Bar code detection alarm system |
CN203706229U (en) * | 2014-01-27 | 2014-07-09 | 龙岩烟草工业有限责任公司 | Product bar code inspection and verification device |
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