CN108788767A - Realize the welding equipment and its control method of the welding of two kinds of tablet patches - Google Patents
Realize the welding equipment and its control method of the welding of two kinds of tablet patches Download PDFInfo
- Publication number
- CN108788767A CN108788767A CN201810532199.0A CN201810532199A CN108788767A CN 108788767 A CN108788767 A CN 108788767A CN 201810532199 A CN201810532199 A CN 201810532199A CN 108788767 A CN108788767 A CN 108788767A
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- welding
- station apparatus
- traversing
- kinds
- material strip
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- 238000003466 welding Methods 0.000 title claims abstract description 173
- 238000000034 method Methods 0.000 title claims abstract description 9
- 239000000463 material Substances 0.000 claims abstract description 203
- 238000004080 punching Methods 0.000 claims abstract description 63
- 238000001514 detection method Methods 0.000 claims abstract description 52
- 238000007599 discharging Methods 0.000 claims abstract description 39
- 238000000926 separation method Methods 0.000 claims abstract description 15
- 239000011358 absorbing material Substances 0.000 claims abstract description 12
- 239000002184 metal Substances 0.000 claims description 41
- 229910052751 metal Inorganic materials 0.000 claims description 41
- 239000011230 binding agent Substances 0.000 claims description 35
- 230000002950 deficient Effects 0.000 claims description 19
- 238000003384 imaging method Methods 0.000 claims description 15
- 238000005520 cutting process Methods 0.000 claims description 10
- 230000007246 mechanism Effects 0.000 claims description 9
- 238000003825 pressing Methods 0.000 claims description 7
- 239000002699 waste material Substances 0.000 claims description 7
- 238000009826 distribution Methods 0.000 claims description 6
- 230000005611 electricity Effects 0.000 claims description 5
- 238000007689 inspection Methods 0.000 claims description 5
- 230000008859 change Effects 0.000 claims description 3
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 claims description 3
- 239000010931 gold Substances 0.000 claims description 3
- 229910052737 gold Inorganic materials 0.000 claims description 3
- 230000005622 photoelectricity Effects 0.000 claims description 3
- 238000012797 qualification Methods 0.000 claims description 3
- 239000011540 sensing material Substances 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 9
- 238000009475 tablet pressing Methods 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 6
- 229910001220 stainless steel Inorganic materials 0.000 description 6
- 239000010935 stainless steel Substances 0.000 description 6
- 235000015895 biscuits Nutrition 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/06—Metal-working plant comprising a number of associated machines or apparatus
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K31/00—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
- B23K31/12—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups relating to investigating the properties, e.g. the weldability, of materials
- B23K31/125—Weld quality monitoring
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
Abstract
The welding equipment and its control method of the welding of two kinds of tablet patches are realized the invention discloses a kind of, including charging tray feed station apparatus, welding post device, welding Image detection station apparatus, stamping station device, punching station device, clout blank station apparatus, the traversing pass station apparatus of vacuum suction, discharging station apparatus and the conveying device set gradually;Charging tray feed station apparatus sets two kinds of supply disks up and down and feed discharge port, the two kinds of tablet pressing welding of welding post device pair, it welds Image detection station apparatus and detects two kinds of tablet welding qualities, stamping station device punch forming tablet, punching station device punching separation out obtains required material, vacuum inhales traversing pass station apparatus and is moved to the Image detection before Image detection discharges from punching station device absorbing material, and discharging station apparatus conveys qualified material to discharging bin or discharge port.Welding production efficiency is high, improves Product jointing quality, and manual operation management cost is low.
Description
Technical field
The present invention relates to a kind of welding equipments, are used in more particularly, to one kind to realizing two kinds of tablet patches in mobile phone products
The welding equipment and its control method of piece welding.
Background technology
There are the stainless steel sheet materials in need to two kinds of different shape structures to carry out stacking welding usually in mobile phone products
Electrical part, however existing equipment to this this welding there is manual intervention operation element amount is larger, be finally completed qualified welding
There is carrying storage etc. to reduce period turnaround time of efficiency between each flow of product, welding efficiency is relatively low, be easy to cause
The mass defects such as damaged products or secondary damage, are unfavorable for the quality that improves production efficiency and product quality.
Invention content
The present invention is to solve to carry out stacking welding to the stainless steel sheet material of two kinds of different shape structures in existing mobile phone products
It is relatively low that there is welding efficiencies, be easy to cause the mass defects such as damaged products or secondary damage, be unfavorable for improve production efficiency and
The present situations such as product quality quality and a kind of welding production efficiency for providing is high, improve Product jointing quality, manual operation pipe
Manage the welding equipment and its control method of the welding of two kinds of tablet patches of realization at low cost.
Used specific technical solution is the present invention to solve above-mentioned technical problem:It is a kind of to realize two kinds of tablet patch welderings
The welding equipment connect, including device framework, it is characterised in that:Further include the charging tray feed station apparatus set gradually, Welder
Position device, welding Image detection station apparatus, stamping station device, punching station device, clout blank station apparatus, vacuum are inhaled
Traversing pass station apparatus, discharging station apparatus and conveying device;Conveying device sequentially-fed material strip or material are filled in above-mentioned station
Between setting, charging tray feed station apparatus sets the two kinds of supply disks and feed discharge port of upper and lower position distribution, and welding post device is to defeated
Two kinds of tablets to welding post device are sent to press welding, two kinds of material after welding Image detection station apparatus detection pressing welding
Piece, two kinds of tablets after stamping station device punch forming welding, punching station device divide from the material strip punching after punch forming
It separates out to obtain required material, the traversing pass station apparatus of vacuum suction is moved to Image detection from punching station device absorbing material and does
Image detection before discharging, discharging station apparatus convey qualified material to discharging bin or discharge port.It can be automatically by two kinds of not similar shapes
The stainless steel sheet material of shape conveys fitting, welding, punching press, blank, detection and discharging automatically, and welding production efficiency is high, improves product
Welding quality quality, manual operation management cost are low;Product secondary damage is not easily caused.
Preferably, the punching station device and vacuum are equipped with clout blank station between inhaling traversing pass station apparatus
Device, clout blank station apparatus cut off the heels band after punching station device punching separation material;Clout blank station
Device includes ratchet, directive wheel, spring mechanism, strip servo motor, clout cutter, clout outlet and cuts clout cylinder, strip
Servo motor is drivingly connected ratchet, cuts clout cylinder and is drivingly connected clout cutter, directive wheel sets spring mechanism.Raising liquidates cutting
It is cut off from the heels band after material, is more convenient for collecting waste material, avoids adversely affecting front feeding, improve effect
Rate reduces secondary damage phenomenon and occurs.
Preferably, the described charging tray feed station apparatus include upper supply disk, upper feed coil motor, upper guiding metal plate,
Lower supply disk, lower feed coil motor, lower guiding metal plate and feed inlet;Upper guiding metal plate sets sensor, and lower guiding metal plate sets sensing
It is transmitted to welding post device after device, upper supply disk and lower supply disk cofeeds to feed inlet;Upper supply disk is located at lower feed
Above disk, the upper upper supply disk rotation feed of feed coil motor driving, the lower lower supply disk rotation feed of feed coil motor driving.It improves
The automatic conveying of two kinds of different materials is bonded production efficiency.
Preferably, the welding post device includes strip servo motor, welding post material strip slot, ratchet, welding
Station rack, laser-beam welding machine, upper binder block, lower binder block and lower air cylinder, upper binder block are located above material strip slot, lower binder
Block is located at below material strip slot, and upper binder block and lower binder block match pressing two kinds of tablets up and down, lower air cylinder and lower binder block
It is mutually drivingly connected, laser-beam welding machine is located above binder block, and ratchet is located at material strip front of the slot.Improve the pressure of two kinds of different materials
Close welding efficiency and welding quality.
Preferably, the welding Image detection station apparatus includes traversing servo motor, traversing module, imaging device
Group, lower source of parallel light, image light source, directive wheel, photoelectric sensor, welding Image detection station material strip slot and welding Image detection
Station rack, imaging device group are equipped with several image detectors arranged in parallel, are correspondingly arranged below each image detector pair
The image light source answered, image light source are located above welding Image detection station material strip slot, and lower source of parallel light is located at welding image inspection
It surveys below station material strip slot, imaging device group is located on traversing module, and traversing servo motor is mutually drivingly connected with traversing module, photoelectricity
Where sensor is set to imaging device group at traversing space both sides, directive wheel is set on welding Image detection station material strip slot.It improves
To the reliable validity of material Welding quality test after welding, product testing qualification rate is improved.
Preferably, the stamping station device includes punching press driving motor, diel, stamping station rack and punching
Press station material strip slot, punching press driving motor drive diel to two kinds of tablets up and down for being delivered in stamping station material strip slot into
Row punch forming goes out required material.The product material punching molding efficiency after qualified to detection is improved, secondary damage is reduced.
Preferably, the punching station device include punching servo motor, die cutting die, punching station material strip slot and
Material taking mouth, blank servo motor are drivingly connected blank mold, and stamping forming material is delivered in stamping station material strip slot, blank
Mold comes required material from material strip punching separation, and material taking mouth is located above punching station material strip slot.It improves to punch forming
Product material afterwards carries out the punching separation efficiency and reliability between material strip, reduces secondary damage.
Preferably, it includes unqualified discharge port cylinder, defective work discharging that the vacuum, which inhales traversing pass station apparatus,
It is oriented to metal plate, image servo motor, image detector, source of parallel light, traversing electric cylinders, lifting cylinder, dislocation cylinder, vaccum suction pipe
Fixed plate, vaccum suction pipe and dislocation guide rod, traversing electric cylinders are drivingly connected traversing guide rail, and lifting cylinder output is set on traversing guide rail
Connecting seat and lifting cylinder, lifting cylinder export connecting seat by lifting cylinder and are located on traversing guide rail, lifting cylinder output end
If lifting cylinder connecting seat, sets dislocation cylinder on lifting cylinder output connecting seat and vaccum suction pipe fixed plate, vaccum suction pipe are fixed
The vaccum suction pipe of absorbing material is set on plate, dislocation cylinder is located at lifting cylinder by the guide rod that misplaces and exports on connecting seat, vacuum
More vaccum suction pipes are set in suction pipe fixed plate, vaccum suction pipe sets suction nozzle;Traversing guide pass side sets source of parallel light, image servo motor
It is drivingly connected image detector, image detector is opposite with source of parallel light to distribution, under image servo motor and image detector
Side sets unqualified discharge port cylinder and unqualified discharging is oriented to metal plate.It improves and the material after being come out from material strip punching separation is carried out
Judging efficiency is detected, certified products and defective work are automatically separated placement processing, production detection efficiency is improved and pacifies with quality
Full reliability prevents secondary damage phenomenon from occurring, and reduces manual operation management cost.
Another goal of the invention of the present invention is to provide a kind of welding equipment manipulation for realizing two kinds of tablet patch welding
Method, it is characterised in that:Include the following steps
Charging tray feed station apparatus two kinds of supply disks of feeding, discharge described in one of above-mentioned technical proposal are put the material that need to be welded by a
After piece, upper and lower supply disk motor driven belts move feeding, discharge two kinds of supply disks rotation feed, upper guidings metal plate set sensor with
The lower synchronism for being oriented to metal plate and setting two coiled strip band signal of sensor sensing, and the distance for being fed tape travel every time is the same, above leads
Upper and lower two Seed packaged band is bonded to the welding post device feed described in one of above-mentioned technical proposal to metal plate and the lower metal plate that is oriented to;
Two Seed packaged bands of b or more enter the welding post device described in one of above-mentioned technical proposal, band under the conveying of conveying device
Expect that servo motor drives the directive wheel in ratchet and conveying device, ratchet to be inserted into the location hole of material strip, material strip is driven to weld
It travels forward in station material strip slot, into after welding post, lower air cylinder drives lower binder block to press to, and material strip, material strip is fixed
Between upper binder block and lower binder block at position, laser-beam welding machine starts laser welding work, after the completion of welding, lower air cylinder
It rises, strip servo motor is driven to continue to move, material strip is driven to move on;
After c material strips enter the welding Image detection station apparatus described in one of above-mentioned technical proposal under the conveying of conveying device,
Traversing module transverse shifting, imaging device group and image light source is driven to be fixed on traversing module by traversing servo motor, not offset
Dynamic shooting product, and judge whether welding is qualified;Directive wheel is pushed down the anti-stopping materials strip movement of material strip by spring mechanism and is tilted, photoelectricity
The distance that sensor sensing material strip advances;
After d material strips enter the stamping station device described in one of above-mentioned technical proposal under the conveying of conveying device, punching press driving
Motor is started to work, material strip punch forming in diel;
After e material strips enter the punching station device described in one of above-mentioned technical proposal under the conveying of conveying device, blank servo
Motor is started to work, and welding qualified material, punching separation comes out from material strip in die cutting die;Above-mentioned technical proposal at this time
One of described in vacuum inhale traversing passs station apparatus material taking mouth top gone to by the movement of traversing electric cylinders, lifting cylinder moves down in place
Afterwards, vaccum suction pipe is opened, and after absorbing material, lifting cylinder rises, and blank servo motor resets, and die cutting die resets;
After f material strips enter the traversing pass station apparatus of vacuum suction described in one of above-mentioned technical proposal under the conveying of conveying device,
After vacuum inhales traversing pass station absorbing material, image detector inspection positions are moved to, image detector is by image servo electricity
Machine drives, and can adjust focal length, and misplace cylinder moving, and dislocation bar, dislocation bar is driven to drive vaccum suction pipe to move up and down, make material
Be staggered into an inclined-plane, to make image from horizontal direction on carry out shooting and can take all materials, image detector detection knot
Shu Hou, when detecting defective work material, traversing electric cylinders are moved to defective work discharging and are oriented at metal plate position, and vacuum is inhaled at this time
Pipe is closed, and defective work material falls into defective work discharging and is oriented at metal plate position, and waste material is discharged by defective work and is oriented to metal plate
Gold enters in the unqualified case of waste material, while unqualified discharge port cylinder controls left and right discharge port, convenient not shut down, more
Change ash can;After defective work discharge, traversing electric cylinders move at certified products arrangement position, and lifting cylinder drops at material strip,
Vaccum suction pipe is closed, and certified products material is placed on discharging charging tray;
After g material strips enter the discharging station apparatus described in one of above-mentioned technical proposal under the conveying of conveying device, detection is qualified
Certified products material be placed in discharging charging tray on, and pass through conveying device conveying discharging.
Preferably, material strip enters the clout blank station described in one of above-mentioned technical proposal under the conveying of conveying device
After device, strip servo motor drives ratchet and directive wheel movement, and ratchet drives the operation of material strip location hole, to drive material strip
The heels band for being punched certified products material is discharged for movement, cuts clout cylinder and drives clout cutter cut-out material strip, that cuts is residual
Clout band logical crosses clout outlet and enters material strip ash can.
The beneficial effects of the invention are as follows:Can automatically by two kinds of stainless steel sheet materials of different shapes convey automatically fitting, welding,
Punching press, blank, detection and discharging, welding production efficiency is high, improves Product jointing quality, and manual operation management cost is low.
The relative position accuracy of the stainless steel sheet material patch of two kinds of different shape structures is effectively ensured.
Description of the drawings:
The present invention is described in further detail with reference to the accompanying drawings and detailed description.
Fig. 1 is the structural schematic diagram for the welding equipment that the present invention realizes the welding of two kinds of tablet patches.
Fig. 2 is the structural representation that the present invention realizes charging tray feed station apparatus in the welding equipment that two kinds of tablet patches weld
Figure.
Fig. 3 is the structural schematic diagram that the present invention realizes welding post device in the welding equipment that two kinds of tablet patches weld.
Fig. 4 is that the present invention realizes the structure that Image detection station apparatus is welded in the welding equipment that two kinds of tablet patches weld
Schematic diagram.
Fig. 5 is the structural schematic diagram that the present invention realizes stamping station device in the welding equipment that two kinds of tablet patches weld.
Fig. 6 is the structural schematic diagram that the present invention realizes punching station device in the welding equipment that two kinds of tablet patches weld.
Fig. 7 is the structural representation that the present invention realizes clout blank station apparatus in the welding equipment that two kinds of tablet patches weld
Figure.
Fig. 8 is that the present invention realizes that vacuum inhales the traversing structure for closing station apparatus in the welding equipment that two kinds of tablet patches weld
Schematic diagram.
Specific implementation mode
Embodiment 1:
It is a kind of to realize what two kinds of tablet patches welded in Fig. 1, Fig. 2, Fig. 3, Fig. 4, Fig. 5, Fig. 6, Fig. 7, embodiment shown in Fig. 8
Welding equipment, including device framework 01 further include the charging tray feed station apparatus 10, welding post device 20, weldering set gradually
Image detection station apparatus 30, stamping station device 40, punching station device 50, clout blank station apparatus 60, vacuum is connect to inhale
Traversing pass station apparatus 70, discharging station apparatus 80 and conveying device 02;Conveying device sequentially-fed material strip or material are in above-mentioned
Between station apparatus, charging tray feed station apparatus sets the two kinds of supply disks and feed discharge port of upper and lower position distribution, welding post dress
It sets and welding is pressed to two kinds of tablets for being delivered to welding post device, after welding Image detection station apparatus detection pressing welding
Two kinds of tablets, two kinds of tablets after stamping station device punch forming welding, punching station device is from the material strip after punch forming
Punching separation out obtains required material, and vacuum inhales traversing pass station apparatus and is moved to image from punching station device absorbing material
The Image detection before discharging is detected, discharging station apparatus conveys qualified material to discharging bin or discharge port.Punching station device
Clout blank station apparatus 60 is installed between the traversing pass station apparatus of vacuum suction, clout blank station apparatus cuts off blanker
Heels band after the device punching separation material of position;Clout blank station apparatus includes ratchet 61, directive wheel 62, spring mechanism
63, strip servo motor 64, clout cutter 65, clout export 66 and cut clout cylinder 67, and strip servo motor is drivingly connected spine
Wheel, the rotation of 64 driving pawl of strip servo motor drive heels band to be moved at clout cutter 65 along directive wheel direction, cut remaining
Material cylinder 67 drives clout cutter 65 to cut off heels band, cuts clout cylinder and is drivingly connected clout cutter, directive wheel is set
Spring mechanism.The acquisition heels band that clout blank station apparatus 60 is punched out the heels band after separation is disconnected, convenient for pair
The timely collection of heels band is handled, and avoids causing secondary damage to the qualified material after separation.Charging tray is fed station apparatus 10
Including upper supply disk 11, upper feed coil motor 12, upper guiding metal plate 13, lower supply disk 14, lower feed coil motor 15, lower guiding metal plate
Gold 16 and feed inlet 17;Upper guiding metal plate 13 sets sensor, and lower guiding metal plate 16 sets sensor, upper supply disk 11 and lower supply disk
Welding post device 20, the upper biscuit for being oriented to metal plate 13 and being mounted on upper supply disk 11 are transmitted to after 14 cofeeds to feed inlet 17
Feeding band is oriented at slot outer side edges, the lower metal plate 16 that is oriented to is mounted at the biscuit slot outer side edges of lower supply disk 14 to blanking
Band is oriented to;Upper supply disk 11 is mounted on 14 top of lower supply disk, and upper feed coil motor 12, which is drivingly connected upper supply disk 11, to be made
The rotation feed of upper supply disk 11, lower feed coil motor 15, which is drivingly connected lower supply disk 14, makes the rotation feed of lower supply disk 14.Charging tray
The upper supply disk 11 and lower supply disk for being fed station apparatus 10 are respectively being fed two kinds of stainless steel sheet material materials of different shapes
Being rotated by of coil motor carries out feed conveying to welding post device and carries out at the feed inlet 17 after overlapping up and down together
It transfers to subsequent welding post device.Welding post device 20 include strip servo motor 21, welding post material strip slot 22,
Ratchet 23, welding post rack 24, laser-beam welding machine 25,26 mold of upper binder block, 27 mold of lower binder block and lower air cylinder 28,
Lower air cylinder 28 is mounted on the lower position of welding post device 20, and upper binder block mold is mounted on welding post material strip slot
Side, lower binder block mold are mounted below welding post material strip slot, and upper binder block mold and lower binder block mold match pressing
Upper and lower two kinds of tablets, lower air cylinder are mutually drivingly connected with lower binder block mold, and laser-beam welding machine is mounted on above upper binder block, spine
Wheel is mounted on material strip front of the slot, and strip servo motor 21 is drivingly connected ratchet, and ratchet is mutually located by connecting with material strip, strip servo electricity
21 driving pawl of machine drives material strip to be moved along welding post material strip slot 22.Welding post device 20 is to conveying into coming welding post
Material up and down on material strip slot 22 carries out laser welding into stable and reliable quality welding materials and parts again after carrying out pressing up and down.By
Upper binder block and lower binder block mold carry out laser welding, weld two kinds of patches, a mould can 25 fitting tablets of laser welding, weldering
It connects efficient.It welds Image detection station apparatus 30 and includes traversing servo motor 31, traversing module 32, imaging device group 33, it is lower flat
Line light source 34, image light source 35, directive wheel 36, photoelectric sensor 37, welding Image detection station material strip slot 38 and welding image
Detection station rack 39, imaging device group 33 are equipped with 3-5 image detectors arranged in parallel, and each image detector lower section is right
Corresponding image light source 35 should be installed, image light source 35 is mounted on 38 top of welding Image detection station material strip slot, under it is parallel
Light source 34 is mounted on 38 lower section of welding Image detection station material strip slot, and imaging device group 33 is mounted on traversing module 32, traversing to watch
It takes motor 31 to be mutually drivingly connected with traversing module 32,31 output end of traversing servo motor is drivingly connected the rack for having cross direction profiles
311, traversing module 32 is connect with being meshed with rack 311 by engaging mechanism, and photoelectric sensor 37 is installed on imaging device group institute
At traversing space both sides, directive wheel 36 is installed on welding Image detection station material strip slot 38.Weld Image detection station dress
It sets and judgement welding quality is detected to the material after laser welding, improve and ensure to obtain qualified welding quality product, improve
Product quality detection efficiency and product quality reliability.Multiple image detectors arranged in parallel improve detection efficiency and detection can
By property.Stamping station device 40 includes punching press driving motor 41, diel 43, stamping station rack 44 and stamping station material strip
Slot 42, the driving diel of punching press driving motor strike out the two kinds of tablets up and down being delivered in stamping station material strip slot
Type goes out required material, and the driving of punching press driving motor 41 is connected in 43 top of diel, stamping station material strip is set in diel 43
Slot 42.Improve the material punch forming efficiency and reliability after detecting qualification.Punching station device 50 includes that punching is watched
Motor 51, die cutting die 52, punching station material strip slot 53 and material taking mouth 54 are taken, blank servo motor 51 is drivingly connected blank mold
52, stamping forming material is delivered in stamping station material strip slot, and blank mold 52 opens required material from material strip punching separation
Come, material taking mouth 54 is opened in 53 top of punching station material strip slot, and blank servo motor 51 is drivingly connected in 52 times orientation of blank mold
Place is set, blank operates from bottom to top, improves vacuum and inhales traversing pass station apparatus 70 by the material after blank above material taking mouth 54
The simple operation validity of feeding.Vacuum is inhaled traversing pass station apparatus 70 and is gone out including unqualified discharge port cylinder 71, defective work
Material is oriented to metal plate 72, image servo motor 73, image detector 74, source of parallel light 75, traversing electric cylinders 76, lifting cylinder 77, mistake
Position cylinder 78, vaccum suction pipe fixed plate 79, vaccum suction pipe 710 and dislocation guide rod 711, traversing electric cylinders are drivingly connected traversing lead
Rail, lifting cylinder output connecting seat and lifting cylinder are set on traversing guide rail, and lifting cylinder exports connecting seat by lifting cylinder and sets
On traversing guide rail, lifting cylinder output end sets lifting cylinder connecting seat, set on lifting cylinder output connecting seat dislocation cylinder and
Vaccum suction pipe fixed plate, the vaccum suction pipe of absorbing material is set in vaccum suction pipe fixed plate, and dislocation cylinder is set by the guide rod that misplaces
On lifting cylinder output connecting seat, 25 root vaccum suction pipes, every vaccum suction pipe end point are installed in vaccum suction pipe fixed plate
Suction nozzle is installed;Traversing guide pass side sets source of parallel light, and image servo motor is drivingly connected image detector, image detector with it is flat
Line light source is opposite to distribution, sets unqualified discharge port cylinder below image servo motor and image detector and unqualified discharging is led
To metal plate.Vaccum suction pipe 710 draws material 712 when opening vacuum, and stock product is sucked out in suction nozzle, can once go out 25.
76 output end of traversing electric cylinders sets traversing guide rail 713, and lifting cylinder output connecting seat is slidably connected at traversing guide rail 713 by sliding block
On.
Embodiment 2:
A kind of welding equipment control method for realizing the welding of two kinds of tablet patches, includes the following steps
After charging tray feed station apparatus two kinds of supply disks of feeding, discharge of embodiment 1 are put the tablet that need to be welded by a, above and below
Supply disk motor driven belts move two kinds of supply disk rotation feed of feeding, discharge, and upper guiding metal plate sets sensor and lower guiding metal plate peace
The synchronism of two coiled strip band signal of sensor sensing is filled, and the distance for being fed tape travel every time is the same, upper guiding metal plate is under
It is oriented to metal plate upper and lower two Seed packaged band is bonded to the welding post device of embodiment 1 feed;It is automatic to carry out guide feed operation, drop
Low manual operation management cost improves efficiency.
Two Seed packaged bands of b or more enter the welding post device of embodiment 1, strip servo electricity under the conveying of conveying device
Machine drives the directive wheel in ratchet and conveying device, ratchet to be inserted into the location hole of material strip, drives material strip in welding post material strip
It travels forward in slot, into after welding post, lower air cylinder drives lower binder block to press to, and material strip, material strip is fixed on binder
Between block and lower binder block at position, laser-beam welding machine starts laser welding work, and after the completion of welding, lower air cylinder rises, band
Dynamic strip servo motor continues to move, and material strip is driven to move on;It automatically enters laser welding and transfers out next station, laser
The high welding efficiency of welding precision is high, and stable quality is reliable.
After c material strips enter the welding Image detection station apparatus of embodiment 1 under the conveying of conveying device, watched by traversing
Taking motor drives traversing module transverse shifting, imaging device group and image light source to be fixed on traversing module, continuous follow shot production
Product, and judge whether welding is qualified;Directive wheel is pushed down the anti-stopping materials strip movement of material strip by spring mechanism and is tilted, photoelectric sensor sense
The distance for answering material strip to advance;
After d material strips enter the stamping station device of embodiment 1 under the conveying of conveying device, punching press driving motor is started to work,
Material strip punch forming in diel;
After e material strips enter the punching station device of embodiment 1 under the conveying of conveying device, blank servo motor is started to work,
Welding qualified material, punching separation comes out from material strip in die cutting die;The vacuum described in one of embodiment 1 is inhaled horizontal at this time
It moves pass station apparatus to be gone to above material taking mouth by the movement of traversing electric cylinders, after lifting cylinder moves down in place, vaccum suction pipe is opened, and is drawn
After material, lifting cylinder rises, and blank servo motor resets, and die cutting die resets;
After f material strips inhale traversing pass station apparatus under the conveying of conveying device into the vacuum of embodiment 1, vacuum inhales traversing pass
After station absorbing material, image detector inspection positions are moved to, image detector is driven by image servo motor, can be adjusted
Whole focal length, misplace cylinder moving, and dislocation bar, dislocation bar is driven to drive vaccum suction pipe to move up and down, material is made to be staggered into an inclined-plane,
To make image from horizontal direction on carry out shooting and can take all materials, after image detector detects, detect not
When certified products material, traversing electric cylinders are moved to defective work discharging and are oriented at metal plate position, and vaccum suction pipe is closed at this time, unqualified
Product material falls into defective work discharging and is oriented at metal plate position, and waste material enters waste material by defective work discharging guiding metal plate and do not conform to
In lattice case, while unqualified discharge port cylinder controls left and right discharge port, convenient not shut down, and replaces ash can;Do not conform to
After lattice product discharge, traversing electric cylinders move at certified products arrangement position, and lifting cylinder drops at material strip, and vaccum suction pipe is closed,
Certified products material is placed on discharging charging tray;
After g material strips enter the discharging station apparatus of embodiment 1 under the conveying of conveying device, qualified certified products material is detected
It is placed on discharging charging tray, and is conveyed and discharged by conveying device.
After material strip enters the clout blank station apparatus of embodiment 1 under the conveying of conveying device, strip servo motor band
Dynamic ratchet and directive wheel movement, ratchet drive the operation of material strip location hole, to drive material strip to move, will be punched certified products material
Heels band discharge, cut clout cylinder drive clout cutter cut-out material strip, the heels band logical cut cross clout outlet enter
Material strip ash can.
Welding debugging step before welding equipment is subjected to is as follows:
1. connecing electricity connects gas, equipment is detected in place and is powered;Tracheae, valve needed for gas circuit is installed in place and is ventilated.
2. inputting program, first debugging manually:Equipment debugging is inputted in program and touch screen, and is run.Product is put into,
Each action is debugged with manual mode, it is whether qualified to observe the product produced under manual mode, for going out
Existing bad phenomenon is analyzed, and=find and solve the problems, such as in time.
3. automatic debugging.For the machine debugged manually, it is put into appropriate product and is test-manufactured automatically, and examine product
It is whether qualified, exclude the problem of be likely to occur.
Improve the security reliability and stable quality reliability of automatic welding operation.
In position relationship of the present invention description, there are the fingers such as term "inner", "outside", "upper", "lower", "left", "right"
Show that orientation or position relationship are to be based on the orientation or positional relationship shown in the drawings, description embodiment merely for convenience and letter
Change description, does not indicate or imply the indicated device or element must have a particular orientation, with specific azimuth configuration
And operation, therefore be not considered as limiting the invention.
The above content and structure describes the basic principles and main features and advantages of the present invention of product of the present invention, one's own profession
The technical staff of industry should be recognized that.Merely illustrating the principles of the invention described in examples detailed above and specification is not departing from this
Under the premise of spirit and range, various changes and improvements may be made to the invention, these changes and improvements belong to requirement and protect
Within the scope of the invention of shield.The scope of the present invention is defined by the appended claims and its equivalents.
Claims (10)
1. a kind of welding equipment for realizing the welding of two kinds of tablet patches, including device framework, it is characterised in that:Further include setting successively
The charging tray set is fed station apparatus, welding post device, welding Image detection station apparatus, stamping station device, punching station
Device, clout blank station apparatus, vacuum inhale traversing pass station apparatus, discharging station apparatus and conveying device;Conveying device is suitable
Sequence material conveying band or material between above-mentioned station apparatus, charging tray feed station apparatus set upper and lower position distribution two kinds of supply disks and
It is fed discharge port, welding post device presses welding to two kinds of tablets for being delivered to welding post device, welds Image detection work
Two kinds of tablets after the device detection pressing welding of position, two kinds of tablets after stamping station device punch forming welding, punching station
Device out obtains required material from the material strip punching separation after punch forming, and vacuum inhales traversing pass station apparatus from punching station
Device absorbing material is moved to the Image detection before Image detection discharges, and discharging station apparatus conveys qualified material to discharging bin
Or discharge port.
2. the welding equipment described in accordance with the claim 1 for realizing the welding of two kinds of tablet patches, it is characterised in that:The punching
Station apparatus and vacuum are equipped with clout blank station apparatus, the cut-out punching of clout blank station apparatus between inhaling traversing pass station apparatus
Cut the heels band after station apparatus punching separation material;Clout blank station apparatus includes ratchet, directive wheel, coiling machine
Structure, strip servo motor, clout cutter, clout export and cut clout cylinder, and strip servo motor is drivingly connected ratchet, cuts clout
Cylinder is drivingly connected clout cutter, and directive wheel sets spring mechanism.
3. the welding equipment described in accordance with the claim 1 for realizing the welding of two kinds of tablet patches, it is characterised in that:The charging tray
It includes upper supply disk, upper feed coil motor, upper guiding metal plate, lower supply disk, lower feed coil motor, lower guiding to be fed station apparatus
Metal plate and feed inlet;Upper guiding metal plate sets sensor, and lower guiding metal plate sets sensor, upper supply disk and lower supply disk cofeeds
Welding post device is transmitted to after to feed inlet;Upper supply disk is located above lower supply disk, is fed in upper feed coil motor driving
Disk rotation feed, the lower lower supply disk rotation feed of feed coil motor driving.
4. the welding equipment described in accordance with the claim 1 for realizing the welding of two kinds of tablet patches, it is characterised in that:The welding
Station apparatus includes strip servo motor, welding post material strip slot, ratchet, welding post rack, laser-beam welding machine, upper binder
Block, lower binder block and lower air cylinder, upper binder block are located above material strip slot, and lower binder block is located at below material strip slot, upper binder block
Matching pressing with lower binder block, two kinds of tablets, lower air cylinder are mutually drivingly connected with lower binder block up and down, and laser-beam welding machine is located at
Above upper binder block, ratchet is located at material strip front of the slot.
5. the welding equipment described in accordance with the claim 1 for realizing the welding of two kinds of tablet patches, it is characterised in that:The welding
Image detection station apparatus includes traversing servo motor, traversing module, imaging device group, and lower source of parallel light, is oriented to image light source
Wheel, photoelectric sensor, welding Image detection station material strip slot and welding Image detection station rack, imaging device group are equipped with several
Image detector arranged in parallel, each image detector lower section are correspondingly arranged corresponding image light source, and image light source is located at weldering
It connects above Image detection station material strip slot, lower source of parallel light is located at below welding Image detection station material strip slot, and imaging device group is set
On traversing module, traversing servo motor is mutually drivingly connected with traversing module, and it is traversing that photoelectric sensor is set to imaging device group place
At the both sides of space, directive wheel is set on welding Image detection station material strip slot.
6. the welding equipment described in accordance with the claim 1 for realizing the welding of two kinds of tablet patches, it is characterised in that:The punching press
Station apparatus includes punching press driving motor, diel, stamping station rack and stamping station material strip slot, and punching press driving motor drives
Dynamic diel carries out punch forming to the two kinds of tablets up and down being delivered in stamping station material strip slot and goes out required material.
7. the welding equipment described in accordance with the claim 1 for realizing the welding of two kinds of tablet patches, it is characterised in that:The punching
Station apparatus includes punching servo motor, die cutting die, punching station material strip slot and material taking mouth, and blank servo motor is drivingly connected
Blank mold, stamping forming material are delivered in stamping station material strip slot, and blank mold divides required material from material strip punching
It leaves and, material taking mouth is located above punching station material strip slot.
8. the welding equipment described in accordance with the claim 1 for realizing the welding of two kinds of tablet patches, it is characterised in that:The vacuum
It includes unqualified discharge port cylinder, defective work discharging guiding metal plate, image servo motor, image inspection to inhale traversing pass station apparatus
Device, source of parallel light, traversing electric cylinders, lifting cylinder, dislocation cylinder, vaccum suction pipe fixed plate, vaccum suction pipe and dislocation guide rod are surveyed,
Traversing electric cylinders are drivingly connected traversing guide rail, and lifting cylinder output connecting seat and lifting cylinder are set on traversing guide rail, and lifting cylinder is logical
It crosses lifting cylinder output connecting seat to be located on traversing guide rail, lifting cylinder output end sets lifting cylinder connecting seat, and lifting cylinder is defeated
Go out on connecting seat to set dislocation cylinder and vaccum suction pipe fixed plate, the vaccum suction pipe of absorbing material is set in vaccum suction pipe fixed plate, it is wrong
Position cylinder is located at lifting cylinder by the guide rod that misplaces and exports on connecting seat, and more vaccum suction pipes are set in vaccum suction pipe fixed plate,
Vaccum suction pipe sets suction nozzle;Traversing guide pass side sets source of parallel light, and image servo motor is drivingly connected image detector, Image detection
Device is opposite with source of parallel light to distribution, and unqualified discharge port cylinder and unqualified is set below image servo motor and image detector
Discharging is oriented to metal plate.
9. a kind of welding equipment control method for realizing the welding of two kinds of tablet patches, it is characterised in that:Include the following steps
Charging tray feed station apparatus two kinds of supply disks of feeding, discharge described in one of claim 1~8 are put the material that need to be welded by a
After piece, upper and lower supply disk motor driven belts move feeding, discharge two kinds of supply disks rotation feed, upper guidings metal plate set sensor with
The lower synchronism for being oriented to metal plate and setting two coiled strip band signal of sensor sensing, and the distance for being fed tape travel every time is the same, above leads
Upper and lower two Seed packaged band is bonded to the welding post device feed described in one of claim 1~8 to metal plate and the lower metal plate that is oriented to;
Two Seed packaged bands of b or more enter the welding post device described in one of claim 1~8, band under the conveying of conveying device
Expect that servo motor drives the directive wheel in ratchet and conveying device, ratchet to be inserted into the location hole of material strip, material strip is driven to weld
It travels forward in station material strip slot, into after welding post, lower air cylinder drives lower binder block to press to, and material strip, material strip is fixed
Between upper binder block and lower binder block at position, laser-beam welding machine starts laser welding work, after the completion of welding, lower air cylinder
It rises, strip servo motor is driven to continue to move, material strip is driven to move on;
After c material strips enter the welding Image detection station apparatus described in one of claim 1~8 under the conveying of conveying device,
Traversing module transverse shifting, imaging device group and image light source is driven to be fixed on traversing module by traversing servo motor, not offset
Dynamic shooting product, and judge whether welding is qualified;Directive wheel is pushed down the anti-stopping materials strip movement of material strip by spring mechanism and is tilted, photoelectricity
The distance that sensor sensing material strip advances;
After d material strips enter the stamping station device described in one of claim 1~8 under the conveying of conveying device, punching press driving
Motor is started to work, material strip punch forming in diel;
After e material strips enter the punching station device described in one of claim 1~8 under the conveying of conveying device, blank servo
Motor is started to work, and welding qualified material, punching separation comes out from material strip in die cutting die;Claim 1~8 at this time
One of described in vacuum inhale traversing passs station apparatus material taking mouth top gone to by the movement of traversing electric cylinders, lifting cylinder moves down in place
Afterwards, vaccum suction pipe is opened, and after absorbing material, lifting cylinder rises, and blank servo motor resets, and die cutting die resets;
After f material strips enter the traversing pass station apparatus of vacuum suction described in one of claim 1~8 under the conveying of conveying device,
After vacuum inhales traversing pass station absorbing material, image detector inspection positions are moved to, image detector is by image servo electricity
Machine drives, and can adjust focal length, and misplace cylinder moving, and dislocation bar, dislocation bar is driven to drive vaccum suction pipe to move up and down, make material
Be staggered into an inclined-plane, to make image from horizontal direction on carry out shooting and can take all materials, image detector detection knot
Shu Hou, when detecting defective work material, traversing electric cylinders are moved to defective work discharging and are oriented at metal plate position, and vacuum is inhaled at this time
Pipe is closed, and defective work material falls into defective work discharging and is oriented at metal plate position, and waste material is discharged by defective work and is oriented to metal plate
Gold enters in the unqualified case of waste material, while unqualified discharge port cylinder controls left and right discharge port, convenient not shut down, more
Change ash can;After defective work discharge, traversing electric cylinders move at certified products arrangement position, and lifting cylinder drops at material strip,
Vaccum suction pipe is closed, and certified products material is placed on discharging charging tray;
After g material strips enter the discharging station apparatus described in one of claim 1~8 under the conveying of conveying device, detection is qualified
Certified products material be placed in discharging charging tray on, and pass through conveying device conveying discharging.
10. realizing the welding equipment control method of two kinds of tablet patches welding according to claim 9, it is characterised in that:
After material strip enters the clout blank station apparatus described in one of claim 1~8 under the conveying of conveying device, strip servo
Motor drives ratchet and directive wheel movement, ratchet to drive the operation of material strip location hole, to drive material strip to move, will be punched qualification
The heels band of product material is discharged, and cuts clout cylinder and clout cutter cut-out material strip, the heels band logical cut is driven to cross clout and go out
Mouth enters material strip ash can.
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CN110421637A (en) * | 2019-08-15 | 2019-11-08 | 广东拓斯达科技股份有限公司 | Battery protecting plate production equipment |
CN110508924A (en) * | 2019-09-05 | 2019-11-29 | 深圳市思鹏科技发展有限公司 | A kind of double-layer stainless steel piece automatic laser welding machine |
CN110712044A (en) * | 2019-10-14 | 2020-01-21 | 海盐力度紧固件有限公司 | Countersunk head screw machining device with chip removal fins |
CN112222835A (en) * | 2020-09-30 | 2021-01-15 | 东莞市天喜电子元件有限公司 | Punching and welding integrated equipment |
CN113419639A (en) * | 2021-06-02 | 2021-09-21 | 深圳市信维通信股份有限公司 | Preparation process of integrated electrode for capacitance pen and preparation process of nib assembly of capacitance pen |
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CN114952311A (en) * | 2022-07-08 | 2022-08-30 | 上海磐云科技有限公司 | Material belt type assembly welding and cutting integrated machine |
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