CN210837478U - Two-dimensional necking chute winding machine - Google Patents

Abstract

The utility model discloses a two-dimensional shrinking nozzle inclined groove winding machine. The first sheath pressing plate, the first sheath pressing cylinder, the second sheath pressing plate, the second sheath pressing cylinder, the closed-loop stepping motor and the motor rotating wheel, the top side of the frame is welded with windings Machine bottom plate, the top of the winding machine bottom plate is provided with a nozzle casting plate, the bottom of the nozzle casting plate is provided with a closed-loop stepping motor, and the top of the closed-loop stepping motor is provided with a motor fixing rod. The slot winding machine improves the quality of work, reduces labor, and fully automatic and unmanned realization of the whole process from the empty rotor to the rotor that is wound with the wire package and the wire is hung up; labor costs are reduced, and the rotor can be automatically picked and placed precisely, and the coil package is wound. The commutator is hooked up; it can realize alarm prompt processing, quickly handle faults and resume production.

Description

A two-dimensional shrinking nozzle chute winding machine

technical field

The utility model relates to the technical field of winding machines, in particular to a two-dimensional shrink-nosed inclined groove winding machine.

Background technique

Winding machine is a device that winds linear objects onto specific workpieces. It is usually used for copper wire winding. Most electrical products need to be wound with enameled copper wire to make inductance coils. This can be done with a winding machine or Multi-channel processing; such as various motors, hollow cup motors, rotors, stators, pin inductors, chip inductors, transformers, solenoid valves, audio coils, IC card high and low frequency coils, focusing coils, etc.; the existing winding machine equipment is large Some of them stay on the manual winding or manually pick and place the rotor on the semi-automatic winding machine, and manually intervene in the operation of the machine. This artificial product is high and labor-intensive; in view of these defects, it is necessary to design a two-dimensional shrink-nosed chute winding machine.

Utility model content

The purpose of the present utility model is to provide a two-dimensional shrink-nosed chute winding machine to solve the problems raised in the above-mentioned background technology.

In order to solve the above-mentioned technical problems, the utility model provides the following technical solutions: a two-dimensional shrinking nozzle chute winding machine, including a frame, a shrinking nozzle upper and lower cylinder, a shrinking nozzle horizontal cylinder, a turning spindle, a limit plate, a turning plate, Clamping push cylinder, casting lower pressure plate, first sheath lower pressure plate, first sheath lower pressure cylinder, second sheath lower pressure plate, second sheath lower pressure cylinder, spindle servo motor, spool servo motor, cable arrangement Casting fixing plate, winding machine bottom plate, screw fixing plate, main shaft casting plate, wire clamp shifting cylinder, downward pressure guide cylinder, downward pressure guide rod, U-turn cylinder, nozzle casting plate, adjusting rod fixing plate, rotating sleeve, Tightening nut, linear bearing, nipple rotating sleeve, nipple sleeve, shrinking nozzle, bearing gland, synchronous pulley, adjusting rod, motor fixing rod, closed-loop stepping motor and motor rotating wheel, the top side of the frame The bottom plate of the winding machine is welded, the top of the bottom plate of the winding machine is provided with a nozzle casting plate, the bottom of the nozzle casting plate is provided with a closed-loop stepping motor, and the top of the closed-loop stepping motor is provided with a motor fixing rod, the The top of the closed-loop stepper motor is sleeved with a motor rotating wheel, the two sides of the motor fixing rod are provided with a shrinking nozzle horizontal cylinder, the top of the shrinking nozzle horizontal cylinder is provided with a rotating sleeve, and the top of the rotating sleeve is sleeved with a tightening nut. The bottom of the nozzle horizontal cylinder is provided with an adjustment rod fixing plate, the bottom of the adjustment rod fixed plate is provided with an adjustment rod, the two ends of the nozzle casting plate are provided with linear bearings, and the top of the nozzle casting plate is provided with several Bearing gland, a number of reducing nozzle rotating sleeves are sleeved inside the bearing gland, the bottom of the reducing nozzle rotating sleeve is welded with a synchronous pulley, and the bottom of the synchronous pulley is connected with the top of the rotating sleeve. The top is sleeved with a shrinking nozzle sleeve, the top of the shrinking nozzle sleeve is provided with a shrinking nozzle, the top of the shrinking nozzle casting plate is provided with a U-turn cylinder, and the top of the U-turn plate is provided with a number of limit plates, one of the limit plates. A U-turn main shaft is arranged on the side, and the U-turn main shaft is connected with the top of the horizontal cylinder of the shrinking nozzle. A U-turn plate is arranged on the top of the U-turn main shaft and the limit plate. One side of the guide cylinder is provided with a downward pressure guide rod, and the top of the downward pressure guide cylinder and the downward pressure guide rod is provided with a casting lower pressure plate, and the center of the bottom plate of the winding machine is provided with a shrinking nozzle upper and lower cylinder, and the shrinking nozzle upper and lower cylinder It is located at the bottom of the casting lower pressing plate, a wire clip displacement cylinder is arranged on one side of the casting lower pressing plate, a number of clamping wire pushing cylinders are arranged on the top of the casting lower pressing plate, and a first sheath lower pressing plate is arranged on the top of the casting lower pressing plate. Both ends of the top of the first sheath lowering plate are welded with a first sheathing lowering cylinder, the top of the first sheathing lowering plate is provided with a second sheathing lowering plate, and the center of the second sheathing lowering plate is A second sheath lowering cylinder is welded, one end of the casting lowering plate is provided with a main shaft casting plate, one end of the main shaft casting plate is welded with a main shaft servo motor, and a screw fixing plate is arranged at the center of the main shaft casting plate. The outer side of the screw fixing plate is welded with a cable casting fixing plate, and a cable axis servo motor is arranged at the center of the cable casting fixing plate.

Further, a plurality of bases are welded on the bottom of the frame, and anti-skid pads are adhered to the bottom of the bases.

Further, an installation groove is formed on the top of the rotating sleeve of the reducing nozzle, and the installation groove is sleeved on the outer side of the bottom of the reducing nozzle sleeve.

Further, a number of heat dissipation holes are opened on the outside of the rack, and the diameter of the heat dissipation holes is 3 mm.

Further, a rotation groove is formed on the outside of the synchronous pulley and the motor rotating wheel, and a synchronous belt is sleeved inside the rotation groove.

Compared with the prior art, the beneficial effects achieved by the utility model are as follows: the two-dimensional shrink-nosed chute winding machine has a simple structure, is easy to use, improves the work quality, reduces labor, and can realize the automatic and unmanned realization of the empty rotor to the winding. Wire package, the whole process of the rotor with the wire hanging; reduce labor costs, fully automatically realize precise pick and place rotor, wind the wire package, and hang the commutator wire; alarm prompt processing can be realized, faults can be quickly handled, and production can be resumed; The rotor can be automatically processed separately; it can allow the machines to be assembled separately, adjusted separately, combined to work, and several working modes. Adapt to different work scenarios.

Description of drawings

The accompanying drawings are used to provide a further understanding of the present invention, and constitute a part of the specification, and are used to explain the present invention together with the embodiments of the present invention, and do not constitute a limitation to the present invention. In the attached image:

Fig. 1 is the overall three-dimensional structure schematic diagram of the present utility model;

Fig. 2 is the three-dimensional structure schematic diagram of the nozzle of the present invention;

In the picture: 1. Rack; 2. Up and down cylinder with shrinking nozzle; 3. Horizontal cylinder with shrinking nozzle; 4. U-turn spindle; 5. Limit plate; 6. U-turn plate; 7. Clamping cylinder; ;9. The first sheath lowering plate; 10. The first sheathing lowering cylinder; 11. The second sheathing lowering plate; 12. The second sheathing lowering cylinder; 13. The spindle servo motor; Motor; 15. Cable casting fixing plate; 16. Winding machine bottom plate; 17. Screw fixing plate; 18. Spindle casting plate; 19. Clamp shifting cylinder; Rod; 22. Turning cylinder; 23. Shrinking nozzle casting plate; 24. Adjusting rod fixing plate; 25. Rotating sleeve; 26. Fastening nut; 27. Linear bearing; 28. Shrinking nozzle rotating sleeve; 30. Nozzle; 31. Bearing gland; 32. Timing pulley; 33. Adjusting rod; 34. Motor fixing rod; 35. Closed-loop stepping motor; 36. Motor rotating wheel.

Detailed ways

The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.

Please refer to Figures 1-2, the present utility model provides a technical solution: a two-dimensional shrinking nozzle chute winding machine, comprising a frame 1, a shrinking nozzle upper and lower air cylinder 2, a shrinking nozzle horizontal cylinder 3, a U-turn main shaft 4, a limiter Position plate 5, U-turn plate 6, Clamping cylinder 7, Casting lower pressure plate 8, First sheath lowering plate 9, First sheath lowering cylinder 10, Second sheath lowering plate 11, Second sheath lowering plate Cylinder 12, Spindle Servo Motor 13, Cable Reel Servo Motor 14, Cable Casting Fixing Plate 15, Winding Machine Bottom Plate 16, Screw Fixing Plate 17, Spindle Casting Plate 18, Wire Clamp Shifting Cylinder 19, Downward Guide Cylinder 20 , Depressing guide rod 21, U-turn cylinder 22, Nozzle casting plate 23, Adjusting rod fixing plate 24, Rotating sleeve 25, Fastening nut 26, Linear bearing 27, Nozzle rotating sleeve 28, Nozzle sleeve 29, Nozzle 30 , bearing gland 31, synchronous pulley 32, adjusting rod 33, motor fixing rod 34, closed-loop stepper motor 35 and motor rotating wheel 36, there are several bases welded at the bottom of the frame 1, and they are all glued to the bottom of the base with anti-skid Pad, which is conducive to the fixing of the rack 1. There are several cooling holes on the outside of the rack 1, and the diameter of the cooling holes is 3mm, which is beneficial to the use of the rack 1. The top of the bottom plate 16 is provided with a nozzle casting plate 23, the bottom of the nozzle casting plate 23 is provided with a closed-loop stepping motor 35, the top of the closed-loop stepping motor 35 is provided with a motor fixing rod 34, and the top of the closed-loop stepping motor 35 is sleeved with a motor to rotate The wheel 36, the two sides of the motor fixing rod 34 are provided with a nozzle horizontal cylinder 3, the top of the nozzle horizontal cylinder 3 is provided with a rotating sleeve 25, the top of the rotating sleeve 25 is sleeved with a tightening nut 26, and the bottom of the nozzle horizontal cylinder 3 is provided with an adjustment The rod fixing plate 24, the adjusting rod 33 is provided at the bottom of the adjusting rod fixing plate 24, the linear bearings 27 are provided at both ends of the nozzle casting plate 23, and the top of the nozzle casting plate 23 is provided with a number of bearing glands 31, the inside of the bearing gland 31 A number of shrinking nozzle rotating sleeves 28 are sleeved. The bottom of the shrinking nozzle rotating sleeve 28 is welded with a synchronous pulley 32, and the bottom of the synchronous pulley 32 is connected with the top of the rotating sleeve 25. The synchronous pulley 32 and the motor rotating wheel 36 are provided with rotating A synchronous belt is sleeved inside the rotating groove, which is conducive to the rotation of the synchronous pulley 32 and the motor rotating wheel 36. The top of the shrinking nozzle rotating sleeve 28 is sleeved with a shrinking nozzle sleeve 29, and the top of the shrinking nozzle rotating sleeve 28 is provided with a mounting groove. And the installation groove is sleeved on the outer side of the bottom of the nozzle sleeve 29, which is beneficial to the fixing of the nozzle sleeve 29. The top of the nozzle sleeve 29 is provided with a nozzle 30, the top of the nozzle casting plate 23 is provided with a U-turn cylinder 22, and the top of the U-Turn plate 6 is provided with a U-turn cylinder 22. A number of limit plates 5 are provided on one side of the limit plate 5 with a U-turn main shaft 4, and the U-turn main shaft 4 is connected to the top of the horizontal cylinder 3 with the shrinking nozzle. The center of the bottom plate 16 is provided with a lower pressure guide cylinder 20, a side of the lower pressure guide cylinder 20 is provided with a lower pressure guide rod 21, and the top of the lower pressure guide cylinder 20 and the lower pressure guide rod 21 is provided with a casting lower pressure plate 8. The winding machine The center of the bottom plate 16 is provided with The upper and lower cylinders 2 with the shrinking nozzle are located at the bottom of the lower casting plate 8, the lower casting plate 8 is provided with a wire clamp displacement cylinder 19, and the top of the lower casting plate 8 is provided with a number of clamping lines to push the cylinder 7. The top of the pressing plate 8 is provided with a first sheath lower pressing plate 9 , both ends of the top of the first sheath lower pressing plate 9 are welded with a first sheath pressing cylinder 10 , and the top of the first sheath lower pressing plate 9 is provided with a second sheath lower pressure plate 9 . Pressing plate 11, a second sheath pressing cylinder 12 is welded at the center of the second sheathing lower pressing plate 11, one end of the casting lower pressing plate 8 is provided with a main shaft casting plate 18, one end of the main shaft casting plate 18 is welded with a main shaft servo motor 13, and the main shaft casting plate is A screw fixing plate 17 is arranged at the center of the 18, and a cable casting fixing plate 15 is welded on the outer side of the screw fixing plate 17. A cable shaft servo motor 14 is arranged at the center of the cable casting fixing plate 15; When the winding machine is used, it adopts multi-axis servo motor drive, PLC control system device structure, gantry type X, Y, Z three-dimensional loading and unloading three-dimensional structure, and cooperates with multiple assembly line slats to pick up and send the rotor to the two-dimensional winding machine. After the wire is wound on the machine, it is judged whether it is good or not according to the quality, and it is distributed to the good position and the waste position. Important optical fiber sensors are used in each key place to judge whether the rotor is present or not and whether it is placed properly. The tail of the winding machine adopts the broken wire The switch can judge the quality of the product in time, and the alarm prompts. The winding machine adopts a two-dimensional structure, which has a winding shaft of the winding machine bottom plate 16, a servo motor 14 rotating shaft of the wire winding shaft, and a turning spindle 4. The three-axis appropriate movement and the upper and lower cylinders of the shrinking nozzle are used. 2. Nozzle horizontal cylinder 3, line clamp push cylinder 7, first sheath press cylinder 10, second sheath press cylinder 12, wire clamp displacement cylinder 19, press guide cylinder 20, and turn cylinder 22 To achieve the automatic winding of the rotor and the hanging of the wire, the winding shaft of the bottom plate 16 of the winding machine swings left and right and the cooperation of the sheath to determine whether the wire is above or below the commutator to meet the hanging requirements. Finally, the silicon steel sheet is used for hanging the wire. The wire package is wound on the rotor, the wire is hung on the commutator and processed into a complete rotor, and then sent to the assembly line slat from the loading and unloading structure. Carry out processing to ensure the accuracy of each axis operation. The control system adopts PLC for multi-axis servo control, and the accuracy error is ±0.01mm. The modular combination method is suitable for two-dimensional winding machines. The stroke reaches 650mm, the front and rear stroke of the Y-axis reaches 450mm, and the lifting stroke of the Z-axis reaches 160mm, which achieves the accurate loading and unloading effect of the rotor, realizes the fully automatic loading and unloading operation, does not require manual intervention, improves the work quality and reduces the labor cost.

It should be noted that, in this document, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any relationship between these entities or operations. any such actual relationship or sequence exists. Moreover, the terms "comprising", "comprising" or any other variation thereof are intended to encompass a non-exclusive inclusion such that a process, method, article or device that includes a list of elements includes not only those elements, but also includes not explicitly listed or other elements inherent to such a process, method, article or apparatus.

Finally, it should be noted that the above are only the preferred embodiments of the present invention, and are not intended to limit the present invention. , it is still possible to modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements to some of the technical features. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims (5)

1. A two-dimensional necking chute winding machine comprises a rack (1), necking upper and lower cylinders (2), necking horizontal cylinders (3), a turning main shaft (4), a limiting plate (5), a turning plate (6), a wire clamping pushing cylinder (7), a casting lower pressing plate (8), a first sheath lower pressing plate (9), a first sheath lower pressing cylinder (10), a second sheath lower pressing plate (11), a second sheath lower pressing cylinder (12), a main shaft servo motor (13), a winding shaft servo motor (14), a winding machine casting fixing plate (15), a winding machine bottom plate (16), a lead screw fixing plate (17), a main shaft casting plate (18), a wire clamp shifting cylinder (19), a lower pressing guide cylinder (20), a lower pressing guide rod (21), a turning cylinder (22), necking casting plates (23), an adjusting rod fixing plate (24), a rotating sleeve (25), a fastening nut (26), Linear bearing (27), throat mouth rotate set (28), throat mouth cover (29), throat mouth (30), bearing gland (31), synchronous pulley (32), adjust pole (33), motor fixed pole (34), closed loop step motor (35) and motor rotating wheel (36), its characterized in that: the improved winding machine is characterized in that a winder baseplate (16) is welded on one side of the top of the frame (1), a reduced nozzle casting plate (23) is arranged on the top of the winder baseplate (16), a closed-loop stepping motor (35) is arranged on the bottom of the reduced nozzle casting plate (23), a motor fixing rod (34) is arranged on the top of the closed-loop stepping motor (35), a motor rotating wheel (36) is sleeved on the top of the closed-loop stepping motor (35), reduced nozzle horizontal cylinders (3) are arranged on two sides of the motor fixing rod (34), a rotating sleeve (25) is arranged on the top of the reduced nozzle horizontal cylinder (3), a fastening nut (26) is sleeved on the top of the rotating sleeve (25), an adjusting rod fixing plate (24) is arranged on the bottom of the reduced nozzle horizontal cylinder (3), an adjusting rod (33) is arranged on the bottom of the adjusting rod fixing plate (24, the top of the reducing nozzle casting plate (23) is provided with a plurality of bearing glands (31), a plurality of reducing nozzle rotating sleeves (28) are sleeved inside the bearing glands (31), the bottom of the reducing nozzle rotating sleeves (28) is welded with a synchronous belt pulley (32), the bottom of the synchronous belt pulley (32) is connected with the top of a rotating sleeve (25), the top of the reducing nozzle rotating sleeves (28) is sleeved with a reducing nozzle sleeve (29), the top of the reducing nozzle sleeve (29) is provided with a reducing nozzle (30), the top of the reducing nozzle casting plate (23) is provided with a turning cylinder (22), the top of the turning plate (6) is provided with a plurality of limiting plates (5), one side of each limiting plate (5) is provided with a turning main shaft (4), the turning main shaft (4) is connected with the top of a reducing nozzle horizontal cylinder (3), the top of the turning main shaft (4) and the top of each limiting plate (5) is provided with a turning plate (6), the center of the winder bottom plate (16) is provided, a pressing guide rod (21) is arranged on one side of the pressing guide cylinder (20), casting lower pressing plates (8) are arranged on the tops of the pressing guide cylinder (20) and the pressing guide rod (21), a mouth reducing upper and lower cylinder (2) is arranged at the center of the winder base plate (16), the mouth reducing upper and lower cylinder (2) is located at the bottom of the casting lower pressing plate (8), a wire clamp shifting cylinder (19) is arranged on one side of the casting lower pressing plate (8), a plurality of wire clamping pushing cylinders (7) are arranged at the top of the casting lower pressing plate (8), a first sheath lower pressing plate (9) is arranged at the top of the casting lower pressing plate (8), first sheath lower pressing cylinders (10) are welded at the two ends of the top of the first sheath lower pressing plate (9), a second sheath lower pressing plate (11) is arranged at the top of the first sheath lower pressing plate (9), a second sheath lower pressing cylinder (12) is welded at the center of the second sheath lower pressing plate (11), casting holding down plate (8) one end is provided with main shaft casting board (18), main shaft casting board (18) one end welding has main shaft servo motor (13), main shaft casting board (18) center department is provided with lead screw fixed plate (17), lead screw fixed plate (17) outside welding has winding displacement casting fixed plate (15), winding displacement casting fixed plate (15) center department is provided with winding displacement axle servo motor (14).

2. The two-dimensional reduced mouth chute winding machine according to claim 1, wherein: a plurality of bases are welded at the bottom of the rack (1), and anti-slip pads are bonded at the bottoms of the bases.

3. The two-dimensional reduced mouth chute winding machine according to claim 1, wherein: the top of the nozzle reducing rotating sleeve (28) is provided with a mounting groove which is sleeved outside the bottom of the nozzle reducing sleeve (29).

4. The two-dimensional reduced mouth chute winding machine according to claim 1, wherein: a plurality of radiating holes are formed in the outer side of the rack (1), and the diameters of the radiating holes are 3 mm.

5. The two-dimensional reduced mouth chute winding machine according to claim 1, wherein: the synchronous belt pulley (32) and the motor rotating wheel (36) are provided with rotating grooves, and synchronous belts are sleeved in the rotating grooves.

Images