CN212951344U - Automatic shaping mechanism for realizing T-shaped iron core array arrangement - Google Patents

Abstract

The utility model discloses a realize automatic plastic mechanism that T type iron core array arranged, including the revolving plate, the revolving plate is connected with rotation mechanism, and the top symmetry of revolving plate is equipped with two plastic stations, the plastic station includes that the level locates the plastic plate of revolving plate top, is connected with the stand between the bottom of plastic plate and the top of revolving plate, corresponds the activity respectively in the vertical both sides and the horizontal both sides at the top of plastic plate and is equipped with and treats vertical splint and the horizontal splint along the horizontal extension of the vertical splint of the edge of the T type iron core looks adaptation of plastic and along vertical extension, vertical splint and horizontal splint correspond respectively and are connected with vertical rectilinear movement mechanism and horizontal rectilinear movement mechanism. The utility model provides an automatic plastic mechanism can realize the automatic plastic of T type iron core array arrangement, and degree of automation is high, has effectively improved the plastic efficiency of T type iron core, and can effectively avoid the contact chance of T type iron core and operating personnel hand, and then has effectively reduced the chance of rustting of T type iron core.

Description

Automatic shaping mechanism for realizing T-shaped iron core array arrangement

Technical Field

The utility model relates to a realize automatic plastic mechanism that T type iron core array was arranged belongs to automatic technical field.

Background

The T-shaped iron core is generally subjected to pressurization treatment through a pressurizer in the production process, and the pressurized T-shaped iron core is output through a conveyor belt and then is arranged and shaped so as to be convenient for subsequent boxing operation. At present, the T-shaped iron cores are mainly arranged and shaped manually, so that the efficiency is low, and for the T-shaped iron cores which are easy to rust, the T-shaped iron cores are easy to rust due to the fact that hands of operators are in contact with the T-shaped iron cores for a long time in the manual arrangement and shaping process, and the quality of the T-shaped iron cores is affected.

SUMMERY OF THE UTILITY MODEL

To the above-mentioned problem that prior art exists, the utility model aims at providing a realize the automatic plastic mechanism that T type iron core array was arranged.

In order to achieve the above purpose, the utility model adopts the following technical scheme:

the utility model provides a realize automatic plastic mechanism that T type iron core array arranged, includes the gyration board that the level set up, the gyration board is connected with rotation mechanism, the gyration board can be at the horizontal plane internal rotation under rotation mechanism's drive, the top symmetry of gyration board is equipped with two plastic stations, the plastic station includes that the level locates the shaping plate of gyration board top, be connected with the stand between the bottom of shaping plate and the top of gyration board the vertical both sides and the horizontal both sides at the top of shaping plate correspond the activity respectively and are equipped with and treat the vertical splint of the edge horizontal extension of the T type iron core looks adaptation of shaping and the horizontal splint along vertical extension, vertical splint and horizontal splint correspond respectively and are connected with vertical rectilinear movement mechanism and horizontal rectilinear movement mechanism.

In one embodiment, the slewing mechanism comprises a speed reducing motor located below the slewing plate, the output end of the speed reducing motor is connected with a cam divider, the output shaft at the top of the cam divider vertically penetrates through the central part of the slewing plate and is coaxially connected with a central turntable, and the central turntable is connected with the slewing plate.

In a preferred scheme, a coupling is connected between the output end of the speed reducing motor and the cam divider.

According to the embodiment, the longitudinal linear moving mechanism comprises a longitudinal linear sliding rail and a longitudinal linear air cylinder, the longitudinal linear sliding rail is arranged at the bottom of the shaping plate, a longitudinal sliding block is movably connected onto the longitudinal linear sliding rail, the output end of the longitudinal linear air cylinder is connected with the longitudinal sliding block, and the longitudinal sliding block is connected with the longitudinal clamping plate.

The utility model provides an embodiment, horizontal rectilinear movement mechanism is including locating horizontal linear slide and the horizontal straight line cylinder of integer plate bottom, swing joint has horizontal slider on the horizontal linear slide, the output of horizontal straight line cylinder links to each other with horizontal slider, horizontal slider links to each other with horizontal splint.

In one embodiment, a loose-in-position proximity sensor is provided adjacent to both the longitudinal clamp plate and the lateral clamp plate.

In one embodiment, the periphery of the shaping station is provided with an area optical fiber sensor.

Compared with the prior art, the utility model has the advantages of:

the automatic shaping mechanism provided by the utility model can realize the automatic shaping of the T-shaped iron core array arrangement, has high automation degree, not only effectively improves the shaping efficiency of the T-shaped iron core, but also can effectively avoid the contact chance of the T-shaped iron core and the hand of an operator, further effectively reduces the rusting chance of the T-shaped iron core, and effectively ensures the high quality of the T-shaped iron core; additionally, the utility model discloses still have advantages such as simple structure, installation and convenient to use, low cost, easily mass production has obvious industrial application and worth.

Drawings

Fig. 1 is a front view of an automatic shaping mechanism for implementing T-shaped iron core array arrangement provided by an embodiment of the present invention;

fig. 2 is a cross-sectional view of an automatic shaping mechanism for implementing T-shaped iron core array arrangement provided by the embodiment of the present invention;

FIG. 3 is a front view of a shaping station in an embodiment of the present invention;

fig. 4 is a bottom view of a shaping station in an embodiment of the present invention;

the numbers in the figures are as follows: 1. a rotating plate; 2. a swing mechanism; 21. a reduction motor; 22. a cam divider; 221. an output shaft of the cam divider; 23. a central turntable; 24. a coupling; 3/3A/3B, a shaping station; 31. shaping plates; 32. a column; 33. a longitudinal splint; 34. a transverse splint; 35. a longitudinal linear movement mechanism; 351. a longitudinal linear slide rail; 352. a longitudinal linear cylinder; 353. a longitudinal slide block; 36. a transverse linear movement mechanism; 361. a transverse linear slide rail; 362. a transverse linear cylinder; 363. a transverse slide block; 37. loosening the in-position proximity sensor; 38. a regional fiber optic sensor; 4. a T-shaped iron core; 5. a rotation-to-position sensor; 6. and (5) mounting a bottom plate.

Detailed Description

The technical solution of the present invention will be further clearly and completely described below with reference to the accompanying drawings and examples.

Examples

Please refer to fig. 1 to fig. 4: the automatic shaping mechanism for realizing the T-shaped iron core array arrangement provided by the embodiment comprises a horizontally arranged rotary plate 1, the rotary plate 1 is connected with a rotary mechanism 2, the rotary plate 1 can rotate in the horizontal plane under the driving of the rotary mechanism 2, two shaping stations 3 are symmetrically arranged at the top of the rotary plate 1, the shaping stations 3 comprise a shaping plate 31 horizontally arranged above the rotary plate 1, an upright post 32 is connected between the bottom of the shaping plate 31 and the top of the rotary plate 1, longitudinal clamping plates 33 which are matched with the T-shaped iron core 4 to be reshaped and extend along the transverse direction and transverse clamping plates 34 which extend along the longitudinal direction are respectively and movably arranged at the longitudinal two sides and the transverse two sides of the top of the reshaping plate 31, the longitudinal clamping plate 33 and the transverse clamping plate 34 are respectively connected with a longitudinal linear moving mechanism 35 and a transverse linear moving mechanism 36.

The use method of the automatic shaping mechanism for realizing T-shaped iron core array arrangement is as follows:

in this embodiment, two shaping stations 3 are provided, for convenience of description, the shaping station 3 located in front in fig. 1 is named as a shaping station 3A, and the shaping station 3 located in rear is named as a shaping station 3B, when in use, the T-shaped iron cores 4 can be placed on the shaping plate 31 in the shaping station 3A on the rotary plate 1 in an array arrangement manner by a manipulator, after being fully placed, the longitudinal linear moving mechanism 35 and the transverse linear moving mechanism 36 on the shaping station 3A are opened, the longitudinal clamping plate 33 and the transverse clamping plate 34 are driven by the longitudinal linear moving mechanism 35 and the transverse linear moving mechanism 36 respectively to perform longitudinal and transverse clamping on the T-shaped iron cores 4 on the shaping plate 31 in the shaping station 3A, so that a gap generated when the manipulator places the T-shaped iron cores 4 is effectively eliminated, and automatic shaping of the T-shaped iron core array arrangement is realized, after finishing shaping, starting the swing mechanism 2, wherein the swing mechanism 2 drives the swing plate 1 to rotate in the horizontal plane, so that the shaping station 3A which is filled and shaped is transposed with the shaping station 3B which is empty, after the transposition is finished, the longitudinal clamping plate 33 and the transverse clamping plate 34 on the shaping station 3A are loosened through the longitudinal linear moving mechanism 35 and the transverse linear moving mechanism 36, the T-shaped iron core 4 on the shaping station 3A can be taken away, and meanwhile, the shaping operation of a new T-shaped iron core 4 can be carried out on the shaping station 3B, and the operation is circulated and reciprocated in such a way, so that the automatic shaping operation of the T-shaped iron core array arrangement can be uninterruptedly realized;

in the process, the T-shaped iron cores 4 arranged in an array mode on the shaping stations 3 can be automatically shaped through the longitudinal clamping plates 33, the transverse clamping plates 34, the longitudinal linear moving mechanisms 35 and the transverse linear moving mechanisms 36, the transposition operation of the two shaping stations 3 can be automatically realized through the rotating mechanism 2, the whole process is automatic, the automation degree is high, the turnover efficiency is high, the contact chance of the T-shaped iron cores and the hands of operators can be effectively avoided, the rusting chance of the T-shaped iron cores is effectively reduced, and the high quality of the T-shaped iron cores is guaranteed.

Referring to fig. 1 and 2 again, the rotating mechanism 2 includes a speed reducing motor 21 located below the rotating plate 1, an output end of the speed reducing motor 21 is connected with a cam divider 22, an output shaft 221 at the top of the cam divider 22 vertically penetrates through a central portion of the rotating plate 1 and is coaxially connected with a central rotating disc 23, and the central rotating disc 23 is connected with the rotating plate 1. When the shaping device is used, the speed reduction motor 21 drives the output shaft 221 of the cam divider 22 to rotate, so that the central turntable 23 is driven to rotate horizontally, the rotary plate 1 is driven to rotate horizontally, and the transposition of the two shaping stations 3 can be realized.

In addition, in the present embodiment, a coupling 24 is connected between the output end of the speed reducing motor 21 and the cam divider 22, so as to enhance the stability of the connection between the speed reducing motor 21 and the cam divider 22.

Referring to fig. 3 and 4 again, the longitudinal linear moving mechanism 35 includes a longitudinal linear sliding rail 351 disposed at the bottom of the shaping plate 31 and a longitudinal linear air cylinder 352, the longitudinal linear sliding rail 351 is movably connected with a longitudinal sliding block 353, an output end of the longitudinal linear air cylinder 352 is connected with the longitudinal sliding block 353, and the longitudinal sliding block 353 is connected with the longitudinal clamping plate 33. When in use, the longitudinal linear air cylinder 352 drives the longitudinal slider 353 to move on the longitudinal linear sliding rail 351, so as to drive the longitudinal clamping plate 33 to move longitudinally, thereby longitudinally clamping the T-shaped iron core 4 on the integral plate 31.

Correspondingly, the transverse linear moving mechanism 36 includes a transverse linear sliding rail 361 and a transverse linear air cylinder 362, the transverse linear sliding rail 361 is disposed at the bottom of the shaping plate 31, a transverse sliding block 363 is movably connected to the transverse linear sliding rail 361, an output end of the transverse linear air cylinder 362 is connected to the transverse sliding block 363, and the transverse sliding block 363 is connected to the transverse clamping plate 34. When the T-shaped iron core clamping device is used, the transverse linear air cylinder 362 drives the transverse sliding block 363 to move on the transverse linear sliding rail 361, and then the transverse clamping plate 34 is driven to transversely move, so that the T-shaped iron core 4 on the integral plate 31 is transversely clamped.

In addition, as shown in fig. 1 to 4, a loosening position proximity sensor 37 is provided near each of the longitudinal clamping plate 33 and the lateral clamping plate 34 for detecting the loosening of the longitudinal clamping plate 33 and the lateral clamping plate 34, so as to prevent the longitudinal clamping plate 33 and the lateral clamping plate 34 from being excessively loosened. The in-position release proximity sensor 37 may be commercially available, and may be, for example, a model E2E-X2D1-N sensor. In addition, an area optical fiber sensor 38 may be disposed at the periphery of the shaping station 3, so that after the T-shaped iron core 4 on the shaping station 3 is shaped and removed, the area optical fiber sensor 38 may be used to detect whether there is a missing T-shaped iron core 4 on the shaping station 3.

In addition, referring to fig. 1 again, a rotation in-position sensor 5 is vertically disposed below the bottom of one end of the rotary plate 1 for detecting the rotation of the rotary plate 1. The rotation-to-position sensor 5 may be a commercially available sensor, for example, a sensor of model E2E-X3D 2-N. The bottoms of the two ends of the rotary plate 1 can be provided with metal bumps (not shown) for responding to the rotation position sensor 5, so that when the metal bumps are contacted with the rotation position sensor 5 in the rotation process of the rotary plate 1, the fact that the rotary plate 1 rotates to the position can be judged.

Referring to fig. 1 and 2 again, the automatic shaping mechanism further includes a mounting base plate 6, and the reduction motor 21 and the cam divider 22 are mounted on the mounting base plate 6.

In addition, the definitions regarding the longitudinal direction and the lateral direction in the present embodiment are: the longitudinal direction is defined as the direction of the longer side of the rotating plate 1, and the lateral direction is defined as the direction in which the shorter side of the rotating plate 1 extends.

It is finally necessary to point out here: the above description is only for the preferred embodiment of the present invention, but the protection scope of the present invention is not limited thereto, and any changes or substitutions that can be easily conceived by those skilled in the art within the technical scope of the present invention should be covered by the protection scope of the present invention.

Claims (5)

1. The utility model provides a realize automatic plastic mechanism that T type iron core array was arranged which characterized in that: including the gyration board that the level set up, the gyration board is connected with rotation mechanism, the gyration board can be at horizontal plane internal rotation under rotation mechanism's drive, the top symmetry of gyration board is equipped with two plastic stations, the plastic station includes that the level locates the shaping board of gyration board top, be connected with the stand between the bottom of shaping board and the top of gyration board the vertical both sides and the horizontal both sides at the top of shaping board correspond the activity respectively and are equipped with and treat the vertical splint of extending along horizontal extension of the T type iron core looks adaptation of plastic and the horizontal splint along vertical extension, vertical splint correspond respectively with horizontal splint and are connected with vertical rectilinear movement mechanism and horizontal rectilinear movement mechanism.

2. The automatic shaping mechanism for realizing T-shaped iron core array arrangement according to claim 1, wherein: the rotary mechanism comprises a speed reducing motor located below the rotary plate, the output end of the speed reducing motor is connected with a cam divider, an output shaft at the top of the cam divider vertically penetrates through the central part of the rotary plate and is coaxially connected with a central rotary table, and the central rotary table is connected with the rotary plate.

3. The automatic shaping mechanism for realizing T-shaped iron core array arrangement according to claim 1, wherein: the longitudinal linear moving mechanism comprises a longitudinal linear sliding rail and a longitudinal linear air cylinder which are arranged at the bottom of the shaping plate, a longitudinal sliding block is movably connected onto the longitudinal linear sliding rail, the output end of the longitudinal linear air cylinder is connected with the longitudinal sliding block, and the longitudinal sliding block is connected with the longitudinal clamping plate.

4. The automatic shaping mechanism for realizing T-shaped iron core array arrangement according to claim 1, wherein: the transverse linear moving mechanism comprises a transverse linear sliding rail and a transverse linear air cylinder, the transverse linear sliding rail is arranged at the bottom of the shaping plate, a transverse sliding block is movably connected onto the transverse linear sliding rail, the output end of the transverse linear air cylinder is connected with the transverse sliding block, and the transverse sliding block is connected with the transverse clamping plate.

5. The automatic shaping mechanism for realizing T-shaped iron core array arrangement according to claim 1, wherein: and loosening in-place proximity sensors are arranged near the longitudinal clamping plates and the transverse clamping plates.

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