CN211350377U - An intelligent industrial robot winding device - Google Patents

An intelligent industrial robot winding device Download PDF

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Publication number
CN211350377U
CN211350377U CN202020155009.0U CN202020155009U CN211350377U CN 211350377 U CN211350377 U CN 211350377U CN 202020155009 U CN202020155009 U CN 202020155009U CN 211350377 U CN211350377 U CN 211350377U
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rack
wire
base
gear
turntable
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CN202020155009.0U
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张晓莹
郭莹莹
李伟
王基月
杨晨
王永强
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Zhengzhou University of Science and Technology
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Zhengzhou University of Science and Technology
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Abstract

本实用新型公开了一种智能工业机器人绕线装置,包括基座,基座上方设置水平旋转的转盘和支撑转盘旋转的支撑座,支撑座与基座之间固定连接立杆,基座中部上侧设置有放置绕线架的平台,转盘竖直滑动连接有齿条,齿条贯穿所述转盘,齿条下端设置线架,线架转动连接线轮,线架一侧设置导线辊,转盘上侧设置有第一电机,第一电机连接有第一齿轮,第一齿轮与齿条啮合,转盘中心上侧设置有第二齿轮,支撑座上侧设置有支架,支架固定设置有第二电机,第二电机连接有第三齿轮,第三齿轮与所述第二齿轮啮合;本实用新型用于线圈的缠绕生产,具有绕线效率高、绕线均匀、操作方便、精度高、适用范围广的优点,避免对线圈结构进行损坏。

Figure 202020155009

The utility model discloses an intelligent industrial robot winding device, which comprises a base, a horizontally rotating turntable and a support seat for supporting the rotation of the turntable are arranged above the base, a vertical rod is fixedly connected between the support seat and the base, and a middle part of the base is provided with a vertical rod. There is a platform on the side for placing the bobbin, the turntable is vertically slidably connected with a rack, the rack runs through the turntable, a wire rack is arranged at the lower end of the rack, the wire rack rotates to connect the wire wheel, a wire roller is arranged on one side of the wire rack, and the turntable is arranged on one side. The side is provided with a first motor, the first motor is connected with a first gear, the first gear meshes with the rack, a second gear is arranged on the upper side of the center of the turntable, a bracket is arranged on the upper side of the support seat, and the bracket is fixed with a second motor, The second motor is connected with a third gear, and the third gear is meshed with the second gear; the utility model is used for winding production of coils, and has the advantages of high winding efficiency, uniform winding, convenient operation, high precision and wide application range. Advantages, avoid damage to the coil structure.

Figure 202020155009

Description

一种智能工业机器人绕线装置An intelligent industrial robot winding device

技术领域technical field

本实用新型属于线圈制造设备技术领域,特别涉及一种智能工业机器人绕线装置。The utility model belongs to the technical field of coil manufacturing equipment, in particular to an intelligent industrial robot winding device.

背景技术Background technique

绕线装置就是把线状的物体缠绕到特定的工件上的设备,通常用于铜线缠绕,常用绕线机绕制的线多为漆包铜线(绕制电子、电器产品的电感线圈),漆包铝线,纺织线(绕制纺织机用的纱绽、线团),还有绕制电热器具用的电热线以及焊锡线,电线,电缆等,绕线机的种类繁多。传统绕线装置采用手工缠绕的方式,效率低、劳动强度较大;现有的绕线装置绕线不均匀、精度较低,有的甚至需要改变线圈的绕线架结构,对线圈的结构产生损坏。The winding device is a device that winds a linear object onto a specific workpiece. It is usually used for copper wire winding. The wire wound by the commonly used winding machine is mostly enameled copper wire (winding the inductance coil of electronic and electrical products) , enameled aluminum wire, textile wire (yarn and coil for winding textile machine), as well as electric heating wire for winding electric heating appliance and solder wire, wire, cable, etc., there are many kinds of winding machines. The traditional winding device adopts the manual winding method, which has low efficiency and high labor intensity; the existing winding device has uneven winding and low precision, and some even need to change the winding frame structure of the coil, which has a negative impact on the structure of the coil. damage.

实用新型内容Utility model content

本实用新型之目的在于提供一种智能工业机器人绕线装置,解决现有技术的问题,用于线圈的缠绕生产,具有绕线效率高、绕线均匀、操作方便、精度高、适用范围广的优点,避免对线圈结构进行损坏。The purpose of the utility model is to provide an intelligent industrial robot winding device, which solves the problems of the prior art and is used for the winding production of coils. Advantages, avoid damage to the coil structure.

为实现上述目的,本实用新型提供如下技术方案:一种智能工业机器人绕线装置,包括基座,所述基座上方设置水平旋转的转盘和支撑转盘旋转的支撑座,支撑座与基座之间固定连接立杆,基座中部上侧设置有放置绕线架的平台,转盘竖直滑动连接有齿条,齿条贯穿所述转盘,齿条下端设置线架,线架转动连接线轮,线架一侧设置导线辊,转盘上侧设置有第一电机,第一电机连接有第一齿轮,第一齿轮与所述齿条啮合、驱动齿条竖直方向往复滑动,转盘中心上侧设置有第二齿轮,支撑座上侧设置有支架,支架固定设置有第二电机,第二电机连接有第三齿轮,第三齿轮与所述第二齿轮啮合、驱动第二齿轮和转盘旋转。In order to achieve the above purpose, the present utility model provides the following technical solutions: an intelligent industrial robot winding device, comprising a base, a horizontally rotating turntable and a support seat for supporting the rotation of the turntable are arranged above the base, and the space between the support seat and the base is The vertical pole is fixedly connected between the two, the upper side of the middle of the base is provided with a platform for placing the coil frame, the turntable is vertically slidably connected with a rack, the rack runs through the turntable, a wire rack is arranged at the lower end of the rack, and the wire rack rotates to connect the wire wheel, A wire roller is arranged on one side of the wire rack, a first motor is arranged on the upper side of the turntable, and the first motor is connected with a first gear. The first gear meshes with the rack and drives the rack to reciprocate in a vertical direction. There is a second gear, a bracket is arranged on the upper side of the support base, a second motor is fixedly arranged on the bracket, the second motor is connected with a third gear, and the third gear meshes with the second gear to drive the second gear and the turntable to rotate.

优选的,所述平台上侧面设置放置绕线架的凹槽。Preferably, the upper side of the platform is provided with a groove for placing the bobbin.

优选的,所述基座水平截面为方形,支撑座与基座之间的立杆的数量为四个。Preferably, the horizontal cross section of the base is square, and the number of vertical rods between the support base and the base is four.

优选的,所述导线辊的数量为两个,线轮外侧缠绕的线末端穿过两个导线辊。Preferably, the number of the wire rolls is two, and the end of the wire wound on the outside of the wire wheel passes through the two wire rolls.

优选的,所述转盘的形状为圆形;所述支撑座外形为方形,支撑座中部设置圆形通孔,转盘位于圆形通孔内,转盘外侧设置环形凸起,圆形通孔内设置与环形凸起配合的环形凹槽。Preferably, the shape of the turntable is circular; the shape of the support seat is square, a circular through hole is arranged in the middle of the support seat, the turntable is located in the circular through hole, an annular protrusion is arranged on the outer side of the turntable, and the circular through hole is arranged An annular groove that mates with an annular protrusion.

与现有技术相比,本实用新型的有益效果如下:Compared with the prior art, the beneficial effects of the present utility model are as follows:

本实用新型采用伺服电机驱动、自动完成线圈漆包线的缠绕制造,效率较高,劳动强度较低;通过第二电机的旋转驱动线轮外侧线缠绕在线圈的绕线架外侧,通过第一电机驱动线架的竖直运动,使漆包线均匀的缠绕在绕线架外侧,精度较高;根据绕线架的形状在平台上设置凹槽,将绕线架卡在凹槽内,自动完成在绕线架外侧缠绕漆包线,操作简单快捷,避免生产制造过程中对线圈的绕线架的结构产生改变、损坏。The utility model is driven by a servo motor, and automatically completes the winding and manufacturing of the coil enameled wire, which has high efficiency and low labor intensity; The vertical movement of the bobbin makes the enameled wire evenly wound on the outside of the bobbin, with high precision; according to the shape of the bobbin, a groove is set on the platform, the bobbin is clamped in the groove, and the winding is automatically completed. The enameled wire is wound on the outside of the frame, which is simple and quick to operate, and avoids changing and damaging the structure of the coil winding frame during the manufacturing process.

附图说明Description of drawings

图1为本实用新型的结构示意图。Figure 1 is a schematic structural diagram of the utility model.

图中:1、基座,2、转盘,3、支撑座,4、立杆,5、平台,6、齿条,7、线架,8、线轮,9、导线辊,10、第一电机,11、第一齿轮,12、第二齿轮,13、支架,14、第二电机,15、第三齿轮,16、绕线架。In the picture: 1. Base, 2. Turntable, 3. Support base, 4. Upright pole, 5. Platform, 6. Rack, 7. Wire rack, 8. Wire wheel, 9. Wire roller, 10. First Motor, 11, first gear, 12, second gear, 13, bracket, 14, second motor, 15, third gear, 16, bobbin.

具体实施方式Detailed ways

下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.

请参阅图1,本实施例提供一种智能工业机器人绕线装置,包括基座1,所述基座1上方设置水平旋转的转盘2和支撑转盘2旋转的支撑座3,支撑座3与基座1之间固定连接立杆4,基座1中部上侧设置有放置绕线架16的平台5,转盘2竖直滑动连接有齿条6,齿条6贯穿所述转盘2,齿条6下端设置线架7,线架7转动连接线轮8,线轮8可拆卸连接于线架7,便于线轮8的更换;线架7一侧设置导线辊9,转盘2上侧设置有第一电机10,第一电机10连接有第一齿轮11,第一齿轮11与所述齿条6啮合、驱动齿条6竖直方向往复滑动,转盘2中心上侧设置有第二齿轮12,支撑座3上侧设置有支架13,支架13固定设置有第二电机14,第二电机4连接有第三齿轮15,第三齿轮15与所述第二齿轮12啮合、驱动第二齿轮12和转盘2旋转。Referring to FIG. 1 , this embodiment provides a winding device for an intelligent industrial robot, including a base 1 , a horizontally rotating turntable 2 and a support base 3 for supporting the rotation of the turntable 2 are arranged above the base 1 , and the support base 3 is connected to the base 1 . A vertical rod 4 is fixedly connected between the bases 1 , a platform 5 for placing a bobbin 16 is arranged on the upper side of the middle of the base 1 , and a rack 6 is vertically slidably connected to the turntable 2 . The rack 6 runs through the turntable 2 , and the rack 6 A wire rack 7 is arranged at the lower end, the wire rack 7 rotates to connect the wire wheel 8, and the wire wheel 8 is detachably connected to the wire frame 7, which is convenient for the replacement of the wire wheel 8; A motor 10, the first motor 10 is connected with a first gear 11, the first gear 11 meshes with the rack 6 and drives the rack 6 to reciprocate in a vertical direction, and a second gear 12 is arranged on the upper center of the turntable 2 to support The upper side of the seat 3 is provided with a bracket 13, the bracket 13 is fixedly provided with a second motor 14, the second motor 4 is connected with a third gear 15, and the third gear 15 meshes with the second gear 12 to drive the second gear 12 and the turntable. 2 spins.

为了便于放置绕线架16,本实施例中,所述平台5上侧面设置放置绕线架16的凹槽。In order to facilitate the placement of the bobbins 16 , in this embodiment, a groove for placing the bobbins 16 is provided on the upper side of the platform 5 .

为了保证结构的稳定,本实施例中,所述基座1水平截面为方形,支撑座3与基座1之间的立杆4的数量为四个。In order to ensure the stability of the structure, in this embodiment, the horizontal cross section of the base 1 is square, and the number of the vertical rods 4 between the support base 3 and the base 1 is four.

为了实现漆包线从线架7的相同位置导出,本实施例中,所述导线辊9的数量为两个,线轮8外侧缠绕的线末端穿过两个导线辊9。In order to realize that the enameled wire is led out from the same position of the wire rack 7 , in this embodiment, the number of the wire rolls 9 is two, and the end of the wire wound on the outside of the wire wheel 8 passes through the two wire rolls 9 .

为了实现转盘2的旋转,本实施例中,所述转盘2的形状为圆形;所述支撑座3外形为方形,支撑座3中部设置圆形通孔,转盘2位于圆形通孔内,转盘2外侧设置环形凸起,圆形通孔内设置与环形凸起配合的环形凹槽。In order to realize the rotation of the turntable 2, in this embodiment, the shape of the turntable 2 is a circle; the shape of the support base 3 is a square, a circular through hole is provided in the middle of the support base 3, and the turntable 2 is located in the circular through hole, An annular protrusion is arranged on the outer side of the turntable 2, and an annular groove matched with the annular protrusion is arranged in the circular through hole.

本实用新型实施时,第一电机10驱动第一齿轮11的旋转,第一齿轮11往复旋转驱动齿条6的竖直往复移动,齿条6的移动带动线架7的竖直往复移动,从而实现线轮8对应绕线架16的不同高度;第二电机14驱动第三齿轮15的旋转,第三齿轮15与第二齿轮12啮合驱动第二齿轮12和转盘2的旋转,转盘2旋转带动齿条6和线架7沿绕线架16外侧环绕,漆包线末端与绕线架16连接,从而漆包线逐渐从线轮8外侧脱离、穿过导向辊9缠绕在绕线架16上,线架7的竖直移动使漆包线均匀的缠绕在绕线架16的不同高度。When the utility model is implemented, the first motor 10 drives the rotation of the first gear 11, the reciprocating rotation of the first gear 11 drives the vertical reciprocating movement of the rack 6, and the movement of the rack 6 drives the vertical reciprocating movement of the wire rack 7, thereby Realize the different heights of the reel 8 corresponding to the bobbin 16; the second motor 14 drives the rotation of the third gear 15, the third gear 15 meshes with the second gear 12 to drive the rotation of the second gear 12 and the turntable 2, and the turntable 2 rotates to drive The rack 6 and the wire frame 7 are surrounded along the outside of the wire frame 16, and the end of the enameled wire is connected with the wire frame 16, so that the enameled wire is gradually separated from the outside of the wire wheel 8, and is wound on the wire frame 16 through the guide roller 9. The wire frame 7 The vertical movement of the enameled wire makes the enameled wire evenly wound at different heights of the reel 16 .

综上,本实用新型采用伺服电机驱动、自动完成线圈漆包线的缠绕制造,效率较高,劳动强度较低;通过第二电机14的旋转驱动线轮8外侧线缠绕在线圈的绕线架16外侧,通过第一电机10驱动线架7的竖直运动,使漆包线均匀的缠绕在绕线架16外侧不同高度,精度较高;根据绕线架16的形状在平台5上设置凹槽,将绕线架16卡在凹槽内,本实用新型自动完成在绕线架16外侧缠绕漆包线,操作简单快捷,避免生产制造过程中对线圈的绕线架16的结构产生改变、损坏。To sum up, the utility model adopts the servo motor to drive and automatically complete the winding and manufacture of the coil enameled wire, with high efficiency and low labor intensity; the outer wire of the wire pulley 8 is driven by the rotation of the second motor 14 to be wound on the outer side of the coil bobbin 16 , the vertical movement of the wire rack 7 is driven by the first motor 10, so that the enameled wire is evenly wound on the outside of the wire frame 16 at different heights, and the precision is high; The wire rack 16 is stuck in the groove, the utility model automatically completes the winding of the enameled wire on the outside of the coil frame 16, the operation is simple and quick, and the structure of the coil winding frame 16 is prevented from being changed and damaged during the manufacturing process.

尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes and modifications can be made to these embodiments without departing from the principles and spirit of the present invention , alternatives and modifications, the scope of the present invention is defined by the appended claims and their equivalents.

Claims (5)

1. The utility model provides an intelligent industrial robot winding device, includes the base, its characterized in that: the utility model discloses a wire frame, including base, rack, line frame, wire frame, support, rack, support, line frame, the base top sets up horizontal rotation's carousel and the rotatory supporting seat of support carousel, fixed connection pole setting between supporting seat and the base, and base middle part upside is provided with the platform of placing the bobbin, and the vertical sliding connection of carousel has the rack, and the rack runs through the carousel, rack lower extreme set up the line frame, and the line frame rotates the connecting wire wheel, and line frame one side sets up the wire roller, and the carousel upside is provided with first motor, and first motor is connected with first gear, first gear with rack toothing, the vertical direction reciprocating sliding of drive rack, the central upside of carousel is provided with the second gear, and the.
2. An intelligent industrial robot spooling device according to claim 1 wherein: the side sets up the recess of placing the bobbin on the platform.
3. An intelligent industrial robot spooling device according to claim 2 wherein: the horizontal cross section of the base is square, and the number of the vertical rods between the supporting seat and the base is four.
4. An intelligent industrial robot spooling device according to claim 3 wherein: the number of the wire guide rollers is two, and the tail end of the wire wound on the outer side of the wire wheel penetrates through the two wire guide rollers.
5. An intelligent industrial robot spooling device according to claim 4 wherein: the shape of the turntable is circular; the supporting seat appearance is square, and the supporting seat middle part sets up circular through-hole, and the carousel is located circular through-hole, and the carousel outside sets up annular arch, sets up in the circular through-hole with annular protruding complex annular groove.
CN202020155009.0U 2020-02-07 2020-02-07 An intelligent industrial robot winding device Expired - Fee Related CN211350377U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114890254A (en) * 2022-05-11 2022-08-12 内蒙古航天红峡化工有限公司 Small solid rocket engine wire winding device and method

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114890254A (en) * 2022-05-11 2022-08-12 内蒙古航天红峡化工有限公司 Small solid rocket engine wire winding device and method

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