CN107161371B

CN107161371B - Automatic film-coating and glue-sealing integrated equipment for bulk stacked materials

Info

Publication number: CN107161371B
Application number: CN201710460840.XA
Authority: CN
Inventors: 陈亮; 张善凯
Original assignee: Individual
Current assignee: Individual
Priority date: 2017-06-18
Filing date: 2017-06-18
Publication date: 2022-08-26
Anticipated expiration: 2037-06-18
Also published as: CN107161371A

Abstract

The invention discloses automatic film-coating and glue-sealing integrated equipment for bulk stacked materials, which comprises a double-station material receiving device, a packaging module, a feeding module for grabbing materials from the double-station material receiving device to the packaging module, a film-cutting and glue-sealing module matched with the packaging module to complete packaging, a discharging module and a discharging conveying device. According to the invention, double-station material receiving is adopted, and the stacking of a plurality of unit materials is completed simultaneously, so that the flow beat of the bulk material stacking procedure is greatly reduced, and the production efficiency is improved; the automatic packaging, automatic glue sealing and automatic discharging are integrated, so that the automation degree is improved, the labor cost is reduced, and the production efficiency is further improved.

Description

Automatic film-coating and glue-sealing integrated equipment for bulk stacked materials

[ technical field ] A

The invention belongs to the technical field of die cutting product manufacturing, and particularly relates to automatic film-coating and glue-sealing integrated equipment for bulk stacked materials.

[ background of the invention ]

With the widespread use of electronic products, the demand for various die-cut products has also increased dramatically. The die-cut product is made of a whole sheet of film coiled material by various processes such as cutting with a cutting die, rubberizing and the like. The die-cut products are delivered from a roll, and are also delivered from a stack, and the outer surfaces of the die-cut products stacked in the stack need to be packaged to prevent pollution. In the prior art, die-cut products are subjected to die-cutting forming and then are arranged and output in a scattered manner, a material collecting box is placed at the tail of a material output device, then the material collecting box is manually arranged into a stack, and then pure manual operation is carried out, so that the efficiency is extremely low, and time and labor are wasted.

Therefore, there is a need to provide a new apparatus for automatically coating and sealing bulk stacked materials to solve the above problems.

[ summary of the invention ]

The invention mainly aims to provide automatic film-coating and glue-sealing integrated equipment for bulk stacked materials, which can realize the integrated actions of automatic material receiving, feeding, packaging and glue sealing of the bulk materials and has high packaging efficiency.

The invention realizes the purpose through the following technical scheme: the utility model provides an automatic diolame of material is sealed and is glued integration equipment is piled up to form in bulk, its includes duplex position receiving device, packing module, with the material follow duplex position receiving device snatch the material loading module in the packing module, cooperate the packing module accomplish the membrane of cutting of packing and seal glue module, unloading module and unloading conveyor.

Further, the double-station material receiving device is in butt joint with the tail of the material conveying device and comprises a first connecting plate which moves back and forth and two material receiving units which are fixed on the first connecting plate in parallel, each material receiving unit comprises a material receiving box which moves left and right, and each material receiving box comprises a plurality of parallel arrangements and a material bin which is in butt joint with the material conveying device.

Further, the packing module moves the module including putting material level, packing position, unloading position and material and carrying, the material moves the module and includes the fifth connecting plate of carrying out the front and back up-and-down motion, fixes with the material follow on the fifth connecting plate put the material level and remove packing position's package material unit, follow the material packing position removes packing position the material sealing unit and the position of unloading position the package material unit with press mold unit between the material sealing unit.

Furthermore, a discharging plate is arranged at the discharging position, and a material receiving groove is formed in each of the discharging plate and the discharging plate.

Furthermore, a seventh cylinder fixed at the end of the blanking plate and a fourth clamping jaw driven by the seventh cylinder to open and close are arranged at the packaging position.

Furthermore, the material wrapping unit comprises two first clamping units for clamping two ends of the material, and each first clamping unit comprises a fourth cylinder fixed on the fifth connecting plate, a second clamping jaw driven by the fourth cylinder to open and close, and a first bottom supporting plate fixed on the outer side of the fourth cylinder.

Furthermore, the material sealing unit comprises two second clamping units for clamping two ends of the material, and each second clamping unit comprises a sixth cylinder fixed on the fifth connecting plate, a third clamping jaw driven by the sixth cylinder to open and close, and a second bottom supporting plate fixed on the outer side of the sixth cylinder.

Furthermore, the third clamping jaw comprises a front clamping jaw and a rear clamping jaw, the front clamping jaw comprises a first pressing plate covering the material, the rear clamping jaw comprises a second pressing plate covering the material, and the horizontal plane where the second pressing plate is located is higher than the horizontal plane where the first pressing plate is located.

Furthermore, the film cutting and glue sealing module comprises a sixth connecting plate which moves left and right, and a film cutting unit and a glue sealing unit which are fixed on two opposite surfaces of the sixth connecting plate.

Furthermore, the film cutting unit comprises a first cutter which is fixed on the sixth connecting plate and moves up and down, and the glue sealing unit comprises a tape roll which is fixed on the sixth connecting plate, a second cutter which is positioned beside the tape roll and moves up and down and an adsorption plate.

Compared with the prior art, the automatic film-coating and glue-sealing integrated equipment for the bulk stacked materials has the beneficial effects that: double-station material receiving is adopted, and stacking of a plurality of unit materials is completed simultaneously, so that the flow rhythm of a bulk material stacking procedure is greatly reduced, and the production efficiency is improved; the automatic packaging, automatic glue sealing and automatic discharging are integrated, so that the automation degree is improved, the labor cost is reduced, and the production efficiency is further improved.

[ description of the drawings ]

FIG. 1 is a schematic structural diagram of an embodiment of the present invention;

fig. 2 is a schematic structural diagram of a double-station material receiving device in the embodiment of the invention;

FIG. 3 is a schematic view of the engagement structure of the material receiving box and the first clamping jaw according to the embodiment of the present invention;

FIG. 4 is a schematic structural diagram of a packaging module according to an embodiment of the present invention;

FIG. 5 is a schematic structural diagram of a material wrapping unit and a material sealing unit according to an embodiment of the present invention;

FIG. 6 is a schematic structural diagram of a pressing unit in the embodiment of the present disclosure;

FIG. 7 is a schematic diagram of a film cutting and sealing module according to an embodiment of the present invention;

FIG. 8 is a schematic structural diagram of a film cutting unit in the film cutting and sealing module according to an embodiment of the present invention;

FIG. 9 is a schematic structural diagram of a blanking module according to an embodiment of the present disclosure;

a schematic structural diagram of the blanking module;

the figures in the drawings represent:

100 automatic film-coating and glue-sealing integrated equipment for bulk stacked materials;

1, a double-station material receiving device, 11 a first air cylinder, 12 a first connecting plate, 13 a second air cylinder, 14 sliding rods, 15 positioning plates, 16 material receiving boxes, 161 bins, 162 first through openings and 163 cushion blocks;

2, a feeding module, 21 a first clamping jaw, 211 an internal buckling boss, 22 a third air cylinder, 23 a first driving piece, 24 a second connecting plate, 25 a second driving piece, 26 a third connecting plate, 27 a third driving piece and 28 a fourth connecting plate;

3, a packaging module, 31, a fifth connecting plate, 32 packing units, 321, a fourth cylinder, 322, a second clamping jaw, 32, a first bottom supporting plate, 33 packing units, 331, a sixth cylinder, 332, a third clamping jaw, 3321, a front clamping jaw, 3322, a 3323, a first pressing plate, 3324, a second bottom supporting plate, 333, a seventh cylinder, 334, 335, a fourth clamping jaw, 34 pressing units, 341, an eighth cylinder, 342, a ninth cylinder, 343, a pressing rod, 35 discharging plates, 36 discharging plates and 37 collecting grooves;

4, a film cutting and glue sealing module, 41 a sixth connecting plate, 42 an adhesive tape roll, 43 a tenth cylinder, 44 an adsorption plate, 45 an eleventh cylinder, 46 a first cutter, 47 a twelfth cylinder and 48 a second cutter;

5 blanking module, 51 fifth clamping jaw, 52 thirteenth cylinder;

6, a blanking conveying device; 7 packaging film emptying device.

[ detailed description ] A

The embodiment is as follows:

referring to fig. 1 to 9, the present embodiment is an automatic film-wrapping and sealing integrated apparatus 100 for bulk stacked materials of bulk stacked materials, which includes a double-station material receiving device 1, a material taking module 2, a packaging module 3, a film-cutting and sealing module 4, a discharging module 5, and a discharging and conveying device 6. The material taking module 2 moves the material from the double-station material receiving device 1 to the packaging module 3. The blanking module 5 moves the material from the packaging module 3 to the blanking conveyor 6.

The double-station material receiving device 1 comprises a first air cylinder 11, a first connecting plate 12 driven by the first air cylinder 11 to move left and right and back and forth, and two material receiving units which are fixed on the first connecting plate 12 and arranged in parallel. The material receiving unit comprises a second cylinder 13 and a sliding rod 14 which are fixed on the first connecting plate 12, a positioning plate 15 which is driven by the second cylinder 13 and slides on the sliding rod 14, and a material receiving box 16 arranged on the positioning plate 15. The receiving box 16 comprises a plurality of parallel bins 161, the two ends of each bin 161 are provided with a first through hole 162, the bottom of each bin 161 is provided with a cushion block 163, the upper surface of each cushion block 163 is higher than the bottom of each first through hole 162, and the length of each cushion block 163 is smaller than that of each bin 161.

The double-station material receiving device 1 is used for being in butt joint with the tail of the conveying device, materials directly fall into the material receiving boxes, when one material receiving box is filled with the materials, the second air cylinder 13 drives the material receiving box to move rightwards, meanwhile, the material receiving box in the other material receiving unit moves leftwards, and the first air cylinder 11 drives the two material receiving units to integrally move forwards and backwards, so that an empty material receiving box is aligned with the tail of the conveying device and used for receiving the materials.

The material taking module 2 comprises a first clamping jaw 21, a third air cylinder 22 for driving the first clamping jaw 21 to open and close, and a movement module for driving the third air cylinder 22 to move in the directions of an X axis, a Y axis and a Z axis. The motion module comprises a first driving part 23, a second connecting plate 24 driven by the first driving part 23 to move left and right, a second driving part 25 fixed on the second connecting plate 24, a third connecting plate 26 driven by the second driving part 25 to move back and forth, a third driving part 27 fixed on the third connecting plate 26, and a fourth connecting plate 28 driven by the third driving part 27 to move up and down. The third cylinder 22 is fixed to the fourth link plate 28. The end of the first jaw 21 is provided with an inwardly extending snap-in boss 211. The width of the first jaw 21 is less than the width of the first opening 162 so that the first jaw 21 can extend into the magazine 161 through the first opening 162. The height of the inner buckling boss 211 is smaller than the height of the part of the cushion block 163 higher than the bottom of the first through opening 162, so that the inner buckling boss 211 can smoothly buckle the bottom of the material and integrally lift the material upwards.

In order to improve the packing efficiency, two packing modules 3 are provided in the present embodiment. The packaging module 3 comprises a material placing position, a packaging position, a material placing position and a material transferring module. The discharging device is characterized in that a discharging plate 35 is arranged at the discharging position, a discharging plate 36 is arranged at the discharging position, and a material receiving groove 37 is formed in each of the discharging plate 35 and the discharging plate 36. And a seventh cylinder 334 fixed at the end of the blanking plate 36 and a fourth clamping jaw 335 driven by the seventh cylinder 334 to open and close are arranged at the packaging position.

The material transferring module comprises a fifth connecting plate 31 which moves up and down back and forth, a material wrapping unit 32 which is fixed on the fifth connecting plate 31 and used for moving the material from the material placing position to the packaging position, a material sealing unit 33 used for moving the material from the packaging position to the material placing position, and a material pressing unit 34 located between the material wrapping unit 32 and the material sealing unit 33.

The wrapping unit 32 comprises two first clamping units for clamping two ends of a material, and each first clamping unit comprises a fourth cylinder 321 fixed on the fifth connecting plate 31, a second clamping jaw 322 driven by the fourth cylinder 321 to open and close, and a first bottom supporting plate 323 fixed on the outer side of the fourth cylinder 321. The second clamping jaws 322 in the two first clamping units clamp two ends of the material respectively, and the first bottom supporting plates 323 in the two first clamping units support two ends of the bottom of the material respectively.

The material sealing unit 33 comprises two second clamping units for clamping two ends of the material, and each second clamping unit comprises a sixth air cylinder 331 fixed on the fifth connecting plate 31, a third clamping jaw 332 driven by the sixth air cylinder 331 to open and close, and a second bottom supporting plate 333 fixed on the outer side of the sixth air cylinder 331. The third jaw 332 comprises a front jaw 3321 and a back jaw 3322, the front jaw 3321 comprises a first platen 3323 covering the material, the back jaw 3322 comprises a second platen 3324 covering the material, and the second platen 3324 is located at a higher level than the first platen 3323.

The pressing unit 34 includes an eighth cylinder 341 fixed to the fifth connecting plate 31, a ninth cylinder 342 driven by the eighth cylinder 341 to move up and down, and a pressing rod 343 driven by the ninth cylinder 342 to move forward and backward. The pressing unit 34 is located between the two packaging modules 3, and two ends of the pressing rod 343 are respectively located above the packaging positions for pressing the packaging films above the materials, so that subsequent adhesive sealing operation is facilitated.

And a packaging film discharging device 7 is arranged at the upstream of the packaging module 3 and is used for providing packaging films for packaging materials.

The film cutting and glue sealing module 4 comprises a sixth connecting plate 41 moving left and right, and a film cutting unit and a glue sealing unit fixed on two opposite surfaces of the sixth connecting plate 41. The glue sealing unit comprises a tape roll 42 arranged on the surface of the sixth connecting plate 41, a tenth air cylinder 43 located beside the tape roll 42, an adsorption plate 44 driven by the tenth air cylinder 43 to move up and down, an eleventh air cylinder 45 located beside the tenth air cylinder 43, and a first cutter 46 driven by the eleventh air cylinder 45 to move up and down. The film cutting unit comprises a twelfth air cylinder 47 fixed on the sixth connecting plate 41 and a second cutter 48 driven by the twelfth air cylinder 47 to move up and down.

The blanking module 5 includes a fifth clamping jaw 51 moving up and down, left and right, and a thirteenth cylinder 52 driving the fifth clamping jaw 51 to open and close.

The working principle of the automatic film-wrapping and glue-sealing integrated equipment 100 for the bulk stacked materials of the bulk stacked materials in the embodiment is as follows:

1) receiving materials: the materials are automatically stacked in the material receiving boxes 16 in the double-station material receiving device 1, and seamless butt joint of subsequent feeding is realized through alternate material receiving and feeding of the two material receiving boxes 16;

2) feeding: the first clamping jaw 21 in the material taking module 2 extends into the material receiving groove 37 from two ends of the material receiving box 16 to grasp the stacked material and place the material in the material receiving groove 37 at the material placing position, and at the moment, the packaging film is pressed and clamped into the material receiving groove 37 under the action of the self gravity of the material and wraps three surfaces of the material in a U shape;

3) packaging with a packaging film: the second clamping jaw 322 in the packing unit 32 clamps the material and the packaging film together, the first bottom supporting plate 32 supports the bottom of the material, the material transferring module moves upwards integrally, the material is ejected out of the receiving groove 37, the material transferring module moves forwards integrally, and the material and the packaging film move to the packaging position from the material placing position together;

4) moving the materials: the material transferring module integrally descends, the material and the packaging film fall into a fourth clamping jaw 335 at the packaging position together, the fourth clamping jaw 335 clamps two sides of the material, meanwhile, the second clamping jaw 322 is loosened, the material transferring module integrally continues to descend to the lowest, the material transferring module integrally retreats, the material sealing unit 33 moves to the packaging position, the material wrapping unit 32 moves to the material placing position, and at the moment, a new material is placed on the material placing position;

5) cutting the packaging film: the material transferring module integrally ascends to slightly jack up the packaging film above the surface of the material, the second clamping jaw 322 clamps the material and the packaging film, meanwhile, the film cutting unit in the film cutting and sealing module 4 moves to the middle of the discharging position, and the second cutter 48 downwards cuts the packaging film on one side of the discharging position and the packaging film on one side of the packaging position;

6) and (3) packaging: the third clamping jaw 332 clamps two edges of the material while cutting the packaging film, and the packaging film on the surface of the material is crossly covered on the upper surface of the material under the action of the height difference between the front clamping jaw 3321 and the rear clamping jaw 3322;

7) pressing and sealing glue: after the packaging films on the upper surfaces of the materials are crossed and covered, the pressing rod 343 in the pressing unit 34 moves forwards and downwards to press the packaging films on the upper surfaces of the materials, the third clamping jaw 332 is loosened, the sealing unit in the film cutting and sealing module 4 is positioned above the packaging position at the moment, the adsorption plate 44 adsorbs the adhesive tape to move downwards to attach the adhesive tape to the surface of the packaging film, the adhesive tape is loosened due to air leakage, the film cutting and sealing module 4 integrally moves rightwards, the first cutter 46 presses down to cut the adhesive tape, and sealing is completed;

8) the packaging module 3 moves integrally to convey the materials packaged by the sealing glue to the material receiving groove 37 in the blanking position, and the fifth clamping jaw 51 in the blanking module 5 clamps the materials and places the materials into the blanking conveying device 6 for blanking.

The automatic film-coating and glue-sealing integrated equipment 100 for the bulk stacked materials of the bulk stacked materials adopts double-station material receiving, and simultaneously completes stacking of a plurality of unit materials, so that the flow rhythm of the bulk material stacking procedure is greatly reduced, and the production efficiency is improved; the automatic packaging, automatic glue sealing and automatic discharging are integrated, so that the automation degree is improved, the labor cost is reduced, and the production efficiency is further improved.

What has been described above are merely some embodiments of the present invention. It will be apparent to those skilled in the art that various changes and modifications can be made without departing from the inventive concept thereof, and these changes and modifications can be made without departing from the spirit and scope of the invention.

Claims

1. The utility model provides an automatic diolame of material is sealed and is glued integration equipment is piled up to form, its characterized in that: the packaging device comprises a double-station material receiving device, a packaging module, a feeding module, a film cutting and glue sealing module, a discharging module and a discharging conveying device, wherein the feeding module is used for grabbing materials from the double-station material receiving device into the packaging module; the packaging module comprises a material placing position, a packaging position, a material discharging position and a material transferring module, wherein the material transferring module comprises a fifth connecting plate which moves up and down front and back, a material wrapping unit which is fixed on the fifth connecting plate and moves materials from the material placing position to the packaging position, a material sealing unit which moves materials from the packaging position to the material discharging position, and a film pressing unit which is positioned between the material wrapping unit and the material sealing unit; the material wrapping unit comprises two first clamping units for clamping two ends of a material, and each first clamping unit comprises a fourth cylinder fixed on the fifth connecting plate, a second clamping jaw driven by the fourth cylinder to open and close, and a first bottom supporting plate fixed on the outer side of the fourth cylinder; the material sealing unit comprises two second clamping units for clamping two ends of a material, and the second clamping units comprise sixth cylinders fixed on the fifth connecting plate, third clamping jaws driven by the sixth cylinders to open and close and second bottom supporting plates fixed on the outer sides of the sixth cylinders.

2. The automatic film-coating and glue-sealing integrated equipment for bulk stacked materials according to claim 1, characterized in that: the double-station material receiving device is in butt joint with the tail of the material conveying device and comprises a first connecting plate which moves back and forth and two material receiving units which are fixed on the first connecting plate in parallel, each material receiving unit comprises a material receiving box which moves left and right, and each material receiving box comprises a plurality of parallel arrangements and a material bin which is in butt joint with the material conveying device.

3. The automatic film-coating and glue-sealing integrated equipment for bulk stacked materials as claimed in claim 1, wherein: the discharging device is characterized in that a discharging plate is arranged at the discharging position, and material receiving grooves are formed in the discharging plate and the discharging plate.

4. The automatic film-coating and glue-sealing integrated equipment for bulk stacked materials as claimed in claim 3, wherein: and a seventh cylinder fixed at the end part of the blanking plate and a fourth clamping jaw driven by the seventh cylinder to open and close are arranged at the packaging position.

5. The automatic film-coating and glue-sealing integrated equipment for bulk stacked materials as claimed in claim 1, wherein: the third clamping jaw comprises a front clamping jaw and a rear clamping jaw, the front clamping jaw comprises a first pressing plate covering the material, the rear clamping jaw comprises a second pressing plate covering the material, and the horizontal plane where the second pressing plate is located is higher than the horizontal plane where the first pressing plate is located.

6. The automatic film-coating and glue-sealing integrated equipment for bulk stacked materials as claimed in claim 1, wherein: the film cutting and glue sealing module comprises a sixth connecting plate moving left and right, and a film cutting unit and a glue sealing unit which are fixed on two opposite surfaces of the sixth connecting plate.

7. The automatic film-coating and glue-sealing integrated equipment for bulk stacked materials as claimed in claim 6, wherein: the film cutting unit comprises a first cutter which is fixed on the sixth connecting plate and moves up and down, and the adhesive sealing unit comprises an adhesive tape roll which is fixed on the sixth connecting plate, a second cutter which is positioned beside the adhesive tape roll and moves up and down and an adsorption plate.