CN213384931U - Pile up neatly packing apparatus suitable for mortar production - Google Patents

Abstract

The utility model discloses a pile up neatly packing apparatus suitable for mortar production relates to mechanical equipment technical field, solves the pile up neatly in the current mortar production and twine that the membrane packing integration is poor, operation intensity is high, production efficiency is low and the packing back is waterproof not thorough problem, the utility model discloses a pile up neatly machine people, the front side of pile up neatly machine people is equipped with the carousel, the carousel is furnished with and twines the membrane machine, the side of carousel is equipped with roof feed machine, pile up neatly machine people's execution end is equipped with the pile up neatly hand claw that snatchs the product and pile up neatly and picks the roof in the roof feed machine and get the material hand claw that places the top of the pile up neatly body; the utility model completes the stacking, film winding and packaging operations in the same work station, saves the logistics transfer time, reduces the labor intensity and effectively improves the overall production efficiency; the problem that the wrapping film is not thoroughly packed and water easily enters the top is synchronously solved while stacking, and the integration is high and the practicability is high.

Description

Pile up neatly packing apparatus suitable for mortar production

Technical Field

The utility model relates to a mechanical equipment technical field, concretely relates to pile up neatly packing apparatus suitable for mortar production.

Background

The mortar powder is a bonding substance used for building bricks on a building, consists of sand and cementing materials (cement, lime paste, clay and the like) in a certain proportion, and needs to be stacked, packed and warehoused after being bagged in the production process.

The mortar needs to be subjected to waterproof treatment during storage and transportation, otherwise, powder is easily caused to condense, so that the film is wound and packaged on the piled pile after stacking in a general adopted mode, a waterproof and dustproof effect is achieved while products are fixed, the products are prevented from shifting and falling off, and the piled products are more attractive and tidy.

In traditional mortar production, can carry out the pile up neatly earlier after the product package, then transport the product after the pile up neatly to twining the membrane baling press and twining the membrane packing, this kind of operation mode exists more not enough: the stacking and packaging are performed separately, the automation degree is low, the intermediate logistics cost is high, the manpower requirement is high, the integral production period is long, and the disorder of stack deflection and package falling can easily occur in the intermediate transportation link; the membrane protection can only be twined to buttress body all around to current membrane machine that twines, and the difficult waterproof protection that carries on in buttress body top still exists to be drenched and unable dirt-proof problem by the rainwater after the buttress body is placed outdoors.

SUMMERY OF THE UTILITY MODEL

The utility model aims to provide a: in order to solve the pile up neatly in the current mortar production with twine the membrane packing integration nature poor, the operation intensity is high, production efficiency is low and the packing back is waterproof not thorough problem, the utility model provides a pile up neatly with twine the waterproof pile up neatly packing device of realization all-round packing of membrane packing wholeness.

The utility model discloses a realize above-mentioned purpose and specifically adopt following technical scheme: the utility model provides a pile up neatly packing apparatus suitable for mortar production, includes the pile up neatly machine people, the front side of pile up neatly machine people is equipped with the carousel, the carousel is furnished with and is twined the membrane machine, the side of carousel is equipped with roof feeder, the execution end of pile up neatly machine people is equipped with snatchs the product and carries out the pile up neatly hand claw of pile up neatly and snatchs the roof of placing in the roof feeder and get the material hand claw.

Preferably, the pile up neatly hand claw includes can dismantle the flange board of being connected with pile up neatly machine people's execution end, the bottom surface bilateral symmetry of flange board is equipped with two connecting blocks, the flange board bottom surface is equipped with two connecting block levels of drive or the reciprocal actuating mechanism of horizontal motion back to back, two connecting blocks all have through first pivot articulated press from both sides the frame of getting, the direction of motion line of the rotation axis line perpendicular to connecting block of first pivot, two the lower extreme of getting the frame of getting is all provided with one row of terminal clamping jaw that extends to the inboard along the axial lead direction of first pivot.

Preferably, the reciprocating driving mechanism comprises two rodless cylinders which are adjacently arranged, and driving blocks of the two rodless cylinders are respectively connected with one connecting block.

Preferably, a pressing cylinder with an execution end facing vertically downwards is arranged at the bottom of the flange plate between the two rows of clamping jaws, and a pressing plate is arranged at the lower end of the pressing cylinder.

Preferably, the top plate material taking paw comprises two second rotating shafts which are arranged at the left end and the right end of the flange plate respectively and are parallel to the first rotating shaft, the two second rotating shafts are connected with material taking cylinders, the axial lead of each material taking cylinder is perpendicular to the second rotating shafts, and the execution end of each material taking cylinder is connected with a vacuum chuck.

Preferably, the top plate feeding machine comprises a feeding frame with an open upper end, a bottom plate used for placing stacked top plates is arranged in the feeding frame, the bottom plate is connected with a driving mechanism for driving the bottom plate to lift in the feeding frame, and the outer edge of the bottom plate is vertically and slidably connected with the inner side wall of the feeding frame.

Preferably, the driving mechanism comprises a screw rod and a guide rod which are symmetrically arranged on the side walls of the feeding frame on the two sides of the bottom plate, the screw rod is driven by a servo motor, and the two symmetrical sides of the bottom plate are respectively and fixedly connected with a driving nut of the screw rod and a guide sleeve sleeved on the guide rod.

Preferably, the bottom of the feeding frame is provided with universal wheels and a positioning foot cup.

Preferably, an inclined blanking slope plate is arranged on one side, close to the stacking finished product feeding and discharging, of the turntable.

The utility model has the advantages as follows:

1. the stacking and packaging device integrates stacking and packaging, and completes stacking, film winding and packaging operations at the same station, thereby saving logistics transit time, reducing labor intensity and effectively improving the overall production efficiency; and effectively utilize pile up neatly machine people collocation roof feeder machine to realize adding the roof at the pile up neatly body top when the stack, thus, pile up neatly machine people accomplishes the pile up neatly on the carousel, pile up neatly in-process utilizes twine membrane machine and carousel to twine the membrane packing to pile up neatly product in real time, the pile up neatly is put the back, pile up neatly machine people snatchs the roof and places at the pile up neatly body top, twine membrane machine and continue upwards twine the membrane to fix the roof, it is not thorough to twine the membrane packing in step to solve simultaneously in the pile up neatly, the problem that the top easily intakes, the integrated nature of overall structure is high, the integration is strong, high mechanical utilization rate, accomplish the pile up neatly in step.

2. The utility model discloses a pile up neatly machine people's execution end sets up pile up neatly hand claw and roof and gets the material hand claw, the roof is got the material hand claw and is passed through the rotation axis setting on the flange board, during the pile up neatly, the roof is got the material hand claw rotation and is parallel with the flange board or be located ring flange upper portion, do not influence the normal use of pile up neatly hand claw, the pile up neatly hand claw draws the roof inwards through wireless cylinder when getting the roof, the roof is got the material hand claw rotation and is drawn the roof downwards, two function hand claw mutually noninterfere synergism, whole hand claw compact structure function integrated nature is strong, and effectively improve pile up neat.

3. The utility model discloses a pile up neatly hand claw is equipped with and compresses tightly cylinder driven clamp plate for the mortar pocket snatchs the back, and further stable fixes the pocket between clamping jaw and clamp plate, improves getting of hand claw and expects stability.

4. The utility model discloses a roof feed machine sets up the bottom plate, and the bottom plate is connected with the actuating mechanism that the drive bottom plate goes up and down in the feed frame, sliding connection about the outward flange of bottom plate and the inside wall of feed frame, and during carrying out the roof feed, servo motor can cooperate the production beat and rise along with the reduction of roof and progressively drive the bottom plate, guarantees that pile up neatly machine people gets the high position of roof unanimous at every turn, effectively guarantees precision and the stability that the roof got the material.

5. The utility model discloses be close to the unloading ramp that one side of unloading was equipped with the slope on the pile up neatly finished product at the carousel, further improve the convenience of pile up neatly back pallet transportation.

Drawings

Fig. 1 is a schematic perspective view of the present invention;

fig. 2 is a top view of the present invention;

fig. 3 is a front view of the stacking gripper and the top plate material-taking gripper of the present invention;

FIG. 4 is a top view of FIG. 3;

fig. 5 is a right side view of the top plate feeder of fig. 2.

Reference numerals: the automatic feeding device comprises a stacking robot 1, a rotary table 2, a discharging slope plate 3, a film wrapping machine 4, a top plate feeding machine 5, a top plate 6, a flange plate 7, a rodless cylinder 8, a connecting block 9, a first rotating shaft 10, a clamping frame 11, a clamping jaw 12, a second rotating shaft 13, a material taking cylinder 14, a vacuum chuck 15, a pressing cylinder 16, a pressing plate 17, a material inductor 18, a material feeding frame 19, a bottom plate 20, a screw rod 21, a guide rod 22, a universal wheel 23, a positioning foot cup 24 and a servo motor 25.

Detailed Description

In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. The components of embodiments of the present invention, as generally described and illustrated in the figures herein, may be arranged and designed in a wide variety of different configurations.

Thus, the following detailed description of the embodiments of the present invention, presented in the accompanying drawings, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.

It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, it need not be further defined and explained in subsequent figures. Furthermore, the terms "first," "second," and the like are used merely to distinguish one description from another, and are not to be construed as indicating or implying relative importance.

In the description of the embodiments of the present invention, it should be noted that the terms "inside", "outside", "up", and the like indicate the directions or positional relationships based on the directions or positional relationships shown in the drawings, or the directions or positional relationships that the products of the present invention are conventionally placed when used, and are only for convenience of describing the present invention and simplifying the description, but do not indicate or imply that the device or element to which the term refers must have a specific direction, be constructed and operated in a specific direction, and thus, should not be construed as limiting the present invention.

Example 1

As shown in fig. 1 and fig. 2, this embodiment provides a pile up neatly packing apparatus suitable for mortar production, including pile up neatly robot 1, the front side of pile up neatly robot 1 is equipped with carousel 2, carousel 2 is furnished with and is wrapped with and twine membrane machine 4, the utility model discloses do not carry out technical improvement to current twine membrane machine 4 and carousel 2, according to actual production demand select the ripe packing of suitable specification twine membrane machine 4 and carousel 2 can, no longer describe its structure in this embodiment again, pile up neatly robot 1 according to actual production demand select load, the stroke satisfies the ripe industrial manipulator of requirement can, this embodiment adopts six big stroke manipulators; the side of carousel 2 is equipped with roof feed machine 5, and pile up neatly machine people 1's execution end is equipped with snatchs the pile up neatly hand claw that carries out the pile up neatly with the product and snatchs the roof 6 of placing the stack body top in the roof feed machine 5 and get the material hand claw.

It should be noted that, in order to further improve the degree of automation of the whole device, the turntable 2, the film winding machine 4, the top plate feeding machine 5, the stacking gripper and the top plate 6 material taking gripper can be controlled by a unified control system, and the control system can select a PLC controller with mature market to be matched according to actual needs.

The working principle is as follows: the whole set of equipment is arranged in an operation area, preferably, the equipment can be connected with a mortar bag incoming material production line, during operation, a pallet is placed on a turntable 2, a stacking robot 1 operates and drives stacking claws to grab material bags and move to the pallet to be stacked one by one, after the pallet is stacked to a preset height, the turntable 2 is started to rotate, a film winding machine 4 drives film rollers to gradually move upwards, the turntable 2 stops rotating after the stack on the pallet is wound and fixed with films, a manipulator continues to stack the material bags, the process is circulated until the stack reaches the final preset height, after the stacking is completed, the stacking robot 1 drives a top plate 6 to fetch the material claws to move to a top plate feeding machine 5, a grabbing top plate 6 (the top plate 6 can be placed at the top of the stack by using a waterproof plastic sheet), the turntable 2 continues to rotate, the film winding machine 4 continuously rises until the top plate 6 is wrapped on the top of the stack, the film winding machine 4 drives the film rollers, the turntable 2 stops rotating, the film winding machine 4 cuts off the film winding by utilizing a self-provided cutting mechanism to complete stacking and packaging, and finished products are transported away and the steps are circularly operated.

Example 2

As shown in fig. 2 to 4, the present embodiment is further optimized based on embodiment 1, specifically:

pile up neatly hand claw includes can dismantle the flange plate 7 of being connected with pile up neatly machine people 1's execution end, the bottom surface bilateral symmetry of flange plate 7 is equipped with two connecting blocks 9, 7 bottom surfaces of flange plate are equipped with the reciprocal actuating mechanism who drives two connecting blocks 9 levels in opposite directions or horizontal dorsad, two connecting blocks 9 all articulate through first pivot 10 and get the frame 11 of pressing from both sides, and the rotation axis line of rotation axis line perpendicular to connecting block 9 of first pivot 10 is line, two the lower extreme of pressing from both sides the frame 11 of pressing from both sides all is provided with one row of terminal clamping jaw 12 to the inboard extension along the axis line direction of first pivot 10.

In the present embodiment, the reciprocating driving mechanism comprises two rodless cylinders 8 which are adjacently arranged, and the driving blocks of the two rodless cylinders 8 are respectively connected with one connecting block 9. Of course, the driving directions of the two rodless cylinders 8 are opposite to drive the two connecting blocks 9 to move in the opposite direction to close or move away from each other, and the first rotating shaft 10 can be a pneumatic rotating shaft or an electric rotating shaft with a proper specification according to actual requirements.

Preferably, a pressing cylinder 16 with an execution end vertically downward is arranged at the bottom of the flange plate 7 between the two rows of clamping jaws 12, and a pressing plate 17 is arranged at the lower end of the pressing cylinder 16, so that after the mortar material bag is grabbed, the pressing plate 17 moves downward to press the material bag, the material bag is further stably fixed between the clamping jaws 12 and the pressing plate 17, and the material fetching stability of the gripper is improved.

Of course, no pole cylinder 8, compress tightly cylinder 16 all communicates with outside air supply, and no pole cylinder 8, compress tightly cylinder 16 and first pivot 10 and all be by pile up neatly machine people 1 or PLC control system unified control, in addition, in order to ensure that the system accuracy judges the hand claw and gets whether successful, can be at flange plate 7 bottom or other suitable position installation material inductor 18 on the hand claw for it is successful to differentiate whether the pocket snatchs, material inductor 18 is connected to pile up neatly machine people 1 or PLC control system certainly, material inductor 18 chooses for use suitable industrial sensor can, do not only limit here.

Example 3

As shown in fig. 3 and 4, the present embodiment is further optimized based on embodiments 1 and 2, specifically:

the material-taking paw of the top plate 6 comprises two second rotating shafts 13 which are arranged at the left end and the right end of the flange plate 7 and are parallel to the first rotating shaft 10, material-taking air cylinders 14 are connected to the two second rotating shafts 13, the axial lead of each material-taking air cylinder 14 is perpendicular to the corresponding second rotating shaft 13, and the execution end of each material-taking air cylinder 14 is connected with a vacuum chuck 15. Second pivot 13 chooses the pneumatic pivot or the electronic pivot of suitable specification for use according to the actual demand can, it all is connected with external air supply to get material cylinder 14 and vacuum chuck 15, second pivot 13, get material cylinder 14 and vacuum chuck 15 and control by pile up neatly machine people 1 or PLC control system unified, in this embodiment, in order to guarantee to inhale the material stably, all be connected with two around on every second pivot 13 and get material cylinder 14, four vacuum chuck 15 simultaneous workings when getting the material ensure roof 6 to absorb stably.

The material-taking paw of the top plate 6 is arranged on the flange plate 7 through the second rotating shaft 13, during stacking, the material-taking paw of the top plate 6 is rotated to be parallel to the flange plate 7 or to be positioned on the upper portion of the flange plate 7, normal use of the stacking paw is not affected, the stacking paw is drawn close inwards through a wireless cylinder when the top plate 6 is taken, the material-taking cylinder 13 is rotated, the material-taking cylinder 14 faces downwards, the execution end extends downwards and absorbs the top plate 6, and the mutual noninterference synergistic effect of the two functional paws is guaranteed.

Example 4

As shown in fig. 2 and fig. 5, the present embodiment is further optimized on the basis of embodiments 1 to 3, specifically:

the top plate feeding machine 5 comprises a feeding frame 19 with an open upper end, a bottom plate 20 used for placing the stacked top plates 6 is arranged in the feeding frame 19, the bottom plate 20 is connected with a driving mechanism for driving the bottom plate 20 to lift in the feeding frame 19, and the outer edge of the bottom plate 20 is vertically and slidably connected with the inner side wall of the feeding frame 19.

In this embodiment, the driving mechanism includes a screw 21 and a guide rod 22 symmetrically disposed on the side walls of the feeding frame 19 at two sides of the bottom plate 20, the screw 21 is driven by a servo motor 25, and two symmetrical sides of the bottom plate 20 are respectively fixedly connected with a driving nut of the screw 21 and a guide sleeve sleeved on the guide rod 22. With roof 6 piling up and placing roof 6 feed on bottom plate 20, the feed in-process, servo motor 25 can cooperate the takt to drive bottom plate 20 along with the reduction of roof 6 and rise step by step, guarantees pile up neatly machine people 1 and gets material highly uniform when getting roof 6 at every turn, effectively guarantees roof 6 and gets precision and stability of material.

In order to facilitate the movement and flexible positioning of the top plate feeder 5, the bottom of the feeder frame 19 is provided with universal wheels 23 and positioning feet 24.

One side that carousel 2 is close to the unloading of pile up neatly finished product is equipped with the unloading ramp 3 of slope, and the pile up neatly of being convenient for is accomplished the back, and the removal of pile up neatly body pallet on carousel 2 transports.

Claims (9)

1. The utility model provides a pile up neatly packing apparatus suitable for mortar production, includes pile up neatly machine people (1), its characterized in that, the front side of pile up neatly machine people (1) is equipped with carousel (2), carousel (2) is furnished with and is twined membrane machine (4), the side of carousel (2) is equipped with roof feed machine (5), the execution end of pile up neatly machine people (1) is equipped with snatchs the product and carries out the pile up neatly hand claw of pile up neatly and snatchs roof (6) in roof feed machine (5) and get material hand claw placed roof (6) at pile up neatly body top.

2. The stacking and packaging device suitable for mortar production according to claim 1, wherein the stacking gripper comprises a flange plate (7) detachably connected with an execution end of the stacking robot (1), two connecting blocks (9) are arranged on the bottom surface of the flange plate (7) in bilateral symmetry, a reciprocating driving mechanism for driving the two connecting blocks (9) to move horizontally in opposite directions or horizontally in opposite directions is arranged on the bottom surface of the flange plate (7), the two connecting blocks (9) are hinged to a clamping frame (11) through a first rotating shaft (10), a rotating shaft center line of the first rotating shaft (10) is perpendicular to a moving direction line of the connecting blocks (9), and a row of clamping jaws (12) with ends extending inwards are arranged at the lower ends of the clamping frames (11) along the shaft center line direction of the first rotating shaft (10).

3. The stacking and packing device suitable for mortar production according to claim 2, wherein the reciprocating driving mechanism comprises two rodless cylinders (8) which are adjacently arranged, and driving blocks of the two rodless cylinders (8) are respectively connected with one connecting block (9).

4. The stacking and packing device suitable for mortar production according to claim 2, characterized in that a pressing cylinder (16) with an execution end facing vertically downwards is arranged at the bottom of the flange plate (7) between the two rows of clamping jaws (12), and a pressing plate (17) is arranged at the lower end of the pressing cylinder (16).

5. The stacking and packaging device suitable for mortar production according to claim 2, wherein the top plate (6) material taking claw comprises two second rotating shafts (13) which are arranged at the left end and the right end of the flange plate (7) respectively and are parallel to the first rotating shaft (10), material taking cylinders (14) are connected to the two second rotating shafts (13), the axial line of each material taking cylinder (14) is perpendicular to the corresponding second rotating shaft (13), and the execution ends of the material taking cylinders (14) are connected with vacuum chucks (15).

6. The stacking and packing device suitable for mortar production according to claim 1, wherein the top plate feeder (5) comprises a feeding frame (19) with an open upper end, a bottom plate (20) for placing the stacked top plates (6) is arranged in the feeding frame (19), the bottom plate (20) is connected with a driving mechanism for driving the bottom plate (20) to ascend and descend in the feeding frame (19), and the outer edge of the bottom plate (20) is in up-and-down sliding connection with the inner side wall of the feeding frame (19).

7. The stacking and packing device suitable for mortar production according to claim 6, wherein the driving mechanism comprises a screw rod (21) and a guide rod (22) which are symmetrically arranged on the side wall of the feeding frame (19) at two sides of the bottom plate (20), the screw rod (21) is driven by a servo motor (25), and the two symmetrical sides of the bottom plate (20) are fixedly connected with a driving nut of the screw rod (21) and a guide sleeve sleeved on the guide rod (22) respectively.

8. Stacking and packing device suitable for mortar production according to claim 6, characterized in that the bottom of the feeding frame (19) is provided with universal wheels (23) and positioning foot cups (24).

9. The stacking and packing device suitable for mortar production according to claim 1, wherein an inclined blanking slope plate (3) is arranged on one side of the rotary table (2) close to the feeding and discharging of the stacked finished products.

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