CN208084517U - A kind of plate water jet automatic production line - Google Patents

Abstract

The utility model discloses a sheet material water jet automatic processing production line, which is provided with a tooling tray to hold the sheet material, and the sheet material parts formed after water jet processing circulate on the production line with the tooling tray as a unit; from the feed end of the production line At the discharge end, there are automatic feeding stations, water jet processing stations, cleaning and drying stations and automatic feeding stations in sequence, and adjacent stations are connected to each other. The sheet metal water jet automatic processing production line and its implementation method provided by the utility model integrate the sheet metal water jet processing technology, consider the requirements of automatic control, and realize process automation by adding automatic control modules and programs, replacing manual operations, Reduce labor intensity and improve the production environment.

Description

A sheet metal water jet automatic processing production line

technical field

The utility model belongs to the field of automatic production lines and relates to a water jet automatic processing production line for sheet metal.

Background technique

At present, the water jet processing industry basically uses manual loading, that is, the worker installs and clamps the sheet on the cutting platform of the water jet processing equipment, performs manual tool setting, and after the water jet processing, the worker will cut the multiple parts produced by the cutting. The sheet is sent to washing, drying and other processes. The production efficiency of this manual feeding method is very low, the labor intensity of the workers is high, the production environment is poor, the automation of the process has not been realized, and the current industrial development trend has not been adapted.

The utility model provides an implementation method of a sheet metal water jet automatic processing production line, which can realize automatic feeding of sheet metal, automatic clamping and fixing on the cutting platform, automatic tool setting of water jet processing equipment, and transportation and positioning between stations. Workers only need to install the tiles on the tooling tray and send them to the feeding mechanism, and the automated production line can automatically complete the work of feeding, cutting, cleaning, drying, and temporary storage of finished products, which will greatly improve The production efficiency and automation of the ceramic tile industry reduce the labor intensity of water jet processing workers and improve the production environment of the water jet processing industry.

At present, there is no research on the production line integration of water jet processing technology at home and abroad. The utility model provides an implementation method of a sheet metal water jet automatic processing production line just to fill this gap, so the utility model has a large application market.

Utility model content

Aiming at the deficiencies of the existing technology, the utility model provides an implementation method of a sheet metal water jet automatic processing production line, which can replace manual operations such as feeding, tool setting, and transportation between stations, save a lot of labor input, and improve work efficiency .

The technical solution adopted by the utility model: a sheet metal water jet automatic processing production line, which is connected with an automatic feeding station, a water jet processing station, a cleaning and drying station and Temporary storage station for sheet metal parts; also includes a tooling tray circulating on the production line, the tooling tray is used to hold the sheet material, including a rectangular frame, a sheet material carrying net, a positioning block, a clamping mechanism and a magnetic Object block; the sheet material carrying net is arranged in the middle of the rectangular frame, the positioning block and the clamping mechanism are arranged on both sides of the rectangular frame; the magnetic object block is arranged on both sides of the rectangular frame.

Preferably, the automatic feeding station includes an automatic feeding station frame, a first storage unit, an automatic feeding elevating device and a first plate pushing device; the automatic feeding elevating device straddles the automatic Both sides of the frame of the feeding station are fixed on the frame of the automatic feeding station and connected to both sides of the first storage unit; the first plate pushing device is fixed on the frame of the automatic feeding station. Above one side of the station frame, on the same side as a part of the automatic feeding lifting device. The temporary storage station for sheet metal parts adopts the same structure and principle as the above-mentioned automatic feeding station, including the frame of the temporary storage station for sheet metal parts, the second storage unit, the temporary storage lifting device for sheet materials, the first The second sheet material pushing device corresponds to the automatic feeding station frame of the automatic feeding station, the first material storage unit, the automatic feeding lifting device and the first sheet material pushing device respectively.

Preferably, the water jet processing station includes water jet cutting equipment, a water tank, a carrying platform, a processing station frame, a lifting device for a loading platform, and a sheet material pushing adjustment device; the water tank is arranged on one side of the water jet cutting equipment , placed below the middle part of the lifting stage; the carrying platform is arranged above the middle of the water tank and connected with the lifting device of the stage; the processing station frames are respectively arranged on both sides of the water tank and connected with the water tank The lifting device of the loading platform is arranged on both sides of the water tank, fixed on the processing station frame on the two sides, and connected with the two sides of the carrying platform; the sheet material pushing adjustment device is fixed on the carrying side of the platform.

Preferably, the lifting device of the stage includes a single-axis driver, a first shaft coupling, a synchronous wheel shaft, a processing synchronous belt transmission mechanism, a second shaft coupling, and a processing lifting drive motor; the single-axis driver is respectively installed on the The processing station racks on both sides of the water tank are connected to both sides of the bearing platform through intermediate parts; one end of the synchronous wheel shaft is connected to the extended end of the single-axis driver through the first coupling; the The processing synchronous belt transmission mechanism is installed on the synchronous wheel shafts on both sides; the processing lifting drive motor is fixed on the processing station frame on one side of the water tank, and is connected with the synchronous wheel shaft on this side through the second coupling connected.

Preferably, the sheet material pushing adjustment device includes a pushing screw transmission mechanism, a third coupling, a pushing drive motor, a cylinder, a spring adjustment mechanism, and an electromagnet adsorption module; the pushing screw driving mechanism is fixed on the One side on the bearing platform; the push drive motor is fixed on the bearing platform, and is connected with the fixed side end of the lead screw transmission mechanism through the third coupling; the cylinder is mounted on the above the nut of the screw drive mechanism for pushing; the two ends of the spring adjustment mechanism are respectively connected with the ejection end of the cylinder and the electromagnetic adsorption module.

Preferably, the cleaning and drying station includes a drum device frame, a drum device, a conveying drive motor, a sprocket transmission mechanism, a first horizontal blocking cylinder, a second horizontal blocking cylinder, a first in-position sensor, and a second in-position sensor , a cleaning device and a drying device; the part that performs the cleaning process in the drum device is fixed on the above-mentioned water tank through the horizontal frame of the drum device frame, and the part that performs the drying process is directly fixed and supported by the frame; the conveying The driving motor is fixed on the frame at the discharge end of the above-mentioned drum device; the sprocket transmission mechanism is installed on one end of the drum device and the output shaft of the conveying drive motor; the first horizontal blocking cylinder is arranged in the drum device In the middle of the cleaning process part, and fixed on the drum device frame, it is in a blocking state before the cleaning process; the second horizontal blocking cylinder is arranged in the middle of the drum device in the drying process part, and is fixed on the drum device On the rack, it is in a blocking state before the drying process is performed; the first in-position sensor is installed on the side of the drum device that performs the cleaning process; the second in-position sensor is installed in the drum device for the drying process side.

Compared with the prior art, the beneficial effect of the utility model is that the utility model realizes the water flow of the sheet metal through the automatic feeding station, the water jet processing station, the cleaning and drying station and the temporary storage station of the sheet metal parts. The common processes of feeding, cutting, cleaning, and drying in the jet processing process, while using the tooling tray to carry the sheet, can realize the fixing and positioning of the sheet in the production line. This production line considers the requirements of automatic control, and realizes process automation by adding automatic control modules and programs, replacing manual work, reducing labor intensity and improving the production environment.

Description of drawings

Fig. 1 is the structural representation of the implementation method of sheet metal water jet automatic processing production line;

Fig. 2 is a station schematic diagram of the implementation method of the sheet metal water jet automatic processing production line;

Fig. 3 is a schematic diagram of the structure of the tooling plate;

Figure 4 is a schematic diagram of the use of tooling tray;

Fig. 5 is a schematic diagram of the structure of the automatic feeding station;

Fig. 6 is a schematic structural view of the first storage unit of the automatic feeding station;

Fig. 7 is a schematic structural view of the automatic feeding lifting device;

Fig. 8 is a schematic structural diagram of the first sheet material pushing device of the automatic feeding station;

Fig. 9 is a schematic diagram of the structure of the water jet processing station;

Fig. 10 is a schematic structural diagram of the lifting device for the stage of the water jet processing station;

Fig. 11 is a schematic diagram of the structure of the cleaning and drying station;

In the figure: 1. Tooling plate; 11. Rectangular frame; 12. Sheet metal carrying net; 13. Positioning block; 14. Clamping mechanism; 2. Automatic feeding station; 21. Automatic feeding station frame; 22. The first material storage unit; 221. The main body of the first material storage unit; 222. The roller bar for bearing; 223. The roller bar for limit; 23. The automatic feeding lifting device; 231. The first lifting screw drive mechanism; 232. Feeding lifting drive motor; 233. Coupling of the first lifting device; 234. Automatic feeding synchronous belt transmission mechanism; 235. The first linear bearing guiding mechanism; 24. The first sheet material pushing device; 241. The first 1. Push screw drive mechanism; 242. Feeding push drive motor; 243. First cylinder; 244. First spring adjustment mechanism; 245. First electromagnetic adsorption module; 246. First push sensor; 3. Water jet processing 31. Water jet cutting machine tool; 32. Water tank; 33. Carrying platform; 34. Processing station frame; 35. Lifting device for stage; 351. Single-axis drive; Synchronous wheel shaft; 354, processing synchronous belt transmission mechanism; 355, second coupling; 356, processing lifting drive motor; 36, sheet metal pushing adjustment device; 4, cleaning and drying station; 41, roller device frame; 42 , roller device; 43, conveying drive motor; 44, sprocket drive mechanism; 45, first horizontal blocking cylinder; 46, second horizontal blocking cylinder; 47, first in-position sensor; 48, second in-position sensor; 49 . Cleaning device; 410. Drying device; 5. Temporary storage station for sheet metal parts; 51. Rack for temporary storage station for sheet metal parts; 52. Second storage unit; 53. Temporary sheet material storage elevating device ; 54, the second sheet material pushing device.

Detailed ways

The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. All other embodiments obtained by ordinary persons in the art without creative efforts belong to the protection scope of the present utility model.

Referring to Fig. 1 to Fig. 11, a sheet metal water jet automatic processing production line and its implementation method are characterized in that, for sheet metal water jet processing, a kind of feeding, cutting, cleaning, drying and sheet material loosening are provided. The automatic implementation method of multiple processes such as temporary storage of parts; there is a tooling tray 1 to hold the sheet metal, and the sheet metal parts formed after water jet processing are circulated on the production line in units of tooling trays; there are automatic feeding stations 2, Water jet processing station 3, cleaning and drying station 4, and sheet metal parts temporary storage station 5, as shown in Figure 1 and Figure 2.

The tooling tray 1, as shown in FIG. 3 , is characterized in that, on the tooling tray frame 11, a sheet material carrying net 12 with a certain density composed of several thin sheets alternated horizontally and vertically is provided to carry the sheet material and the processed parts. Positioning block 13 and clamping mechanism 14 are provided to form four-point contact with the unprocessed sheet metal, and play a plane positioning and clamping effect on the sheet material; the sheet metal carrying net 12 sheet can be quickly replaced according to its wear and tear ; Both sides of the tooling tray frame 11 are provided with magnetic blocks 15, which serve as the adsorption points for electromagnetic adsorption. As shown in Figure 4, when in use, first place the sheet material on the above-mentioned sheet material carrying net 12; then align one side of the sheet material with the above-mentioned positioning block 13; Position and clamp the sheet to fix it in the tooling tray 1; after that, the tooling tray 1 with the sheet can be placed on the automatic feeding station 2 of the production line. After the water jet processing flow is completed, the processed sheet parts can be directly removed from the sheet carrying net 4 . The tooling tray 1 circulating in the production line includes the sheet material or the parts produced after cutting. Hereinafter, it will be regarded as a whole, referred to as the tooling tray, as shown in FIG. 4 , and it is still represented by the number 1.

Described automatic feeding station 2, as shown in Figure 5, comprises automatic feeding station frame 21, the first material storage unit 22, automatic feeding lifting device 23 and the first plate material pushing device 24; The main body of the frame 21 is spliced by profiles, and a connecting plate is provided on it, and the lifting device 23 and the first plate pushing device 24 are fixed on the connecting plate of the frame 21 through bolt connection or screw connection; as shown in Figure 6, Both sides of the first material storage unit 22 are connected with the lifting device 23, and are used to stack the tooling trays 1 for holding the sheets. Roller bar 222 for bearing and roller bar 223 for limit.

As shown in Figure 7, the automatic feeding lifting device 23 includes a first lifting screw transmission mechanism 231, a feeding lifting drive motor 232, a first lifting device coupling 233, an automatic feeding synchronous belt transmission mechanism 234, a first A linear bearing guide mechanism 235; the number of the lifting screw transmission mechanism 231 is 2, which are respectively installed on both sides of the automatic feeding station frame 21, and the nuts of each first lifting screw transmission mechanism 231 are respectively It is connected with both sides of the first material storage unit main body 221 by screws; the lower end of the leading screw of one of the first lifting screw transmission mechanisms 231 is connected with the feeding lifting drive motor 232 through the first lifting device coupling 233, the The feeding lifting drive motor 232 is fixed on the automatic feeding station frame 21 through an intermediate piece; the lower ends of the leading screws of the two first lifting screw transmission mechanisms 231 are connected by an automatic feeding synchronous belt transmission mechanism 234, specifically , the two synchronous wheels are respectively installed at the lower end of the lead screw of the first lifting screw transmission mechanism 231, the synchronous belt is tensioned by an idler, and the idler is fixed in the middle of the automatic feeding station frame 21 and lower Position; the number of the first linear bearing guiding mechanism 235 is 4, which are respectively arranged on both sides of the first lifting screw transmission mechanism 231, and are fixed on the connecting plate on the automatic feeding station frame 21 through bolt connection ; The linear bearings of each first linear bearing guide mechanism 235 are respectively connected with the first storage unit main body 221 on the side by screws; during use, one of the first lifting screw rods is driven by the feeding lifting drive motor 232 to drive Mechanism 231, and drive another first lifting screw driving mechanism 231 through the automatic feeding synchronous belt driving mechanism 234 to ensure the synchronization between the two first lifting screw driving mechanisms 231. In addition, the first linear bearing is used to guide The mechanism 235 assists in guiding, and a lifting device sensor is provided to detect whether the tooling tray 1 has reached the conveying height of the production line.

As shown in Figure 8, the first sheet material pushing device 24 drags the tooling plate 1 by means of the electromagnet 245 absorbing the magnetic block 15 on the tooling plate 1, including the first pushing screw transmission mechanism 241, feeding Push drive motor 242, first cylinder 243, first spring adjustment mechanism 244, first electromagnetic adsorption module 245, first push sensor 246; the first push screw transmission mechanism 241 is fixed on the automatic feeding station frame 21 The top on one side is located above the first lifting screw transmission mechanism 231 on this side, and the first cylinder 243 is mounted on the screw nut to realize the two-dimensional movement of the first electromagnetic adsorption module 245; the feeding pushes The driving motor 242 is installed on the automatic feeding station frame 21 at one end of the fixed side of the first push screw transmission mechanism 241, and is connected with the leading screw end of the first push screw transmission mechanism 241 by a coupling, for Drive the first push screw transmission mechanism 241; the first electromagnetic adsorption module 245 is connected to the ejection end of the first cylinder 243 through the first spring adjustment mechanism 244; the first spring adjustment mechanism 244 utilizes the telescopic adjustment effect of the spring , it can allow a certain error between the distance between the first electromagnetic adsorption module 245 and the magnetic block 15 on the tooling plate 1 and the stroke of the first cylinder 243, so as to ensure that the first electromagnetic adsorption module 245 and the magnetic block 15 on the tooling plate 1 are reliable. Suction: the first spring adjustment mechanism 244 is provided with a first push sensor 246 for detecting whether the first electromagnetic adsorption module 245 moves to a position facing the magnetic block 15 .

The water jet processing station 3, as shown in Figure 9, is provided with a water jet cutting device 31, a water tank 32, a carrying platform 33, a processing station frame 34, a stage lifting device 35 and a sheet material pushing adjustment device 36. The water jet cutting machine tool 31 is an ordinary water jet cutting machine tool, such as the utility model patent of "a water jet cutting machine for steel plate cutting" with the patent number of CN205764233U, and the utility model patent of "water jet processing device" with the patent number of CN203831253U and other water jet processing equipment can be used; the water tank 32 is located on one side of the water jet cutting equipment 31 and placed under the middle of the bearing platform 33 for collecting waste water and abrasives; the processing station frame 34 They are respectively arranged on both sides of the water tank 32, and are connected with the welded parts of the water tank 32 by bolts, and there is a connecting plate for fixing the lifting device 35 of the stage on it; the main body of the carrying platform 33 is spliced by aluminum profiles , on which are installed two kinds of roller strips for carrying and for limiting, which are arranged above the middle of the water tank 32 and connected with the lifting device 35 of the stage for carrying the tooling plate 1 as a water jet cutting device The cutting platform of 31, its feeding port is corresponding with the discharging port of automatic feeding equipment 1; Described stage elevating device 35 is located at described water tank 32 both sides, is fixed on the processing station frame of described both sides 34, and connected with both sides of the carrying platform 33, used to drive the carrying platform 33 to sink the tooling tray 1 into the water tank 32 until the lower surface of the sheet is submerged in the water, so as to reduce the damage caused by water jet cutting. Noise: The sheet material pushing adjustment device 36 is fixed on one side of the carrying platform 33, and is used to realize the function of dragging the tooling plate by absorbing the tooling plate 1 to the conveying direction of the production line or in the opposite direction.

The principle of the lifting device 35 of the stage is the same as that of the lifting device 23 of the automatic feeding station 2, as shown in Figure 10, it is characterized in that: it includes a single shaft drive 351, a first shaft coupling 352, a synchronous wheel shaft 353. Processing synchronous belt transmission mechanism 354, second coupling 355, and processing lifting drive motor 356; the single-axis driver 35 is essentially a ball screw transmission mechanism, and is respectively installed at the processing stations on both sides of the water tank 32 on the frame 34, and respectively connected to both sides of the carrying platform 33; one end of the synchronous wheel shaft 353 is connected to the extended end of the single-axis driver 351 through the first coupling 352; the processing synchronous belt The transmission mechanism 354 is installed on the synchronous wheel shafts on both sides, which is used to ensure the synchronization of the actions between the two single-axis drivers 351, and prevent the situation of jamming caused by the asynchronous actions of the single-axis drivers 351 on both sides; the processing lifting drive motor is fixed It is installed on the processing station frame on one side of the water tank, and is connected with the synchronous wheel shaft 353 on this side through the second coupling 355, and the single-axis driver 351 on both sides is simultaneously driven by the processing synchronous belt transmission mechanism 354 to drive the load. The lifting and lowering of the platform 33 ensures the synchronization of the lifting of the single-axis drivers 351 on both sides, and avoids the jamming of the lifting device 35 of the loading platform due to the asynchronous lifting of the two sides as much as possible.

The sheet material pushing adjustment device 36 is used to drag the tooling plate 1 into place and send the tooling plate 1 into the cleaning and drying station 4, which is the same as the structural principle of the first sheet material pushing device 24, including the second pushing screw drive Mechanism, processing push drive motor, second cylinder, second spring adjustment mechanism, second electromagnet adsorption module, respectively with the first push screw drive mechanism 241, feeding push drive motor 242, first cylinder 243, first spring The adjustment mechanism 244, the first electromagnetic adsorption module 245, and the first push sensor 246 correspond to each other; the second push screw transmission mechanism is fixed on one side of the carrying platform 33, and is used to realize the direction of conveying to the production line or its The opposite direction pushes the movement of the tooling disc 1; the processing push drive motor is fixed on the carrying platform 33, and is connected to the fixed side end of the second push screw transmission mechanism through a coupling, and is used to drive the second push screw. transmission mechanism; the second cylinder is mounted on the nut of the second push screw transmission mechanism through an intermediate connecting piece, and is used to realize the movement of the second electromagnetic adsorption module toward the approaching direction of the tooling plate 1; the second The two ends of the spring adjustment mechanism are respectively connected with the ejection end of the second cylinder and the second electromagnetic adsorption module. The mechanism and the second cylinder cause an impact or cause the second electromagnetic adsorption module to fail to reliably engage the tooling tray 1, on which there is a second push sensor for detecting whether the second electromagnetic adsorption module moves to the position facing the magnetic block 15 . Before the sheet material pushing adjustment device 36 is in action, the screw nut of the second pushing screw drive mechanism is at the limit position in the conveying direction of the production line, and the second cylinder is in a non-ejected state, that is, the second electromagnetic adsorption module is in its active state. It is in the limit position on the conveying direction of the production line within the range, and is in a disengaged state from the magnetic block 15 on the tooling tray 1 .

As shown in Figure 11, the cleaning and drying station 4 includes a roller device frame 41, a roller device 42, a conveying drive motor 43, a sprocket transmission mechanism 44, a first horizontal blocking cylinder 45, a second horizontal blocking cylinder 46. Composed of a first in-position sensor 47, a second in-position sensor 48, a cleaning device 49 and a drying device 410; the part of the drum device 42 that performs the cleaning process is horizontally supported by the drum device frame 41 and fixed between the above-mentioned water tanks 32 Above, the part that performs the drying process is directly fixed and supported by the drum device frame 41, and is used to transport the tooling tray 1. In this embodiment, roller strips are installed on both sides thereof to limit the position of the tooling tray 1 and Reduce the friction generated by the tooling disk during transportation; the conveying drive motor 43 is fixed on the roller device frame 41 at the discharge end of the above-mentioned roller device 42, and is used to drive the roller device 42; the sprocket drive mechanism 44 is installed on the roller device One end of the device 42 and the output shaft of the conveying drive motor 43 are used to transmit the output torque of the conveying drive motor 43 to the drum device 42; In the middle, it is fixed on the drum device frame 41 of the cleaning process part, and is in a blocking state before the cleaning process; the second horizontal blocking cylinder 46 is arranged in the middle of the drying process part in the drum device 42, And be fixed on the drum device frame 42 that carries out drying process part, be blocking state before not carrying out drying process; , to realize the function that the tooling plate 1 stops at a fixed point on the production line; the first arrival sensor 47 adopts a photoelectric sensor in this embodiment, and is installed on the side of the drum device 42 where the cleaning process is performed, and is used to detect whether the tooling plate 1 has reached The position blocked by the first horizontal blocking cylinder 45 provides signals for the production line control system to control the cleaning device 49; the second in-position sensor 48 uses a photoelectric sensor in this embodiment and is installed in the drum device 42 to perform the drying process One side of the part is used to detect whether the tooling tray 1 has reached the position blocked by the second horizontal blocking cylinder 46, and provides a signal for the production line control system to control the drying device 410; the nozzle of the cleaning device 49 is installed on the drum device 42 The upper part of the middle part of the cleaning process part is used for spraying water to clean the abrasives remaining on the surface of the sheet metal parts during water jet processing; the air gun of the drying device 410 is installed above the middle part of the drum device 42 for blowing out hot air for drying. The moisture remaining on the dry sheet parts after the cleaning process.

The sheet material bulk temporary storage station 5 adopts the same structure and principle as the above-mentioned automatic feeding station 2, including the sheet material bulk temporary storage station frame 51, the second material storage unit 52, the sheet material temporary storage The lifting device 53 and the second sheet material pushing device 54 correspond to the automatic feeding station frame of the automatic feeding station, the first material storage unit, the automatic feeding lifting device and the first sheet material pushing device respectively; The sheet material temporary storage lifting device 53 has the same structure and principle as the automatic feeding lifting device 23, including a second lifting screw drive mechanism, a temporary storage lifting drive motor, a second lifting device coupling, and a sheet material temporary storage synchronous belt. The transmission mechanism and the second linear bearing guide mechanism are respectively connected with the first lifting screw transmission mechanism 231, the feeding lifting drive motor 232, the first lifting device coupling 233, the automatic feeding synchronous belt transmission mechanism 234, the first linear The bearing guiding mechanism 235 corresponds one by one; the structure and principle of the second plate pushing device 54 are the same as that of the first plate pushing device 24, including the third pushing screw drive mechanism, the temporary storage pushing drive motor, the third cylinder, the first Three spring adjustment mechanisms, the third electromagnetic adsorption module, the third push sensor, and the first push screw transmission mechanism 241, the feeding push drive motor 242, the first cylinder 243, the first spring adjustment mechanism 244, and the first electromagnetic adsorption module 245. One-to-one correspondence between the first push sensors 246.

Before the second sheet material pushing device 54 is actuated, the screw nut of the screw drive mechanism is at the limit position in the conveying direction of the production line, and the cylinder is in a non-ejected state, that is, the electromagnetic adsorption module of the second sheet material pushing device 54 It is in the limit position on the conveying direction of the production line within its range of motion, and is in a disengaged state with the magnetic block 15 on the tooling tray 1 .

The implementation method of the sheet metal water jet automatic processing production line provided by the utility model is as follows, taking a tooling tray 1 as an example:

When the automatic feeding station 2 is in use, the lifting device 23 lifts the first material storage unit 21. When the sensor detects that the tooling tray 1 reaches a predetermined height, the control system controls the lifting device 23 to stop, and the first pushing wire The bar transmission mechanism 241 drives the first electromagnetic adsorption module 245 to move towards the conveying direction of the production line until the first push sensor 246 detects the magnetic object 15 on the tooling tray 1, at this time the first electromagnetic adsorption module is facing the magnetic object 15, and the first electromagnetic adsorption module is facing the magnetic object 15. A cylinder 243 pushes out the electromagnetic adsorption module so that it fits with the magnetic block 15 on the tooling tray 1, then turns on the power supply of the electromagnetic adsorption module to complete the attraction with the magnetic block 15, and the wire of the first sheet material pushing device 24 The rod transmission mechanism drives the electromagnetic adsorption module to push the tooling tray 1 to the next station, and finally disconnects the power supply of the electromagnetic adsorption module, and the screw transmission mechanism drives the electromagnetic adsorption module to return to the initial position, repeating the above process until the first storage unit 22 until tooling disc 1 is all released.

After the water jet processing station 3 is sent into the tooling tray 1, the second push screw transmission mechanism of the sheet metal push adjustment device 36 drives the second electromagnetic adsorption module to move in the opposite direction along the production line conveying direction until the second push sensor Detect the magnetic object block 15 on the tooling disk 1, then the second cylinder pushes out the electromagnetic adsorption module 366 close to the magnetic object block 15 on the tooling disk 1, connects the power supply of the second electromagnetic adsorption module 366, makes it and the magnetic object Block 15 pulls in, and then the second push screw transmission mechanism drives the second electromagnetic adsorption module to drag the tooling disk 1 to the set tool setting point, and automatically completes the tool setting work with the water jet cutting machine tool 31; After the knife, the stage lifting device 35 sinks the tooling plate 1 into the water tank 32 until the water surface is not over the lower surface of the sheet, and the water jet processing is performed by the water jet cutting machine tool 31. After the processing is completed, the stage lifting device 35 will The tooling plate 1 is lifted to the original height, then the power supply of the second electromagnetic adsorption module is cut off, and the second cylinder is reset, so that the second electromagnetic adsorption module is separated from the magnetic block 15 on the tooling plate 1, and then the second push screw drives The mechanism drives the second electromagnetic adsorption module to move in the opposite direction along the conveying direction of the production line again, until the second push sensor detects another magnetic block 15 on the tooling tray 1, then the second cylinder pushes out to make the second electromagnetic adsorption module and tooling The magnetic block 15 on the disk 1 is attached, and the power supply of the second electromagnetic adsorption module is connected, so that it is attracted to the magnetic block 15, and then the tooling disk 1 is sent to the cleaning and drying station, and finally the second electromagnetic adsorption module is disconnected. The power supply of the adsorption module, the second cylinder is reset, and the second push screw drive mechanism drives the electromagnetic adsorption module 366 back to the initial position.

After the tooling tray 1 is sent into the cleaning and drying station, the roller device 42 transports the tooling tray 1 forward until the tooling tray 1 is blocked by the first horizontal blocking cylinder 45, at this time the first arrival sensor 47 will detect the tooling Disk 1 has been in place, and then the cleaning device 49 sprays water to clean the sheet metal loose parts according to the signal of the first in-position sensor 47. After cleaning, the first horizontal blocking cylinder 45 is controlled to release, and the roller device 42 will tool the disk. 1 continues to be transported forward until it is blocked by the second horizontal blocking cylinder 46. At this time, the second in-position sensor 48 will detect that the tooling tray 1 is in place, and then the drying device 410 will blow hot air to the plate according to the in-position signal of the second in-position sensor 48. The bulk material is dried, and after the drying is completed, the second horizontal blocking cylinder 46 is released under control, and the roller device 42 sends the tooling tray 1 into the automatic feeding station 1. The above process can be repeated continuously.

Before the sheet material temporary storage station 5 is used, the height of the second storage unit 52 is adjusted by the sheet material temporary storage lifting device 53 so that the bottom layer of the second storage unit 52 can just carry the load from cleaning and drying. The tooling tray 1 sent from the station 4; when in use, when the sensor detects that the tooling tray 1 has been sent from the cleaning and drying station 4 to the sheet material bulk temporary storage station 5, its second sheet material pushing device The third push screw transmission mechanism of 54 drives the third electromagnetic adsorption module to move in the opposite direction of the conveying direction of the production line until the third push sensor detects the magnetic block 15 on the tooling disk 1, then the third cylinder pushes out to make the third The electromagnetic adsorption module is attached to the magnetic object block 15 of the tooling tray 1, and the power supply of the third electromagnetic adsorption module is connected to make it engage with the magnetic object block 15, and then the third push screw transmission mechanism drives the third electromagnetic adsorption module to move the tooling The disk 1 is pushed to the middle of the second material storage unit 52, then the power supply of the third electromagnetic adsorption module is disconnected, the third cylinder resets, the third push screw drive mechanism drives the third electromagnetic adsorption module back to the initial position, and the sheet material The temporary storage elevating device 53 drives the second storage unit 52 down by a distance between layers, that is, adjusts the height of the second storage unit 52 so that the upper layer of the second storage unit 52 can just carry the load sent from the cleaning and drying station 4. Come tooling tray 1. The above process is repeated until the second storage unit 52 is fully stacked with tooling trays 1 .

The above description is only a preferred embodiment of the utility model, but the utility model should not be limited to the disclosed content of the embodiment and the accompanying drawings, so any equivalent or completed without departing from the disclosed spirit of the utility model Modifications all fall within the protection scope of the utility model.

Claims (6)

1. a kind of plate water jet automatic production line, it is characterised in that：Connect successively from the feed end of production line to discharge end It is connected to mechanical feed station, water jet machining station, cleaning, drying station and plate loose mail and keeps in station；Further include in the life The tool disk to circulate in producing line, the tool disk is for holding plate, including rectangular frame, plate bearer network, position block, folder Tight mechanism and magnetic material block；The plate bearer network is set among the rectangular frame, and the position block and clamp system are set In the rectangular frame both sides；The magnetic material block is set to rectangular frame both sides.

2. a kind of plate water jet automatic production line according to claim 1, it is characterised in that：The mechanical feed Station includes mechanical feed station rack, the first storing unit, mechanical feed lifting gear and the first plate pusher；It is described Mechanical feed lifting gear is across the mechanical feed station rack both sides and is fixed in the mechanical feed station rack, and It is connect with the first storing unit both sides；The first plate pusher is fixed on the mechanical feed station rack side Top, a part of homonymy with the mechanical feed lifting gear；The plate loose mail is kept in station and is fed automatically using with above-mentioned Expect that the structure of station is identical with principle, including plate loose mail keeps in the temporary lifting dress of station rack, the second storing unit, plate Set, the second plate pusher, respectively with the mechanical feed station rack of mechanical feed station, the first storing unit, automatic feed Expect that lifting gear and the first plate pusher correspond.

3. a kind of plate water jet automatic production line according to claim 1, it is characterised in that：The water jet adds Work station includes water jet cutting equipment, water tank, carrying platform, processing stations rack, lifting of object loading table device and plate push Adjusting apparatus；The water tank is set to water jet cutting equipment side；The carrying platform is set to water tank middle upper part, with the load Object platform lifting gear is connected；The processing stations rack is respectively arranged at water tank both sides, and is connected with water tank；The loading Platform lifting gear is set to water tank both sides, is fixed in the processing stations rack of the both sides, and be connected with the both sides of carrying platform It connects；The plate push adjusting apparatus is fixed on the side on the carrying platform.

4. a kind of plate water jet automatic production line according to claim 3, it is characterised in that：The objective table liter Falling unit includes uniaxial driver, first shaft coupling, synchronization wheel shaft, processing synchronous belt drive mechanism, second shaft coupling and processing Lift driving motor；The single shaft driver is separately mounted in the processing stations rack of the water tank both sides, and is passed through respectively Middleware is connected with carrying platform both sides；Described synchronization wheel shaft one end passes through the first shaft coupling and the uniaxial driver External part is connected；The processing synchronous belt drive mechanism is mounted in the synchronization wheel shaft on both sides；The processing lifts driving motor It is fixed in the processing stations rack of the one side of water tank, and is connected with the synchronization wheel shaft of the side by the second shaft coupling.

5. a kind of plate water jet automatic production line according to claim 3, it is characterised in that：The plate push Adjusting apparatus includes push lead-screw drive mechanism, third shaft coupling, push driving motor, cylinder, spring adjustment mechanism, electromagnetism Iron adsorption module；The side on the carrying platform is fixed in the push with lead-screw drive mechanism；The push driving motor It is fixed on the carrying platform, and is connected with lead-screw drive mechanism affixed side one end by the third shaft coupling；The gas Cylinder is equipped on by intermediate connector on the screw of the push lead-screw drive mechanism；The both ends of the spring adjustment mechanism It is connected respectively with cylinder top outlet and electromagnetic adsorption module.

6. a kind of plate water jet automatic production line according to claim 3, it is characterised in that：The cleaning, drying Station includes drum apparatus rack, drum apparatus, feed drive motor, chain wheel driving mechanism, the first horizontal stop cylinder, second Horizontal stop cylinder, the first sensors in place, the second sensors in place, cleaning device and drying unit；In the drum apparatus The part for carrying out cleaning process by drum apparatus rack crossbearer and is fixed on above-mentioned water tank, and the part of baking operation is carried out Directly is fixed by rack and supported；The feed drive motor be fixed on above-mentioned drum apparatus discharge one end rack on；It is described Chain wheel driving mechanism is mounted on one end of drum apparatus and the output shaft of feed drive motor；The first horizontal stop cylinder The centre of cleaning process part is carried out in drum apparatus, and is fixed in drum apparatus rack, is not carrying out cleaning process It is blocked state before；The second horizontal stop cylinder is set among the drum apparatus for carrying out baking operation part, and fixed It is blocked state before not carrying out baking operation in drum apparatus rack；First sensors in place is installed on roller The side of cleaning process part is carried out in device；Second sensors in place is installed in drum apparatus the baking operation portion that carries out The side divided.