CN108788767A - Realize the welding equipment and its control method of the welding of two kinds of tablet patches - Google Patents

Realize the welding equipment and its control method of the welding of two kinds of tablet patches Download PDF

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Publication number
CN108788767A
CN108788767A CN201810532199.0A CN201810532199A CN108788767A CN 108788767 A CN108788767 A CN 108788767A CN 201810532199 A CN201810532199 A CN 201810532199A CN 108788767 A CN108788767 A CN 108788767A
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China
Prior art keywords
welding
station apparatus
traversing
kinds
material strip
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Granted
Application number
CN201810532199.0A
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Chinese (zh)
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CN108788767B (en
Inventor
徐正方
魏鹏
陈波
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Hangzhou Tesan Machinery Co Ltd
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Hangzhou Tesan Machinery Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P23/00Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
    • B23P23/06Metal-working plant comprising a number of associated machines or apparatus
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K31/00Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
    • B23K31/12Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups relating to investigating the properties, e.g. the weldability, of materials
    • B23K31/125Weld quality monitoring
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q7/00Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting

Abstract

The welding equipment and its control method of the welding of two kinds of tablet patches are realized the invention discloses a kind of, including charging tray feed station apparatus, welding post device, welding Image detection station apparatus, stamping station device, punching station device, clout blank station apparatus, the traversing pass station apparatus of vacuum suction, discharging station apparatus and the conveying device set gradually;Charging tray feed station apparatus sets two kinds of supply disks up and down and feed discharge port, the two kinds of tablet pressing welding of welding post device pair, it welds Image detection station apparatus and detects two kinds of tablet welding qualities, stamping station device punch forming tablet, punching station device punching separation out obtains required material, vacuum inhales traversing pass station apparatus and is moved to the Image detection before Image detection discharges from punching station device absorbing material, and discharging station apparatus conveys qualified material to discharging bin or discharge port.Welding production efficiency is high, improves Product jointing quality, and manual operation management cost is low.

Description

Realize the welding equipment and its control method of the welding of two kinds of tablet patches
Technical field
The present invention relates to a kind of welding equipments, are used in more particularly, to one kind to realizing two kinds of tablet patches in mobile phone products The welding equipment and its control method of piece welding.
Background technology
There are the stainless steel sheet materials in need to two kinds of different shape structures to carry out stacking welding usually in mobile phone products Electrical part, however existing equipment to this this welding there is manual intervention operation element amount is larger, be finally completed qualified welding There is carrying storage etc. to reduce period turnaround time of efficiency between each flow of product, welding efficiency is relatively low, be easy to cause The mass defects such as damaged products or secondary damage, are unfavorable for the quality that improves production efficiency and product quality.
Invention content
The present invention is to solve to carry out stacking welding to the stainless steel sheet material of two kinds of different shape structures in existing mobile phone products It is relatively low that there is welding efficiencies, be easy to cause the mass defects such as damaged products or secondary damage, be unfavorable for improve production efficiency and The present situations such as product quality quality and a kind of welding production efficiency for providing is high, improve Product jointing quality, manual operation pipe Manage the welding equipment and its control method of the welding of two kinds of tablet patches of realization at low cost.
Used specific technical solution is the present invention to solve above-mentioned technical problem:It is a kind of to realize two kinds of tablet patch welderings The welding equipment connect, including device framework, it is characterised in that:Further include the charging tray feed station apparatus set gradually, Welder Position device, welding Image detection station apparatus, stamping station device, punching station device, clout blank station apparatus, vacuum are inhaled Traversing pass station apparatus, discharging station apparatus and conveying device;Conveying device sequentially-fed material strip or material are filled in above-mentioned station Between setting, charging tray feed station apparatus sets the two kinds of supply disks and feed discharge port of upper and lower position distribution, and welding post device is to defeated Two kinds of tablets to welding post device are sent to press welding, two kinds of material after welding Image detection station apparatus detection pressing welding Piece, two kinds of tablets after stamping station device punch forming welding, punching station device divide from the material strip punching after punch forming It separates out to obtain required material, the traversing pass station apparatus of vacuum suction is moved to Image detection from punching station device absorbing material and does Image detection before discharging, discharging station apparatus convey qualified material to discharging bin or discharge port.It can be automatically by two kinds of not similar shapes The stainless steel sheet material of shape conveys fitting, welding, punching press, blank, detection and discharging automatically, and welding production efficiency is high, improves product Welding quality quality, manual operation management cost are low;Product secondary damage is not easily caused.
Preferably, the punching station device and vacuum are equipped with clout blank station between inhaling traversing pass station apparatus Device, clout blank station apparatus cut off the heels band after punching station device punching separation material;Clout blank station Device includes ratchet, directive wheel, spring mechanism, strip servo motor, clout cutter, clout outlet and cuts clout cylinder, strip Servo motor is drivingly connected ratchet, cuts clout cylinder and is drivingly connected clout cutter, directive wheel sets spring mechanism.Raising liquidates cutting It is cut off from the heels band after material, is more convenient for collecting waste material, avoids adversely affecting front feeding, improve effect Rate reduces secondary damage phenomenon and occurs.
Preferably, the described charging tray feed station apparatus include upper supply disk, upper feed coil motor, upper guiding metal plate, Lower supply disk, lower feed coil motor, lower guiding metal plate and feed inlet;Upper guiding metal plate sets sensor, and lower guiding metal plate sets sensing It is transmitted to welding post device after device, upper supply disk and lower supply disk cofeeds to feed inlet;Upper supply disk is located at lower feed Above disk, the upper upper supply disk rotation feed of feed coil motor driving, the lower lower supply disk rotation feed of feed coil motor driving.It improves The automatic conveying of two kinds of different materials is bonded production efficiency.
Preferably, the welding post device includes strip servo motor, welding post material strip slot, ratchet, welding Station rack, laser-beam welding machine, upper binder block, lower binder block and lower air cylinder, upper binder block are located above material strip slot, lower binder Block is located at below material strip slot, and upper binder block and lower binder block match pressing two kinds of tablets up and down, lower air cylinder and lower binder block It is mutually drivingly connected, laser-beam welding machine is located above binder block, and ratchet is located at material strip front of the slot.Improve the pressure of two kinds of different materials Close welding efficiency and welding quality.
Preferably, the welding Image detection station apparatus includes traversing servo motor, traversing module, imaging device Group, lower source of parallel light, image light source, directive wheel, photoelectric sensor, welding Image detection station material strip slot and welding Image detection Station rack, imaging device group are equipped with several image detectors arranged in parallel, are correspondingly arranged below each image detector pair The image light source answered, image light source are located above welding Image detection station material strip slot, and lower source of parallel light is located at welding image inspection It surveys below station material strip slot, imaging device group is located on traversing module, and traversing servo motor is mutually drivingly connected with traversing module, photoelectricity Where sensor is set to imaging device group at traversing space both sides, directive wheel is set on welding Image detection station material strip slot.It improves To the reliable validity of material Welding quality test after welding, product testing qualification rate is improved.
Preferably, the stamping station device includes punching press driving motor, diel, stamping station rack and punching Press station material strip slot, punching press driving motor drive diel to two kinds of tablets up and down for being delivered in stamping station material strip slot into Row punch forming goes out required material.The product material punching molding efficiency after qualified to detection is improved, secondary damage is reduced.
Preferably, the punching station device include punching servo motor, die cutting die, punching station material strip slot and Material taking mouth, blank servo motor are drivingly connected blank mold, and stamping forming material is delivered in stamping station material strip slot, blank Mold comes required material from material strip punching separation, and material taking mouth is located above punching station material strip slot.It improves to punch forming Product material afterwards carries out the punching separation efficiency and reliability between material strip, reduces secondary damage.
Preferably, it includes unqualified discharge port cylinder, defective work discharging that the vacuum, which inhales traversing pass station apparatus, It is oriented to metal plate, image servo motor, image detector, source of parallel light, traversing electric cylinders, lifting cylinder, dislocation cylinder, vaccum suction pipe Fixed plate, vaccum suction pipe and dislocation guide rod, traversing electric cylinders are drivingly connected traversing guide rail, and lifting cylinder output is set on traversing guide rail Connecting seat and lifting cylinder, lifting cylinder export connecting seat by lifting cylinder and are located on traversing guide rail, lifting cylinder output end If lifting cylinder connecting seat, sets dislocation cylinder on lifting cylinder output connecting seat and vaccum suction pipe fixed plate, vaccum suction pipe are fixed The vaccum suction pipe of absorbing material is set on plate, dislocation cylinder is located at lifting cylinder by the guide rod that misplaces and exports on connecting seat, vacuum More vaccum suction pipes are set in suction pipe fixed plate, vaccum suction pipe sets suction nozzle;Traversing guide pass side sets source of parallel light, image servo motor It is drivingly connected image detector, image detector is opposite with source of parallel light to distribution, under image servo motor and image detector Side sets unqualified discharge port cylinder and unqualified discharging is oriented to metal plate.It improves and the material after being come out from material strip punching separation is carried out Judging efficiency is detected, certified products and defective work are automatically separated placement processing, production detection efficiency is improved and pacifies with quality Full reliability prevents secondary damage phenomenon from occurring, and reduces manual operation management cost.
Another goal of the invention of the present invention is to provide a kind of welding equipment manipulation for realizing two kinds of tablet patch welding Method, it is characterised in that:Include the following steps
Charging tray feed station apparatus two kinds of supply disks of feeding, discharge described in one of above-mentioned technical proposal are put the material that need to be welded by a After piece, upper and lower supply disk motor driven belts move feeding, discharge two kinds of supply disks rotation feed, upper guidings metal plate set sensor with The lower synchronism for being oriented to metal plate and setting two coiled strip band signal of sensor sensing, and the distance for being fed tape travel every time is the same, above leads Upper and lower two Seed packaged band is bonded to the welding post device feed described in one of above-mentioned technical proposal to metal plate and the lower metal plate that is oriented to;
Two Seed packaged bands of b or more enter the welding post device described in one of above-mentioned technical proposal, band under the conveying of conveying device Expect that servo motor drives the directive wheel in ratchet and conveying device, ratchet to be inserted into the location hole of material strip, material strip is driven to weld It travels forward in station material strip slot, into after welding post, lower air cylinder drives lower binder block to press to, and material strip, material strip is fixed Between upper binder block and lower binder block at position, laser-beam welding machine starts laser welding work, after the completion of welding, lower air cylinder It rises, strip servo motor is driven to continue to move, material strip is driven to move on;
After c material strips enter the welding Image detection station apparatus described in one of above-mentioned technical proposal under the conveying of conveying device, Traversing module transverse shifting, imaging device group and image light source is driven to be fixed on traversing module by traversing servo motor, not offset Dynamic shooting product, and judge whether welding is qualified;Directive wheel is pushed down the anti-stopping materials strip movement of material strip by spring mechanism and is tilted, photoelectricity The distance that sensor sensing material strip advances;
After d material strips enter the stamping station device described in one of above-mentioned technical proposal under the conveying of conveying device, punching press driving Motor is started to work, material strip punch forming in diel;
After e material strips enter the punching station device described in one of above-mentioned technical proposal under the conveying of conveying device, blank servo Motor is started to work, and welding qualified material, punching separation comes out from material strip in die cutting die;Above-mentioned technical proposal at this time One of described in vacuum inhale traversing passs station apparatus material taking mouth top gone to by the movement of traversing electric cylinders, lifting cylinder moves down in place Afterwards, vaccum suction pipe is opened, and after absorbing material, lifting cylinder rises, and blank servo motor resets, and die cutting die resets;
After f material strips enter the traversing pass station apparatus of vacuum suction described in one of above-mentioned technical proposal under the conveying of conveying device, After vacuum inhales traversing pass station absorbing material, image detector inspection positions are moved to, image detector is by image servo electricity Machine drives, and can adjust focal length, and misplace cylinder moving, and dislocation bar, dislocation bar is driven to drive vaccum suction pipe to move up and down, make material Be staggered into an inclined-plane, to make image from horizontal direction on carry out shooting and can take all materials, image detector detection knot Shu Hou, when detecting defective work material, traversing electric cylinders are moved to defective work discharging and are oriented at metal plate position, and vacuum is inhaled at this time Pipe is closed, and defective work material falls into defective work discharging and is oriented at metal plate position, and waste material is discharged by defective work and is oriented to metal plate Gold enters in the unqualified case of waste material, while unqualified discharge port cylinder controls left and right discharge port, convenient not shut down, more Change ash can;After defective work discharge, traversing electric cylinders move at certified products arrangement position, and lifting cylinder drops at material strip, Vaccum suction pipe is closed, and certified products material is placed on discharging charging tray;
After g material strips enter the discharging station apparatus described in one of above-mentioned technical proposal under the conveying of conveying device, detection is qualified Certified products material be placed in discharging charging tray on, and pass through conveying device conveying discharging.
Preferably, material strip enters the clout blank station described in one of above-mentioned technical proposal under the conveying of conveying device After device, strip servo motor drives ratchet and directive wheel movement, and ratchet drives the operation of material strip location hole, to drive material strip The heels band for being punched certified products material is discharged for movement, cuts clout cylinder and drives clout cutter cut-out material strip, that cuts is residual Clout band logical crosses clout outlet and enters material strip ash can.
The beneficial effects of the invention are as follows:Can automatically by two kinds of stainless steel sheet materials of different shapes convey automatically fitting, welding, Punching press, blank, detection and discharging, welding production efficiency is high, improves Product jointing quality, and manual operation management cost is low. The relative position accuracy of the stainless steel sheet material patch of two kinds of different shape structures is effectively ensured.
Description of the drawings:
The present invention is described in further detail with reference to the accompanying drawings and detailed description.
Fig. 1 is the structural schematic diagram for the welding equipment that the present invention realizes the welding of two kinds of tablet patches.
Fig. 2 is the structural representation that the present invention realizes charging tray feed station apparatus in the welding equipment that two kinds of tablet patches weld Figure.
Fig. 3 is the structural schematic diagram that the present invention realizes welding post device in the welding equipment that two kinds of tablet patches weld.
Fig. 4 is that the present invention realizes the structure that Image detection station apparatus is welded in the welding equipment that two kinds of tablet patches weld Schematic diagram.
Fig. 5 is the structural schematic diagram that the present invention realizes stamping station device in the welding equipment that two kinds of tablet patches weld.
Fig. 6 is the structural schematic diagram that the present invention realizes punching station device in the welding equipment that two kinds of tablet patches weld.
Fig. 7 is the structural representation that the present invention realizes clout blank station apparatus in the welding equipment that two kinds of tablet patches weld Figure.
Fig. 8 is that the present invention realizes that vacuum inhales the traversing structure for closing station apparatus in the welding equipment that two kinds of tablet patches weld Schematic diagram.
Specific implementation mode
Embodiment 1:
It is a kind of to realize what two kinds of tablet patches welded in Fig. 1, Fig. 2, Fig. 3, Fig. 4, Fig. 5, Fig. 6, Fig. 7, embodiment shown in Fig. 8 Welding equipment, including device framework 01 further include the charging tray feed station apparatus 10, welding post device 20, weldering set gradually Image detection station apparatus 30, stamping station device 40, punching station device 50, clout blank station apparatus 60, vacuum is connect to inhale Traversing pass station apparatus 70, discharging station apparatus 80 and conveying device 02;Conveying device sequentially-fed material strip or material are in above-mentioned Between station apparatus, charging tray feed station apparatus sets the two kinds of supply disks and feed discharge port of upper and lower position distribution, welding post dress It sets and welding is pressed to two kinds of tablets for being delivered to welding post device, after welding Image detection station apparatus detection pressing welding Two kinds of tablets, two kinds of tablets after stamping station device punch forming welding, punching station device is from the material strip after punch forming Punching separation out obtains required material, and vacuum inhales traversing pass station apparatus and is moved to image from punching station device absorbing material The Image detection before discharging is detected, discharging station apparatus conveys qualified material to discharging bin or discharge port.Punching station device Clout blank station apparatus 60 is installed between the traversing pass station apparatus of vacuum suction, clout blank station apparatus cuts off blanker Heels band after the device punching separation material of position;Clout blank station apparatus includes ratchet 61, directive wheel 62, spring mechanism 63, strip servo motor 64, clout cutter 65, clout export 66 and cut clout cylinder 67, and strip servo motor is drivingly connected spine Wheel, the rotation of 64 driving pawl of strip servo motor drive heels band to be moved at clout cutter 65 along directive wheel direction, cut remaining Material cylinder 67 drives clout cutter 65 to cut off heels band, cuts clout cylinder and is drivingly connected clout cutter, directive wheel is set Spring mechanism.The acquisition heels band that clout blank station apparatus 60 is punched out the heels band after separation is disconnected, convenient for pair The timely collection of heels band is handled, and avoids causing secondary damage to the qualified material after separation.Charging tray is fed station apparatus 10 Including upper supply disk 11, upper feed coil motor 12, upper guiding metal plate 13, lower supply disk 14, lower feed coil motor 15, lower guiding metal plate Gold 16 and feed inlet 17;Upper guiding metal plate 13 sets sensor, and lower guiding metal plate 16 sets sensor, upper supply disk 11 and lower supply disk Welding post device 20, the upper biscuit for being oriented to metal plate 13 and being mounted on upper supply disk 11 are transmitted to after 14 cofeeds to feed inlet 17 Feeding band is oriented at slot outer side edges, the lower metal plate 16 that is oriented to is mounted at the biscuit slot outer side edges of lower supply disk 14 to blanking Band is oriented to;Upper supply disk 11 is mounted on 14 top of lower supply disk, and upper feed coil motor 12, which is drivingly connected upper supply disk 11, to be made The rotation feed of upper supply disk 11, lower feed coil motor 15, which is drivingly connected lower supply disk 14, makes the rotation feed of lower supply disk 14.Charging tray The upper supply disk 11 and lower supply disk for being fed station apparatus 10 are respectively being fed two kinds of stainless steel sheet material materials of different shapes Being rotated by of coil motor carries out feed conveying to welding post device and carries out at the feed inlet 17 after overlapping up and down together It transfers to subsequent welding post device.Welding post device 20 include strip servo motor 21, welding post material strip slot 22, Ratchet 23, welding post rack 24, laser-beam welding machine 25,26 mold of upper binder block, 27 mold of lower binder block and lower air cylinder 28, Lower air cylinder 28 is mounted on the lower position of welding post device 20, and upper binder block mold is mounted on welding post material strip slot Side, lower binder block mold are mounted below welding post material strip slot, and upper binder block mold and lower binder block mold match pressing Upper and lower two kinds of tablets, lower air cylinder are mutually drivingly connected with lower binder block mold, and laser-beam welding machine is mounted on above upper binder block, spine Wheel is mounted on material strip front of the slot, and strip servo motor 21 is drivingly connected ratchet, and ratchet is mutually located by connecting with material strip, strip servo electricity 21 driving pawl of machine drives material strip to be moved along welding post material strip slot 22.Welding post device 20 is to conveying into coming welding post Material up and down on material strip slot 22 carries out laser welding into stable and reliable quality welding materials and parts again after carrying out pressing up and down.By Upper binder block and lower binder block mold carry out laser welding, weld two kinds of patches, a mould can 25 fitting tablets of laser welding, weldering It connects efficient.It welds Image detection station apparatus 30 and includes traversing servo motor 31, traversing module 32, imaging device group 33, it is lower flat Line light source 34, image light source 35, directive wheel 36, photoelectric sensor 37, welding Image detection station material strip slot 38 and welding image Detection station rack 39, imaging device group 33 are equipped with 3-5 image detectors arranged in parallel, and each image detector lower section is right Corresponding image light source 35 should be installed, image light source 35 is mounted on 38 top of welding Image detection station material strip slot, under it is parallel Light source 34 is mounted on 38 lower section of welding Image detection station material strip slot, and imaging device group 33 is mounted on traversing module 32, traversing to watch It takes motor 31 to be mutually drivingly connected with traversing module 32,31 output end of traversing servo motor is drivingly connected the rack for having cross direction profiles 311, traversing module 32 is connect with being meshed with rack 311 by engaging mechanism, and photoelectric sensor 37 is installed on imaging device group institute At traversing space both sides, directive wheel 36 is installed on welding Image detection station material strip slot 38.Weld Image detection station dress It sets and judgement welding quality is detected to the material after laser welding, improve and ensure to obtain qualified welding quality product, improve Product quality detection efficiency and product quality reliability.Multiple image detectors arranged in parallel improve detection efficiency and detection can By property.Stamping station device 40 includes punching press driving motor 41, diel 43, stamping station rack 44 and stamping station material strip Slot 42, the driving diel of punching press driving motor strike out the two kinds of tablets up and down being delivered in stamping station material strip slot Type goes out required material, and the driving of punching press driving motor 41 is connected in 43 top of diel, stamping station material strip is set in diel 43 Slot 42.Improve the material punch forming efficiency and reliability after detecting qualification.Punching station device 50 includes that punching is watched Motor 51, die cutting die 52, punching station material strip slot 53 and material taking mouth 54 are taken, blank servo motor 51 is drivingly connected blank mold 52, stamping forming material is delivered in stamping station material strip slot, and blank mold 52 opens required material from material strip punching separation Come, material taking mouth 54 is opened in 53 top of punching station material strip slot, and blank servo motor 51 is drivingly connected in 52 times orientation of blank mold Place is set, blank operates from bottom to top, improves vacuum and inhales traversing pass station apparatus 70 by the material after blank above material taking mouth 54 The simple operation validity of feeding.Vacuum is inhaled traversing pass station apparatus 70 and is gone out including unqualified discharge port cylinder 71, defective work Material is oriented to metal plate 72, image servo motor 73, image detector 74, source of parallel light 75, traversing electric cylinders 76, lifting cylinder 77, mistake Position cylinder 78, vaccum suction pipe fixed plate 79, vaccum suction pipe 710 and dislocation guide rod 711, traversing electric cylinders are drivingly connected traversing lead Rail, lifting cylinder output connecting seat and lifting cylinder are set on traversing guide rail, and lifting cylinder exports connecting seat by lifting cylinder and sets On traversing guide rail, lifting cylinder output end sets lifting cylinder connecting seat, set on lifting cylinder output connecting seat dislocation cylinder and Vaccum suction pipe fixed plate, the vaccum suction pipe of absorbing material is set in vaccum suction pipe fixed plate, and dislocation cylinder is set by the guide rod that misplaces On lifting cylinder output connecting seat, 25 root vaccum suction pipes, every vaccum suction pipe end point are installed in vaccum suction pipe fixed plate Suction nozzle is installed;Traversing guide pass side sets source of parallel light, and image servo motor is drivingly connected image detector, image detector with it is flat Line light source is opposite to distribution, sets unqualified discharge port cylinder below image servo motor and image detector and unqualified discharging is led To metal plate.Vaccum suction pipe 710 draws material 712 when opening vacuum, and stock product is sucked out in suction nozzle, can once go out 25. 76 output end of traversing electric cylinders sets traversing guide rail 713, and lifting cylinder output connecting seat is slidably connected at traversing guide rail 713 by sliding block On.
Embodiment 2:
A kind of welding equipment control method for realizing the welding of two kinds of tablet patches, includes the following steps
After charging tray feed station apparatus two kinds of supply disks of feeding, discharge of embodiment 1 are put the tablet that need to be welded by a, above and below Supply disk motor driven belts move two kinds of supply disk rotation feed of feeding, discharge, and upper guiding metal plate sets sensor and lower guiding metal plate peace The synchronism of two coiled strip band signal of sensor sensing is filled, and the distance for being fed tape travel every time is the same, upper guiding metal plate is under It is oriented to metal plate upper and lower two Seed packaged band is bonded to the welding post device of embodiment 1 feed;It is automatic to carry out guide feed operation, drop Low manual operation management cost improves efficiency.
Two Seed packaged bands of b or more enter the welding post device of embodiment 1, strip servo electricity under the conveying of conveying device Machine drives the directive wheel in ratchet and conveying device, ratchet to be inserted into the location hole of material strip, drives material strip in welding post material strip It travels forward in slot, into after welding post, lower air cylinder drives lower binder block to press to, and material strip, material strip is fixed on binder Between block and lower binder block at position, laser-beam welding machine starts laser welding work, and after the completion of welding, lower air cylinder rises, band Dynamic strip servo motor continues to move, and material strip is driven to move on;It automatically enters laser welding and transfers out next station, laser The high welding efficiency of welding precision is high, and stable quality is reliable.
After c material strips enter the welding Image detection station apparatus of embodiment 1 under the conveying of conveying device, watched by traversing Taking motor drives traversing module transverse shifting, imaging device group and image light source to be fixed on traversing module, continuous follow shot production Product, and judge whether welding is qualified;Directive wheel is pushed down the anti-stopping materials strip movement of material strip by spring mechanism and is tilted, photoelectric sensor sense The distance for answering material strip to advance;
After d material strips enter the stamping station device of embodiment 1 under the conveying of conveying device, punching press driving motor is started to work, Material strip punch forming in diel;
After e material strips enter the punching station device of embodiment 1 under the conveying of conveying device, blank servo motor is started to work, Welding qualified material, punching separation comes out from material strip in die cutting die;The vacuum described in one of embodiment 1 is inhaled horizontal at this time It moves pass station apparatus to be gone to above material taking mouth by the movement of traversing electric cylinders, after lifting cylinder moves down in place, vaccum suction pipe is opened, and is drawn After material, lifting cylinder rises, and blank servo motor resets, and die cutting die resets;
After f material strips inhale traversing pass station apparatus under the conveying of conveying device into the vacuum of embodiment 1, vacuum inhales traversing pass After station absorbing material, image detector inspection positions are moved to, image detector is driven by image servo motor, can be adjusted Whole focal length, misplace cylinder moving, and dislocation bar, dislocation bar is driven to drive vaccum suction pipe to move up and down, material is made to be staggered into an inclined-plane, To make image from horizontal direction on carry out shooting and can take all materials, after image detector detects, detect not When certified products material, traversing electric cylinders are moved to defective work discharging and are oriented at metal plate position, and vaccum suction pipe is closed at this time, unqualified Product material falls into defective work discharging and is oriented at metal plate position, and waste material enters waste material by defective work discharging guiding metal plate and do not conform to In lattice case, while unqualified discharge port cylinder controls left and right discharge port, convenient not shut down, and replaces ash can;Do not conform to After lattice product discharge, traversing electric cylinders move at certified products arrangement position, and lifting cylinder drops at material strip, and vaccum suction pipe is closed, Certified products material is placed on discharging charging tray;
After g material strips enter the discharging station apparatus of embodiment 1 under the conveying of conveying device, qualified certified products material is detected It is placed on discharging charging tray, and is conveyed and discharged by conveying device.
After material strip enters the clout blank station apparatus of embodiment 1 under the conveying of conveying device, strip servo motor band Dynamic ratchet and directive wheel movement, ratchet drive the operation of material strip location hole, to drive material strip to move, will be punched certified products material Heels band discharge, cut clout cylinder drive clout cutter cut-out material strip, the heels band logical cut cross clout outlet enter Material strip ash can.
Welding debugging step before welding equipment is subjected to is as follows:
1. connecing electricity connects gas, equipment is detected in place and is powered;Tracheae, valve needed for gas circuit is installed in place and is ventilated.
2. inputting program, first debugging manually:Equipment debugging is inputted in program and touch screen, and is run.Product is put into, Each action is debugged with manual mode, it is whether qualified to observe the product produced under manual mode, for going out Existing bad phenomenon is analyzed, and=find and solve the problems, such as in time.
3. automatic debugging.For the machine debugged manually, it is put into appropriate product and is test-manufactured automatically, and examine product It is whether qualified, exclude the problem of be likely to occur.
Improve the security reliability and stable quality reliability of automatic welding operation.
In position relationship of the present invention description, there are the fingers such as term "inner", "outside", "upper", "lower", "left", "right" Show that orientation or position relationship are to be based on the orientation or positional relationship shown in the drawings, description embodiment merely for convenience and letter Change description, does not indicate or imply the indicated device or element must have a particular orientation, with specific azimuth configuration And operation, therefore be not considered as limiting the invention.
The above content and structure describes the basic principles and main features and advantages of the present invention of product of the present invention, one's own profession The technical staff of industry should be recognized that.Merely illustrating the principles of the invention described in examples detailed above and specification is not departing from this Under the premise of spirit and range, various changes and improvements may be made to the invention, these changes and improvements belong to requirement and protect Within the scope of the invention of shield.The scope of the present invention is defined by the appended claims and its equivalents.

Claims (10)

1. a kind of welding equipment for realizing the welding of two kinds of tablet patches, including device framework, it is characterised in that:Further include setting successively The charging tray set is fed station apparatus, welding post device, welding Image detection station apparatus, stamping station device, punching station Device, clout blank station apparatus, vacuum inhale traversing pass station apparatus, discharging station apparatus and conveying device;Conveying device is suitable Sequence material conveying band or material between above-mentioned station apparatus, charging tray feed station apparatus set upper and lower position distribution two kinds of supply disks and It is fed discharge port, welding post device presses welding to two kinds of tablets for being delivered to welding post device, welds Image detection work Two kinds of tablets after the device detection pressing welding of position, two kinds of tablets after stamping station device punch forming welding, punching station Device out obtains required material from the material strip punching separation after punch forming, and vacuum inhales traversing pass station apparatus from punching station Device absorbing material is moved to the Image detection before Image detection discharges, and discharging station apparatus conveys qualified material to discharging bin Or discharge port.
2. the welding equipment described in accordance with the claim 1 for realizing the welding of two kinds of tablet patches, it is characterised in that:The punching Station apparatus and vacuum are equipped with clout blank station apparatus, the cut-out punching of clout blank station apparatus between inhaling traversing pass station apparatus Cut the heels band after station apparatus punching separation material;Clout blank station apparatus includes ratchet, directive wheel, coiling machine Structure, strip servo motor, clout cutter, clout export and cut clout cylinder, and strip servo motor is drivingly connected ratchet, cuts clout Cylinder is drivingly connected clout cutter, and directive wheel sets spring mechanism.
3. the welding equipment described in accordance with the claim 1 for realizing the welding of two kinds of tablet patches, it is characterised in that:The charging tray It includes upper supply disk, upper feed coil motor, upper guiding metal plate, lower supply disk, lower feed coil motor, lower guiding to be fed station apparatus Metal plate and feed inlet;Upper guiding metal plate sets sensor, and lower guiding metal plate sets sensor, upper supply disk and lower supply disk cofeeds Welding post device is transmitted to after to feed inlet;Upper supply disk is located above lower supply disk, is fed in upper feed coil motor driving Disk rotation feed, the lower lower supply disk rotation feed of feed coil motor driving.
4. the welding equipment described in accordance with the claim 1 for realizing the welding of two kinds of tablet patches, it is characterised in that:The welding Station apparatus includes strip servo motor, welding post material strip slot, ratchet, welding post rack, laser-beam welding machine, upper binder Block, lower binder block and lower air cylinder, upper binder block are located above material strip slot, and lower binder block is located at below material strip slot, upper binder block Matching pressing with lower binder block, two kinds of tablets, lower air cylinder are mutually drivingly connected with lower binder block up and down, and laser-beam welding machine is located at Above upper binder block, ratchet is located at material strip front of the slot.
5. the welding equipment described in accordance with the claim 1 for realizing the welding of two kinds of tablet patches, it is characterised in that:The welding Image detection station apparatus includes traversing servo motor, traversing module, imaging device group, and lower source of parallel light, is oriented to image light source Wheel, photoelectric sensor, welding Image detection station material strip slot and welding Image detection station rack, imaging device group are equipped with several Image detector arranged in parallel, each image detector lower section are correspondingly arranged corresponding image light source, and image light source is located at weldering It connects above Image detection station material strip slot, lower source of parallel light is located at below welding Image detection station material strip slot, and imaging device group is set On traversing module, traversing servo motor is mutually drivingly connected with traversing module, and it is traversing that photoelectric sensor is set to imaging device group place At the both sides of space, directive wheel is set on welding Image detection station material strip slot.
6. the welding equipment described in accordance with the claim 1 for realizing the welding of two kinds of tablet patches, it is characterised in that:The punching press Station apparatus includes punching press driving motor, diel, stamping station rack and stamping station material strip slot, and punching press driving motor drives Dynamic diel carries out punch forming to the two kinds of tablets up and down being delivered in stamping station material strip slot and goes out required material.
7. the welding equipment described in accordance with the claim 1 for realizing the welding of two kinds of tablet patches, it is characterised in that:The punching Station apparatus includes punching servo motor, die cutting die, punching station material strip slot and material taking mouth, and blank servo motor is drivingly connected Blank mold, stamping forming material are delivered in stamping station material strip slot, and blank mold divides required material from material strip punching It leaves and, material taking mouth is located above punching station material strip slot.
8. the welding equipment described in accordance with the claim 1 for realizing the welding of two kinds of tablet patches, it is characterised in that:The vacuum It includes unqualified discharge port cylinder, defective work discharging guiding metal plate, image servo motor, image inspection to inhale traversing pass station apparatus Device, source of parallel light, traversing electric cylinders, lifting cylinder, dislocation cylinder, vaccum suction pipe fixed plate, vaccum suction pipe and dislocation guide rod are surveyed, Traversing electric cylinders are drivingly connected traversing guide rail, and lifting cylinder output connecting seat and lifting cylinder are set on traversing guide rail, and lifting cylinder is logical It crosses lifting cylinder output connecting seat to be located on traversing guide rail, lifting cylinder output end sets lifting cylinder connecting seat, and lifting cylinder is defeated Go out on connecting seat to set dislocation cylinder and vaccum suction pipe fixed plate, the vaccum suction pipe of absorbing material is set in vaccum suction pipe fixed plate, it is wrong Position cylinder is located at lifting cylinder by the guide rod that misplaces and exports on connecting seat, and more vaccum suction pipes are set in vaccum suction pipe fixed plate, Vaccum suction pipe sets suction nozzle;Traversing guide pass side sets source of parallel light, and image servo motor is drivingly connected image detector, Image detection Device is opposite with source of parallel light to distribution, and unqualified discharge port cylinder and unqualified is set below image servo motor and image detector Discharging is oriented to metal plate.
9. a kind of welding equipment control method for realizing the welding of two kinds of tablet patches, it is characterised in that:Include the following steps
Charging tray feed station apparatus two kinds of supply disks of feeding, discharge described in one of claim 1~8 are put the material that need to be welded by a After piece, upper and lower supply disk motor driven belts move feeding, discharge two kinds of supply disks rotation feed, upper guidings metal plate set sensor with The lower synchronism for being oriented to metal plate and setting two coiled strip band signal of sensor sensing, and the distance for being fed tape travel every time is the same, above leads Upper and lower two Seed packaged band is bonded to the welding post device feed described in one of claim 1~8 to metal plate and the lower metal plate that is oriented to;
Two Seed packaged bands of b or more enter the welding post device described in one of claim 1~8, band under the conveying of conveying device Expect that servo motor drives the directive wheel in ratchet and conveying device, ratchet to be inserted into the location hole of material strip, material strip is driven to weld It travels forward in station material strip slot, into after welding post, lower air cylinder drives lower binder block to press to, and material strip, material strip is fixed Between upper binder block and lower binder block at position, laser-beam welding machine starts laser welding work, after the completion of welding, lower air cylinder It rises, strip servo motor is driven to continue to move, material strip is driven to move on;
After c material strips enter the welding Image detection station apparatus described in one of claim 1~8 under the conveying of conveying device, Traversing module transverse shifting, imaging device group and image light source is driven to be fixed on traversing module by traversing servo motor, not offset Dynamic shooting product, and judge whether welding is qualified;Directive wheel is pushed down the anti-stopping materials strip movement of material strip by spring mechanism and is tilted, photoelectricity The distance that sensor sensing material strip advances;
After d material strips enter the stamping station device described in one of claim 1~8 under the conveying of conveying device, punching press driving Motor is started to work, material strip punch forming in diel;
After e material strips enter the punching station device described in one of claim 1~8 under the conveying of conveying device, blank servo Motor is started to work, and welding qualified material, punching separation comes out from material strip in die cutting die;Claim 1~8 at this time One of described in vacuum inhale traversing passs station apparatus material taking mouth top gone to by the movement of traversing electric cylinders, lifting cylinder moves down in place Afterwards, vaccum suction pipe is opened, and after absorbing material, lifting cylinder rises, and blank servo motor resets, and die cutting die resets;
After f material strips enter the traversing pass station apparatus of vacuum suction described in one of claim 1~8 under the conveying of conveying device, After vacuum inhales traversing pass station absorbing material, image detector inspection positions are moved to, image detector is by image servo electricity Machine drives, and can adjust focal length, and misplace cylinder moving, and dislocation bar, dislocation bar is driven to drive vaccum suction pipe to move up and down, make material Be staggered into an inclined-plane, to make image from horizontal direction on carry out shooting and can take all materials, image detector detection knot Shu Hou, when detecting defective work material, traversing electric cylinders are moved to defective work discharging and are oriented at metal plate position, and vacuum is inhaled at this time Pipe is closed, and defective work material falls into defective work discharging and is oriented at metal plate position, and waste material is discharged by defective work and is oriented to metal plate Gold enters in the unqualified case of waste material, while unqualified discharge port cylinder controls left and right discharge port, convenient not shut down, more Change ash can;After defective work discharge, traversing electric cylinders move at certified products arrangement position, and lifting cylinder drops at material strip, Vaccum suction pipe is closed, and certified products material is placed on discharging charging tray;
After g material strips enter the discharging station apparatus described in one of claim 1~8 under the conveying of conveying device, detection is qualified Certified products material be placed in discharging charging tray on, and pass through conveying device conveying discharging.
10. realizing the welding equipment control method of two kinds of tablet patches welding according to claim 9, it is characterised in that: After material strip enters the clout blank station apparatus described in one of claim 1~8 under the conveying of conveying device, strip servo Motor drives ratchet and directive wheel movement, ratchet to drive the operation of material strip location hole, to drive material strip to move, will be punched qualification The heels band of product material is discharged, and cuts clout cylinder and clout cutter cut-out material strip, the heels band logical cut is driven to cross clout and go out Mouth enters material strip ash can.
CN201810532199.0A 2018-05-29 2018-05-29 Welding equipment for realizing welding of two material sheet patches and control method thereof Active CN108788767B (en)

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CN112222835A (en) * 2020-09-30 2021-01-15 东莞市天喜电子元件有限公司 Punching and welding integrated equipment
CN113419639A (en) * 2021-06-02 2021-09-21 深圳市信维通信股份有限公司 Preparation process of integrated electrode for capacitance pen and preparation process of nib assembly of capacitance pen
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CN114952311A (en) * 2022-07-08 2022-08-30 上海磐云科技有限公司 Material belt type assembly welding and cutting integrated machine

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