CN212332249U - Full-automatic plate processing device - Google Patents
Full-automatic plate processing device Download PDFInfo
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- CN212332249U CN212332249U CN202020852191.5U CN202020852191U CN212332249U CN 212332249 U CN212332249 U CN 212332249U CN 202020852191 U CN202020852191 U CN 202020852191U CN 212332249 U CN212332249 U CN 212332249U
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Abstract
The utility model provides a full-automatic plate processing device, which comprises a stacking robot, a feeding conveyor and a discharging conveyor, wherein the stacking robot is used for acquiring plates to be processed from a region to be processed and placing the plates on the feeding conveyor and acquiring finished plates from the discharging conveyor and placing the finished plates in a finished product region; the feeding conveyor is used for conveying the plate to be processed; the feeding robot is used for acquiring a plate to be processed from the feeding conveyor and placing the plate on the material fixing bed, and is used for acquiring a finished plate from the material fixing bed and placing the finished plate on the discharging conveyor; the material fixed bed is used for fixing a plate to be processed; the engraving machine is used for engraving the plate to be processed on the material fixed bed; and the discharging conveyor is used for conveying the finished plate subjected to engraving processing. The utility model discloses not only satisfy the production demand of panel processing, improve productivity greatly, realized waiting to process panel moreover from carrying the full automatization unmanned on duty function that distribution, production and processing carried to the finished product.
Description
Technical Field
The utility model relates to a full-automatic panel processingequipment belongs to panel processing technology field.
Background
During the processing preparation of carrying out panel, adopt the manual work to carry out unloading processing usually, the manual work carries panel to panel processing position, starts the engraver and processes the preparation, carries to the finished product district once more after the preparation is accomplished, process time is long, and is inefficient, and production is discontinuous, and when carrying out engraving process, panel is fixed to adopt the manual work fixed, and fixed precision is low, very easily makes mistakes, and then influences the qualification rate of product, causes the waste of panel material, is unfavorable for material cost's saving. In the whole processing and manufacturing process of the plate, manual work is needed, and labor cost is consumed.
SUMMERY OF THE UTILITY MODEL
In order to solve the technical problem, an object of the utility model is to provide a full-automatic panel processingequipment, the technical scheme of taking is:
a full-automatic plate processing device comprises a stacking robot, a feeding conveyor, a feeding robot, a material fixed bed, a carving machine and a discharging conveyor;
the stacking robot is used for acquiring a plate to be processed from the area to be processed and placing the plate on the feeding conveyor, and is used for acquiring a finished plate from the discharging conveyor and placing the finished plate on the finished product area;
the feeding conveyor is used for conveying the plates to be processed;
the feeding robot is used for obtaining a plate to be processed from the feeding conveyor and placing the plate on the material fixing bed, and is used for obtaining a finished plate from the material fixing bed and placing the finished plate on the discharging conveyor;
the material fixed bed is used for fixing a plate to be processed;
the engraving machine is used for engraving and processing the plate to be processed on the material fixed bed;
and the discharging conveyor is used for conveying the finished plate subjected to engraving processing.
Preferably, stacking robot and material loading robot all are equipped with the vacuum that is used for acquireing panel and inhale anchor clamps, the vacuum is inhaled anchor clamps and is included the main part support, main part support bottom is equipped with a plurality of sucking discs, the sucking disc all is responsible for with first connection through first connection branch pipe and is connected, first connection is responsible for and is connected with first vacuum generator, first connection branch pipe is for the hard material pipe with main part support fixed connection, first connection is responsible for and is equipped with first pressure sensor.
Furthermore, an insight visual camera is arranged on a main body support of the stacking robot.
Preferably, the tail ends of the feeding conveyor and the discharging conveyor are respectively provided with a first stopper, a first photoelectric sensing switch, a second stopper and a second photoelectric sensing switch, and the first stopper and the second stopper are respectively located at the downstream positions of the first photoelectric sensing switch and the second photoelectric sensing switch.
Furthermore, the feeding conveyor and the discharging conveyor both adopt plate chain lines, and anti-static rubber belts are arranged on the surfaces of the plate chains of the plate chain lines.
Preferably, the material fixed bed is installed with the engraver in a matching manner, a plurality of vacuum suction holes are formed in the material fixed bed, the vacuum suction holes are connected with a second connection branch pipe through second connection branch pipes, the second connection branch pipe is connected with a second vacuum generator, electromagnetic valves are arranged on the second connection branch pipes, and a second pressure sensor is arranged on the second connection branch pipe.
Further, a rubber covering layer with the thickness of 30mm is paved on the material fixing bed, and an opening corresponding to the vacuum suction hole is formed in the rubber covering layer.
Preferably, the engraving machine comprises a transverse travelling mechanism and a longitudinal travelling mechanism, and the longitudinal travelling mechanism is provided with a processing cutter set used for processing the plate to be processed.
The utility model discloses not only satisfy the production demand of panel processing, improve productivity greatly, realized waiting to process panel moreover from carrying the full automatization unmanned on duty function that distribution, production and processing carried to the finished product.
Drawings
Fig. 1 is a schematic structural view of the full-automatic plate processing device of the present invention.
Fig. 2 is a schematic structural view of the vacuum suction jig of the present invention.
In the figure: 1. stacking the robots; 2. a feed conveyor; 201. a first stopper; 202. a first photoelectric sensing switch; 3. a feeding robot; 4. a material fixed bed; 401. vacuum suction holes; 5. an engraving machine; 501. a transverse traveling mechanism; 502. a longitudinal running mechanism; 6. a discharge conveyor; 601. a second stopper; 602. a second photoelectric sensing switch; 7. a vacuum suction jig; 701. a main body support; 702. a suction cup; 703. a first connecting branch pipe; 704. a first connecting main pipe; 705. a first pressure sensor; 8. an insight vision camera; 9. and (5) processing a cutter set.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
As shown in fig. 1 and 2, a full-automatic plate processing device comprises a stacking robot 1, a feeding conveyor 2, a feeding robot 3, a material fixing bed 4, an engraving machine 5 and a discharging conveyor 6;
the stacking robot 1 is used for acquiring plates to be processed from a region to be processed and placing the plates on the feeding conveyor 2, and is used for acquiring finished plates from the discharging conveyor 6 and placing the finished plates in a finished product region;
the feeding conveyor 2 is used for conveying plates to be processed;
the feeding robot 3 is used for obtaining a plate to be processed from the feeding conveyor 2 and placing the plate on the material fixed bed 4, and is used for obtaining a finished plate from the material fixed bed 4 and placing the finished plate on the discharging conveyor 6;
the material fixed bed 4 is used for fixing a plate to be processed;
the engraving machine 5 is used for engraving the plate to be processed on the material fixed bed 4;
and the discharging conveyor 6 is used for conveying the finished plates subjected to engraving processing.
Stacking robot 1 and material loading robot 3 all are equipped with the vacuum that is used for acquireing panel and inhale anchor clamps 7, the vacuum is inhaled anchor clamps 7 and is included main part support 701, main part support 701 is square frame, main part support 701 bottom is equipped with a plurality of sucking discs 702, sucking disc 702 all is responsible for 704 through first connection minute pipe 703 and first connection and is connected, first connection is responsible for 704 and is connected with first vacuum generator, first connection minute pipe 703 is for the hard material pipe with main part support 701 fixed connection, first connection is responsible for and is equipped with first pressure sensor 705 on the 704, judges through the numerical value that first pressure sensor 705 detected whether panel inhales. The main body support 701 of the stacking robot 1 is provided with an origin visual camera 8, the stacking robot 1 identifies the position and the height of a plate from a to-be-processed area through communication with an origin visual identification system, the working principle of the stacking robot is the prior art, and the detailed description is omitted.
The tail ends of the feeding conveyor 2 and the discharging conveyor 6 are respectively provided with a first stopper 201, a first photoelectric sensing switch 202, a second stopper 601 and a second photoelectric sensing switch 602, and the first stopper 201 and the second stopper 601 are respectively located at the downstream positions of the first photoelectric sensing switch 201 and the second photoelectric sensing switch 601. The first stopper 201 and the second stopper 601 are respectively used for stopping the plate, and the first photoelectric sensing switch 201 and the second photoelectric sensing switch 202 are used for sensing whether the plate is at the corresponding position and sending a switch signal. The feeding conveyor 2 and the discharging conveyor 6 both adopt plate chain lines, and anti-static rubber belts are arranged on the surfaces of the plate chains of the plate chain lines, so that the anti-skid and anti-static functions are realized.
The material fixed bed 4 is installed with the cooperation of engraver 5, be equipped with a plurality of vacuums on the material fixed bed 4 and inhale hole 401, the hole 401 is inhaled in the vacuum all is connected the branch pipe through the second and is connected the person in charge with the second and be connected, the second is connected and is responsible for and be connected with second vacuum generator, all be equipped with the solenoid valve on the second is connected the branch pipe, the second is connected and is responsible for and be equipped with second pressure sensor. The connection relationship between the vacuum suction hole 401 and the second vacuum generator is similar to that between the suction cup 702 of the vacuum suction jig 7 and the first vacuum generator. A rubber covering layer with the thickness of 30mm is paved on the material fixed bed 4, and an opening corresponding to the vacuum suction hole 401 is formed in the rubber covering layer, so that the functions of positioning, fixing and supporting the plate are achieved.
The engraving machine 5 comprises a transverse travelling mechanism 501 and a longitudinal travelling mechanism 502, and the longitudinal travelling mechanism 502 is provided with a processing cutter set 9 for processing the plate to be processed. The transverse traveling mechanism 501 and the longitudinal traveling mechanism 502 are controlled by servo motors, the processing cutter set 9 is provided with milling cutters of various types, and the plate is processed according to the requirements of a prefabricating program. The engraving machine 5 is prior art, and the working principle thereof is not described in detail herein
The plate processing device further comprises a control center, wherein the control center can adopt a PLC (programmable logic controller), and is respectively connected with the stacking robot 1, the first vacuum generator, the first pressure sensor 705, the feeding conveyor 2, the first photoelectric sensing switch 202, the feeding robot 3, the second vacuum generator, the second pressure sensor, the electromagnetic valve, a servo motor of the transverse traveling mechanism 501, a servo motor of the longitudinal traveling mechanism 502, the discharging conveyor 6 and the second photoelectric sensing switch 602.
The utility model discloses a theory of operation does: an operator sets the specification and the processing shape of the plate to be processed according to the production requirement through the control center, and starts the first vacuum generator, the second vacuum generator and the electromagnetic valves corresponding to the vacuum suction holes 401 corresponding to the plate placing positions on the material fixed bed 4; the control center controls the stacking robot 1 to identify the position and the height of a plate to be processed from a region to be processed through an insight vision camera 8, the plate to be processed is obtained through a vacuum suction clamp 7 on the stacking robot 1, the control center receives a detection signal of a first pressure sensor 705 of the vacuum suction clamp 7 on the stacking robot 1, when the first pressure sensor 705 detects that a pressure value on a first connecting main pipe 704 reaches a set pressure, the stacking robot 1 fixes the plate to be processed, and then the control center controls the stacking robot 1 to place the plate to be processed on the feeding conveyor 2; the control center controls the feeding conveyor 2 to start, moves the plate to be processed to the position of the first stopper 201, senses that the plate is in place by the first photoelectric sensing switch 202, sends a signal to the control center, and controls the feeding conveyor 2 to stop working; meanwhile, the control center sends a signal to the feeding robot 3, the feeding robot 3 acts and sucks the plate to be processed through the corresponding vacuum suction fixture 7, the control center receives a detection signal of a first pressure sensor 705 of the vacuum suction fixture 7 on the feeding robot 3, when the first pressure sensor 705 detects that the pressure value on the first connecting main pipe 704 reaches a set pressure, the feeding robot 3 fixes the plate to be processed, the control center controls the feeding robot 3 to place the plate to be processed on a set fixed position on the material fixed bed 4, after the plate to be processed on the feeding conveyor 2 is taken away, the first photoelectric sensing switch 202 senses that the plate to be processed is not at the corresponding position, and sends a signal to the control center to start the feeding conveyor 2 again; the plate to be processed is fixed through the vacuum suction hole 401 on the material fixed bed 4, and when the pressure value detected by a second pressure sensor on a second connecting main pipe connected with the vacuum suction hole 401 reaches a preset value, the plate to be processed is fixed completely; the control center sends a signal to the engraving machine 5, the engraving machine 5 operates according to a processing program preselected by an operator to drive servo motors of the transverse traveling mechanism 501 and the longitudinal traveling mechanism 502, and the processing of the plate to be processed is completed through the actions of the transverse traveling mechanism 501, the longitudinal traveling mechanism 502 and the processing cutter group 9; after the processing is finished, the engraving machine 5 returns to the initial position, a signal is sent to the control center to control the second vacuum generator to be closed, after the second vacuum generator is closed, the control center sends a signal to the feeding robot 3, the feeding robot 3 sucks and places the processed finished plate onto the discharging conveyor 6, the control center starts the discharging conveyor 6, and the control process of sucking the finished plate is consistent with the control principle of sucking the plate to be processed; the finished plates are conveyed to the position of the second stopper 601 through the discharging conveyor 6, when the second photoelectric sensing switch 602 senses that the finished plates are in place, a signal is sent to the control center, the control center controls the stacking robot 1 to acquire the finished plates and place the finished plates in a finished product area, the control process of the stacking robot 1 for acquiring the finished plates is consistent with the control principle of acquiring the plates to be processed, after the finished plates are taken away, the second photoelectric sensing switch 602 senses that no finished plates exist in the corresponding positions, and a signal is sent to the control center to control the discharging conveyor 6 to stop operating.
Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments or portions thereof without departing from the spirit and scope of the invention.
Claims (8)
1. The utility model provides a full-automatic panel processingequipment which characterized in that: the automatic material loading and unloading device comprises a stacking robot, a feeding conveyor, a feeding robot, a material fixed bed, an engraving machine and a discharging conveyor;
the stacking robot is used for acquiring a plate to be processed from the area to be processed and placing the plate on the feeding conveyor, and is used for acquiring a finished plate from the discharging conveyor and placing the finished plate on the finished product area;
the feeding conveyor is used for conveying the plates to be processed;
the feeding robot is used for obtaining a plate to be processed from the feeding conveyor and placing the plate on the material fixing bed, and is used for obtaining a finished plate from the material fixing bed and placing the finished plate on the discharging conveyor;
the material fixed bed is used for fixing a plate to be processed;
the engraving machine is used for engraving and processing the plate to be processed on the material fixed bed;
and the discharging conveyor is used for conveying the finished plate subjected to engraving processing.
2. The full-automatic plate processing device according to claim 1, characterized in that: the stacking robot and the feeding robot are both provided with vacuum suction fixtures for acquiring plates, each vacuum suction fixture comprises a main body support, a plurality of suckers are arranged at the bottom end of each main body support, the suckers are connected with a first connection branch pipe through first connection main pipes, the first connection main pipes are connected with a first vacuum generator, the first connection branch pipes are hard material pipes fixedly connected with the main body supports, and first pressure sensors are arranged on the first connection main pipes.
3. The full-automatic plate processing device according to claim 2, characterized in that: an insight visual camera is arranged on a main body support of the stacking robot.
4. The full-automatic plate processing device according to claim 1, characterized in that: the tail ends of the feeding conveyor and the discharging conveyor are respectively provided with a first stopper, a first photoelectric sensing switch, a second stopper and a second photoelectric sensing switch, and the first stopper and the second stopper are respectively positioned at the downstream positions of the first photoelectric sensing switch and the second photoelectric sensing switch.
5. The full-automatic plate processing device according to claim 4, wherein: the feeding conveyor and the discharging conveyor both adopt plate chain lines, and anti-static rubber belts are arranged on the surfaces of plate chains of the plate chain lines.
6. The full-automatic plate processing device according to claim 1, characterized in that: the material fixed bed is installed with the engraver in a matching mode, a plurality of vacuum suction holes are formed in the material fixed bed, the vacuum suction holes are connected with a second connecting branch pipe through second connecting branch pipes and are connected with a second vacuum generator, electromagnetic valves are arranged on the second connecting branch pipes, and a second pressure sensor is arranged on the second connecting branch pipe.
7. The full-automatic plate processing device according to claim 6, wherein: and a rubber covering layer with the thickness of 30mm is laid on the material fixing bed, and an opening corresponding to the vacuum suction hole is formed in the rubber covering layer.
8. The full-automatic plate processing device according to claim 1, characterized in that: the engraving machine comprises a transverse travelling mechanism and a longitudinal travelling mechanism, wherein the longitudinal travelling mechanism is provided with a processing cutter set used for processing a plate to be processed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020852191.5U CN212332249U (en) | 2020-05-20 | 2020-05-20 | Full-automatic plate processing device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020852191.5U CN212332249U (en) | 2020-05-20 | 2020-05-20 | Full-automatic plate processing device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN212332249U true CN212332249U (en) | 2021-01-12 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202020852191.5U Active CN212332249U (en) | 2020-05-20 | 2020-05-20 | Full-automatic plate processing device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN212332249U (en) |
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2020
- 2020-05-20 CN CN202020852191.5U patent/CN212332249U/en active Active
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