CN215668255U - Electrophoresis equipment for trial production of sample - Google Patents
Electrophoresis equipment for trial production of sample Download PDFInfo
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- CN215668255U CN215668255U CN202122410105.2U CN202122410105U CN215668255U CN 215668255 U CN215668255 U CN 215668255U CN 202122410105 U CN202122410105 U CN 202122410105U CN 215668255 U CN215668255 U CN 215668255U
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Abstract
Electrophoresis equipment is used in sample trial-manufacturing. It relates to an electrophoresis processing device, in particular to the miniaturization improvement of the electrophoresis device. The device comprises a degreasing station, a vitrification station and an electrophoresis station which are sequentially arranged from front to back, wherein the degreasing station, the vitrification station and the electrophoresis station are erected on a water collecting tray bracket, and heat insulation layers are arranged among the degreasing station, the vitrification station and the electrophoresis station; a water collecting tank with a concave-shaped cross section is arranged on one side of the water collecting tray support; and a drainage faucet is arranged on any side surface of the water collecting tank. And the bottoms of the side surfaces of the hot water washing tank, the pre-degreasing tank, the water washing tank, the first pure water washing tank, the vitrification tank, the second pure water washing tank, the electrophoresis tank and the third pure water washing tank are respectively provided with the same-direction water discharging taps. The utility model has the advantages of having all processes of electrophoresis operation and meeting the timely, economical and controllable research and development requirements of research and development personnel on the trial production of the sample under the condition of not polluting the environment.
Description
Technical Field
The utility model relates to an electrophoresis processing device, in particular to miniaturization improvement of the electrophoresis device.
Background
In industrial production, when new products are developed, a small batch of trial production processes are carried out before shaping and mass production, and the process flow of the small batch of samples also comprises machining, surface treatment and other procedures, wherein the procedures comprise electrophoretic coating on the surfaces of the samples.
However, in the prior trial production process of products, when the electrophoresis surface treatment is needed, the products are sent to an electrophoresis manufacturer for processing. Because the electrophoresis apparatus is a small-batch product or even a single-piece product, controllability, timeliness, economy and product quality of an electrophoresis manufacturer cannot be guaranteed, and the electrophoresis apparatus is a problem which is easily painful for research personnel.
SUMMERY OF THE UTILITY MODEL
Aiming at the problems, the utility model provides the electrophoresis equipment for the trial production of the sample, which can meet the trial production requirement of the sample and can carry out the electrophoresis treatment on the sample timely and reliably.
The technical scheme of the utility model is as follows: the electrophoresis equipment for trial production of the sample comprises a degreasing station, a vitrification station and an electrophoresis station which are arranged from front to back in sequence,
the degreasing station, the vitrification station and the electrophoresis station are erected on the water collecting tray bracket, and heat insulation layers are arranged among the degreasing station, the vitrification station and the electrophoresis station;
a water collecting tank with a concave-shaped cross section is arranged on one side of the water collecting tray support;
and a drainage faucet is arranged on any side surface of the water collecting tank.
The degreasing station comprises three hot water washing tanks, a pre-degreasing tank and a degreasing tank which are sequentially arranged, wherein the hot water washing tank is used for washing the sample piece with hot water, the pre-degreasing tank is used for pre-degreasing the sample piece, and the degreasing tank is used for degreasing the sample piece;
the vitrification station comprises three rinsing baths, a pure water rinsing bath I and a vitrification bath which are sequentially arranged, wherein the rinsing baths are used for rinsing the degreased sample piece with water, the pure water rinsing bath I is used for rinsing the degreased sample piece with pure water, and the vitrification bath is used for vitrifying the degreased sample piece;
the electrophoresis station comprises a pure water washing tank II, an electrophoresis tank and a pure water washing tank III which are sequentially arranged, wherein the pure water washing tank II is used for washing the sample piece after being vitrified by pure water, the electrophoresis tank is used for vitrification of the sample piece after being washed by electrophoresis, and the pure water washing tank is used for washing the sample piece after electrophoresis by pure water;
and the bottoms of the side surfaces of the hot water washing tank, the pre-degreasing tank, the water washing tank, the first pure water washing tank, the vitrification tank, the second pure water washing tank, the electrophoresis tank and the third pure water washing tank are respectively provided with the same-direction water discharging taps.
Spray pipe sets are further arranged in the hot water washing tank, the first pure water washing tank, the second pure water washing tank and the third pure water washing tank, and each spray pipe set comprises three pairs of vertical water pipes which are oppositely arranged;
the top ends of the three vertical water pipes in the same direction are connected with a water inlet pipe;
and a plurality of water spraying holes are formed in the vertical water pipe and face to the grooves.
An anti-overflow water storage bag is arranged on the side surface of the electrophoresis tank, the anti-overflow water storage bag comprises a bottom plate and at least three side plates,
the top surface of the anti-overflow water storage bag is flush with the top surface of the electrophoresis tank, and the edges of the bottom plate and the pair of side plates of the anti-overflow water storage bag are fixedly connected with the side surfaces of the electrophoresis tank;
at least one overflow hole is formed in the side plate, corresponding to the anti-overflow water storage bag, of the electrophoresis tank, and the position of the overflow hole is higher than the bottom plate of the anti-overflow water storage bag.
The cross section of the bottom plate of the anti-overflow water storage bag is conical.
The treatment process of the sample piece is divided into three stages, the stations of the corresponding stages are arranged, the sample piece is sequentially degreased, grease on the surface of the sample piece is removed, preparation is made for next step of vitrification, the vitrification is a pretreatment mode which is more environment-friendly than phosphorization, the PH value of the vitrification liquid is 4-5 and is higher than the PH value of the phosphorization liquid by 2-3, and the treatment difficulty of waste liquid is reduced. The sample piece surface is subjected to vitrification treatment, so that sufficient surface adhesion can be provided for the next electrophoresis; a water washing procedure is arranged among degreasing, vitrification and electrophoresis, and especially, pure water is used for washing before and after vitrification and electrophoresis, so that the influence of vitrification liquid on the concentration of electrophoresis liquid is avoided, and the pollution of the electrophoresis liquid to the environment is also avoided. And the service temperature of each station is different, and in order to ensure that the service effect of each station can reach the optimal state, each station is provided with a heat insulation layer, thereby avoiding adverse effects caused by the stations beside the station and the environment. The water accumulation tray bracket can accommodate overflowed liquid and then gather the liquid in the water collection tank, so that the environment is prevented from being polluted.
The utility model has the advantages of having all processes of electrophoresis operation and meeting the timely, economical and controllable research and development requirements of research and development personnel on the trial production of the sample under the condition of not polluting the environment.
Drawings
Figure 1 is a schematic view of the structure of the present invention,
figure 2 is a left side view of figure 1,
figure 3 is a top view of figure 1,
FIG. 4 is a schematic structural diagram of a first embodiment of an electrophoresis tank in the present invention,
FIG. 5 is a schematic structural diagram of a second embodiment of a plurality of cleaning tanks according to the present invention,
FIG. 6 is a second schematic structural view of a second embodiment of a plurality of cleaning tanks according to the present invention.
In the figure, 1 is a degreasing station, 11 is a hot water washing tank, 12 is a pre-degreasing tank, 13 is a degreasing tank, 21 is a washing tank, 22 is a first pure water washing tank, 23 is a vitrification tank, 31 is a second pure water washing tank, 32 is an electrophoresis tank, 33 is a third pure water washing tank, 4 is a water accumulation tray support, 41 is a water collection tank, 5 is a drainage faucet, 6 is an anti-overflow water storage bag, and 7 is a vertical water pipe.
Detailed Description
The utility model is further explained with reference to the attached figures 1-6, which comprises a degreasing station 1, a vitrification station 2 and an electrophoresis station 3 which are arranged from front to back in sequence,
the degreasing station 1, the vitrification station 2 and the electrophoresis station 3 are erected on the water collecting tray bracket 4, and heat insulation layers are arranged among the degreasing station 1, the vitrification station 2 and the electrophoresis station 3;
a water collecting tank 41 with a concave-shaped cross section is arranged on one side of the water collecting tray bracket 4;
a drain cock 5 is provided on either side of the water collection tank 41.
The treatment process of the sample piece is divided into three stages, the stations of the corresponding stages are arranged, the sample piece is sequentially degreased, grease on the surface of the sample piece is removed, preparation is made for next step of vitrification, the vitrification is a pretreatment mode which is more environment-friendly than phosphorization, the PH value of the vitrification liquid is 4-5 and is higher than the PH value of the phosphorization liquid by 2-3, and the treatment difficulty of waste liquid is reduced. The sample piece surface is subjected to vitrification treatment, so that sufficient surface adhesion can be provided for the next electrophoresis; a water washing procedure is arranged among degreasing, vitrification and electrophoresis, and especially, pure water is used for washing before and after vitrification and electrophoresis, so that the influence of vitrification liquid on the concentration of electrophoresis liquid is avoided, and the pollution of the electrophoresis liquid to the environment is also avoided. And the service temperature of each station is different, and in order to ensure that the service effect of each station can reach the optimal state, each station is provided with a heat insulation layer, thereby avoiding adverse effects caused by the stations beside the station and the environment. The water accumulation tray bracket can accommodate overflowed liquid and then gather the liquid in the water collection tank, so that the environment is prevented from being polluted.
The utility model has the advantages of having all processes of electrophoresis operation and meeting the timely, economical and controllable research and development requirements of research and development personnel on the trial production of the sample under the condition of not polluting the environment.
The degreasing station 1 comprises three hot water washing tanks 11, a pre-degreasing tank 12 and a degreasing tank 13 which are sequentially arranged, wherein the hot water washing tank 11 is used for washing a sample piece with hot water, the pre-degreasing tank 12 is used for pre-degreasing the sample piece, and the degreasing tank 13 is used for degreasing the sample piece;
the vitrification station 2 comprises three rinsing baths 21, a first pure water rinsing bath 22 and a vitrification bath 23 which are sequentially arranged, wherein the rinsing bath 21 is used for washing the degreased sample piece with water, the first pure water rinsing bath 22 is used for washing the degreased sample piece with pure water, and the vitrification bath 23 is used for vitrifying the degreased sample piece;
the electrophoresis station comprises a second pure water washing tank 31, an electrophoresis tank 32 and a third pure water washing tank 33 which are sequentially arranged, wherein the second pure water washing tank 31 is used for washing the sample pieces subjected to the vitrification by pure water, the electrophoresis tank 32 is used for washing the sample pieces subjected to the vitrification by electrophoresis, and the third pure water washing tank 33 is used for washing the sample pieces subjected to the electrophoresis by pure water;
the side bottoms of the hot water washing tank 11, the pre-degreasing tank 12, the degreasing tank 13, the water washing tank 21, the first pure water washing tank 22, the vitrification tank 23, the second pure water washing tank 31, the electrophoresis tank 32 and the third pure water washing tank 33 are all provided with the same-direction water discharge faucet 5. Since the present invention is usually used for trial production of small batches of samples, degreasing liquid, vitrification liquid and electrophoresis liquid are often not fully used, and in order to prevent the liquids from deteriorating and wasting due to exposure to air, the drainage taps 5 on the degreasing tank 13, the vitrification tank 23 and the electrophoresis tank 32 are respectively opened to allow the liquids to respectively flow into the water collection tank 41 and then respectively collected for subsequent use.
Shower groups are also arranged in the hot water washing tank 11, the washing tank 21, the first pure water washing tank 22, the second pure water washing tank 31 and the third pure water washing tank 33, and each shower group comprises three pairs of vertical water pipes 7 which are oppositely arranged;
the top ends of the three vertical water pipes 7 in the same direction are connected with a water inlet pipe;
be equipped with a plurality of hole for water spraying on vertical water pipe 7, the hole for water spraying orientation is each inslot, utilizes the rivers that a plurality of vertical water pipes 7 jetted from different hole for water spraying to wash the appearance piece, can effectual assurance abluent effect.
An anti-overflow water storage bag 6 is arranged on the side surface of the electrophoresis tank 32, the anti-overflow water storage bag 6 comprises a bottom plate and at least three side plates,
the top surface of the anti-overflow water storage bag 6 is flush with the top surface of the electrophoresis tank 32, and the edges of the bottom plate and the pair of side plates of the anti-overflow water storage bag 6 are fixedly connected with the side surfaces of the electrophoresis tank 32;
at least one overflow hole is arranged on the side plate of the electrophoresis tank 32 corresponding to the anti-overflow water storage bag 6, and the position of the overflow hole is higher than the bottom plate of the anti-overflow water storage bag 6. When a plurality of sample pieces with different sizes are subjected to electrophoresis treatment at the same time, the liquid level can rise, even overflow can be caused, in order to prevent the waste of the electrophoresis liquid, the anti-overflow water storage bag 6 is arranged on the side surface of the electrophoresis tank 32, and the rising liquid level can flow into the anti-overflow water storage bag 6 through an overflow hole; after electrophoresis, the electrophoresis liquid in the anti-overflow water storage bag 6 is sucked back into the electrophoresis tank 32 by means of a water pump and the like.
The cross section of the bottom plate of the anti-overflow water storage bag 6 is conical, and the conical bottom can more easily settle and gather impurities in static electrophoresis liquid, so that the anti-overflow water storage bag is convenient to clean.
The present invention is not limited to the above-mentioned embodiments, and based on the technical solutions disclosed in the present invention, those skilled in the art can make some substitutions and modifications to some technical features without creative efforts according to the disclosed technical contents, and these substitutions and modifications are all within the protection scope of the present invention.
Claims (5)
1. The electrophoresis equipment for trial production of the sample comprises a degreasing station, a vitrification station and an electrophoresis station which are arranged from front to back in sequence,
the degreasing station, the vitrification station and the electrophoresis station are erected on the water collecting tray bracket, and heat insulation layers are arranged among the degreasing station, the vitrification station and the electrophoresis station;
a water collecting tank with a concave-shaped cross section is arranged on one side of the water collecting tray support;
and a drainage faucet is arranged on any side surface of the water collecting tank.
2. The electrophoresis equipment for sample trial-production according to claim 1, wherein the degreasing station comprises three hot water washing tanks, a pre-degreasing tank and a degreasing tank which are arranged in sequence, the hot water washing tank is used for washing the sample with hot water, the pre-degreasing tank is used for pre-degreasing the sample, and the degreasing tank is used for degreasing the sample;
the vitrification station comprises three rinsing baths, a pure water rinsing bath I and a vitrification bath which are sequentially arranged, wherein the rinsing baths are used for rinsing the degreased sample piece with water, the pure water rinsing bath I is used for rinsing the degreased sample piece with pure water, and the vitrification bath is used for vitrifying the degreased sample piece;
the electrophoresis station comprises a pure water washing tank II, an electrophoresis tank and a pure water washing tank III which are sequentially arranged, wherein the pure water washing tank II is used for washing the sample piece after being vitrified by pure water, the electrophoresis tank is used for vitrification of the sample piece after being washed by electrophoresis, and the pure water washing tank is used for washing the sample piece after electrophoresis by pure water;
and the bottoms of the side surfaces of the hot water washing tank, the pre-degreasing tank, the water washing tank, the first pure water washing tank, the vitrification tank, the second pure water washing tank, the electrophoresis tank and the third pure water washing tank are respectively provided with the same-direction water discharging taps.
3. The electrophoresis equipment for trial production of the sample piece as claimed in claim 2, wherein a spray pipe group is further arranged in the hot water washing tank, the first pure water washing tank, the second pure water washing tank and the third pure water washing tank, and the spray pipe group comprises three pairs of vertical water pipes which are oppositely arranged;
the top ends of the three vertical water pipes in the same direction are connected with a water inlet pipe;
and a plurality of water spraying holes are formed in the vertical water pipe and face to the grooves.
4. The electrophoresis apparatus for trial production of sample pieces according to claim 1, wherein an anti-overflow water storage bag is provided at a side surface of the electrophoresis tank, the anti-overflow water storage bag comprises a bottom plate and at least three side plates,
the top surface of the anti-overflow water storage bag is flush with the top surface of the electrophoresis tank, and the edges of the bottom plate and the pair of side plates of the anti-overflow water storage bag are fixedly connected with the side surfaces of the electrophoresis tank;
at least one overflow hole is formed in the side plate, corresponding to the anti-overflow water storage bag, of the electrophoresis tank, and the position of the overflow hole is higher than the bottom plate of the anti-overflow water storage bag.
5. The electrophoresis apparatus for trial production of a sample according to claim 4, wherein a cross-section of the bottom plate of the overflow-preventing water storage pack is tapered.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122410105.2U CN215668255U (en) | 2021-09-30 | 2021-09-30 | Electrophoresis equipment for trial production of sample |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122410105.2U CN215668255U (en) | 2021-09-30 | 2021-09-30 | Electrophoresis equipment for trial production of sample |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN215668255U true CN215668255U (en) | 2022-01-28 |
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ID=79967785
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202122410105.2U Active CN215668255U (en) | 2021-09-30 | 2021-09-30 | Electrophoresis equipment for trial production of sample |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN215668255U (en) |
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2021
- 2021-09-30 CN CN202122410105.2U patent/CN215668255U/en active Active
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