CN105892431A - Automatic code reading device for solar cell panels, production system and automatic code reading method - Google Patents

Automatic code reading device for solar cell panels, production system and automatic code reading method Download PDF

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Publication number
CN105892431A
CN105892431A CN201610297010.5A CN201610297010A CN105892431A CN 105892431 A CN105892431 A CN 105892431A CN 201610297010 A CN201610297010 A CN 201610297010A CN 105892431 A CN105892431 A CN 105892431A
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China
Prior art keywords
product
code
controller
elevator
reading
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CN201610297010.5A
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CN105892431B (en
Inventor
欧阳明
倪静
徐宁
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Suzhou Zhuoyue Jinma Electronic Science & Technology Co Ltd
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Suzhou Zhuoyue Jinma Electronic Science & Technology Co Ltd
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    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/418Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
    • G05B19/4183Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by data acquisition, e.g. workpiece identification
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00Program-control systems
    • G05B2219/30Nc systems
    • G05B2219/33Director till display
    • G05B2219/33123Identify kind of transducer, encoder used
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Quality & Reliability (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Automation & Control Theory (AREA)
  • Alarm Systems (AREA)
  • Warehouses Or Storage Devices (AREA)

Abstract

The invention discloses an automatic code reading device for solar cell panels, a production system and an automatic code reading method. The device comprises a rack, wherein a lifter is disposed on the rack; an upper sensor, a lower sensor and a controller are also disposed on the rack; the upper sensor and the lower sensor are connected to the controller respectively; a code reader is also disposed on the lifter; a first counter used to count products which pass code scanning checking of the code reader and a second counter used to count products which fail to pass the code scanning checking of the code reader are disposed inside the controller; when the upper sensor or the lower sensor detects that the lifter arrives at a position for product receiving, the code reader starts reading a code of the product, the first counter counts the product, and then the product falls into the lifter after code reading; and when a code reading failure appears to the code reader, the second counter starts counting the corresponding product. According to the invention, the automatic code reading of the solar cell panels can be implemented; the code reading can be carried out to each product, and each product can be recorded; consumption of time and manpower is reduced; and production efficiency is increased.

Description

The automatic code-reading apparatus of solar panel, production system and automatic reading code method
Technical field
The present invention relates to photovoltaic production field, particularly relate to the automatic code-reading apparatus of solar panel, production system and from Dynamic reading code method.
Background technology
Along with environmental protection and the development of new forms of energy, the utilization to solar energy is also showing improvement or progress day by day, in the production of solar panel During, production line generally includes upper and lower two-layer, and every piece of solar panel is provided with bar code identification labelling, at stream One end of waterline arranges elevator for the product receiving on streamline.In order to improve the yields of product, it is simple to review defective products Source, need every piece of solar panel is carried out reading code record.The method of the identification code of existing reading solar panel For artificial sampling reading code, the mode of artificial sampling reading code has the disadvantage in that 1) knowledge of the solar panel of selection can only be read Other code, remaining can not read;2) needing artificial close contact production line, potential safety hazard is bigger;3) waste of manpower and Time, directly increase production cost.
Summary of the invention
Present invention solves the technical problem that and there is provided a kind of reading code automatically and the accurate solar panel of reading code automatic reading code dress Put, production system and automatic reading code method.
The technical solution adopted for the present invention to solve the technical problems is: the automatic code-reading apparatus of solar panel, including frame, Be provided with elevator in frame, frame be additionally provided with sensor, lower sensor and controller, upper sensor and under pass Sensor is connected with controller respectively, and elevator is provided with the code reader being connected with controller;It is provided with in controller for reading The code successful product of device reading code carries out the first enumerator of counting and count for the product failed to code reader reading code Two enumerators.
When upper sensor or lower sensor detect that elevator arrives the position receiving product, code reader carries out reading code to product, First enumerator is to product counting simultaneously, in after reading code, product falls into elevator;When the failed situation of code reader reading code occurs, The counting of product is carried out by the second enumerator.Achieve the automatic reading code of solar panel, each product can be read Code record, improve the accuracy to product reading code and efficiency, save time and manpower, improve production efficiency.
Further: in described frame, be additionally provided with alarm device, alarm device is connected with controller.
Further: also include the terminal control system being connected with controller.
Present invention also offers solar panel production system, including frame, frame is provided with upper layer transport band and lower floor Transmission belt, the outfan of upper layer transport band and lower floor's transmission belt is provided with the elevator for receiving product, frame also sets up There are the upper sensor for sensing elevator and lower sensor, elevator is provided with code reader;Also include controller, upload Sensor, lower sensor and code reader are connected with controller respectively;It is provided with in controller for code reader reading code is successfully produced Product carry out the first enumerator counted and the second enumerator counted for the product failed to code reader reading code.
Further: in described frame, be additionally provided with alarm device, alarm device is connected with controller.
Further: also include the terminal control system being connected with controller.
Present invention also offers automatic reading code method, including automatic code-reading apparatus, automatic code-reading apparatus includes frame, frame sets Being equipped with upper layer transport band and lower floor's transmission belt, the outfan of upper layer transport band and lower floor's transmission belt is provided with for receiving product Elevator, frame is additionally provided with the upper sensor for sensing elevator and lower sensor, elevator is provided with reading code Device;Also include that controller, upper sensor, lower sensor and code reader are connected with controller respectively;Use it is provided with in controller The first enumerator of counting in product successful to code reader reading code and based on the product failed to code reader reading code is carried out Second enumerator of number;Being additionally provided with alarm device in frame, alarm device is connected with controller;Also include being connected with controller Terminal control system;Said method comprising the steps of:
A, upper layer transport band and lower floor's transmission belt are respectively by product onwards transmission;
B, elevator rise, and upper sensor detects that elevator arrives the position of the product receiving upper layer transport band, issues a signal to Controller, controller controls elevator and suspends rising;
After c, code reader are to the success of product reading code, the first enumerator is to product counting, and product falls in elevator, and elevator declines;
D, lower sensor detect that elevator arrives the position of the product receiving lower floor's transmission belt, issue a signal to controller, control Device controls elevator and suspends decline;
After e, code reader are to the success of product reading code, product counting, product are fallen in elevator by the first enumerator;
F, repeated execution of steps b are to step e.
Further: further comprising the steps of between described step c and step d:
The failure of c1, code reader reading code, issues a signal to controller, and alarm device is reported to the police, and product is counted by the second enumerator.
Further: further comprising the steps of between described step e and step f:
The failure of e1, code reader reading code, issues a signal to controller, and alarm device is reported to the police, and product is counted by the second enumerator.
The invention has the beneficial effects as follows: elevator is for receiving upper layer transport band and the product of lower floor's transmission belt output, the i.e. sun Can cell panel.When upper sensor detects the position that elevator arrives the product received on upper layer transport band, issue a signal to control Device processed, controller controls code reader and the product on upper layer transport band carries out reading code, and the first enumerator is to product counting simultaneously, reads In after Ma, product falls into elevator;Then elevator declines, and receives in lower floor's transmission belt when lower sensor detects that elevator arrives The position of product time, issue a signal to controller, controller controls code reader and the product in lower floor's transmission belt is carried out reading code, First enumerator is to product counting simultaneously, and in after reading code, product falls into elevator, then elevator continues to rise, and carries out the next one Receive the action of product.When there is the failed situation of code reader reading code, alarm device is reported to the police, and reminds and manually processes, with Time carried out the counting of product by the second enumerator.Achieve the automatic reading code of solar panel, each product can be carried out Reading code record, improve the accuracy to product reading code and efficiency, save time and manpower, improve production efficiency, And there is no potential safety hazard, when product bug occurs in the later stage, can review same according to the information of the product of storage in controller Batch products.
Accompanying drawing explanation
Fig. 1 is solar panel automatic code-reading apparatus schematic diagram;
Fig. 2 is solar panel automatic code-reading apparatus module diagram;
Fig. 3 is solar panel automatic code-reading apparatus workflow schematic diagram;
Figure is labeled as: frame 1, upper layer transport band 11, lower floor's transmission belt 12, elevator 2, upper sensor 3, lower sensing Device 4, code reader 5.
Detailed description of the invention
With detailed description of the invention, the present invention is illustrated further below in conjunction with the accompanying drawings.
As shown in Figure 1 to Figure 3, the automatic code-reading apparatus of solar panel, including frame 1, frame 1 is provided with elevator 2, Be additionally provided with sensor 3, lower sensor 4 and controller in frame 1, upper sensor 3 and lower sensor 4 respectively with Controller is connected, and elevator 2 is provided with the code reader 5 being connected with controller;It is provided with in controller for code reader is read Code successfully product carries out the first enumerator counted and the second counting counted for the product failed to code reader reading code Device;Upper sensor 3 is for detecting the position that elevator 2 rises, and lower sensor is for detecting the position that elevator declines, when upper Sensor 3 detects when elevator 2 arrives position above, issues a signal to controller, and controller controls code reader 5 to upper The product of layer carries out reading code, and (product is provided with identification code, and controller internal memory contains the information that identification code is corresponding, reads in reading code success The identification code that code device is read and the information matches of the identification code of storage, then reading code success in controller), the first rolling counters forward, read (when label identification code occur tilts or do not have patch or abrasion, the identification code that code reader is read cannot be with control in code failure The information matches of the identification code of storage in device, then reading code failure), then by the second rolling counters forward.Controller internal memory contains relevant Product information, when subsequent detection goes out and has defective products, can be according to the source of the information tracing product of the product of storage in controller. Achieve the automatic reading code of solar panel, each product can be carried out reading code record, improve product reading code Accuracy and efficiency, save time and manpower, improves production efficiency, and does not has potential safety hazard.
Being additionally provided with alarm device in described frame 1, alarm device is connected with controller;When code reader 5 reading code failure, report Alarm device is reported to the police, and reminds artificial process in time.Alarm device can be warning lamp or caution bell.
Also including the terminal control system being connected with controller, the information of the product preserved in controller is transferred to terminal by controller Control system, it is also possible to arranging video camera in frame and monitor in real time at elevator 2, terminal control system can realize Monitoring in real time, it is simple to the information of product is stored and manages, it is achieved that intelligent management.
Solar panel production system, including frame 1, frame 1 is provided with upper layer transport band 11 and lower floor's transmission belt 12, The outfan of upper layer transport band 11 and lower floor's transmission belt 12 is provided with the elevator 2 for receiving product, and frame 1 also sets It is equipped with the upper sensor 3 for sensing elevator 2 and lower sensor 4, elevator 2 is provided with code reader 5;Also include control Device processed, upper sensor 3, lower sensor 4 and code reader 5 are connected with controller respectively;It is provided with in controller for reading The code successful product of device reading code carries out the first enumerator of counting and count for the product failed to code reader reading code Two enumerators;Upper layer transport band 11 and lower floor's transmission belt 12 are for being transmitted solar panel, and elevator 2 is used for Receive upper layer transport band 11 and the product of lower floor's transmission belt 12 output, i.e. solar panel.When upper sensor 3 detects When elevator 5 arrives the position of the product received on upper layer transport band 11, issuing a signal to controller, controller controls code reader Product on 5 pairs of upper layer transport bands 11 carries out reading code, and the first enumerator is to product counting simultaneously, and after reading code, product falls into elevator In 5;Then elevator 5 declines, when lower sensor 4 detects that elevator arrives the position of the product received in lower floor's transmission belt 12 When putting, issuing a signal to controller, controller controls code reader 5 and the product in lower floor's transmission belt 12 carries out reading code, and simultaneously the One enumerator is to product counting, and in after reading code, product falls into elevator 5, then elevator 5 continues to rise, and carries out the next one and connects Receive the action of product.When the failed situation of code reader reading code occurs, then carried out the counting of product by the second enumerator.
Being additionally provided with alarm device in described frame 1, alarm device is connected with controller;When code reader 5 reading code failure, can Can be that the mark code on product does not pastes or mark code is blown afloat or mark code abrasion etc., alarm device is reported to the police, and reminds people Work processes in time.Alarm device can be warning lamp or caution bell.
Also including the terminal control system being connected with controller, the information of the product preserved in controller is transferred to terminal by controller Control system, it is also possible to arranging video camera in frame and monitor in real time at elevator 2, terminal control system can realize Monitoring in real time, it is simple to the information of product is stored and manages, it is achieved that intelligent management.
Automatically reading code method, including automatic code-reading apparatus, automatic code-reading apparatus includes frame, and frame 1 is provided with upper layer transport Band 11 and lower floor's transmission belt 12, the outfan of upper layer transport band 11 and lower floor's transmission belt 12 is provided with for receiving product Elevator 2, frame 1 is additionally provided with the upper sensor 3 for sensing elevator 2 and lower sensor 4, in elevator 2 It is provided with code reader 5;Also include that controller, upper sensor 3, lower sensor 4 and code reader 5 are connected with controller respectively; The first enumerator counted for product successful to code reader reading code it is provided with and for code reader reading code in controller Failed product carries out the second enumerator counted;Being additionally provided with alarm device in frame 1, alarm device is connected with controller; Also include the terminal control system being connected with controller;Said method comprising the steps of:
A, upper layer transport band and lower floor's transmission belt are respectively by product onwards transmission;
B, elevator rise, and upper sensor detects that elevator arrives the position of the product receiving upper layer transport band, issues a signal to Controller, controller controls elevator and suspends rising;
After c, code reader are to the success of product reading code, the first enumerator is to product counting, and product falls in elevator, and elevator declines;
D, lower sensor detect that elevator arrives the position of the product receiving lower floor's transmission belt, issue a signal to controller, control Device controls elevator and suspends decline;
After e, code reader are to the success of product reading code, product counting, product are fallen in elevator by the first enumerator;
F, repeated execution of steps b are to step e.
Between described step c and step d further comprising the steps of:
The failure of c1, code reader reading code, issues a signal to controller, and alarm device is reported to the police, and product is counted by the second enumerator.
Between described step e and step f further comprising the steps of:
The failure of e1, code reader reading code, issues a signal to controller, and alarm device is reported to the police, and product is counted by the second enumerator.
The automatic code-reading apparatus of solar panel of the present invention, elevator is used for receiving upper layer transport band and lower floor's transmission belt output Product, i.e. solar panel.When upper sensor detects the position that elevator arrives the product received on upper layer transport band, Issuing a signal to controller, controller controls code reader and the product on upper layer transport band is carried out reading code, simultaneously the first enumerator pair Product counting, in after reading code, product falls into elevator;Then elevator declines, and receives when lower sensor detects that elevator arrives During the position of the product in lower floor's transmission belt, issuing a signal to controller, controller controls code reader to the product in lower floor's transmission belt Product carry out reading code, and the first enumerator is to product counting simultaneously, and in after reading code, product falls into elevator, then elevator continues to rise, Carry out the next action receiving product.When there is the failed situation of code reader reading code, alarm device is reported to the police, and reminds manually to enter Row processes, and is carried out the counting of product by the second enumerator simultaneously.Achieve the automatic reading code of solar panel, can be to each Individual product carries out reading code record, improves the accuracy to product reading code and efficiency, saves time and manpower, improves Production efficiency, and there is no potential safety hazard, when there is product bug in the later stage, can be according to the letter of the product of storage in controller Breath, reviews same batch products.
Above-described detailed description of the invention, has been carried out the most specifically the purpose of the present invention, technical scheme and beneficial effect Bright, be it should be understood that the detailed description of the invention that the foregoing is only the present invention, be not limited to the present invention, all Within the spirit and principles in the present invention, any modification, equivalent substitution and improvement etc. done, should be included in the protection of the present invention Within the scope of.

Claims (9)

1. the automatic code-reading apparatus of solar panel, including frame, frame is provided with elevator, it is characterised in that: frame On be additionally provided with sensor, lower sensor and controller, upper sensor and lower sensor are connected with controller respectively, rise The code reader being connected with controller it is provided with on fall machine;It is provided with in controller based on product successful to code reader reading code is carried out First enumerator of number and for the second enumerator that the product that code reader reading code is failed is counted.
2. the automatic code-reading apparatus of solar panel as claimed in claim 1, it is characterised in that: also set up in described frame Alarm device, alarm device is had to be connected with controller.
3. the automatic code-reading apparatus of solar panel as claimed in claim 1 or 2, it is characterised in that: also include and control The terminal control system that device is connected.
4. solar panel production system, including frame, frame is provided with upper layer transport band and lower floor's transmission belt, on The outfan of layer transmission belt and lower floor's transmission belt is provided with the elevator for receiving product, it is characterised in that: also set in frame It is equipped with the upper sensor for sensing elevator and lower sensor, elevator is provided with code reader;Also include controller, on Sensor, lower sensor and code reader are connected with controller respectively;It is provided with in controller for successful to code reader reading code Product carries out the first enumerator counted and the second enumerator counted for the product failed to code reader reading code.
5. solar panel production system as claimed in claim 3, it is characterised in that: it is additionally provided with report in described frame Alarm device, alarm device is connected with controller.
6. the solar panel production system as described in claim 4 or 5, it is characterised in that: also include and controller phase Terminal control system even.
7. automatic reading code method, including automatic code-reading apparatus, automatic code-reading apparatus includes frame, frame is provided with upper strata and passes Defeated band and lower floor's transmission belt, the outfan of upper layer transport band and lower floor's transmission belt is provided with the elevator for receiving product, It is characterized in that: be additionally provided with the upper sensor for sensing elevator and lower sensor in frame, elevator is provided with reading Code device;Also include that controller, upper sensor, lower sensor and code reader are connected with controller respectively;It is provided with in controller The first enumerator of counting for product successful to code reader reading code and carrying out for the product failed to code reader reading code Second enumerator of counting;Being additionally provided with alarm device in frame, alarm device is connected with controller;Also include and controller phase Terminal control system even;Said method comprising the steps of:
A, upper layer transport band and lower floor's transmission belt are respectively by product onwards transmission;
B, elevator rise, and upper sensor detects that elevator arrives the position of the product receiving upper layer transport band, sends signal To controller, controller controls elevator and suspends rising;
After c, code reader are to the success of product reading code, the first enumerator is to product counting, and product falls in elevator, under elevator Fall;
D, lower sensor detect that elevator arrives the position of the product receiving lower floor's transmission belt, issue a signal to controller, control Device processed controls elevator and suspends decline;
After e, code reader are to the success of product reading code, product counting, product are fallen in elevator by the first enumerator;
F, repeated execution of steps b are to step e.
8. reading code method automatically as claimed in claim 7, it is characterised in that: also include between described step c and step d Following steps:
The failure of c1, code reader reading code, issues a signal to controller, and alarm device is reported to the police, and product is counted by the second enumerator Number.
9. the most automatic reading code method, it is characterised in that: between described step e and step f also Comprise the following steps:
The failure of e1, code reader reading code, issues a signal to controller, and alarm device is reported to the police, and product is counted by the second enumerator Number.
CN201610297010.5A 2016-05-06 2016-05-06 Automatic reading code method Active CN105892431B (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112163172A (en) * 2020-09-28 2021-01-01 广东溢达纺织有限公司 Yield statistical system, method, device, computer equipment and storage medium
CN113988098A (en) * 2021-10-27 2022-01-28 环晟光伏(江苏)有限公司 Information identification method suitable for graphite tool

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Publication number Priority date Publication date Assignee Title
CN202453903U (en) * 2012-01-18 2012-09-26 德利九州物流自动化系统(苏州)有限公司 Barcode scanning device
CN203118013U (en) * 2012-09-25 2013-08-07 陈丽霞 Bar code detection alarm system
CN203706229U (en) * 2014-01-27 2014-07-09 龙岩烟草工业有限责任公司 Product bar code inspection and verification device
CN204383853U (en) * 2014-12-23 2015-06-10 北京高立开元数据有限公司 A kind of automatic endowed system

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Publication number Priority date Publication date Assignee Title
CN202453903U (en) * 2012-01-18 2012-09-26 德利九州物流自动化系统(苏州)有限公司 Barcode scanning device
CN203118013U (en) * 2012-09-25 2013-08-07 陈丽霞 Bar code detection alarm system
CN203706229U (en) * 2014-01-27 2014-07-09 龙岩烟草工业有限责任公司 Product bar code inspection and verification device
CN204383853U (en) * 2014-12-23 2015-06-10 北京高立开元数据有限公司 A kind of automatic endowed system

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112163172A (en) * 2020-09-28 2021-01-01 广东溢达纺织有限公司 Yield statistical system, method, device, computer equipment and storage medium
CN113988098A (en) * 2021-10-27 2022-01-28 环晟光伏(江苏)有限公司 Information identification method suitable for graphite tool

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