CN215142226U

CN215142226U - Workpiece sorter

Info

Publication number: CN215142226U
Application number: CN202120879499.3U
Authority: CN
Inventors: 任利军; 李旭飞
Original assignee: Changzhou Haite Ciren Transmission Technology Co ltd
Current assignee: Changzhou Haite Ciren Transmission Technology Co ltd
Priority date: 2021-04-27
Filing date: 2021-04-27
Publication date: 2021-12-14
Anticipated expiration: 2031-04-27

Abstract

The utility model belongs to the technical field of the intelligence letter sorting technique and specifically relates to a work piece sorter has quick-witted case, including set up in the transport mechanism, the camera subassembly, letter sorting mechanism and the discharge mechanism of machine roof face, the camera subassembly set up in on the transport mechanism, letter sorting mechanism one side set up in the transport mechanism rear end, discharge mechanism set up in letter sorting mechanism opposite side. The utility model adopts a mechanical mode to replace manual sorting, and the sorting efficiency is greatly improved; the utility model discloses still be equipped with reinspection mechanism at the letter sorting in-process, can feed back the letter sorting in real time and whether correct, avoid the secondary letter sorting that leads to because of the letter sorting mistake.

Description

Workpiece sorter

Technical Field

The utility model belongs to the technical field of the intelligence letter sorting technique and specifically relates to a work piece sorter is related to.

Background

In the field of manufacturing, it is often necessary to sort finished or semi-finished workpieces that are produced. In traditional enterprises, sorting is generally carried out in a manual sorting mode. The use of manual sorting generally has the following disadvantages:

1. the manual sorting efficiency is low, is far less than that of the mechanical sorting, and does not meet the modern production requirement;

2. the manual sorting error rate is high, if the rechecking and rechecking needs to be carried out, the manpower input is doubled, and the economic benefit is poor.

SUMMERY OF THE UTILITY MODEL

The to-be-solved technical problem of the utility model is: in view of the above-mentioned shortcomings, an automated work piece sorter is provided.

The specific scheme is as follows:

the workpiece sorter is provided with a case, and comprises a conveying mechanism, a camera component, a sorting mechanism and a discharging mechanism, wherein the conveying mechanism, the camera component, the sorting mechanism and the discharging mechanism are arranged on the top surface of the case, the camera component is arranged on the conveying mechanism, one side of the sorting mechanism is arranged at the rear end of the conveying mechanism, and the discharging mechanism is arranged at the other side of the sorting mechanism.

Furthermore, transport mechanism is including being fixed in the support frame of quick-witted roof surface, the support frame both ends are equipped with the director, be provided with the conveyer belt on the director.

Further, the camera assembly comprises a recognition camera and a connecting disc fixed to the bottom of the recognition camera, the connecting disc is fixedly connected with the supporting frame, and a lens of the recognition camera is aligned to the conveying belt.

Further, the sorting mechanism comprises a first displacement mechanism, a sucker communicated with an external air source and a steering mechanism, the first displacement mechanism comprises a first housing arranged below the conveyor belt, a first lead screw is arranged in the first housing, a steering seat matched with the first lead screw is arranged on the first lead screw, the steering mechanism is arranged at the top of the steering seat, and the suckers are arranged on two sides of the steering mechanism.

Further, steering mechanism includes the chassis, the chassis top is provided with rotatable bridging dish, bridging dish both sides are fixed with the lift cylinder, lift cylinder bottom is fixed by the connection piece, connection piece end fixing has the sucking disc.

Furthermore, the discharging mechanism comprises a second moving mechanism and a workpiece tray, the second moving mechanism comprises a second housing, a second lead screw is arranged in the second housing, a guide seat matched with the second lead screw is arranged on the second lead screw, and the top of the guide seat is fixed with the workpiece tray.

The device further comprises a rechecking mechanism, the rechecking mechanism comprises a portal frame, a third displacement mechanism and a third housing are arranged on the portal frame, a third lead screw is arranged in the third housing, a moving seat matched with the third lead screw is arranged on the third lead screw, a rechecking camera is arranged on the moving seat, and a lens of the rechecking camera is aligned to the conveyor belt or the workpiece tray during working.

Adopt the technical scheme of the utility model compare in the advantage that traditional technical scheme had and lie in:

1. the utility model adopts a mechanical mode to replace manual sorting, and the sorting efficiency is greatly improved;

2. the utility model discloses still be equipped with reinspection mechanism at the letter sorting in-process, can feed back the letter sorting in real time and whether correct, avoid the secondary letter sorting that leads to because of the letter sorting mistake.

Drawings

The foregoing and other objects, features, and advantages of the invention will be apparent from the following detailed description taken in conjunction with the accompanying drawings.

Fig. 1 is a schematic perspective view of the present invention;

fig. 2 is a schematic structural view of the conveying mechanism and the camera assembly of the present invention;

FIG. 3 is a schematic view of the sorting mechanism of the present invention;

FIG. 4 is a schematic view of the discharging mechanism of the present invention;

fig. 5 is a schematic view of the reinspection mechanism of the present invention.

Wherein:

10. a chassis;

20. the conveying mechanism 21, the support frame 22, the guider 23, the conveying belt;

30. camera assembly, 31, connecting disc, 32, identifying camera;

40. the sorting mechanism, 41, a first displacement mechanism, 411, a first housing, 412, a first lead screw, 42, a sucker, 43, a steering mechanism, 431, an underframe, 432, a bridging disc, 433, a lifting cylinder, 434, a connecting sheet and 44, a steering seat;

50. the automatic feeding device comprises a discharging mechanism, 51, a second moving mechanism, 511, a second housing, 512, a second lead screw, 513, a guide seat and 52, a workpiece tray;

60. the system comprises a rechecking mechanism, 61 a portal frame, 62 a third displacement mechanism, 621 a third housing, 622 a third lead screw, 623 a movable seat and 63 a rechecking camera.

Detailed Description

In the following, the preferred embodiments of the present invention will be explained, and various changes and modifications can be made by workers without departing from the technical spirit of the present invention. The technical scope of the present invention is not limited to the content of the specification, and must be determined according to the scope of the claims.

The invention will be further explained with reference to the following figures:

the workpiece sorter is provided with a case 10 and comprises a conveying mechanism 20, a camera assembly 30, a sorting mechanism 40 and a discharging mechanism 50, wherein the conveying mechanism 20, the camera assembly 30, the sorting mechanism 40 and the discharging mechanism 50 are arranged on the top surface of the case 10, the camera assembly 30 is arranged on the conveying mechanism 20, one side of the sorting mechanism 40 is arranged at the rear end of the conveying mechanism 20, and the discharging mechanism 50 is arranged on the other side of the sorting mechanism 40.

The transmission mechanism 20 includes a support frame 21 fixed on the top surface of the case 10, guides 22 are provided at two ends of the support frame 21, and a conveyor belt 23 is provided on the guides 22.

The camera assembly 30 comprises an identification camera 32 and a connecting disc 31 fixed at the bottom of the identification camera, the connecting disc 31 is fixedly connected with the supporting frame 21, and the lens of the identification camera 32 is aligned with the conveyor belt 23.

In the workpiece sorter, the case 10 is placed on the ground, and the four corners of the bottom of the case are provided with universal wheels which are convenient to move. The top surface of the cabinet 10 is provided with a transfer mechanism 20, a camera assembly 30, a sorting mechanism 40, and a discharge mechanism 50, respectively.

The camera assembly 30 is disposed on the conveying mechanism 20, as shown in fig. 1, the camera assembly 30 is disposed at a position behind the conveying mechanism 20, and after the workpieces conveyed from the front end to the rear end of the conveying mechanism 20 are detected and classified by the camera mechanism, the workpieces are sorted by the sorting mechanism 40 disposed at the rear end of the conveying mechanism 20 (the conveyor belt 23) to the discharging mechanism 50 and are reasonably disposed at a position corresponding to the discharging mechanism 50, and discharging is finally achieved.

The sorting mechanism 40 comprises a first displacement mechanism 41, a suction cup 42 communicated with an external air source, and a steering mechanism 43, wherein the first displacement mechanism 41 comprises a first housing 411 arranged below the conveyor belt 23, a first lead screw 412 is arranged in the first housing 411, a steering base 431 matched with the first lead screw 412 is arranged on the first lead screw 412, the top of the steering base 431 is provided with the steering mechanism 43, and the suction cups 42 are arranged on two sides of the steering mechanism 43.

The steering mechanism 43 comprises a bottom frame 432-1, a rotatable bridging disc 432-2 is arranged above the bottom frame 432-1, a lifting cylinder 432-3 is fixed on two sides of the bridging disc 432-2, a connecting sheet 432-4 is fixed at the bottom of the lifting cylinder 432-3, and a sucker 42 is fixed at the end part of the connecting sheet 432-4.

In the sorting mechanism 40, after the workpiece is identified by the identification camera 32, the first moving mechanism drives the turning base 431 to approach the conveyor belt 23, and after the workpiece reaches the designated position, the lifting cylinder 432-3 is lifted up, faces the workpiece and falls down, so that the suction cup 42 is attached to the workpiece. At this time, the suction cup 42 is connected with an external air source to suck the solid.

After the workpiece is sucked up, the reversing mechanism on the reversing seat reverses the suckers 42 on the two sides, so that the sucker 42 on one side, which adsorbs the workpiece, is reversed to the other side, and the workpiece is put down by aiming at the discharging mechanism 50.

The discharging mechanism 50 comprises a second moving mechanism 51 and a workpiece tray 52, the second moving mechanism 51 comprises a second housing 511, a second lead screw 512 is arranged in the second housing 511, a guide base 513 matched with the second lead screw 512 is arranged on the second lead screw 512, and the top of the guide base 513 is fixed with the workpiece tray 52.

In the above-described discharge mechanism 50, the second moving mechanism 51 controls the front-rear positions of the guide holder 513 and the pallet, and the workpiece can be accurately aligned with a predetermined position in the pallet in cooperation with the first moving mechanism.

The device further comprises a rechecking mechanism 60, wherein the rechecking mechanism 60 comprises a portal frame 61, a third displacement mechanism 62 and a third housing 621 are arranged on the portal frame 61, a third lead screw 622 is arranged in the third housing 621, a moving seat 623 matched with the third lead screw 622 is arranged on the third lead screw 622, a rechecking camera 63 is arranged on the moving seat 623, and a lens of the rechecking camera 63 is aligned to the conveyor belt 23 or the workpiece tray 52 during working.

The utility model discloses in, still have one and reinspect mechanism 60, it is including setting up in the portal frame 61 of box top surface, be provided with on the portal frame 61 and remove the seat 623, remove the removal of seat 623 control reinspection camera 63, the utility model discloses a reinspection camera 63 round trip movement between the work piece starting point position of conveyer belt 23 and discharge mechanism 50, when new work piece sends into conveyer belt 23, the reinspection camera 63 of reinspection mechanism 60 shoots the discernment to new work piece, treats that it conveys when final position, shoots the discernment to it again, and twice discernment condition is unanimous, can let pass. The trouble of manual reinspection is saved.

Above, only be the concrete implementation of the preferred embodiment of the present invention, but the protection scope of the present invention is not limited thereto, and any person skilled in the art is in the technical scope of the present invention, according to the technical solution of the present invention and the design of the present invention, equivalent replacement or change should be covered within the protection scope of the present invention.

Claims

1. The workpiece sorter is provided with a case and is characterized by comprising a conveying mechanism, a camera component, a sorting mechanism and a discharging mechanism, wherein the conveying mechanism, the camera component, the sorting mechanism and the discharging mechanism are arranged on the top surface of the case, the camera component is arranged on the conveying mechanism, one side of the sorting mechanism is arranged at the rear end of the conveying mechanism, and the discharging mechanism is arranged at the other side of the sorting mechanism.

2. The workpiece sorter of claim 1 wherein the conveyor comprises a support frame secured to the top surface of the enclosure, the support frame having guides on each end thereof, the guides having conveyor belts thereon.

3. The workpiece sorter of claim 2 wherein the camera assembly includes a recognition camera and a connecting plate secured to a bottom portion thereof, the connecting plate being fixedly connected to the support frame, a lens of the recognition camera being aligned with the conveyor.

4. The workpiece sorter according to claim 2 wherein the sorting mechanism comprises a first displacement mechanism, a suction cup in communication with an external air source, and a steering mechanism, the first displacement mechanism comprises a first housing disposed below the conveyor belt, a first lead screw is disposed in the first housing, a steering base is disposed on the first lead screw, the steering base is disposed on a top of the steering base, and the suction cup is disposed on both sides of the steering mechanism.

5. The workpiece sorter according to claim 4 wherein the steering mechanism includes a base frame, a rotatable bridging plate is disposed above the base frame, lifting cylinders are fixed to both sides of the bridging plate, a connecting piece is fixed to the bottom of each lifting cylinder, and a suction cup is fixed to the end of each connecting piece.

6. The workpiece sorter according to claim 1 wherein the discharge mechanism comprises a second moving mechanism and a workpiece tray, the second moving mechanism comprises a second housing, a second lead screw is disposed in the second housing, a guide seat engaged with the second lead screw is disposed on the second lead screw, and the top of the guide seat is fixed to the workpiece tray.

7. The workpiece sorter according to claim 1 further comprising a rechecking mechanism, wherein the rechecking mechanism comprises a gantry, a third displacement mechanism and a third housing are arranged on the gantry, a third lead screw is arranged in the third housing, a moving seat matched with the third lead screw is arranged on the third lead screw, a rechecking camera is arranged on the moving seat, and a lens of the rechecking camera is aligned with the conveyor belt or the workpiece tray during operation.