CN212402556U - Chemical fiber industry viscose filament yarn semi-continuous spinning aftertreatment spinning cake sequencing machine - Google Patents
Chemical fiber industry viscose filament yarn semi-continuous spinning aftertreatment spinning cake sequencing machine Download PDFInfo
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- CN212402556U CN212402556U CN202020234086.5U CN202020234086U CN212402556U CN 212402556 U CN212402556 U CN 212402556U CN 202020234086 U CN202020234086 U CN 202020234086U CN 212402556 U CN212402556 U CN 212402556U
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Abstract
The utility model discloses a chemical fiber industry viscose filament yarn semi-continuous spinning post-treatment spinning cake sequencing machine, which comprises an unpowered roller, a positioning separation fork arranged above the unpowered roller, a linear guide rail arranged below the positioning separation fork and connected with the lower part of the positioning separation fork, a cylinder arranged between the linear guide rails, and a sensor arranged between the cylinders and below the separation positioning fork, wherein the sensor and the cylinder are connected with a control system; this sequencer simple structure, flexibility are good, strong adaptability, convenient operation need not the manual work and separates the location to the spinning cake of conveyer belt or other modes material loading, can make its location size and spinning cake press the car positioning seat one-to-one to the manipulator snatchs the back and directly puts things in good order on the positioning seat of spinning cake press the car, has greatly improved production efficiency.
Description
Technical Field
The utility model relates to a chemical industry, spinning industry, concretely relates to chemical fibre trade viscose filament yarn semicontinuous spinning aftertreatment spinning cake sequencer.
Background
The traditional spinning cake press washing and drying process in the chemical fiber industry is heavy in physical labor, and the process of press washing is the most important process. Because the labor intensity of the operation post is high, and the shortage of labor force caused by serious social aging is more and more incapable of meeting the production of the traditional intensive industry, the social manpower resource saving is very important. The temperature of a filament spinning cake pressing and washing workshop is high, the working environment is poor, spinning cakes are 2-3 kilograms in weight, the beat of a pressing and washing working section is required to be met, the spinning cake loading process needs high loading speed and high loading frequency, a carloader needs to load two spinning cakes into the pressing and washing workshop once and keeps the time of 2-3 seconds once, the operating frequency is high, the physical labor is heavy, the carloading is required to avoid damaging the spinning cakes, and the carloading quality of workers in night shifts is unstable because the production line is not stopped for 24 hours day and night and three shifts are fallen over.
The research and development of an automatic loading workstation for making spinning cakes becomes a very urgent and important subject for industrial automation. In order to realize automatic loading of spinning cakes, six or twelve spinning cakes in a group are correspondingly stacked on spinning cake positioning seats on a press-washing vehicle by using a manipulator and other devices, and the premise is that the spinning cakes to be loaded and press-washed on a conveyor belt or other station instruments are positioned to enable the positions of the spinning cakes to be in one-to-one correspondence with the positions of the manipulator or the spinning cake positioning seats on the press-washing vehicle so as to be grabbed by the manipulator. Thus, a cake sequencing machine attached to the end of the belt has been created as needed, which is a prerequisite for cake gripping, and at present, there is no machine that can provide one-to-one correspondence between cake position and either the position of the robot or the cake positioning seat of the press and wash for the robot to grip.
Therefore, it is necessary to find a sorting machine which can automatically separate and position the spinning cakes loaded by a conveyer belt or other methods, so that the positioning sizes of the spinning cakes correspond to the positioning seats of the spinning cake press-washing car one by one, and the spinning cakes are directly stacked on the positioning seats of the spinning cake press-washing car after being grabbed by a manipulator.
SUMMERY OF THE UTILITY MODEL
In view of this, the utility model aims at providing a simple structure, flexibility are good, strong adaptability, convenient operation need not the manual work and separates the location to the spinning cake of conveyer belt or other modes material loading, and automatic operation can make its location size and spinning cake press the car positioning seat one-to-one to the spinning cake sequencer of directly putting things in good order on spinning cake press the car positioning seat after the manipulator snatchs.
In order to solve the technical problem, the technical scheme of the utility model is that:
the utility model provides a chemical fibre trade viscose filament yarn semicontinuous spinning aftertreatment spinning cake sequencer, includes unpowered cylinder, and sets up the location above unpowered cylinder and separate the fork, and be located the location and cut apart the fork below and with the location cut apart the linear guide that the fork lower part is connected, and set up the cylinder between linear guide, and set up between the cylinder, be located and separate the sensor of location fork below, the sensor all is connected with control system with the cylinder.
Preferably, the unpowered roller is a roller shell made of nylon or other plastic materials, so that the unpowered roller is light in weight and convenient to rotate.
Preferably, the unpowered roller is obliquely installed, the gravitational potential energy of the spinning cake is released by utilizing the gravity gradient to enable the unpowered roller to freely slide downwards, and the unpowered roller slides downwards along with the spinning cake without other driving force.
Preferably, the positioning separation fork is made of plastic, the top end of the positioning separation fork is in an arc shape, the positioning separation fork is made of nylon or plastic and light in weight, the spinning cakes are prevented from being damaged when the spinning cakes slide into the separation fork, and the top end of the positioning separation fork is in the arc shape, so that a string of cylindrical spinning cakes which cling to and slide downwards can roll and separate along the arc.
Preferably, the piston rod of the air cylinder is linked at the rear part of the positioning partition fork and can drive the positioning partition fork to extend or retract along the linear guide rail.
Preferably, the sensor is a cylindrical photosensor.
The utility model discloses technical effect mainly embodies in following aspect: the utility model discloses chemical fibre trade viscose filament yarn semicontinuous spinning aftertreatment spinning cake sequencer can be to the transfer chain or the spinning cake location of waiting to load the car pressure and wash of other material loading modes accurate, the separation action tolerance is good, utilize the gravity of spinning cake and the resultant force of unpowered cylinder holding power, make the spinning cake slide to the first sequencing locating area in spinning cake sequencer bottom along with the slope angle of unpowered cylinder, when being above the sensor, the sensor signals to control system, control system signals to the cylinder, through cylinder drive location division fork to treat the spinning cake of snatching fix a position, make its location size and press the spinning cake locator interval on the car baffle one-to-one; the spinning cake automatic loading and pressing vehicle has the advantages that the flexibility is strong, a group of spinning cakes on the conveyor belt or placed at any distance manually can be randomly processed, the prerequisite condition for realizing the automatic loading and pressing vehicle washing of the spinning cakes is provided, and the spinning cake automatic loading and pressing vehicle has great significance for saving social labor cost, reducing automatic modification cost, stabilizing product quality and improving production efficiency.
Drawings
Fig. 1 is a schematic structural diagram of the semi-continuous spinning post-treatment spinning cake sequencing machine for viscose filaments in the chemical fiber industry.
Detailed Description
The following detailed description is made with reference to fig. 1 to make the technical solution of the present invention easier to understand and master.
In the present embodiment, it should be understood that the terms "middle", "upper", "lower", "top", "right", "left", "above", "back", "middle", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of describing the present invention, and do not indicate or imply that the referred devices or elements must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention.
In the present embodiment, if the connection or fixing manner between the components is not specifically described, the connection or fixing manner may be a bolt fixing manner, a pin connecting manner, or the like, which is commonly used in the prior art, and therefore, details thereof are not described in the present embodiment.
The utility model provides a chemical fibre trade viscose filament yarn semicontinuous spinning aftertreatment spinning cake sequencer, as shown in figure 1, including unpowered cylinder 1, and set up the location above unpowered cylinder 1 and separate fork 2, and be located the location and cut apart fork 2 below, and with the location cut apart the linear guide 3 that fork 2 lower part is connected, and set up the cylinder 4 between linear guide 3, and set up between cylinder 4, be located and separate the sensor 5 of locating fork 2 below, sensor 5 and cylinder 4 all are connected with control system. The unpowered roller 1 is a roller shell made of nylon or other plastic materials, is light in weight and is convenient to rotate. The unpowered roller 1 is installed at an inclined angle, the gravitational potential energy of the spinning cake 6 is released by utilizing the gravity gradient to enable the unpowered roller to freely slide down, and the unpowered roller 1 slides down along with the spinning cake 6 without other driving force. The locating and separating fork 2 is made of plastic, the top end of the locating and separating fork 2 is made of arc-shaped nylon or plastic, the weight is light, the locating and separating fork 2 is prevented from damaging the spinning cakes 6 when sliding into the separating spinning cakes 6, the top end of the locating and separating fork 2 is made of arc-shaped, and a string of cylindrical spinning cakes 6 which cling to and slide downwards can roll and separate along an arc. The piston rod of the cylinder 4 is linked at the rear part of the positioning separation fork 2 and can drive the positioning separation fork 2 to extend or retract along the linear guide rail 3. The sensor 5 is a cylindrical photoelectric sensor, the type of the sensor 5 is Siemens 3RG7132-0GB00 in the embodiment, when the spinning cakes 6 slide into the sequencing area, the cylindrical photoelectric sensor 5 is shielded by the spinning cakes 6, senses that the spinning cakes 6 are in place, sends a signal to a control system, the control system sends a command to the air cylinder 4, and the air cylinder 4 drives the positioning separation fork 2 to rapidly slide in to position the spinning cakes 6 in the area and separate other spinning cakes 6.
The working principle is as follows: the cylinder 4 drives the positioning and separating fork 2 to extend out to position and separate a spinning cake 6 into a position corresponding to a spinning cake positioning seat of a press washing machine so as to be grabbed by a manipulator, and thus, the automatic press washing of spinning cakes 6 is realized, namely, when the spinning cake 6 is conveyed to the upper part of an unpowered roller 1 in a spinning cake sequencing machine from a feeding station appliance or a feeding belt conveyor, the spinning cake 6 slides down to the first sequencing and positioning area at the bottom of the spinning cake sequencing machine along with the slope angle of the unpowered roller 1 under the combined action of gravity and the supporting force of the unpowered roller 1, namely, the sensor 5 is positioned above the sensor 5, the sensor 5 senses that the spinning cake 6 is in place and sends a signal to the control system, the control system sends a signal to the cylinder 4, and as a piston rod of the cylinder 4 is linked to the rear part of the positioning and separating fork 2, the positioning and separating fork 2 is driven by the cylinder 4 to extend out along a linear guide rail 3 and rapidly slide into a series, the spinning cakes 6 are separated and positioned, the spinning cakes 6 rotate along with the round corners of the positioning separation forks 2 and avoid to enter respective positioning areas, after the six spinning cakes are positioned in sequence, the positioned spinning cakes 6 are grabbed away by a manipulator, and the positioning separation forks 2 retract along the linear guide rails 3 along with the air cylinders 4 and then withdraw from the upper side of the unpowered roller 1.
The utility model discloses technical effect mainly embodies in following aspect: the utility model discloses chemical fibre trade viscose filament yarn semicontinuous spinning aftertreatment spinning cake sequencer can be to the transfer chain or the spinning cake location of waiting to load the car pressure and wash of other material loading modes accurate, the separation action tolerance is good, utilize the gravity of spinning cake and the resultant force of unpowered cylinder holding power, make the spinning cake slide to the first sequencing locating area in spinning cake sequencer bottom along with the slope angle of unpowered cylinder, when being above the sensor, the sensor signals to control system, control system signals to the cylinder, through cylinder drive location division fork to treat the spinning cake of snatching fix a position, make its location size and press the spinning cake locator interval on the car baffle one-to-one; the spinning cake automatic loading and pressing vehicle has the advantages that the flexibility is strong, a group of spinning cakes on the conveyor belt or placed at any distance manually can be randomly processed, the prerequisite condition for realizing the automatic loading and pressing vehicle washing of the spinning cakes is provided, and the spinning cake automatic loading and pressing vehicle has great significance for saving social labor cost, reducing automatic modification cost, stabilizing product quality and improving production efficiency.
Of course, the above is only a typical example of the present invention, and besides, the present invention can also have other various specific embodiments, and all technical solutions adopting equivalent replacement or equivalent transformation are all within the scope of the present invention as claimed.
Claims (6)
1. The utility model provides a chemical fibre trade viscose filament yarn semicontinuous spinning aftertreatment spinning cake sequencer which characterized in that: the device comprises an unpowered roller, a positioning separation fork arranged above the unpowered roller, a linear guide rail, a cylinder and a sensor, wherein the linear guide rail is positioned below the positioning separation fork and is connected with the lower part of the positioning separation fork, the cylinder is arranged between the linear guide rails, the sensor is arranged between the cylinders and is positioned below the separation positioning fork, and the sensor and the cylinder are connected with a control system.
2. The chemical fiber industry viscose filament yarn semi-continuous spinning post-treatment spinning cake sequencing machine according to claim 1, characterized in that: the unpowered roller is a roller shell made of nylon or other plastic materials.
3. The chemical fiber industry viscose filament yarn semi-continuous spinning post-treatment spinning cake sequencing machine according to claim 2, characterized in that: the unpowered roller is obliquely arranged.
4. The chemical fiber industry viscose filament yarn semi-continuous spinning post-treatment spinning cake sequencing machine according to claim 3, characterized in that: the positioning separation fork is made of plastic materials, and the top end of the positioning separation fork is in an arc shape.
5. The chemical fiber industry viscose filament yarn semi-continuous spinning post-treatment spinning cake sequencing machine according to claim 4, characterized in that: and a piston rod of the cylinder is linked to the rear part of the positioning separation fork.
6. The chemical fiber industry viscose filament yarn semi-continuous spinning post-treatment spinning cake sequencing machine according to claim 5, characterized in that: the sensor is a cylindrical photoelectric sensor.
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CN202020234086.5U CN212402556U (en) | 2020-03-02 | 2020-03-02 | Chemical fiber industry viscose filament yarn semi-continuous spinning aftertreatment spinning cake sequencing machine |
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CN202020234086.5U CN212402556U (en) | 2020-03-02 | 2020-03-02 | Chemical fiber industry viscose filament yarn semi-continuous spinning aftertreatment spinning cake sequencing machine |
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