CN210837478U

CN210837478U - Two-dimensional necking chute winding machine

Info

Publication number: CN210837478U
Application number: CN201922081376.0U
Authority: CN
Inventors: 柏卿
Original assignee: Dongguan Jinglei Intelligent Equipment Co ltd
Current assignee: Dongguan Jinglei Intelligent Equipment Co ltd
Priority date: 2019-11-27
Filing date: 2019-11-27
Publication date: 2020-06-23
Anticipated expiration: 2029-11-27

Abstract

The utility model discloses a two-dimensional necking chute winding machine, including frame, necking down upper and lower cylinders, necking down horizontal cylinder, main shaft of turning round, limiting plate, head plate, double-layered line push cylinder, casting holding down plate, first sheath holding down cylinder, second sheath holding down plate, second sheath holding down cylinder, closed loop step motor and motor rotation wheel, the welding of frame top one side has the winder bottom plate, winder bottom plate top is provided with necking down cast plate, necking down cast plate bottom is provided with closed loop step motor, closed loop step motor top is provided with the motor dead lever, and this two-dimensional necking down chute winding machine promotes operating mass, reduces artifically, and full-automatic unmanned realization is empty rotor to the rotor overall process of winding good solenoid, hanging good line; the labor cost is reduced, the rotor is picked and placed accurately in a full-automatic mode, the wire package is wound and arranged, and the wire is hung by the commutator; the alarm prompt processing can be realized, the fault can be quickly processed, and the production can be recovered.

Description

Two-dimensional necking chute winding machine

Technical Field

The utility model relates to a coiling machine technical field specifically is a two dimension throat chute coiling machine.

Background

The winding machine is equipment for winding a linear object on a specific workpiece, is usually used for winding copper wires, most of electrical products need to be wound into an inductance coil by using enameled copper wires, and the winding machine can be used for finishing one or more processes; such as various motors, coreless motors, rotors, stators, pin inductors, chip inductors, transformers, electromagnetic valves, sound coils, IC card high-low frequency coils, focusing coils and the like; most of the existing winding machine equipment is stopped on manual winding or manual taking and placing of a rotor on a semi-automatic winding machine, and manual intervention is performed on the mechanical operation condition. The artificial finished product is high, and the labor intensity is high; in view of these drawbacks, it is necessary to design a two-dimensional necking chute winder.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a two-dimentional throat chute coiling machine to solve the problem that proposes among the above-mentioned background art.

In order to solve the technical problem, the utility model provides a following technical scheme: a two-dimensional necking chute winding machine comprises a frame, necking down upper and lower cylinders, a necking down horizontal cylinder, a U-turn main shaft, a limiting plate, a head-adjusting plate, a wire clamping pushing cylinder, a casting lower pressing plate, a first sheath lower pressing cylinder, a second sheath lower pressing plate, a second sheath lower pressing cylinder, a main shaft servo motor, a winding displacement casting fixing plate, a winding machine base plate, a lead screw fixing plate, a main shaft casting plate, a wire clamp shifting cylinder, a lower pressing guide rod, a U-turn cylinder, a necking down casting plate, an adjusting rod fixing plate, a rotating sleeve, a fastening nut, a linear bearing, a necking down rotating sleeve, a necking down, a bearing gland, a synchronous belt pulley, an adjusting rod, a motor fixing rod, a closed-loop stepping motor and a motor rotating wheel, wherein the winding machine base plate is welded on one side of the top, the bottom of the nozzle-shrinking casting plate is provided with a closed-loop stepping motor, the top of the closed-loop stepping motor is provided with a motor fixing rod, the top of the closed-loop stepping motor is sleeved with a motor rotating wheel, two sides of the motor fixing rod are provided with nozzle-shrinking horizontal cylinders, the top of each nozzle-shrinking horizontal cylinder is provided with a rotating sleeve, the top of each rotating sleeve is sleeved with a fastening nut, the bottom of each nozzle-shrinking horizontal cylinder is provided with a regulating rod fixing plate, the bottom of each regulating rod fixing plate is provided with a regulating rod, two ends of each nozzle-shrinking casting plate are provided with linear bearings, the top of each nozzle-shrinking casting plate is provided with a plurality of bearing glands, a plurality of nozzle-shrinking rotating sleeves are sleeved inside the bearing glands, the bottom of each nozzle-shrinking rotating sleeve is welded with a synchronous belt pulley, the bottom of each synchronous belt pulley is connected with, the top of the necking casting plate is provided with a turning cylinder, the top of the turning plate is provided with a plurality of limiting plates, one side of each limiting plate is provided with a turning main shaft, the turning main shaft is connected with the top of a necking horizontal cylinder, the turning main shaft and the top of each limiting plate are provided with the turning plate, the center of a bottom plate of the winding machine is provided with a downward pressing guide cylinder, one side of the downward pressing guide cylinder is provided with a downward pressing guide rod, the tops of the downward pressing guide cylinder and the downward pressing guide rod are respectively provided with a casting lower pressing plate, the center of the bottom plate of the winding machine is provided with a necking upper and lower cylinder, the necking upper and lower cylinders are positioned at the bottom of the casting lower pressing plate, one side of the casting lower pressing plate is provided with a wire clamp shifting cylinder, the top of the casting lower pressing plate is provided with a plurality of wire clamp pushing cylinders, the top of the casting lower pressing, first sheath holding down plate top is provided with second sheath holding down plate, second sheath holding down plate center department welding has second sheath to push down the cylinder, casting holding down plate one end is provided with the main shaft casting board, the welding of main shaft casting board one end has main shaft servo motor, main shaft casting board center department is provided with the lead screw fixed plate, the welding of lead screw fixed plate outside has winding displacement casting fixed plate, winding displacement casting fixed plate center department is provided with winding displacement axle servo motor.

Furthermore, a plurality of bases are welded at the bottom of the rack, and anti-slip pads are bonded at the bottoms of the bases.

Furthermore, the top of the reducing nozzle rotating sleeve is provided with a mounting groove, and the mounting groove is sleeved on the outer side of the bottom of the reducing nozzle sleeve.

Furthermore, a plurality of radiating holes are formed in the outer side of the rack, and the diameters of the radiating holes are 3 mm.

Furthermore, the synchronous belt wheel and the motor rotating wheel are provided with a rotating groove, and the inside of the rotating groove is sleeved with a synchronous belt.

Compared with the prior art, the utility model discloses the beneficial effect who reaches is: the two-dimensional necking chute winding machine is simple in structure and convenient to use, the working quality is improved, the manpower is reduced, and the whole process from an empty rotor to a wound coil and a suspended rotor is realized in a fully-automatic and unmanned manner; the labor cost is reduced, the rotor is picked and placed accurately in a full-automatic mode, the wire package is wound and arranged, and the wire is hung by the commutator; the alarm prompt processing can be realized, the fault can be quickly processed, and the production can be recovered; the quality of the rotor can be automatically and respectively treated; the machine can be assembled separately, adjusted separately and combined to work in several working modes. And the method is suitable for different working scenes.

Drawings

The accompanying drawings are included to provide a further understanding of the invention, and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention, and together with the description serve to explain the invention and not to limit the invention. In the drawings:

fig. 1 is a schematic overall perspective structure of the present invention;

fig. 2 is a schematic perspective view of the nozzle of the present invention;

in the figure: 1. a frame; 2. a nozzle-contracting upper cylinder and a nozzle-contracting lower cylinder; 3. a horizontal cylinder with a contracted nozzle; 4. turning a main shaft; 5. a limiting plate; 6. adjusting the head plate; 7. a wire clamping pushing cylinder; 8. casting a lower pressing plate; 9. a first sheath lower pressing plate; 10. the first sheath pressing cylinder; 11. a second sheath lower pressing plate; 12. the second sheath presses down the cylinder; 13. a spindle servo motor; 14. a creel shaft servo motor; 15. casting a fixing plate by using a flat cable; 16. a winder base plate; 17. a screw rod fixing plate; 18. casting a plate on the main shaft; 19. a wire clamp displacement cylinder; 20. a guide cylinder is pressed downwards; 21. pressing down the guide rod; 22. a turning cylinder; 23. reducing the nozzle to cast the plate; 24. An adjusting rod fixing plate; 25. a rotating sleeve; 26. fastening the nut; 27. a linear bearing; 28. a nozzle reducing rotating sleeve; 29. a nozzle shrinking sleeve; 30. reducing the nozzle; 31. a bearing gland; 32. a synchronous pulley; 33. adjusting a rod; 34. a motor fixing rod; 35. a closed loop stepper motor; 36. the motor rotates the wheel.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1-2, the present invention provides a technical solution: a two-dimensional necking chute winding machine comprises a frame 1, necking up and down cylinders 2, necking down horizontal cylinders 3, a U-turn main shaft 4, a limit plate 5, a U-turn plate 6, a wire clamping pushing cylinder 7, a casting lower pressure plate 8, a first sheath lower pressure plate 9, a first sheath lower pressure cylinder 10, a second sheath lower pressure plate 11, a second sheath lower pressure cylinder 12, a main shaft servo motor 13, a winding displacement shaft servo motor 14, a winding displacement casting fixing plate 15, a winding machine bottom plate 16, a lead screw fixing plate 17, a main shaft casting plate 18, a wire clamp shifting cylinder 19, a lower pressure guide cylinder 20, a lower pressure guide rod 21, a U-turn cylinder 22, a necking down casting plate 23, an adjusting rod fixing plate 24, a rotating sleeve 25, a fastening nut 26, a linear bearing 27, a necking down rotating sleeve 28, a necking down sleeve 29, a necking down nozzle 30, a bearing gland 31, a synchronous belt wheel 32, an adjusting rod 33, a motor fixing rod 34, a closed-loop stepping motor 35 and a, the bottom of the frame 1 is welded with a plurality of bases, and the bottoms of the bases are bonded with non-slip mats, so that the frame 1 is favorably fixed, a plurality of heat dissipation holes are formed in the outer side of the frame 1, the diameter of each heat dissipation hole is 3mm, the use of the frame 1 is favorably realized, one side of the top of the frame 1 is welded with a winder baseplate 16, the top of the winder baseplate 16 is provided with a necking down casting plate 23, the bottom of the necking down casting plate 23 is provided with a closed loop stepping motor 35, the top of the closed loop stepping motor 35 is provided with a motor fixing rod 34, the top of the closed loop stepping motor 35 is sleeved with a motor rotating wheel 36, two sides of the motor fixing rod 34 are provided with necking down horizontal cylinders 3, the top of each necking down horizontal cylinder 3 is provided with a rotating sleeve 25, the top of each rotating sleeve 25 is sleeved with a fastening nut 26, the top of the reducing nozzle casting plate 23 is provided with a plurality of bearing press covers 31, a plurality of reducing nozzle rotating sleeves 28 are sleeved inside the bearing press covers 31, synchronous belt wheels 32 are welded at the bottoms of the reducing nozzle rotating sleeves 28, the bottoms of the synchronous belt wheels 32 are connected with the top of the rotating sleeve 25, rotating grooves are formed in the outer sides of the synchronous belt wheels 32 and the motor rotating wheel 36, synchronous belts are sleeved inside the rotating grooves, the synchronous belt wheels 32 and the motor rotating wheel 36 can rotate conveniently, reducing nozzle sleeves 29 are sleeved at the tops of the reducing nozzle rotating sleeves 28, mounting grooves are formed in the tops of the reducing nozzle rotating sleeves 28 and are sleeved on the outer sides of the bottoms of the reducing nozzle sleeves 29, the reducing nozzle sleeves 29 can be fixed conveniently, reducing nozzles 30 are arranged at the tops of the reducing nozzle casting plates 23, turning cylinders 22 are arranged at the tops of the turning plates 6, a plurality of limiting plates 5 are arranged at one sides of the limiting plates 5, and the turning main shafts 4, an adjusting head plate 6 is arranged at the top of the adjusting main shaft 4 and the limiting plate 5, a downward pressing guide cylinder 20 is arranged at the center of a winder base plate 16, a downward pressing guide rod 21 is arranged at one side of the downward pressing guide cylinder 20, casting lower press plates 8 are arranged at the tops of the downward pressing guide cylinder 20 and the downward pressing guide rod 21, a nozzle reducing upper and lower cylinder 2 is arranged at the center of a winder base plate 16, the nozzle reducing upper and lower cylinder 2 is positioned at the bottom of the casting lower press plate 8, a wire clamp shifting cylinder 19 is arranged at one side of the casting lower press plate 8, a plurality of wire clamping pushing cylinders 7 are arranged at the top of the casting lower press plate 8, a first sheath lower press plate 9 is arranged at the top of the casting lower press plate 8, first sheath lower press cylinders 10 are welded at the two ends of the top of the first sheath lower press plate 9, a second sheath lower press plate 11 is arranged at the top of, a main shaft casting plate 18 is arranged at one end of the lower casting pressure plate 8, a main shaft servo motor 13 is welded at one end of the main shaft casting plate 18, a lead screw fixing plate 17 is arranged at the center of the main shaft casting plate 18, a flat cable casting fixing plate 15 is welded at the outer side of the lead screw fixing plate 17, and a flat cable shaft servo motor 14 is arranged at the center of the flat cable casting fixing plate 15; when the two-dimensional necking chute winding machine is used, a multi-shaft servo motor drive and PLC control system device structure is adopted, a gantry X, Y, Z three-dimensional feeding and discharging three-dimensional structure is matched with a plurality of assembly line plate strips to take and send rotors to the two-dimensional winding machine, whether the rotors are good products is judged according to the quality after the winding is finished, the rotors are sent to good product positions and waste product positions, an important optical fiber sensor is adopted in each key position to judge whether the rotors are good or not and put in the rotors, a wire breaking switch is adopted at the tail of the winding machine to judge the quality alarm prompt of the products in time, the winding machine adopts a two-dimensional structure and is provided with a winding shaft of a winding machine bottom plate 16, a rotating shaft of a spooling shaft servo motor 14, a turning main shaft 4, a necking up and down cylinder 2, a necking horizontal cylinder 3, a clamping wire pushing cylinder 7, a first sheath down cylinder 10, a second sheath down, The wire clamp shifting cylinder 19, the downward pressing guide cylinder 20 and the turning cylinder 22 correspond to each other to achieve automatic winding of a rotor and wire hanging, the wire hanging adopts the matching of the left and right swinging of a winding shaft of a bottom plate 16 of a winding machine and a sheath to determine whether the wire is arranged above or below a commutator to achieve the wire hanging requirement, finally, a wire package is wound on a silicon steel sheet rotor, the wire hanging on the commutator is processed into a complete rotor and then is sent to a production line lath by a feeding and discharging structure, two-dimensional winding is specially manufactured by casting and die sinking and then is processed by CNC high-precision processing equipment to ensure the running precision of each shaft, a control system adopts a PLC to carry out multi-shaft servo control, the precision error is +/-0.01 mm, the modular combination mode is suitable for full-automatic material feeding and discharging of the two-dimensional winding machine, the left and right transfer stroke of an X shaft of the manipulator reaches 650mm, the front and back stroke, the accurate target in place of unloading effect on reaching the rotor realizes the unloading operation of going up of full automation, does not need artificial intervention, promotes work quality, reduces labour cost.

It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.

Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described in the foregoing embodiments, or equivalents may be substituted for elements thereof. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. A two-dimensional necking chute winding machine comprises a rack (1), necking upper and lower cylinders (2), necking horizontal cylinders (3), a turning main shaft (4), a limiting plate (5), a turning plate (6), a wire clamping pushing cylinder (7), a casting lower pressing plate (8), a first sheath lower pressing plate (9), a first sheath lower pressing cylinder (10), a second sheath lower pressing plate (11), a second sheath lower pressing cylinder (12), a main shaft servo motor (13), a winding shaft servo motor (14), a winding machine casting fixing plate (15), a winding machine bottom plate (16), a lead screw fixing plate (17), a main shaft casting plate (18), a wire clamp shifting cylinder (19), a lower pressing guide cylinder (20), a lower pressing guide rod (21), a turning cylinder (22), necking casting plates (23), an adjusting rod fixing plate (24), a rotating sleeve (25), a fastening nut (26), Linear bearing (27), throat mouth rotate set (28), throat mouth cover (29), throat mouth (30), bearing gland (31), synchronous pulley (32), adjust pole (33), motor fixed pole (34), closed loop step motor (35) and motor rotating wheel (36), its characterized in that: the improved winding machine is characterized in that a winder baseplate (16) is welded on one side of the top of the frame (1), a reduced nozzle casting plate (23) is arranged on the top of the winder baseplate (16), a closed-loop stepping motor (35) is arranged on the bottom of the reduced nozzle casting plate (23), a motor fixing rod (34) is arranged on the top of the closed-loop stepping motor (35), a motor rotating wheel (36) is sleeved on the top of the closed-loop stepping motor (35), reduced nozzle horizontal cylinders (3) are arranged on two sides of the motor fixing rod (34), a rotating sleeve (25) is arranged on the top of the reduced nozzle horizontal cylinder (3), a fastening nut (26) is sleeved on the top of the rotating sleeve (25), an adjusting rod fixing plate (24) is arranged on the bottom of the reduced nozzle horizontal cylinder (3), an adjusting rod (33) is arranged on the bottom of the adjusting rod fixing plate (24, the top of the reducing nozzle casting plate (23) is provided with a plurality of bearing glands (31), a plurality of reducing nozzle rotating sleeves (28) are sleeved inside the bearing glands (31), the bottom of the reducing nozzle rotating sleeves (28) is welded with a synchronous belt pulley (32), the bottom of the synchronous belt pulley (32) is connected with the top of a rotating sleeve (25), the top of the reducing nozzle rotating sleeves (28) is sleeved with a reducing nozzle sleeve (29), the top of the reducing nozzle sleeve (29) is provided with a reducing nozzle (30), the top of the reducing nozzle casting plate (23) is provided with a turning cylinder (22), the top of the turning plate (6) is provided with a plurality of limiting plates (5), one side of each limiting plate (5) is provided with a turning main shaft (4), the turning main shaft (4) is connected with the top of a reducing nozzle horizontal cylinder (3), the top of the turning main shaft (4) and the top of each limiting plate (5) is provided with a turning plate (6), the center of the winder bottom plate (16) is provided, a pressing guide rod (21) is arranged on one side of the pressing guide cylinder (20), casting lower pressing plates (8) are arranged on the tops of the pressing guide cylinder (20) and the pressing guide rod (21), a mouth reducing upper and lower cylinder (2) is arranged at the center of the winder base plate (16), the mouth reducing upper and lower cylinder (2) is located at the bottom of the casting lower pressing plate (8), a wire clamp shifting cylinder (19) is arranged on one side of the casting lower pressing plate (8), a plurality of wire clamping pushing cylinders (7) are arranged at the top of the casting lower pressing plate (8), a first sheath lower pressing plate (9) is arranged at the top of the casting lower pressing plate (8), first sheath lower pressing cylinders (10) are welded at the two ends of the top of the first sheath lower pressing plate (9), a second sheath lower pressing plate (11) is arranged at the top of the first sheath lower pressing plate (9), a second sheath lower pressing cylinder (12) is welded at the center of the second sheath lower pressing plate (11), casting holding down plate (8) one end is provided with main shaft casting board (18), main shaft casting board (18) one end welding has main shaft servo motor (13), main shaft casting board (18) center department is provided with lead screw fixed plate (17), lead screw fixed plate (17) outside welding has winding displacement casting fixed plate (15), winding displacement casting fixed plate (15) center department is provided with winding displacement axle servo motor (14).

2. The two-dimensional reduced mouth chute winding machine according to claim 1, wherein: a plurality of bases are welded at the bottom of the rack (1), and anti-slip pads are bonded at the bottoms of the bases.

3. The two-dimensional reduced mouth chute winding machine according to claim 1, wherein: the top of the nozzle reducing rotating sleeve (28) is provided with a mounting groove which is sleeved outside the bottom of the nozzle reducing sleeve (29).

4. The two-dimensional reduced mouth chute winding machine according to claim 1, wherein: a plurality of radiating holes are formed in the outer side of the rack (1), and the diameters of the radiating holes are 3 mm.

5. The two-dimensional reduced mouth chute winding machine according to claim 1, wherein: the synchronous belt pulley (32) and the motor rotating wheel (36) are provided with rotating grooves, and synchronous belts are sleeved in the rotating grooves.