CN214033179U - Full-automatic production line of paper pulp cutlery box - Google Patents
Full-automatic production line of paper pulp cutlery box Download PDFInfo
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- CN214033179U CN214033179U CN202022004737.4U CN202022004737U CN214033179U CN 214033179 U CN214033179 U CN 214033179U CN 202022004737 U CN202022004737 U CN 202022004737U CN 214033179 U CN214033179 U CN 214033179U
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Abstract
The utility model relates to a full-automatic production line of paper pulp meal boxes, which comprises at least one meal box machine for molding and shaping paper pulp; a pulp supply pipeline for supplying pulp to the lunch box machine; at least one production line for trimming and conveying the formed and shaped lunch boxes; at least one assembly line for detecting and packaging the lunch boxes conveyed out after trimming of the production line; the production line and the assembly line are arranged in the same layer of space or in an upper layer of parallel space and a lower layer of parallel space. The utility model aims at overcoming the defect that prior art exists, provide one kind can optimize workshop production environment, realize carrying out full automatization inspection packing, accelerate inspection packing speed, improve the productivity and reduce the full automatic production line of paper pulp cutlery box of labour input cost to paper pulp cutlery box.
Description
Technical Field
The utility model relates to a paper pulp cutlery box production field especially relates to full-automatic production line of paper pulp cutlery box.
Background
The paper pulp lunch box is a lunch box made of paper pulp, and the paper pulp lunch box is a disposable lunch box, can achieve the waterproof and oil-proof properties of a plastic lunch box, can achieve the excellent properties of easier decomposition and more environmental protection than the plastic lunch box, and is low in cost and popular in the catering industry.
However, in the production of the paper pulp lunch box in the prior art, the forming and setting machine used in the production of the front end forming and setting and trimming processes of the paper pulp lunch box has high noise, and long-time noise interference is not beneficial to communication and physical and psychological health among workers in a workshop; in addition all operate through the manual work in detecting and packing the link, degree of automation is low, and the back half section detection packing stage that constantly pours into after making current end pulp cutlery box then needs the enterprise to drop into more labours, just can with the speed phase-match of front end production machine like this, if do not increase the labour, then need slow down the production speed of front end production machine, the most direct influence that causes is exactly that the productivity is low, and product quality can't guarantee. One problem that is finally exposed is that the quality of the product cannot be guaranteed because the inspection is mostly manual operation. Therefore, the full-automatic production line of the paper pulp lunch box is designed, so that the workshop production environment is optimized, the full-automatic inspection and packaging of the paper pulp lunch box are realized, the inspection and packaging speed is increased, the productivity is improved, and the labor input cost is reduced.
Disclosure of Invention
The utility model aims at overcoming the defect that prior art exists, provide one kind can optimize workshop production environment, realize carrying out full automatization inspection packing, accelerate inspection packing speed, improve the productivity and reduce the full automatic production line of paper pulp cutlery box of labour input cost to paper pulp cutlery box.
Realize the utility model discloses the technical scheme of purpose is: a full-automatic production line of paper pulp lunch boxes comprises at least one lunch box machine for molding and shaping paper pulp;
a pulp supply pipeline for supplying pulp to the lunch box machine;
at least one production line for trimming and conveying the formed and shaped lunch boxes;
at least one assembly line for detecting and packaging the lunch boxes conveyed out after trimming of the production line;
the production line and the assembly line are arranged in the same layer of space or in an upper layer of parallel space and a lower layer of parallel space.
Furthermore, the production line comprises a gantry double-head manipulator, a punching edge trimmer and a conveying belt which is in charge of conveying the lunch boxes; the punching edge trimmer is arranged in the middle of one side close to the gantry double-head manipulator; the conveyer belt and the lunch box machine are transferred through a piece taking manipulator.
Further, the conveyer belt comprises a feeding conveyer belt and a discharging conveyer belt; the feeding conveyer belt is used for communicating the lunch box machine with the gantry double-head manipulator; the discharging conveying belt is used for communicating the gantry double-head manipulator with the production line; the double-head gantry manipulator is used for transferring the meal boxes between the feeding conveyer belt and the punching edge trimmer; the double-ended manipulator of longmen still is used for the transportation of cutlery box between punching press bead cutter and the ejection of compact conveyer belt.
Furthermore, the assembly line comprises a quality inspection unit, a packaging unit and a stacking unit, wherein the quality inspection unit is used for detecting the quality of the formed and trimmed lunch boxes, the packaging unit is used for packaging and boxing the qualified lunch boxes, and the stacking unit is used for stacking the packaged boxes, and the quality inspection unit is sequentially arranged from the front end to the rear end.
Furthermore, the quality inspection unit comprises a gold inspection machine for detecting the metal content of the lunch box, a visual inspection system for photographing and detecting the lunch box after gold inspection and a conveyor belt for conveying the lunch box in the quality inspection process; a laser marking machine for marking the passing lunch boxes is additionally arranged on the side edge of the conveyor belt at the front end of the gold inspection machine; an ultraviolet disinfection device is erected right above the conveyor belt at the front end of the laser marking machine.
Further, a defective product screening device is mounted at the output end of the gold inspection machine; the defective product screening device is an air pipe capable of acting on a defective product on a gold detection machine conveying belt.
Further, the packaging unit comprises a sealing and cutting bagging machine, a finishing and boxing machine, a box unpacking machine and a box sealing machine; the case unpacking machine is arranged on a side wing at the output end of the sorting case unpacking machine; the output end of the case unpacking machine is connected with the output end of the sorting case packing machine; a transfer sequencing device is arranged between the output end of the visual detection system and the input end of the sealing and cutting bagging machine; the transferring and sequencing device is a manipulator; and the lunch boxes along the line from the arranging box filler to the box sealer are transferred to be conveyed by a roller way.
Further, the stacking unit is a rotary stacker; the rotary stacker crane is used for grabbing boxes at the output end of the box sealing machine for stacking; the rotary stacker crane can be used for stacking the box bodies at the output end of at least one assembly line.
Furthermore, each meal box machine can output the formed meal boxes to at least one production line.
Further, the number of the production lines is the same as that of the production lines.
After the technical scheme is adopted, the utility model discloses following positive effect has: the utility model discloses can make the cutlery box with paper pulp through the shaping design, cut edge the cutlery box afterwards, the cutlery box after cutting edge passes through the conveyer belt and transports to the assembly line on, accomplish the quality inspection to the cutlery box through a series of equipment on the assembly line, packing and vanning pile up neatly, optimize workshop production environment, the operation of the most genuine full automated inspection packing has been realized, after saving labour cost, can also accelerate inspection packing speed, realize the perfect cooperation with front end production speed, thereby improve the productivity at to a great extent. And may be further based on.
Drawings
In order that the present invention may be more readily and clearly understood, the following detailed description of the present invention is given in conjunction with the accompanying drawings, in which
FIG. 1 is a schematic view of the production line structure of the present invention;
FIG. 2 is a schematic view of the structure of the production line of two meal box machines of the present invention;
FIG. 3 is a schematic view of the structure of the single-strip full-automatic production line of the present invention;
fig. 4 is the structural schematic diagram of the double-strip full-automatic production line of the utility model.
The reference numbers in the drawings are as follows: the automatic packaging machine comprises a meal box machine 000, a production line 100, a gantry double-head manipulator 110, a stamping edge trimmer 120, a conveying belt 130, a feeding conveying belt 131, an discharging conveying belt 132, a workpiece taking manipulator 140, a quality inspection unit 200, a gold inspection machine 210, a visual inspection system 220, a conveying belt 230, a laser marking machine 240, a defective product screening device 250, a packaging unit 300, a transferring and sorting device 310, a sealing and cutting bagging machine 320, a finishing and boxing machine 330, a box unpacking machine 340, a box sealing machine 350 and a stacking unit 400.
Detailed Description
(example 1)
Referring to fig. 1 to 4, the present invention includes at least one meal box machine 000 for shaping and forming pulp;
the pulp supply pipeline is used for supplying paper pulp to the lunch box machine 000, the front end of the pulp supply pipeline is connected with the pulping and size mixing production line, the pulping and size mixing production line adopts the prior art, and the detailed description is omitted;
at least one production line 100 for trimming and conveying the formed and shaped lunch boxes;
at least one assembly line for detecting and packaging the lunch boxes conveyed out after the trimming of the production line 100, namely, the output end of the production line 100 is connected with the input end of the assembly line, so that the trimmed lunch boxes are conveyed to the assembly line;
the production line 100 and the production line are arranged in the same floor space or in two upper and lower parallel spaces.
More specifically, the production line 100 includes a gantry double-head robot 110, a punching edge trimmer 120 and a conveyor 130 for conveying lunch boxes; the punching edge cutter 120 is arranged at the middle part close to one side of the gantry double-head manipulator 110, and the punching edge cutter 120 can be arranged at the outer side of the gantry double-head manipulator 110 and can also be arranged at the outer side of the gantry double-head manipulator 110; the conveying belt 130 and the box-lunch machine 000 are transferred by the pick-up robot 140.
More specifically in this embodiment, the conveyor belt 130 includes an infeed conveyor belt 131 and an outfeed conveyor belt 132; the feeding conveyer belt 131 is used for communicating the lunch box machine 000 with the gantry double-head manipulator 110; the discharging conveyer belt 132 is used for communicating the gantry double-head manipulator 110 with the production line; the gantry double-head manipulator 110 is used for transferring the meal boxes between the feeding conveyer belt 131 and the punching edge trimmer 120; the gantry double-head robot 110 is also used for transferring the meal boxes between the punching edge-cutting machine 120 and the discharging conveyer belt 132.
More specifically, in the embodiment, the assembly line comprises a quality inspection unit 200, a packaging unit 300 and a stacking unit 400, wherein the quality inspection unit 200 is used for detecting the quality of the formed and trimmed lunch boxes, the packaging unit 300 is used for packaging and boxing qualified lunch boxes, and the stacking unit 400 is used for stacking the packaged boxes; the input end of the flow line is connected to the output end of the production line 100.
More specifically, in this embodiment, the quality inspection unit 200 includes a gold inspection machine 210 for detecting the metal content of the meal box, a visual inspection system 220 for photographing and detecting the meal box after gold inspection, and a conveyor belt 230 for transferring the meal box during quality inspection, specifically, the input end of the gold inspection machine 210 is connected with the output end of the meal box forming, sizing and trimming production line 100 through the conveyor belt, and the output end of the gold inspection machine 210 is connected with the input end of the visual inspection system 220; a laser marking machine 240 for marking the passing lunch boxes is additionally arranged on the side edge of the conveyor belt 230 at the front end of the gold inspection machine 210; an ultraviolet ray disinfection device 270 is installed directly above the conveyor belt 230 at the front end of the laser marker 240.
More specifically, in the present embodiment, a defective product screening device 250 is installed at the output end of the gold inspection machine 210; the defective product screening device 250 is an air pipe which can act on a defective product on a conveyor belt of the gold inspection machine 210, and when the gold inspection machine 210 detects the defective product, the air pipe at the output end directly blows the defective product off the conveyor belt;
more specifically, in this embodiment, the packaging unit 300 includes a sealing and cutting bagging machine 320 for bagging, sealing and cutting the lunch boxes, a sorting and boxing machine 330 for sorting the sealed and cut lunch boxes and providing boxing operation, a unpacking machine 340 for automatically opening the cardboard-folded box boards, folding the bottoms of the boxes according to a certain program, sealing the bottom with an adhesive tape and feeding the box boards to the sorting and boxing machine 330, and a boxing machine 350, which are arranged in sequence from front to back along the line; the case unpacking machine 340 is arranged on the side wing of the output end of the arranging and case packing machine 330; the output end of the case unpacking machine 340 is connected with the output end of the sorting case packer 330; a transferring and sequencing device 310 for transferring and sequencing the lunch boxes qualified for quality inspection is arranged between the output end of the visual detection system 220 and the input end of the sealing, cutting and bagging machine 320; the lunch boxes along the line from the arranging box filler 330 to the box sealer 350 are transferred to be conveyed by a roller way.
More specifically in this embodiment, the transfer sequencing device 310 is a robotic arm; the manipulator can orderly arrange the lunch boxes qualified by quality inspection at the input end of the sealing, cutting and bagging machine 320; the manipulator can clamp and place the lunch boxes with unqualified quality tests in a defective product area; the defective area is arranged inside or outside the production line, wherein the defective area is not shown in the figure.
More specifically in this embodiment, the palletizing unit 400 is a rotary palletizer; the rotary stacker crane is used for grabbing the box body at the output end of the box sealing machine 350 for stacking; the rotary stacker crane can be used for stacking the box bodies at the output end of at least one assembly line.
More specifically, each meal box machine 000 can output the formed meal boxes to at least one production line 100; the number of lines 100 is the same as the number of lines.
The number of the assembly lines is two; the two assembly lines are symmetrically distributed by taking the initial position pointing direction a of the stacking unit (400) as a central line; the rotary stacker can act on the box bodies at the output end of the box sealing machine (350) on the two production lines together.
(example 2)
Referring to fig. 3, in this embodiment, based on embodiment 1, the production lines 100 and the production lines are arranged in the same floor space, and the number of the production lines 100 is the same as that of the production lines, and is 1; one lunch box machine 000; the transfer sequencing device 310, the seal-and-cut bagging machine 320, the collation box-filling machine 330, and the box-sealing machine 350 may be in a Z-shaped arrangement.
(example 3)
Referring to fig. 4, in this embodiment, on the basis of embodiment 1, the number of the production lines 100 is the same as that of the assembly lines, and is 2; the double-head manipulator 110, the punching edge trimmer 120 and the feeding and discharging conveyer belt of the 2 production lines 100 can be arranged oppositely; the rotary stacker can act on the boxes at the output end of the box sealing machine 350 on the two production lines together.
(example 4)
This embodiment is on embodiment 1's basis, and production line 100 and assembly line are established respectively in upper and lower two-layer space, and the assembly line and production line 100 that adopt upper and lower two-layer distribution, it connect both conveyer belts can adopt climbing type conveyer belt can, can reduce like this and take up an area of the space, can adopt upper and lower two-layer distributing type to the less enterprise in workshop.
The utility model discloses a theory of operation does: when the automatic meal box cutting machine works, paper pulp enters a meal box machine 000 through a pulp supply pipeline, a formed and shaped meal box is placed on a feeding conveyor belt 131 through a piece taking manipulator 140, a gantry double-head manipulator 110 sucks the meal box on the feeding conveyor belt 131 to a punching edge trimmer 120, the punching edge trimmer 120 performs punching edge trimming on the meal box, then the gantry double-head manipulator 110 places the trimmed meal box on a discharging conveyor belt 132, the discharging conveyor belt 132 conveys the meal box onto a conveyor belt 230, then the meal box is conveyed to a gold inspection machine 210 through the conveyor belt 230, and before entering the gold inspection machine 210, each meal box is marked through a laser marking machine 240; primary elimination of defective products: the defective products detected by the gold inspection machine 210 are removed by a defective product screening device 250; secondary elimination of defective products: the gold detection machine 210 detects that the qualified lunch box enters a vision detection system for photographing detection, and secondary elimination is performed when the appearance of the product is found to be in problem, so that the high quality of the lunch box is ensured; the lunch boxes passing through the two detections are transferred and sequenced by the manipulator, then the sequenced lunch boxes are bagged, sealed and cut by the sealing, cutting and bagging machine 320, and then the lunch boxes enter the arranging and boxing machine 330 under the conveying of the conveying rollers, and then the boxing machine 340 finishes the packaging boxes and waits for the arranging and boxing machine 330 to put the sealed, cut and bagged lunch boxes into the packaging boxes; after the packaging is finished, the packaging box is subjected to final box sealing by a box sealing machine 350; and after the box sealing is finished, stacking is carried out through a rotary stacker crane. The cooperation between each above-mentioned equipment can all be controlled through PLC programming, and not redundantly described here.
The above-mentioned embodiments, further detailed description of the objects, technical solutions and advantages of the present invention, it should be understood that the above-mentioned embodiments are only specific embodiments of the present invention, and are not intended to limit the present invention, and any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the scope of the present invention.
Claims (10)
1. The utility model provides a full automatic production line of paper pulp cutlery box which characterized in that: comprises at least one meal box machine (000) for molding and shaping the pulp;
a pulp supply duct for supplying pulp to the lunch box machine (000);
at least one production line (100) for trimming and conveying the formed and shaped lunch boxes;
at least one assembly line for detecting and packaging the lunch boxes conveyed out after the trimming of the production line (100);
the production line (100) and the production line are arranged in the same layer of space or in an upper layer of parallel space and a lower layer of parallel space.
2. The fully automatic production line of pulp lunch boxes according to claim 1, characterized in that: the production line (100) comprises a gantry double-head manipulator (110), a punching edge trimmer (120) and a conveyor belt (130) which is responsible for conveying lunch boxes; the punching edge trimmer (120) is arranged in the middle part close to one side of the gantry double-head manipulator (110); the conveying belt (130) and the lunch box machine (000) are transferred through a piece taking mechanical arm (140).
3. The fully automatic production line of pulp lunch boxes as claimed in claim 2, characterized in that: the conveyor belt (130) comprises an infeed conveyor belt (131) and an outfeed conveyor belt (132); the feeding conveyer belt (131) is used for communicating the lunch box machine (000) with the gantry double-head manipulator (110); the discharging conveying belt (132) is used for communicating the gantry double-head manipulator (110) with the production line; the gantry double-head manipulator (110) is used for transferring the lunch boxes between the feeding conveyer belt (131) and the punching edge trimmer (120); the double-ended gantry manipulator (110) is also used for transferring the lunch boxes between the punching edge trimmer (120) and the discharging conveyor belt (132).
4. A fully automatic production line of pulp lunch boxes according to claim 1, 2 or 3, characterized in that: the assembly line comprises a quality inspection unit (200) which is used for detecting the quality of the formed and trimmed lunch boxes, a packaging unit (300) which is used for packaging and boxing the qualified lunch boxes, and a stacking unit (400) which is used for stacking the packaged boxes, wherein the quality inspection unit (200), the packaging unit (300) and the stacking unit are sequentially arranged from the front end to the rear end.
5. The fully automatic production line of pulp lunch boxes as claimed in claim 4, wherein: the quality inspection unit (200) comprises a gold inspection machine (210) for detecting the metal content of the lunch box, a visual inspection system (220) for photographing and detecting the gold-inspected lunch box and a conveyor belt (230) for conveying the lunch box in the quality inspection process; a laser marking machine (240) for marking the passing lunch boxes is additionally arranged on the side edge of the conveyor belt (230) at the front end of the gold inspection machine (210); an ultraviolet disinfection device (270) is erected right above the conveyor belt (230) at the front end of the laser marking machine (240).
6. The fully automatic production line of pulp lunch boxes as claimed in claim 5, wherein: a defective product screening device (250) is installed at the output end of the gold inspection machine (210); the defective product screening device (250) is an air pipe capable of acting on defective products on a conveying belt of the gold inspection machine (210).
7. The fully automatic production line of pulp lunch boxes as claimed in claim 5, wherein: the packaging unit (300) comprises a sealing and cutting bagging machine (320), a sorting and boxing machine (330), a unpacking machine (340) and a boxing machine (350); the box unpacking machine (340) is arranged on a side wing of the output end of the arranging and box filling machine (330); the output end of the case unpacking machine (340) is connected with the output end of the sorting case filling machine (330); a transfer sequencing device (310) is arranged between the output end of the visual detection system (220) and the input end of the sealing and cutting bagging machine (320); the transfer sequencing device (310) is a manipulator; and the lunch boxes along the line from the arranging box filler (330) to the box sealer (350) are transferred to be conveyed by a roller way.
8. The fully automatic production line of pulp lunch boxes as claimed in claim 4, wherein: the stacking unit (400) is a rotary stacker; the rotary stacker crane is used for grabbing box bodies at the output end of the box sealing machine (350) to stack; the rotary stacker crane can be used for stacking the box bodies at the output end of at least one assembly line.
9. The fully automatic production line of pulp lunch boxes according to claim 1, characterized in that: each meal box machine (000) can output the formed meal boxes to at least one production line (100).
10. The fully automatic production line of pulp lunch boxes according to claim 1, characterized in that: the number of the production lines (100) is the same as the number of the production lines.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022004737.4U CN214033179U (en) | 2020-09-15 | 2020-09-15 | Full-automatic production line of paper pulp cutlery box |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022004737.4U CN214033179U (en) | 2020-09-15 | 2020-09-15 | Full-automatic production line of paper pulp cutlery box |
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| Publication Number | Publication Date |
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| CN214033179U true CN214033179U (en) | 2021-08-24 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202022004737.4U Active CN214033179U (en) | 2020-09-15 | 2020-09-15 | Full-automatic production line of paper pulp cutlery box |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117261094A (en) * | 2023-11-22 | 2023-12-22 | 沧州慧丰科技有限公司 | Plastic cutlery box forming device |
-
2020
- 2020-09-15 CN CN202022004737.4U patent/CN214033179U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117261094A (en) * | 2023-11-22 | 2023-12-22 | 沧州慧丰科技有限公司 | Plastic cutlery box forming device |
| CN117261094B (en) * | 2023-11-22 | 2024-02-06 | 沧州慧丰科技有限公司 | Plastic cutlery box forming device |
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