CN213674686U - Full-automatic sanitary appliance intelligent robot glazing equipment - Google Patents

Full-automatic sanitary appliance intelligent robot glazing equipment Download PDF

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CN213674686U
CN213674686U CN202021762716.2U CN202021762716U CN213674686U CN 213674686 U CN213674686 U CN 213674686U CN 202021762716 U CN202021762716 U CN 202021762716U CN 213674686 U CN213674686 U CN 213674686U
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line
glazing
blank
glazed
wiping
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CN202021762716.2U
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宋旭贵
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Chongqing Emperor Sanitary Ware Co ltd
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Chongqing Emperor Sanitary Ware Co ltd
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Abstract

The utility model discloses a full-automatic cleaners and polishes equipment of glazing porcelain of intelligent robot, include: a loading conveyor line for transporting the green body to be glazed; the dust removal and deviation correction line is used for carrying out surface dust removal operation on the green body to be glazed and carrying out positioning and deviation correction on the green body to be glazed after dust removal; the first blank wiping line is used for wiping the blank to be glazed; a secondary deviation correcting line for performing secondary positioning deviation correction on the blank body to be glazed; the second blank wiping line is used for wiping the blank of the drain outlet of the blank to be glazed; the pipeline glazing line is used for glazing the internal pipeline of the blank to be glazed; an integral glazing line for carrying out integral glazing operation on a blank to be glazed; and the bottom wiping construction line is used for wiping the bottom of the glazed green body. The automatic degree is high, has alleviateed operating personnel intensity of labour, has improved work efficiency, has avoided the body damage that artifical error caused, has reduced the cost of enterprises.

Description

Full-automatic sanitary appliance intelligent robot glazing equipment
Technical Field
The utility model relates to nitrogen gas spring machining equipment technical field, concretely relates to full-automatic cleaners and polishes intelligent robot equipment of glazing porcelain.
Background
The ceramic sanitary ware blank is subjected to the processing procedures of glaze spraying and sintering after being made, and in order to ensure the glaze spraying quality, the surface of the mould blank is subjected to dust removal and wetting treatment before glaze spraying.
At present, most factories complete dust removal, wetting and glaze spraying treatment on ceramic sanitary ware blanks manually, the quality of manual glaze spraying depends on the experience of workers to a great extent, the glaze spraying quality is difficult to guarantee, and the probability of unqualified products and even waste products is greatly increased; manual dust removal, wetting and glaze spraying are performed, so that manpower and material resources are greatly wasted, the production efficiency is low, and the requirements of industrial production cannot be met; moreover, occupational diseases of operators are easily caused by manual glaze spraying, and occupational health safety of the operators is seriously affected. Meanwhile, as workers have many repeated actions and high labor intensity in the manual glaze spraying process, the product is easy to damage due to many human factors in the operation process, and the method cannot be suitable for modern continuous automatic production.
Disclosure of Invention
The utility model aims at providing a not enough to prior art, the utility model aims at providing a full-automatic cleaners and polishes intelligent robot equipment of glazing porcelain can realize that the lines of a work cleaners and polishes product is being there is the full automated production of in-process, satisfies the quality requirement of product, can also reduce intensity of labour, improves product quality and production efficiency.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
the utility model provides a full-automatic cleaners and polishes equipment of glazing porcelain of intelligent robot which the key lies in: the system comprises a loading conveying line, a dedusting deviation correcting line, a first blank wiping line, a secondary deviation correcting line, a second blank wiping line, a pipeline glazing line, an integral glazing line, a bottom wiping construction line and a delivery conveying line;
the loading conveyor line is used for transporting the green bodies to be glazed, and the green bodies to be glazed are placed on the loading conveyor line through the tooling plate;
the dedusting deviation correcting line is arranged on one side of the loading conveyor line and is used for carrying out surface dedusting operation on the green body to be glazed and carrying out positioning deviation correction on the green body to be glazed after dedusting;
the front end of the first blank wiping line is connected with the dust removal correction line and is used for wiping blanks to be glazed;
the front end of the secondary deviation rectifying line is connected with the first blank wiping line and is used for carrying out secondary positioning deviation rectifying on the blank to be glazed;
the front end of the second blank wiping line is connected with the secondary deviation correcting line and is used for wiping the blank at a sewage outlet of the blank to be glazed;
the front end of the pipeline glazing line is connected with the second blank wiping line and is used for glazing the inner pipeline of the blank to be glazed;
the front end of the integral glazing line is connected with the pipeline glazing line and is used for carrying out integral glazing operation on a blank to be glazed;
the front end of the bottom wiping construction line is connected with the integral glazing line and is used for wiping the bottom of the glazed blank;
the front end of the delivery conveying line is connected with a bottom wiping construction line and used for conveying out the glazed green bodies.
Further, the whole line of glazing porcelain includes defeated material line, two at least units of glazing porcelain and transfer robot, every the unit of glazing porcelain all includes glazing porcelain robot and multistation revolving stage, the multistation revolving stage is provided with the station of glazing porcelain and waits for the station, just the station of glazing porcelain is close to the setting of glazing porcelain robot, the multistation revolving stage can rotate so that the body of waiting to glazing porcelain on this multistation revolving stage can the station of glazing porcelain and wait for the station and carry out the replacement in turn, transfer robot is used for realizing waiting to glaze the body at defeated material line with wait for the transfer between the station.
Furthermore, the number of the glazing units is four, two glazing units are arranged on one side of the conveying line, and the other two glazing units are arranged on the other side of the conveying line.
Furthermore, an automatic plate stacking line is arranged on the other side of the loading conveying line and used for automatically stacking tooling plates bearing blanks to be glazed.
Furthermore, a jacking transplanter is arranged among the right-angle turning positions of the loading conveying line, the automatic plate stacking line and the dust removal correction line.
Furthermore, an inserting and taking machine is arranged between the dust removal deviation correcting line and the first blank wiping line and is used for transferring the blank to be glazed on the dust removal deviation correcting line to the first blank wiping line.
Furthermore, a rechecking line is arranged between the pipeline glazing line and the integral glazing line and is used for carrying out glazing quality detection on the blank body after the inner pipeline glazing.
The utility model discloses a show the effect and be:
the production line realizes the automatic conveying of the green body to be glazed, can realize the surface treatment, the deviation correction and the glazing processing of the inner wall and the outer wall of the green body through the arrangement of each production line, adopts the robot to automatically glaze on line, and automatically conveys the product through the conveying line, thereby greatly improving the production efficiency, reducing the labor intensity of workers and improving the utilization rate of the robot.
Meanwhile, in the integral glazing line, the carrying robot carries the green body to the multi-station turntable from the conveying line, the glazing robot sprays glaze slurry on the green body, the carrying robot carries the green body after the spraying is finished and carries the green body to the delivery conveying line, the automation degree of the production line is high, the labor intensity of operators is reduced, the work efficiency is improved, the green body damage caused by manual errors is avoided, and the enterprise cost is reduced.
Drawings
Fig. 1 is a schematic structural diagram of the present invention;
FIG. 2 is a schematic plan view of the overall glazing line;
fig. 3 is a schematic structural view of the integral glazing line.
Detailed Description
The following provides a more detailed description of the embodiments and the operation of the present invention with reference to the accompanying drawings.
As shown in fig. 1, the full-automatic sanitary ware intelligent robot glazing equipment comprises a goods feeding conveying line 1, a dust removal deviation correcting line 3, a first blank wiping line 5, a secondary deviation correcting line 6, a second blank wiping line 7, a pipeline glazing line 8, an integral glazing line 10, a bottom wiping construction line 11 and a goods discharging conveying line 12;
the loading conveyor line 1 is used for conveying blanks to be glazed, and the blanks to be glazed are placed on the loading conveyor line 1 through a tooling plate;
the dedusting deviation correcting line 3 is arranged on one side of the loading conveyor line 1 and is used for carrying out surface dedusting operation on the green body to be glazed and carrying out positioning deviation correction on the green body to be glazed after dedusting;
the front end of the first blank wiping line 5 is connected with the dust removal correction line 3 and is used for wiping blanks to be glazed;
the front end of the secondary deviation rectifying line 6 is connected with the first blank wiping line 5 and is used for carrying out secondary positioning deviation rectifying on the blank to be glazed;
the front end of the second blank wiping line 7 is connected with the secondary deviation correcting line 6 and is used for wiping blanks at a sewage outlet of the blank to be glazed;
the front end of the pipeline glazing line 8 is connected with the second blank wiping line 7 and is used for glazing the inner pipeline of the blank to be glazed;
the front end of the integral glazing line 10 is connected with the pipeline glazing line 8 and is used for carrying out integral glazing operation on a blank to be glazed;
the front end of the bottom wiping construction line 11 is connected with the integral glazing line 10 and is used for wiping the bottom of the glazed blank;
the front end of the delivery conveying line 12 is connected with the bottom wiping construction line 11 and used for conveying out the glazed green bodies.
Furthermore, an automatic plate stacking line 2 is arranged on the other side of the loading conveyor line 1, the automatic plate stacking line 2 is used for automatically stacking tooling plates bearing green bodies to be glazed, and a jacking transplanter is arranged among right-angle turning positions of the loading conveyor line 1, the automatic plate stacking line 2 and the dust removal correction line 3.
Further, an inserting and taking machine 4 is arranged between the dust removal correction line 3 and the first blank wiping line 5, the inserting and taking machine 4 is used for transferring the blank bodies to be glazed on the dust removal correction line 3 to the first blank wiping line 5, a re-inspection line 9 is further arranged between the pipeline glazing line 8 and the integral glazing line 10, and the re-inspection line 9 is used for carrying out glazing quality detection on the blank bodies after the glazing of the internal pipeline.
As shown in fig. 2 and 3, the integral glazing line 10 includes a material conveying line 101, at least two glazing units 102, and a transfer robot 103, each glazing unit 102 includes a glazing robot 1021 and a multi-station rotary table 1022, the multi-station rotary table 1022 is provided with a glazing station 1022a and a waiting station 1022b, the glazing station 1022a is disposed near the glazing robot 1021, the multi-station rotary table 1022 can rotate so that the green bodies to be glazed on the multi-station rotary table 1022 can be alternately replaced at the glazing station 1022a and the waiting station 1022b, and the transfer robot 103 is configured to realize transfer of the green bodies to be glazed between the material conveying line 101 and the waiting station 1022 b.
Preferably, four glazing units 102 are provided, wherein two glazing units 102 are provided on one side of the conveying line 101, and the other two glazing units 102 are provided on the other side of the conveying line 101.
In this example, the loading conveyor line 1, the plate stacking line 2, the dust removal deviation correcting line 3, the inserting and taking machine 4, the first blank wiping line 5, the second deviation correcting line 6, the second blank wiping line 7, the pipeline glazing line 8, the integral glazing line 10, the bottom wiping construction line 11 and the unloading conveyor line 12 are all common devices known in the art, and can be purchased in the market or assembled and manufactured according to requirements. The innovation point of the utility model is to combine them reasonably to form a high-efficiency full-automatic ceramic glazing production line.
The technical scheme provided by the utility model is introduced in detail above. The principles and embodiments of the present invention have been explained herein using specific examples, and the above descriptions of the embodiments are only used to help understand the method and its core ideas of the present invention. It should be noted that, for those skilled in the art, without departing from the principle of the present invention, the present invention can be further modified and modified, and such modifications and modifications also fall within the protection scope of the appended claims.

Claims (7)

1. A full-automatic sanitary appliance intelligent robot glazing device is characterized by comprising a loading conveying line, a dust removal deviation correcting line, a first blank wiping line, a secondary deviation correcting line, a second blank wiping line, a pipeline glazing line, an integral glazing line, a bottom wiping construction line and a delivery conveying line;
the loading conveyor line is used for transporting the green bodies to be glazed, and the green bodies to be glazed are placed on the loading conveyor line through the tooling plate;
the dedusting deviation correcting line is arranged on one side of the loading conveyor line and is used for carrying out surface dedusting operation on the green body to be glazed and carrying out positioning deviation correction on the green body to be glazed after dedusting;
the front end of the first blank wiping line is connected with the dust removal correction line and is used for wiping blanks to be glazed;
the front end of the secondary deviation rectifying line is connected with the first blank wiping line and is used for carrying out secondary positioning deviation rectifying on the blank to be glazed;
the front end of the second blank wiping line is connected with the secondary deviation correcting line and is used for wiping the blank at a sewage outlet of the blank to be glazed;
the front end of the pipeline glazing line is connected with the second blank wiping line and is used for glazing the inner pipeline of the blank to be glazed;
the front end of the integral glazing line is connected with the pipeline glazing line and is used for carrying out integral glazing operation on a blank to be glazed;
the front end of the bottom wiping construction line is connected with the integral glazing line and is used for wiping the bottom of the glazed blank;
the front end of the delivery conveying line is connected with a bottom wiping construction line and used for conveying out the glazed green bodies.
2. The full-automatic sanitary ware intelligent robot glazing device according to claim 1, characterized in that: the whole line of glazing porcelain includes defeated material line, two at least units of glazing porcelain and transfer robot, every the unit of glazing porcelain all includes glazing porcelain robot and multistation revolving stage, the multistation revolving stage is provided with the station of glazing porcelain and waits the station, just the station of glazing porcelain is close to the setting of glazing porcelain robot, the multistation revolving stage can rotate so that the body of waiting to glazing porcelain on this multistation revolving stage can the body of glazing porcelain is in the station of glazing porcelain and waits the station and carries out the replacement in turn, transfer robot is used for realizing waiting to glaze the body of glazing porcelain at defeated material line with wait the transfer between the station.
3. The full-automatic sanitary ware intelligent robot glazing device according to claim 2, characterized in that: the glazing units are four in number, two glazing units are arranged on one side of the conveying line, and the other two glazing units are arranged on the other side of the conveying line.
4. The full-automatic sanitary ware intelligent robot glazing device according to claim 1, characterized in that: and an automatic plate stacking line is arranged on the other side of the loading conveying line and is used for automatically stacking the tooling plates bearing the green bodies to be glazed.
5. The full-automatic sanitary ware intelligent robot glazing device according to claim 4, characterized in that: and a jacking transplanter is arranged among the right-angle turning positions of the loading conveying line, the automatic plate stacking line and the dust removal correction line.
6. The full-automatic sanitary ware intelligent robot glazing device according to claim 1, characterized in that: and an inserting and taking machine is arranged between the dust removal deviation correcting line and the first blank wiping line and is used for transferring the blank to be glazed on the dust removal deviation correcting line to the first blank wiping line.
7. The full-automatic sanitary ware intelligent robot glazing device according to claim 1, characterized in that: and a rechecking line is also arranged between the pipeline glazing line and the integral glazing line and is used for carrying out glazing quality detection on the blank body after the inner pipeline glazing.
CN202021762716.2U 2020-08-21 2020-08-21 Full-automatic sanitary appliance intelligent robot glazing equipment Active CN213674686U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202021762716.2U CN213674686U (en) 2020-08-21 2020-08-21 Full-automatic sanitary appliance intelligent robot glazing equipment

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202021762716.2U CN213674686U (en) 2020-08-21 2020-08-21 Full-automatic sanitary appliance intelligent robot glazing equipment

Publications (1)

Publication Number Publication Date
CN213674686U true CN213674686U (en) 2021-07-13

Family

ID=76744450

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202021762716.2U Active CN213674686U (en) 2020-08-21 2020-08-21 Full-automatic sanitary appliance intelligent robot glazing equipment

Country Status (1)

Country Link
CN (1) CN213674686U (en)

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