CN211743187U - Pad and integrative small-size LED lamp pearl structure of lamp base - Google Patents
Pad and integrative small-size LED lamp pearl structure of lamp base Download PDFInfo
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- CN211743187U CN211743187U CN201920979722.4U CN201920979722U CN211743187U CN 211743187 U CN211743187 U CN 211743187U CN 201920979722 U CN201920979722 U CN 201920979722U CN 211743187 U CN211743187 U CN 211743187U
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Abstract
The utility model relates to a pad and integrative small-size LED lamp pearl structure of lamp base, including LED lamp pearl body, LED lamp pearl body includes first integration pad lamp base and second integration pad lamp base, and first integration pad lamp base is connected with second integration pad lamp base through the spacer, fixedly connected with LED chip on the first integration pad lamp base, and the LED chip is connected with second integration pad lamp base through the lead wire, is equipped with the lamp body on the plane that first integration pad lamp base and second integration pad lamp base constitute. The utility model has the advantages that: the welding plate and the welding leg of the bracket are integrated, so that the process difficulty of production and use is greatly reduced, the welding is smoother, the production efficiency of the bracket is improved, the height of the lamp bead is reduced, the operation is smoother, and the production efficiency is improved; the height and the length-width ratio are reduced, the anti-scraping capacity of the lamp bead surface of the finished screen body is improved, the damage is reduced, the maintenance is reduced, and the material cost is saved.
Description
Technical Field
The utility model relates to a LED lamp pearl structure and manufacturing process field particularly, relate to a pad and integrative small-size LED lamp pearl structure of lamp base.
Background
At present, the small-size lamp beads of original TOP 1212/1010/0808 all adopt pin bending structures, and because of the relatively small size of the support, the clamping and positioning space of the mold is too small when the lamp feet are bent, and the clamping and positioning are difficult, so that the phenomenon of unevenness caused by the pulling of the welding pads easily occurs when the support is bent in the production process, and the welding wires cannot be welded when the lamp beads are directly produced.
In the original structure, the whole height of the lamp bead is limited to be 0.8-1.0mm due to the structure and the process, the height and the length-width ratio of the lamp bead are close to 1: 1, the proportion is relatively unstable, the process difficulty of lamp bead production and lamp bead use is increased, the side pushing force of the lamp bead welded on a PCB (printed circuit board) is relatively small, and the anti-scraping capacity of the lamp bead surface of a screen body is relatively weak.
An effective solution to the problems in the related art has not been proposed yet.
SUMMERY OF THE UTILITY MODEL
To the above-mentioned technical problem among the correlation technique, the utility model aims at providing a pad and integrative small-size LED lamp pearl structure of lamp base, overcome the not enough of above-mentioned aspect in the current product.
The utility model aims at realizing through the following technical scheme:
the utility model provides a pad and integrative small-size LED lamp pearl structure of lamp base, includes LED lamp pearl body, LED lamp pearl body includes first integration pad lamp base and second integration pad lamp base, first integration pad lamp base pass through the spacer with second integration pad lamp base is connected, first integration pad lamp base with second integration pad lamp base is on the coplanar, fixedly connected with LED chip on the first integration pad lamp base, the LED chip through the lead wire with second integration pad lamp base is connected, first integration pad lamp base with be equipped with the lamp body on the plane that second integration pad lamp base constitutes.
Further, the height of the LED lamp bead body is 0.5-0.6 mm.
Further, the lamp body is a plastic lamp body.
Further, the isolation piece is made of plastic.
The utility model has the advantages that: the welding plate and the welding leg of the bracket are integrated, so that the process difficulty of production and use is greatly reduced, the welding is smoother, the production efficiency of the bracket is improved, the height of the lamp bead is reduced, the operation is smoother, and the production efficiency is improved; the height and the length-width ratio are reduced, the side pushing force of the lamp bead welded on the PCB can be improved to about 1.0kg, the scraping prevention capability of the lamp bead surface of the finished screen body is improved, the damage occurrence and the maintenance are reduced, and the material cost is saved.
Drawings
The present invention will be described in further detail with reference to the accompanying drawings.
Fig. 1 is a schematic structural diagram of a small-sized LED lamp bead structure with a bonding pad and a lamp base integrated in an embodiment of the present invention;
fig. 2 is a schematic structural diagram of an original LED lamp bead structure.
In the figure: 1. an LED lamp bead body; 2. a first integrated pad lamp pin; 3. an LED chip; 4. a lead wire; 5. lamp body, 6, second integration pad lamp base.
Detailed Description
As shown in figure 1, a pad and integrative small-size LED lamp pearl structure of lamp base, including LED lamp pearl body 1, LED lamp pearl body 1 includes first integration pad lamp base 2 and second integration pad lamp base 6, first integration pad lamp base 2 through the separator with second integration pad lamp base 6 is connected, first integration pad lamp base 2 with second integration pad lamp base 6 is on the coplanar, fixedly connected with LED chip 3 on the first integration pad lamp base 2, LED chip 3 through lead wire 4 with second integration pad lamp base 6 is connected, first integration pad lamp base 2 with be equipped with lamp body 5 on the plane that second integration pad lamp base 6 constitutes.
In a specific embodiment, the height of the LED lamp bead body 1 is 0.5-0.6 mm.
In one embodiment, the lamp body 5 is a plastic lamp body.
In one embodiment, the spacer is made of plastic.
As shown in fig. 2, in the conventional structure, a bonding pad is connected to a lamp pin in a bent manner, and a bracket is provided under the bonding pad.
To sum up, with the help of the above technical scheme of the utility model, with support pad and leg integration, save the pin process of bending of primary structure when support production, solve the not hard up unevenness's of pad problem, the welding is more smooth and easy when making lamp pearl production, has promoted the production efficiency of support.
The height of the lamp bead is reduced from 0.8-1.0mm to 0.5-0.6mm, the process difficulty of lamp bead production and lamp bead use is greatly reduced, the operation is smoother, and the production efficiency is improved.
The height and the length-width ratio are reduced, the side pushing force of the lamp bead welded on the PCB can be improved to about 1.0kg, the scraping prevention capability of the lamp bead surface of the finished screen body is improved, the damage is reduced, and the maintenance is reduced.
Compared with the lamp beads with the same size, the single lamp bead in the structure uses less materials, the same materials can increase particles by 30%, and the material cost is saved; the small-size is arranged more densely, single mode output quantity increases during support production, and granule quantity on the monolithic support also increases, and material transfer efficiency, machine action walking efficiency, frock clamp availability factor all have the promotion between the worker station in lamp pearl production process to accomplish to have improved support production efficiency, single oven toasts lamp pearl quantity increase in the lamp pearl production process, reducible oven use quantity accomplishes the using electricity wisely.
The present invention is not limited to the above-mentioned preferred embodiments, and any other products in various forms can be obtained by the teaching of the present invention, but any changes in the shape or structure thereof, which have the same or similar technical solutions as the present invention, fall within the protection scope of the present invention.
Claims (3)
1. The utility model provides a pad and integrative small-size LED lamp pearl structure of lamp base, its characterized in that: including LED lamp pearl body (1), LED lamp pearl body (1) includes first integration pad lamp base (2) and second integration pad lamp base (6), first integration pad lamp base (2) through the spacer with second integration pad lamp base (6) are connected, first integration pad lamp base (2) with second integration pad lamp base (6) are on the coplanar, fixedly connected with LED chip (3) on first integration pad lamp base (2), LED chip (3) through lead wire (4) with second integration pad lamp base (6) are connected, first integration pad lamp base (2) with be equipped with lamp body (5) on the plane that second integration pad lamp base (6) constitute, LED lamp pearl body (1) height is 0.5-0.6 mm.
2. The small-size LED lamp bead structure integrating the bonding pad and the lamp base as claimed in claim 1, characterized in that: the lamp body (5) is a plastic lamp body.
3. The small-size LED lamp bead structure integrating the bonding pad and the lamp base as claimed in claim 1, characterized in that: the isolating piece is made of plastic.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920979722.4U CN211743187U (en) | 2019-06-27 | 2019-06-27 | Pad and integrative small-size LED lamp pearl structure of lamp base |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920979722.4U CN211743187U (en) | 2019-06-27 | 2019-06-27 | Pad and integrative small-size LED lamp pearl structure of lamp base |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN211743187U true CN211743187U (en) | 2020-10-23 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920979722.4U Active CN211743187U (en) | 2019-06-27 | 2019-06-27 | Pad and integrative small-size LED lamp pearl structure of lamp base |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN211743187U (en) |
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2019
- 2019-06-27 CN CN201920979722.4U patent/CN211743187U/en active Active
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