CN215885422U - Vibrator component feeding and counting equipment suitable for vibrator assembly line - Google Patents
Vibrator component feeding and counting equipment suitable for vibrator assembly line Download PDFInfo
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- CN215885422U CN215885422U CN202120685276.3U CN202120685276U CN215885422U CN 215885422 U CN215885422 U CN 215885422U CN 202120685276 U CN202120685276 U CN 202120685276U CN 215885422 U CN215885422 U CN 215885422U
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Abstract
The utility model discloses a vibrator component feeding and counting device suitable for a vibrator assembly line, which comprises: the material washing tray is used for bearing the vibrator component; the full tray lifting frame, the transverse moving conveying device and the empty tray lifting frame are sequentially arranged according to the conveying direction of the material washing tray; the first horizontal conveying manipulator is arranged above the transverse moving conveying device and used for clamping, conveying and bearing the vibrator component on the material washing tray; a feeder hole wiping device for wiping the feeder hole of the vibrator member; and the counting device is used for recording the number of the oscillator components clamped by the first horizontal conveying mechanical arm. The utility model has reasonable and ingenious structural design and realizes the feeding and counting of the vibrator components. In addition, the feeder hole wiping device wipes the feeder hole before feeding the product, so that the problem that cleaning liquid in the feeder hole is difficult to remove is solved; in addition, the cleaning liquid remained on the surface of the vibrator component is dried by the rotary manipulator, so that the working time is greatly saved, and the cleanliness of the vibrator component before polishing and assembling is ensured.
Description
Technical Field
The utility model relates to the field of production and manufacturing of antenna vibrators, in particular to vibrator component feeding and counting equipment suitable for a vibrator assembly line.
Background
An AAU (active antenna processing unit) for a 5G base station mainly comprises a Massive MIMO antenna (large-scale antenna), a filter, an active component and the like, and an antenna element is most popular as a dual-polarized antenna element; nowadays, the specifications of the antenna elements with continuously optimized performance are also diversified, and how to realize high-speed production of the antenna elements with higher economical efficiency is an important factor that the cost of the 5G base station is high and the antenna elements are difficult to popularize at the present stage.
The utility model discloses the people is realizing utility model technical scheme's in-process in the embodiment of this application, discovers that above-mentioned technique has following technical problem at least:
in the production process of the antenna oscillator, the polishing of the feed line hole and the polishing of the oscillator hole have great influence on the performance of the antenna oscillator; the company invents an automatic polishing and assembling production line of the antenna oscillator, the antenna oscillator to be fed is generally processed by various hardware processes, oil liquid and the like are adhered to the product, and the product is cleaned before polishing and assembling; however, the cleaned vibrator member still has a cleaning liquid left thereon, and if the vibrator member is selected to be dried, it takes a long time and the cleaning liquid in the feeder hole is difficult to remove.
SUMMERY OF THE UTILITY MODEL
In order to solve the above problems, the present invention is proposed to provide a vibrator member feeding and counting apparatus suitable for a vibrator assembly line that overcomes or at least partially solves the above problems.
According to one aspect of the utility model, the vibrator component feeding counting device suitable for the vibrator assembly line comprises:
the material washing tray is used for bearing the vibrator component;
the full tray lifting frame, the transverse moving conveying device and the empty tray lifting frame are sequentially arranged according to the conveying direction of the material washing tray;
the first horizontal conveying manipulator is arranged above the transverse moving conveying device and used for clamping, conveying and bearing the vibrator component on the material washing tray;
a feeder hole wiping device for wiping the feeder hole of the vibrator member;
and the counting device is used for recording the number of the oscillator components clamped by the first horizontal conveying manipulator.
Preferably, the feeder hole wiping device includes:
a turntable;
the component jig is fixed on the turntable corresponding to the first horizontal carrying manipulator and is used for bearing the vibrator component clamped by the first horizontal carrying manipulator from the material washing tray;
the wiping rod is arranged corresponding to the component jig;
and the lifting mechanism is used for driving the wiping rod to lift so that the wiping rod extends into the feed line hole of the vibrator component.
Preferably, a component positioning groove is formed in one side of the component jig, which corresponds to the first horizontal carrying manipulator;
and a bearing plate is arranged at the lower end of the component jig in an extending way towards the first horizontal carrying manipulator and is used for bearing the oscillator component.
Preferably, the feeder hole wiping device further includes:
the pushing block is provided with an auxiliary positioning groove which is arranged corresponding to the component positioning groove;
an auxiliary positioning cylinder for actuating the pusher block to move toward the member positioning slot.
Preferably, be applicable to oscillator component material loading counting equipment of oscillator assembly line, it still includes gets rid of liquid handling device, should get rid of liquid handling device and include:
the second horizontal carrying manipulators are used for clamping the oscillator components;
the transverse moving module is used for driving the second horizontal carrying manipulators to transversely move;
and the rotary manipulator is arranged below the plurality of second horizontal conveying manipulators.
Preferably, the liquid throwing and carrying apparatus further includes:
and the liquid baffle plate is arranged around the rotary manipulator.
Preferably, the traverse conveyor includes:
the conveying track is used for placing the material washing tray provided by the full tray lifting frame;
a push plate movably mounted on the conveying rail;
and the transverse screw rod module is used for driving the material pushing plate to move transversely.
Preferably, full dish crane, empty dish crane's structure is the same, full dish crane includes:
a support frame;
the supporting seats are uniformly fixed on the supporting frame from top to bottom at intervals and are used for bearing the material washing disc;
and the vertical screw rod module is used for driving the support frame to move up and down.
Preferably, the oscillator component feeding counting device suitable for the oscillator assembly line further comprises:
the material tray input cylinder is arranged on one side of the support frame corresponding to the transverse moving conveying device so as to push the material washing tray from the support seat to the conveying track of the transverse moving conveying device;
and the material tray output cylinder is arranged on one side of the conveying track of the transverse moving conveying device corresponding to the empty tray lifting frame so as to push the material washing tray to the supporting seat of the empty tray lifting frame from the conveying track.
Preferably, the washing material tray comprises:
the lower end surface of the charging tray seat is provided with an overhead pad;
the plurality of component bearing dies are arranged on the charging tray seat;
and the plurality of drain holes are arranged around the component bearing die and penetrate through the upper end surface and the lower end surface of the charging tray seat.
The utility model has the beneficial effects that: the feeding counting device is reasonable and ingenious in structural design, the feeding tray provided with the antenna oscillator is provided for the transverse moving conveying device through the full tray lifting frame, the feeding of the oscillator components is realized through the first horizontal conveying manipulator, and the feeding counting of the oscillator components is realized by combining the counting device. In addition, the feeder hole wiping device wipes the feeder hole before feeding the product, so that the problem that cleaning liquid in the feeder hole is difficult to remove is solved; in addition, the cleaning liquid remained on the surface of the vibrator component is dried by the rotary manipulator, so that the working time is greatly saved, and the cleanliness of the vibrator component before polishing and assembling is ensured.
The utility model is further described with reference to the following detailed description and accompanying drawings.
Drawings
FIG. 1 is a perspective view of a vibrator component feeding and counting device suitable for a vibrator assembly line according to an embodiment of the present invention;
FIG. 2 is a schematic structural view of a full tray lifting frame, a traverse conveying device and an empty tray lifting frame in the embodiment of the utility model;
FIG. 3 is a schematic structural view of a first horizontal transfer robot and a counting device according to an embodiment of the present invention;
FIG. 4 is a schematic structural view of a feeder hole wiping device in an embodiment of the present invention;
FIG. 5 is a schematic structural diagram of a material pushing block and a component fixture according to an embodiment of the present invention;
FIG. 6 is a schematic view of a fluid slinger handling device according to an embodiment of the present invention;
fig. 7 is a schematic structural diagram of a material washing tray in the embodiment of the utility model.
Detailed Description
In order to make the aforementioned objects, features and advantages of the present invention comprehensible, embodiments accompanied with figures are described in detail below. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein.
In the description of the present invention, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and thus, are not to be construed as limiting the present invention.
In the description of the present invention, it is to be understood that the terms "first", "second" and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implying any number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In the description of the present invention, "a plurality" means at least two, e.g., two, three, etc., unless specifically limited otherwise.
In the description of the present invention, it should be understood that when an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. In contrast, when an element is referred to as being "directly connected" to another element, there are no intervening elements present.
Embodiment, referring to fig. 1 to 7, the oscillator component feeding counting apparatus suitable for an oscillator assembly line provided by this embodiment includes:
the washing material tray 1 is used for bearing and placing the vibrator component;
the full tray lifting frame 2, the transverse moving conveying device 3 and the empty tray lifting frame 4 are sequentially arranged according to the conveying direction of the material washing tray 1;
the first horizontal conveying manipulator 5 is arranged above the transverse moving conveying device 3 and used for clamping, conveying and bearing the vibrator components on the washing material tray 1;
a feeder hole wiping device 6 for wiping the feeder hole of the vibrator member;
and a counting device 8 for recording the number of the vibrator members gripped by the first horizontal conveyance robot 5.
Specifically, the washing material tray 1 is used for bearing a cleaned oscillator component, wherein the oscillator component is an antenna oscillator without a feeder line; the full-tray lifting frame 2 provides the material washing tray 1 provided with the antenna oscillator to the transverse moving conveying device 3, the feeding of the oscillator component is realized through the first horizontal carrying manipulator 5, and then the feeding counting of the oscillator component is realized by combining the counting device 8. In addition, the feeder hole wiping device 6 wipes the feeder hole before feeding the product, so that the problem that cleaning liquid in the feeder hole is difficult to remove is solved.
Wherein, the counting device 8 is an infrared counter.
Preferably, the feeder hole wiping device 6 comprises:
a turntable 61;
a component fixture 62, which is fixed on the turntable 61 corresponding to the first horizontal carrying manipulator 5, and is used for placing the vibrator component clamped by the first horizontal carrying manipulator 5 from the material washing tray 1;
a wiping rod 63 provided corresponding to the component jig 62;
and the lifting mechanism 64 is used for driving the wiping rod 63 to lift so that the wiping rod 63 extends into the feeder hole of the vibrator component.
Specifically, the turntable 61 drives the component jig 62 to rotate, after the component jig 62 is loaded with the vibrator component, the turntable 61 drives the component jig 62 to rotate to the lower side of the wiping rod 63, and the wiping rod 63 is driven to descend by the lifting mechanism 64 to be inserted into a feeder hole of the vibrator component, so that the feeder hole is wiped.
Wherein, the outer surface of the wiping rod 63 is annularly provided with a rubber layer;
further, a liquid suction pipeline 65 is arranged below the component jig 62 corresponding to the wiping rod 63, and the wiping rod 63 is inserted into the liquid suction pipeline 65 after wiping the cleaning liquid in the feeder hole to suck away the cleaning liquid on the wiping rod 63, so that the cleaning liquid is prevented from being brought back into the feeder hole when the wiping rod 63 ascends and resets.
Preferably, a component positioning groove 621 is formed on one side of the component fixture 62 corresponding to the first horizontal carrying robot 5;
a receiving plate 622 is extended from the lower end of the component jig 62 toward the first horizontal transfer robot 5 for receiving the vibrator component.
Preferably, the feeder hole wiping device 6 further includes:
a pusher block 66 having an auxiliary positioning slot 661, wherein the auxiliary positioning slot 661 is disposed corresponding to the component positioning slot 621;
an auxiliary positioning cylinder 67 for driving the pusher block 66 to move toward the member positioning groove 621.
Specifically, the auxiliary positioning cylinder 67 drives the pushing block 66 to push the vibrator component to attach to the component positioning groove 621, so as to position the vibrator component.
Preferably, the oscillator component material loading counting equipment suitable for oscillator assembly line, it still includes gets rid of liquid handling device 7, and this gets rid of liquid handling device 7 includes:
a plurality of second horizontal transfer manipulators 71 for clamping the vibrator members;
the transverse moving module 72 is used for driving the plurality of second horizontal carrying manipulators 71 to transversely move;
and a rotary robot 73 provided below the plurality of second horizontal transfer robots 71.
Specifically, the second horizontal conveyance robot 71 takes out the vibrator member from the vibrator jig, and is gripped by the rotary robot 73, and the rotary robot 73 drives the vibrator member to rotate at a high speed, and since the cleaning liquid in the feeder hole has been wiped clean, the cleaning liquid remaining on the surface of the vibrator member can be dried by rotating at a high speed. Greatly saving working hours and ensuring the cleanliness of the oscillator component before polishing and assembling.
Preferably, the liquid throwing and conveying device 7 further includes:
and a liquid blocking plate disposed around the rotary robot 73.
Specifically, through the setting of fender liquid board, avoid the cleaning solution splashes, pollutes this equipment.
Preferably, the traverse conveying device 3 includes:
the conveying track 31 is used for placing the material washing tray 1 provided by the full tray lifting frame 2;
a pusher plate 32 movably mounted on the conveying rail 31;
and the transverse screw rod module 33 is used for driving the material pushing plate to move transversely.
Specifically, the transverse screw rod module 33 drives the tray pushing plate 32 to move along the conveying track 31, and the tray pushing plate 32 pushes the washing tray 1 to move on the conveying track 31.
Preferably, the full-disc crane 2 and the empty-disc crane 4 have the same structure, and the full-disc crane 2 comprises:
a support frame 21;
the supporting seats 22 are uniformly fixed on the supporting frame 21 from top to bottom at intervals and are used for bearing the washing material tray 1;
and the vertical screw rod module 23 is used for driving the support frame 21 to move up and down.
Specifically, the plurality of supporting seats 22 are uniformly fixed on the supporting frame 21 at intervals from top to bottom, so that a plurality of washing material trays 1 can be supplied and taken out simultaneously;
in addition, the supporting seats 22 are matched with the single conveying track 31, so that the feeding time exists when the plurality of washing material trays 1 are fed, that is, the draining time is reserved for vibrator components supported on the washing material trays 1.
Preferably, the oscillator component feeding counting device suitable for the oscillator assembly line further comprises:
a tray input cylinder 91 which is arranged on one side of the supporting frame 21 corresponding to the traverse conveying device 3 and pushes the washing tray 1 from the supporting seat 22 to the conveying track 31 of the traverse conveying device 3;
and a tray output cylinder 92 which is arranged on one side of the conveying track 31 of the traverse conveying device 3 corresponding to the empty tray lifting frame 4 so as to push the material washing tray 1 to the supporting seat 22 of the empty tray lifting frame 4 from the conveying track 31.
Preferably, the washing material tray 1 comprises:
the lower end surface of the charging tray seat 11 is provided with an overhead pad 12;
a plurality of component bearing dies 13 arranged on the charging tray seat 11;
and a plurality of drain holes 14 which are arranged around the component bearing die 13 and penetrate through the upper end surface and the lower end surface of the charging tray seat 11.
Specifically, the member receiving mold 13 is provided according to the shape structure of the vibrator member; through the overhead pad 12, a plurality of drain holes 14 are matched, so that the cleaning liquid remained on the vibrator component placed in the component placing die 13 can flow out through the drain holes 14, and due to the overhead pad 12, soaking can not occur, and the outflow of the cleaning liquid is ensured not to be blocked.
When the full-tray lifting frame is used, firstly, cleaned vibrator components are placed in the material washing trays 1 through a device outside the equipment, and the material washing trays 1 are respectively placed in the supporting seats 22 on the full-tray lifting frame 2;
the tray input cylinder 91 pushes the washing tray 1 from the supporting seat 22 to the conveying track 31 of the traverse conveying device 3, the traverse screw rod module 33 drives the tray pushing plate 32 to move along the conveying track 31, and the tray pushing plate 32 pushes the washing tray 1 to move to a set position on the conveying track 31; the first horizontal carrying manipulator 5 is used for clamping, carrying and placing the vibrator component on the material washing tray 1 and placing the vibrator component on a component jig 62;
the turntable 61 drives the component jig 62 to rotate, after the component jig 62 is provided with the vibrator component, the turntable 61 drives the component jig 62 to rotate to the position below the wiping rod 63, and the wiping rod 63 is driven to descend by the lifting mechanism 64 to be inserted into a feeder hole of the vibrator component, so that the feeder hole is wiped;
the second horizontal carrying manipulator 71 takes out the vibrator component from the vibrator fixture, the vibrator component is clamped by the rotary manipulator 73, the rotary manipulator 73 drives the vibrator mechanism to rotate at a high speed, and since the cleaning liquid in the feeder hole is wiped completely, the cleaning liquid remained on the surface of the vibrator component can be dried through high-speed rotation; finally, the second horizontal conveyance robot 71 picks up the vibrator member from the rotary robot 73 and conveys the vibrator member to the vibrator assembly line.
When the first horizontal carrying manipulator 5 carries the vibrator components placed on the washing material tray 1 and places the vibrator components on the component jig 62, the counting device 8 records the number of the vibrator components clamped by the first horizontal carrying manipulator 5;
the wiping rod 63 is inserted into the fluid suction pipe 65 after wiping the cleaning fluid in the feeder hole, and sucks away the cleaning fluid on the wiping rod 63 to prevent the cleaning fluid from being brought back into the feeder hole when the wiping rod 63 is lifted and reset.
The full-tray lifting frame 2 is used for providing the material washing tray 1 provided with the antenna oscillator to the transverse moving conveying device 3, the first horizontal conveying mechanical arm 5 is used for feeding the oscillator components, and the counting device 8 is further combined to count the feeding of the oscillator components. In addition, the feeder hole wiping device 6 wipes the feeder hole before feeding the product, so that the problem that cleaning liquid in the feeder hole is difficult to remove is solved; in addition, the cleaning liquid remained on the surface of the vibrator component is dried by the rotary manipulator 73, so that the working time is greatly saved, and the cleanliness of the vibrator component before polishing and assembling is ensured.
The technical features of the embodiments described above may be arbitrarily combined, and for the sake of brevity, all possible combinations of the technical features in the embodiments described above are not described, but should be considered as being within the scope of the present specification as long as there is no contradiction between the combinations of the technical features.
The foregoing is merely a preferred embodiment of the utility model and is not intended to limit the utility model in any manner. Those skilled in the art can make many possible variations and modifications to the utility model using the above disclosed technical means and teachings, or can modify equivalent embodiments with equivalent variations, without departing from the scope of the utility model. Therefore, all equivalent changes made according to the shape, structure and principle of the present invention without departing from the technical scheme of the present invention shall be covered by the protection scope of the present invention.
Claims (10)
1. The utility model provides a oscillator component material loading counting equipment suitable for oscillator assembly line which characterized in that includes:
the material washing tray is used for bearing the vibrator component;
the full tray lifting frame, the transverse moving conveying device and the empty tray lifting frame are sequentially arranged according to the conveying direction of the material washing tray;
the first horizontal conveying manipulator is arranged above the transverse moving conveying device and used for clamping, conveying and bearing the vibrator component on the material washing tray;
a feeder hole wiping device for wiping the feeder hole of the vibrator member;
and the counting device is used for recording the number of the oscillator components clamped by the first horizontal conveying manipulator.
2. A vibrator member feeding and counting apparatus suitable for a vibrator assembly line according to claim 1, wherein the feeder hole wiping device includes:
a turntable;
the component jig is fixed on the turntable corresponding to the first horizontal carrying manipulator and is used for bearing the vibrator component clamped by the first horizontal carrying manipulator from the material washing tray;
the wiping rod is arranged corresponding to the component jig;
and the lifting mechanism is used for driving the wiping rod to lift so that the wiping rod extends into the feeder hole of the vibrator component.
3. The vibrator component feeding and counting device suitable for the vibrator assembly line of claim 2, wherein a component positioning groove is formed in one side of the component jig corresponding to the first horizontal carrying manipulator;
and a bearing plate is arranged at the lower end of the component jig in an extending way towards the first horizontal carrying manipulator and is used for bearing the oscillator component.
4. A vibrator member feeding and counting apparatus suitable for a vibrator assembly line according to claim 3, wherein the feeder hole wiping device further comprises:
the pushing block is provided with an auxiliary positioning groove which is arranged corresponding to the component positioning groove;
an auxiliary positioning cylinder for actuating the pusher block to move toward the member positioning slot.
5. The vibrator component feeding and counting device suitable for the vibrator assembly line of claim 1, further comprising a liquid throwing and carrying device, wherein the liquid throwing and carrying device comprises:
the second horizontal carrying manipulators are used for clamping the oscillator components;
the transverse moving module is used for driving the second horizontal carrying manipulators to transversely move;
and the rotary manipulator is arranged below the plurality of second horizontal conveying manipulators.
6. The vibrator component feeding and counting device suitable for the vibrator assembly line of claim 5, wherein the liquid throwing and conveying device further comprises:
and the liquid baffle plate is arranged around the rotary manipulator.
7. A vibrator member feeding and counting apparatus applicable to a vibrator assembly line according to claim 1, wherein the traverse conveying device includes:
the conveying track is used for placing the material washing tray provided by the full tray lifting frame;
a push plate movably mounted on the conveying rail;
and the transverse screw rod module is used for driving the material pushing plate to move transversely.
8. The vibrator component feeding and counting device suitable for the vibrator assembly line of claim 7, wherein the full tray lifting frame and the empty tray lifting frame are identical in structure, and the full tray lifting frame comprises:
a support frame;
the supporting seats are uniformly fixed on the supporting frame from top to bottom at intervals and are used for bearing the material washing disc;
and the vertical screw rod module is used for driving the support frame to move up and down.
9. The vibrator member feeding and counting device suitable for the vibrator assembly line according to claim 7, further comprising:
the material tray input cylinder is arranged on one side of the support frame corresponding to the transverse moving conveying device so as to push the material washing tray from the support seat to the conveying track of the transverse moving conveying device;
and the material tray output cylinder is arranged on one side of the conveying track of the transverse moving conveying device corresponding to the empty tray lifting frame so as to push the material washing tray to the supporting seat of the empty tray lifting frame from the conveying track.
10. The vibrator component feeding and counting device suitable for the vibrator assembly line of claim 1, wherein the material washing tray comprises:
the lower end surface of the charging tray seat is provided with an overhead pad;
the plurality of component bearing dies are arranged on the charging tray seat;
and the plurality of drain holes are arranged around the component bearing die and penetrate through the upper end surface and the lower end surface of the charging tray seat.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120685276.3U CN215885422U (en) | 2021-04-02 | 2021-04-02 | Vibrator component feeding and counting equipment suitable for vibrator assembly line |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120685276.3U CN215885422U (en) | 2021-04-02 | 2021-04-02 | Vibrator component feeding and counting equipment suitable for vibrator assembly line |
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| CN215885422U true CN215885422U (en) | 2022-02-22 |
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| CN202120685276.3U Active CN215885422U (en) | 2021-04-02 | 2021-04-02 | Vibrator component feeding and counting equipment suitable for vibrator assembly line |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115043165A (en) * | 2022-07-15 | 2022-09-13 | 惠州金源精密自动化设备有限公司 | Tool handling device and battery liquid injection equipment |
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2021
- 2021-04-02 CN CN202120685276.3U patent/CN215885422U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115043165A (en) * | 2022-07-15 | 2022-09-13 | 惠州金源精密自动化设备有限公司 | Tool handling device and battery liquid injection equipment |
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