A kind of accumulator pole group automatic film coating coating method
Technical field
The present invention relates to the coating method of accumulator pole group coating machine.
Background technology
Generally take the manual utmost point group coating that is in prior art.But traditional manual utmost point group wraps film, and the staff easily sucks dust, and labour intensity is large, and efficient is low.
Summary of the invention
Technical problem to be solved by this invention just is to provide a kind of accumulator pole group automatic film coating coating method, realizes the automatic coating of accumulator pole group, reduces labour intensity, improves coating efficient.
For solving the problems of the technologies described above, the present invention adopts following technical scheme: a kind of accumulator pole group automatic film coating coating method is characterized in that:
this accumulator pole group automatic film coating comprises a level board, described level board rear is provided with a rear level board in the same plane with level board, be provided with between described level board and rear level board and cut off the space, cut off the right side, space one battery case blanking tube vertically is set, described battery case blanking tube below is provided with the battery case of a level and carries slideway, described battery case carries the slideway right-hand member to be provided with the pusher cylinder, one battery case positioning cylinder vertically is set under described partition space, cut off the left side, space and be provided with a utmost point group carriage, described utmost point group carriage upper end is provided with a horizontal shore, described horizontal shore is provided with horizontal air cylinder, the piston rod of described horizontal air cylinder connects a vertical cylinder, the piston rod of described vertical cylinder connects grabs utmost point group manipulator, described level board and rear level board enter the battery case guiding mechanism the utmost point group that both sides, front and back, partition space are provided with the guidance electrode group, described level board rear side is provided with a horizontal film and draws disconnected gap, described level board is provided with one with stroke breaking motion structure of drawing breaking below film is drawn disconnected gap, described stroke of breaking stretches into film and draws disconnected gap, described level board is provided with a pressuring diaphragm that moves up and down above film is drawn disconnected gap, the corresponding described film in described pressuring diaphragm bottom surface is drawn disconnected gap and is provided with film and draws fault trough, described level board front side is provided with film conveying mechanism, described rear level board is provided with and meets film mechanism, described rear level board below is provided with utmost point group output track, described level board below is provided with utmost point group and exports cylinder, the piston rod that utmost point group exports cylinder is connected with push pedal,
The coating method of this accumulator pole group automatic film coating is: by the continuous handle thin films of film conveying mechanism, meeting film mechanism catches film conveying mechanism and carries the film of coming, then pressuring diaphragm moves downward and pushes down film, and the breaking of drawing of drawing the breaking motion structure streaks film and draws fault trough film is cut off; Simultaneously the battery case in the battery case blanking tube drops on one by one battery case and carries on slideway, battery case is pushed on the battery case positioning cylinder that cuts off under the space by the pusher cylinder; When battery case is transported on the battery case positioning cylinder, grab utmost point group manipulator crawl utmost point group, horizontal air cylinder drives vertical cylinder and grabs utmost point group manipulator and is moved horizontally to top, partition space, then vertical cylinder moves down and makes utmost point group enter utmost point group to enter the battery case guiding mechanism, grab at last the utmost point group manipulator utmost point group is unclamped, thereby the battery case that makes utmost point group enter below, partition space together with film is completed coating and the action that enters battery case; After coating was completed, the piston rod that utmost point group exports cylinder promoted push pedal, and push pedal mobile battery case on the battery case positioning cylinder is pushed is extremely backward exported on group's output track.
Preferably, described battery case blanking tube comprises base plate, described base plate center is provided with feed opening, described base plate vertically arranges respectively half cylindrical shell in the feed opening left and right sides, described half cylindrical shell cross section is " [" shape, described utmost point group carriage comprises a square column type support column, and described support column top-side is fixed a back-up block of falling the isosceles trapezoid, and described horizontal shore is fixed on the back-up block end face.
Preferably, described horizontal air cylinder is fixed on the horizontal support top surface of the beam, the horizontal support beam sides is provided with a horizontal slide rail, a cross sliding clock is slidably connected on horizontal slide rail, cross sliding clock is fixed by the piston rod of connecting plate and horizontal air cylinder, and described vertical cylinder is fixed by contiguous block and cross sliding clock, is fixed with simultaneously vertical slide rail on contiguous block, slidably connect vertical slipper on vertical slide rail, the piston rod of described vertical slipper and vertical cylinder is fixed.
Preferably, the described utmost point group manipulator of grabbing comprises the manipulator body that is fixed on vertical slipper, and before and after described manipulator body, both sides all arrange an arm, and described arm is driven by manipulator cylinder, described arm lower end connection claw.
Preferably, described stroke of breaking motion structure comprises the stroke cylinder of dying, the vertical insert clamp bar that connects of the piston rod of the described stroke of cylinder of dying, insert clamp masthead end connects insert clamp, be provided with sliding track mechanism between described insert clamp bar and level board bottom surface, described level board is drawn disconnected gap one side at film and is provided with two root posts, and described two root post tops connect a crossbeam, described crossbeam is provided with the press mold cylinder, and the piston rod bottom of press mold cylinder is fixed in described pressuring diaphragm upper end.
Preferably, described column is cylinder, and described crossbeam is rectangular slab, described column top is provided with one section rip cutting plane, and described crossbeam is fixed on this rip cutting plane, and described pressuring diaphragm is rectangular slab, film is drawn fault trough and is traversed the pressuring diaphragm bottom surface, and pressuring diaphragm length is drawn disconnected gap length less than film.
Preferably, described film conveying mechanism comprises the parallel a pair of conveying roller that arranges up and down, wherein level board is drawn the place ahead, disconnected gap at film and is provided with rectangle space groove, described level board top is provided with crane span structure in the groove left and right sides, space, the rotating shaft left and right two end supports of upper roller is on upper crane span structure, described level board below is provided with lower crane span structure in the groove left and right sides, space, the rotating shaft left and right two end supports of lower roller is on lower crane span structure, the space groove is exposed on the lower roller top, and described conveying roller send the film motor-driven by what be located at level board below.
Preferably, the described membrane structure that connects comprises the diaphragm cylinder that connects of being located on rear level board bottom surface.
Preferably, described utmost point group enters the battery case guiding mechanism and comprises that being located at respectively the level board neighbour cuts off space side and the adjacent guide plate that cuts off the space side of rear level board, described guide plate right-hand end is provided with protruding U-shaped guide head to cutting off the space, be provided with directive wheel in described U-shaped guide head, the adjacent side bottom surface, space that cuts off of described level board adjacent partition side bottom surface, space and rear level board is respectively equipped with guide rail, and described guide rail is provided with protruding extension from slideway to battery case that carry.
Preferably, described level board front end is provided with a pair of film guide reel, and described film guide reel is installed on a L shaped guide reel support, and wherein guide reel support base is fixed on level board front end bottom surface, and the film guide reel is installed on guide reel support side.
in the present invention by the continuous handle thin films of film conveying mechanism, connecing diaphragm cylinder stretches out and catches film conveying mechanism and carry the film come, then pressuring diaphragm is pushed down film, drawing the breaking motion structure streaks film and draws fault trough film is cut off, and the stacked battery case that is provided with in the battery case blanking tube, battery case drops on one by one battery case and carries on slideway, battery case is pushed on the battery case positioning cylinder that cuts off under the space by the pusher cylinder, and battery case is carried when putting in place, grab utmost point group manipulator crawl utmost point group, horizontal air cylinder drives vertical cylinder and grabs utmost point group manipulator and is moved horizontally to top, partition space, then vertical cylinder moves down and makes utmost point group enter utmost point group to enter the battery case guiding mechanism, grabbing at last utmost point group manipulator unclamps utmost point group, thereby the battery case that makes utmost point group enter below, partition space together with film is completed coating and the action that enters battery case, after coating is completed, the piston rod that utmost point group exports cylinder promotes push pedal, push pedal mobile battery case on the battery case positioning cylinder is pushed is extremely backward exported on group's output track.Thereby accumulator pole group automatic film coating of the present invention is simple in structure, and action accurately realizes the automatic coating of accumulator pole group, has reduced labour intensity, has improved coating efficient.
Description of drawings
The invention will be further described below in conjunction with the drawings and specific embodiments:
Fig. 1 is accumulator pole group automatic film coating general structure schematic diagram;
Fig. 2 is that film is drawn disconnected apparatus structure schematic diagram one;
Fig. 3 is that film is drawn disconnected apparatus structure schematic diagram two;
Fig. 4 is accumulator pole group automatic film coating partial structurtes schematic diagram one;
Fig. 5 is accumulator pole group automatic film coating partial structurtes schematic diagram two.
Embodiment
Illustrate the embodiment of accumulator pole group automatic film coating below in conjunction with Fig. 1 to Fig. 5, it comprises a level board 1, described level board 1 rear is provided with a rear level board 13 in the same plane with level board, described level board 1 equates with rear level board 13 width, be provided with between described level board 1 and rear level board 13 and cut off space 130, this partition space 130 holds utmost point group and passes through.Cut off 130 right sides, space and be provided with battery case conveying device 2, cut off 130 left sides, space and be provided with utmost point group conveying device 3, partition vertically arranges a battery case positioning cylinder 25 under space 130.In addition, level board 1 is provided with the film automatic transport with rear level board 13 and draws disconnected device.Film draw in the film automatic transport under the effect of disconnected device by level board 1 backward level board 13 directions carries and draws to break and rest on above partition space 130, battery case conveying device 2 is transported to battery case on battery case positioning cylinder 25, utmost point group conveying device 3 is transported to utmost point group cuts off 130 tops, space, falls into battery case with film after under utmost point group to complete the action that automatic film coating enters box.
And, described rear level board 13 belows are provided with utmost point group output track 4, described level board below is provided with utmost point group and exports cylinder 40, and the piston rod that utmost point group exports cylinder is connected with push pedal, and push pedal mobile battery case on battery case positioning cylinder 25 is pushed is extremely backward exported on group's output track 4.
Battery case conveying device 2 comprises that cutting off 130 right sides, space vertically arranges a battery case blanking tube, described battery case blanking tube below is provided with the battery case of a level and carries slideway 22, described battery case carries the slideway right-hand member to be provided with pusher cylinder 23, under described partition space 130, battery case positioning cylinder 25 is set vertically.
Described battery case blanking tube comprises base plate 21, and described base plate center is provided with feed opening, and described base plate vertically arranges respectively half cylindrical shell 20 in the feed opening left and right sides, and described half cylindrical shell cross section is " [" shape.The adjacent side bottom surface, space that cuts off of described level board adjacent partition side bottom surface, space and rear level board is respectively equipped with guide rail 24, and described guide rail is provided with protruding extension from slideway 22 to battery case that carry.
Utmost point group conveying device 3 comprises a utmost point group carriage 31 that vertically is arranged on left side, partition space, described utmost point group carriage upper end is provided with a horizontal shore 34, described horizontal shore is provided with horizontal air cylinder 35, the piston rod of described horizontal air cylinder connects a vertical cylinder 351, the piston rod of described vertical cylinder connects grabs utmost point group manipulator 36, and described level board and rear level board both sides before and after cutting off the space are provided with the guidance electrode group and enter that the utmost point group in battery case enters battery case guiding mechanism 30 below the partition space.
Described utmost point group carriage comprises a square column type support column, and described support column top-side is fixed a back-up block of falling the isosceles trapezoid 33, and described horizontal shore is fixed on back-up block 33 end faces.Described horizontal air cylinder 35 is fixed on horizontal shore 34 end faces, and the horizontal support beam sides is provided with a horizontal slide rail 37, the cross sliding clock that is slidably connected on horizontal slide rail, and cross sliding clock is fixed by the piston rod of connecting plate and horizontal air cylinder.Described vertical cylinder is fixed by contiguous block 38 and cross sliding clock, is fixed with simultaneously vertical slide rail 39 on contiguous block, slidably connects vertical slipper on vertical slide rail, and the piston rod of described vertical slipper and vertical cylinder is fixed.The described utmost point group manipulator 36 of grabbing comprises the manipulator body that is fixed on vertical slipper, and before and after described manipulator body, both sides all arrange an arm, and described arm is driven by manipulator cylinder, described arm lower end connection claw.Described claw comprises L shaped connector, and described connector side and arm side are fixed, and front, described connector base vertically is provided with two fingers along downside.Described support column bottom one side is provided with the trapezoidal fixed head in a right angle 32, and described fixed head accumulator pole group coating machine support body is fixed.
Described utmost point group enters battery case guiding mechanism 30 and comprises adjacent space side and the adjacent guide plate 301 that cuts off space side transverse arrangement of turbo of rear level board of cutting off of level board, described guide plate right-hand end is provided with protruding U-shaped guide head 302 to cutting off the space, is provided with directive wheel 303 in described U-shaped guide head.
The film automatic transport is drawn disconnected device and is mainly drawn disconnected installation composition by film automatic conveying device and film.
Wherein, the film automatic conveying device comprises the film conveying mechanism 14 that level board 1 front side arranges, and described rear level board 13 is provided with and meets film mechanism.Described film conveying mechanism 14 comprises the parallel a pair of conveying roller 140 that arranges up and down, wherein level board 1 is drawn the place ahead, disconnected gap at film and is provided with rectangle space groove, described level board top is provided with crane span structure 141 in the groove left and right sides, space, the rotating shaft left and right two end supports of upper roller is on upper crane span structure, described level board below is provided with lower crane span structure 142 in the groove left and right sides, space, the rotating shaft left and right two end supports of lower roller is on lower crane span structure, the space groove is exposed on the lower roller top, and described conveying roller is driven by the film motor 143 that send of being located at level board below.Described level board 1 front end is provided with a pair of film guide reel 144.Described film guide reel is installed on a L shaped guide reel support 145, and wherein guide reel support base is fixed on level board front end bottom surface, and the film guide reel is installed on guide reel support side.The described membrane structure that connects comprises being located at and connects diaphragm cylinder 131 on rear level board 13 bottom surfaces.
Described film is drawn disconnected device and is included in a horizontal film that arranges on level board and draws disconnected gap 10, and described level board 1 is provided with squeeze-film mechanism 11 above film is drawn disconnected gap 10, and described level board 1 is provided with film and draws breaking mechanism 12 below film is drawn disconnected gap 10.
Described squeeze-film mechanism 11 is included in film and draws the pressuring diaphragm that moves up and down 113 that top, disconnected gap arranges, and the corresponding described film in described pressuring diaphragm bottom surface is drawn disconnected gap and is provided with film and draws fault trough.Described level board 1 is drawn disconnected gap 10 1 sides at film and is provided with two root posts 110, and described two root post tops connect a crossbeam 111, and described crossbeam is provided with press mold cylinder 112, and the piston rod bottom of press mold cylinder 112 is fixed in described pressuring diaphragm 113 upper ends.Described column 110 is cylinder, and described crossbeam 111 is rectangular slab, and described column top is provided with one section rip cutting plane, and described crossbeam is fixed on this rip cutting plane.Described pressuring diaphragm 113 is rectangular slab, and film is drawn fault trough and traversed the pressuring diaphragm bottom surface, and pressuring diaphragm length is drawn disconnected gap length less than film.
It is a stroke breaking motion structure with stroke breaking 123 that described film is drawn breaking mechanism 12, described stroke of breaking stretches into film and draws disconnected gap, described stroke of breaking motion structure comprises the stroke cylinder 120 of dying, the vertical insert clamp bar 121 that connects of the piston rod of the described stroke of cylinder of dying, insert clamp bar 121 tops connect insert clamp 122, are provided with sliding track mechanism 124 between described insert clamp bar and level board bottom surface.Described sliding track mechanism 124 comprises with the fixing slide block of insert clamp and is fixed in slide rail on the level board bottom surface, and described slide block coordinates slip with slide rail.
Cut off 130 tops, space and be provided with utmost point group conveying device, cut off 130 belows, space and be provided with the battery case positioning cylinder, cut off the right side, space and be provided with the battery case conveying device, level board below is provided with utmost point group and exports cylinder cutting off the front side, space, and rear level board below is provided with utmost point group output track cutting off the space rear side.
Operation principle of the present invention is: film enters conveying roller 140 through film guide reel 144, conveying roller 140 is the rotational conveyance film under the driving of sending film motor 143, connecing diaphragm cylinder 131 stretches out and catches film, then press mold cylinder 112 drives the descending films of pushing down of pressuring diaphragm 113, draws the cylinder 120 of dying and drives and draw breakings 123 and streak film and draw disconnected gap 10 and film is drawn disconnected.meanwhile, 2 work of battery case conveying device, battery case in the battery case blanking tube drops on one by one battery case and carries on slideway 22, pusher cylinder 23 is pushed to battery case on the battery case positioning cylinder 25 that cuts off under space 130, and the utmost point group manipulator 36 of grabbing in utmost point group conveying device 3 grasps utmost point groups, horizontal air cylinder 35 drives vertical cylinders 351 and grabs utmost point group manipulator 36 and is moved horizontally to and cuts off 130 tops, space, then vertical cylinder 351 moves down and makes utmost point group enter utmost point group to enter battery case guiding mechanism 30, grabbing at last utmost point group manipulator 36 unclamps utmost point group, thereby the battery case that makes utmost point group enter below, partition space together with film is completed coating and the action that enters battery case, after coating is completed, the piston rod that utmost point group exports cylinder 40 promotes push pedal, push pedal mobile battery case on the battery case positioning cylinder is pushed is extremely backward exported on group's output track 4.