Two-dimensional full-automatic flying fork type winding machine
Technical Field
The invention relates to the technical field of winding machines, in particular to a two-dimensional full-automatic flying fork type winding machine.
Background
A winding machine is an apparatus for winding a linear object around a specific workpiece, and is generally used for winding an induction coil and an enameled aluminum wire for electronic and electric products, a yarn and a coil for textile machines, an electric heating wire for electric heaters, a solder wire, an electric wire, a cable, and the like.
However, the traditional winding machine mostly adopts a manual winding mode or a semi-automatic winding mode, the winding is carried out independently, the stations are few, the time and the labor are wasted, the labor cost is high, the labor intensity is high, the working efficiency is low, the mass production requirement of the inductance coil is difficult to meet, the automation degree is low, manual intervention is needed, and the winding quality is poor.
Therefore, it is necessary to design a two-dimensional full-automatic flying fork type winding machine.
Disclosure of Invention
The invention aims to provide a two-dimensional full-automatic flying fork type winding machine to solve the problems in the background technology.
In order to solve the technical problems, the invention provides the following technical scheme: a two-dimensional full-automatic flying fork type winding machine comprises a machine frame, a bottom plate, a wire hanging assembly, a wire winding assembly, a pole changing assembly, a wire pulling assembly, a safety grating, a lower pressing limiting plate and a wire hanging limiting plate, wherein the top of the machine frame is fixedly connected with the bottom of the bottom plate, one side of the top of the bottom plate is fixedly provided with the wire hanging assembly, the wire hanging assembly consists of a wire hanging motor, a coupler, a lead screw, a bearing seat, a ball bearing, a wire hanging seat, a flying fork, a wire inlet plate supporting rod and an anti-jumping device, one side of the top of the bottom plate is fixedly connected with the bottom of the wire hanging motor, the output end of the wire hanging motor is fixedly connected with one end of the lead screw through the coupler, two ends of the lead screw are fixedly connected with the center and one side of the top of the bottom plate through the bearing seat, the ball bearing is movably sleeved on the, the center of one side of the wire hanging seat is uniformly provided with a plurality of flying forks, the top end of the other side of the wire hanging seat is fixedly connected with one ends of a plurality of wire inlet plate supporting rods, and the other ends of the wire inlet plate supporting rods are fixedly provided with wire jumping prevention devices; the center of the other side of the wire hanging seat is fixedly provided with a wire winding assembly through a wire winding shaft sleeve, the wire winding assembly consists of a wire winding shaft, a wire winding sleeve, a wire winding deflector rod, a synchronizing wheel, a synchronous belt, a tension wheel, a wire winding stepping motor, a wire winding induction disc and a wire winding photoelectric sensor, the center of the other side of the wire hanging seat is movably sleeved with the middle sections of a plurality of wire winding shafts through the wire winding shaft sleeve, one end of each wire winding shaft is fixedly provided with the wire winding deflector rod through the wire winding sleeve, the other end of each wire winding shaft is fixedly sleeved with the synchronizing wheel, the outer circumference of the synchronizing wheel is contacted with the inner circumference of the synchronous belt, and the inner circumference of the synchronous; the center of the other side of the top of the bottom plate is fixedly provided with a pole changing assembly through a pole changing shaft sleeve, and two corners of the other side of the top of the bottom plate are fixedly provided with a wire pulling assembly through rod sleeves.
Further, the pole changing assembly comprises a pole changing shaft, a pole changing clamping seat, a pole changing gear, a pole changing rack, a pole changing cylinder and a rack limiting seat, wherein the center of the other side of the top of the bottom plate is movably sleeved with the middle section of the pole changing shaft through the pole changing shaft sleeve, the pole changing clamping seat is fixedly installed at one end of the pole changing shaft, the pole changing gear is fixedly sleeved at the other end of the pole changing shaft, the tooth profile of the pole changing gear is meshed with the tooth profile of the pole changing rack, the center of the side surface of the pole changing rack is fixedly connected with the output end of the pole changing cylinder, and the rack limiting seats are arranged on two sides of the pole changing rack, and the top of each rack limiting seat is fixedly connected with two sides of the bottom plate.
Further, it comprises a cylinder rod, a push-down cylinder, a lower pressing plate, a sheath cylinder and a left-right pull-up cylinder to pull the line assembly, two corners of the other side of the top of the bottom plate are movably sleeved with the middle section of the cylinder rod through a rod sleeve, one end of the cylinder rod is fixedly connected with the output end of the push-down cylinder, the other end of the cylinder rod is fixedly connected with two sides of the bottom of the lower pressing plate, a plurality of sheath cylinders are uniformly installed on one side of the top of the lower pressing plate, the left-right pull-up cylinder is fixedly installed at one corner of the top of the lower pressing plate, and a plurality of line pulling devices are fixedly installed at the output end of the.
Furthermore, the side of the winding induction disc is fixedly connected with the side of the synchronizing wheel, the winding induction disc and the winding photoelectric sensor are matched components, and the winding photoelectric sensor is respectively and fixedly installed at two corners of the top end of the other side of the wire hanging seat.
Further, the other two corners of the other side of the top of the bottom plate are fixedly provided with the safety gratings, the other side of the top of the bottom plate is fixedly provided with a pressing limiting plate and a wire hanging limiting plate respectively, and the pressing limiting plate is located under the two corners of the bottom of the pressing plate.
Compared with the prior art, the invention has the following beneficial effects: the winding machine adopts a full-automatic winding mode, simultaneously winds and counts at multiple stations, has the functions of winding and releasing at the same time, avoids the waiting time for releasing and releasing the rotor, and improves the working efficiency of the winding machine; a series of complete processes of winding, pole changing, wire hanging, wire pulling and the like of the rotor are realized fully automatically, manual intervention is not needed, the winding quality is improved, the labor cost is low, the labor intensity is low, and the requirement for mass production of the inductance coil is met; the winding machine can flexibly convert molded bodies of different specifications, quickly finish the production of the mold changing body and enlarge the application range of the winding machine.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention. In the drawings:
FIG. 1 is a perspective view of the overall construction of the present invention;
FIGS. 2, 3 and 4 are perspective views of the present invention in partial configuration;
in the figure: 1. a frame; 2. a base plate; 3. a wire hanging assembly; 31. a wire hanging motor; 32. a coupling; 33. a screw rod; 34. a bearing seat; 35. a ball bearing; 36. a wire hanging seat; 37. flying forks; 38. a wire inlet plate support rod; 39. an anti-jumper device; 4. a winding assembly; 41. a spool; 42. a winding sleeve; 43. a winding deflector rod; 44. a synchronizing wheel; 45. a synchronous belt; 46. a tension wheel; 47. a wound stepping motor; 48. winding an induction disc; 49. winding a photoelectric sensor; 5. a pole changing assembly; 51. pole changing shaft; 52. a pole changing clamping seat; 53. pole changing gears; 54. pole changing racks; 55. a pole changing cylinder; 56. a rack limiting seat; 6. a thread pulling assembly; 61. a cylinder rod; 62. pressing down the air cylinder; 63. a lower pressing plate; 64. a jacket cylinder; 65. a left and right thread pulling cylinder; 7. a safety grating; 8. pressing the limiting plate; 9. and a wire hanging limiting plate.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-4, the present invention provides a technical solution: a two-dimensional full-automatic flying fork type winding machine comprises a machine frame 1, a bottom plate 2, a wire hanging component 3, a wire winding component 4, a pole changing component 5, a wire pulling component 6, a safety grating 7, a downward pressing limiting plate 8 and a wire hanging limiting plate 9, wherein the top of the machine frame 1 is fixedly connected with the bottom of the bottom plate 2, the wire hanging component 3 is fixedly arranged on one side of the top of the bottom plate 2, the safety grating 7 is fixedly arranged on the other two corners of the other side of the top of the bottom plate 2, the downward pressing limiting plate 8 and the wire hanging limiting plate 9 are respectively and fixedly arranged on the other side of the top of the bottom plate 2, the downward pressing limiting plate 8 is positioned under the two corners of the bottom of a lower pressing plate 63, the wire hanging component 3 comprises a wire hanging motor 31, a coupler 32, a lead screw 33, a bearing seat 34, a ball bearing 35, a wire hanging seat 36, a flying fork 37, a wire inlet plate support rod, the output end of a wire hanging motor 31 is fixedly connected with one end of a screw rod 33 through a coupler 32, two ends of the screw rod 33 are fixedly connected with the center and one side of the top of a bottom plate 2 through a bearing seat 34, a ball bearing 35 is movably sleeved in the middle section of the screw rod 33, the top of the ball bearing 35 is fixedly connected with the center of the bottom of a wire hanging seat 36, a plurality of fly forks 37 are uniformly arranged in the center of one side of the wire hanging seat 36, the top end of the other side of the wire hanging seat 36 is fixedly connected with one end of a plurality of wire inlet plate supporting rods 38, and an anti-wire jumper 39 is fixedly arranged at the other end of; the center of the other side of the hanging wire seat 36 is fixedly provided with a winding assembly 4 through a winding shaft sleeve, the winding assembly 4 consists of a winding shaft 41, a winding sleeve 42, a winding deflector rod 43, a synchronizing wheel 44, a synchronous belt 45, a tension wheel 46, a winding stepping motor 47, a winding induction disc 48 and a winding photoelectric sensor 49, the center of the other side of the hanging wire seat 36 is movably sleeved with the middle sections of a plurality of winding shafts 41 through the winding shaft sleeve, one end of the winding shaft 41 is fixedly provided with the winding deflector rod 43 through the winding sleeve 42, the other end of the winding shaft 41 is fixedly sleeved with the synchronizing wheel 44, the outer circumference of the synchronizing wheel 44 is contacted with the inner circumference of the synchronous belt 45, the inner circumference of the synchronous belt 45 is respectively contacted with the outer circumferences of driving wheels at the output ends of the tension wheel 46 and the winding stepping motor 47, the side of the winding induction disc 48 is fixedly connected with the side of, the winding photoelectric sensors 49 are respectively and fixedly arranged at two corners of the top end of the other side of the wire hanging seat 36, a full-automatic winding mode is adopted, multi-station simultaneous winding counting is realized, the winding and unwinding functions are realized, the waiting time for taking and unwinding the rotor is avoided, and the working efficiency of the winding machine is improved; the center of the other side of the top of the bottom plate 2 is fixedly provided with a pole changing assembly 5 through a pole changing shaft sleeve, the pole changing assembly 5 consists of a pole changing shaft 51, a pole changing clamping seat 52, a pole changing gear 53, a pole changing rack 54, a pole changing cylinder 55 and a rack limiting seat 56, the center of the other side of the top of the bottom plate 2 is movably sleeved with the middle sections of a plurality of pole changing shafts 51 through the pole changing shaft sleeve, one end of each pole changing shaft 51 is fixedly provided with the pole changing clamping seat 52, the other end of the pole changing shaft 51 is fixedly sleeved with a pole changing gear 53, the tooth profile of the pole changing gear 53 is meshed with the tooth profile of a pole changing rack 54, the center of the side surface of the pole changing rack 54 is fixedly connected with the output end of a pole changing cylinder 55, and both sides of the pole changing rack 54 are provided with rack limiting seats 56, the top of the rack limiting seat 56 is fixedly connected with both sides of the bottom plate 2, the molding bodies with different specifications can be flexibly converted, the production of the molding body can be rapidly completed, and the application range of the winding machine is expanded; two corners of the other side of the top of the bottom plate 2 are fixedly provided with a wire pulling assembly 6 through a rod sleeve, the wire pulling assembly 6 is composed of a cylinder rod 61, a lower pressing cylinder 62, a lower pressing plate 63, a sheath cylinder 64 and a left and right wire pulling cylinder 65, the two corners of the other side of the top of the bottom plate 2 are movably sleeved with the middle section of the cylinder rod 61 through the rod sleeve, one end of the cylinder rod 61 is fixedly connected with the output end of the lower pressing cylinder 62, the other end of the cylinder rod 61 is fixedly connected with two sides of the bottom of the lower pressing plate 63, one side of the top of the lower pressing plate 63 is uniformly provided with a plurality of sheath cylinders 64, one corner of the top of the lower pressing plate 63 is fixedly provided with the left and right wire pulling cylinders 65, the output end of the left and right wire pulling cylinders 65 is fixedly provided with a plurality of wire pulling devices, a series of complete processes of winding, pole changing, wire hanging and wire pulling are realized, the requirement of mass production of the inductance coil is met; when the invention is used, a workpiece is firstly arranged on a pole changing clamping seat 52, a flying fork 37, a wire inlet plate supporting rod 38, an anti-wire jumping device 39 and a winding deflector rod 43 pass through a gap in front of two sheath cylinders 64 to draw a wire to the workpiece, then a wire hanging motor 31 is started, a screw 33 on a bearing seat 34 is rotated through a coupling 32, a wire hanging seat 36 is further moved to a proper position through a ball bearing 35, then a winding stepping motor 47 is started, a synchronous belt 45 is driven through a driving wheel to enable a tension wheel 46 and a winding induction disc 48 to rotate, then the winding deflector rod 43 is rotated through a winding shaft 41 and a winding sleeve 42 to wind the wire to the workpiece, meanwhile, the working state of the winding induction disc 48 is monitored through a winding photoelectric sensor 49, then a pole changing cylinder 55 is started to enable a pole changing rack 54 to move in the gap of a rack limiting seat 56, and the pole changing clamping seat 52 is rotated through a pole changing gear 53 and a pole changing, make the work piece turn around, the line is hung repeatedly again, the wire winding process, accomplish the wire winding of work piece, open push down cylinder 62 at last, make holding down plate 63 reduce through cylinder pole 61 and do suitable position, and open about controlling and pull line cylinder 65, tear the wire rod through pulling the line ware, finish the single winding process, adopt full-automatic wire winding mode, the multistation is wire winding count simultaneously, possess and put the function while winding, the latency of getting the put rotor has been avoided, the work efficiency of coiling machine is improved, can change the type body of different specifications in a flexible way, accomplish the production of remodeling body fast, the application scope of coiling machine has been enlarged.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.