CN105336486B - Processing device and technology for transformer - Google Patents

Processing device and technology for transformer Download PDF

Info

Publication number
CN105336486B
CN105336486B CN201510875824.8A CN201510875824A CN105336486B CN 105336486 B CN105336486 B CN 105336486B CN 201510875824 A CN201510875824 A CN 201510875824A CN 105336486 B CN105336486 B CN 105336486B
Authority
CN
China
Prior art keywords
streamline
transformator
coiling
cylinder
guide rail
Prior art date
Application number
CN201510875824.8A
Other languages
Chinese (zh)
Other versions
CN105336486A (en
Inventor
孙建辉
刘小平
刘明
吴桂林
郑才生
陈浪
邓万彬
Original Assignee
江西明正变电设备有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 江西明正变电设备有限公司 filed Critical 江西明正变电设备有限公司
Priority to CN201510875824.8A priority Critical patent/CN105336486B/en
Publication of CN105336486A publication Critical patent/CN105336486A/en
Application granted granted Critical
Publication of CN105336486B publication Critical patent/CN105336486B/en

Links

Abstract

The invention discloses a transformer processing device. The transformer processing device comprises a conveying assembly line and is characterized in that a feeding mechanism, a first winding machine, a first rubber coating machine, a rotating mechanism, a second winding machine, a second rubber coating machine and a tin soldering mechanism are sequentially installed on one side of the conveying assembly line. The processing device and technology have the advantages that full-automation operation is adopted, the production speed is high, manual participation is not required, quality is controllable, and the processing device and technology are suitable for mass production, use and popularization.

Description

Transformator processing unit (plant) and its processing technique

Technical field

The present invention relates to a kind of transformator processing unit (plant) and its processing technique, belong to power equipment production technical field.

Background technology

Transformator is the device for changing alternating voltage using the principle of electromagnetic induction, and main member is primary coil, secondary Level coil and iron core(Magnetic core).Major function has:Voltage transformation, current transformation, impedance conversion, isolation, voltage stabilizing(Magnetic saturation transformation Device)Deng.Can be divided into, according to use,:Power transformer and special transformer(Electric furnace change, rectification change, power frequency testing transformer, pressure regulation Device, mining change, audio-frequency transformer, intermediate-frequency transformer, high frequency transformer, impact transformator, instrument transformer, electronic transformer, Reactor, transformer etc.).

As Application No. CN204167104U discloses a kind of transformator processing unit (plant), including base plate, it is fixed on base plate On chuck, tensioning wheel and belt pulley fixing device;The belt pulley fixing device includes being fixed on base plate, and can be around itself The belt shaft that axis is rotated, is provided with belt pulley and installs station on the belt shaft, be additionally provided with the belt shaft for adjusting The stress portion of whole belt shaft rotary resistance;The tensioning wheel includes the heating rod being fixed on base plate and is set on heating rod Rolls set, the heating rod is cylindrical, and rolls set is the cylindrical-shaped structure for being provided with centre bore, the heating rod and rolls set Coordinate in gap.This application simple structure, the type of belt drive low cost of manufacture of purely mechanic transmission, using method are simple, equipment body Product is little, lightweight, and can well realize that adhesive tape compacts winding technology effect by the stress portion for arranging, while being applied to single The protection winding of the thicker adhesive tape of thickness degree.

And for example Application No. CN102903505A discloses a kind of transformer production technique of disclosure of the invention, belongs to change Depressor processing technique field, including (A) preparatory process, (B) coiling I, (C) coiling II, (D) is encapsulated, (E) shaping is encapsulated, (F) cuts Line stripping paint, (G) iron core assembly, (H) survey inductance high pressure, (I) beam steel band, survey inductance high pressure, (J) appearance test, vacuum paint dipping, (K) trimming, stripping paint, stranded tin plating, (L) lead, the welding of (M) lead, encapsulated, (N) broken line, heat-shrinkable T bush, binding, (O) QC are electric Gas test, (P) patch mark, (Q) appearance test, (R) packaging.Beneficial effect there is provided a set of simple, efficient, high-quality Transformer winding technological process, the transformator appearance forming made is beautiful, and insulation processing is reliable and secure, and leakage field is little, efficiency high, especially It is suitable to batch production.

Patent CN102903505A discloses the technical characteristic of the application at most, while technical field and the technology for solving are asked Topic is also identical, can be as the immediate prior art of the application, when its whole process all has artificial participation, it is impossible to Realize the automatization of production process.Therefore, its need to detect outward appearance and performance after encapsulated completing, so production Speed is obviously very slow.

The content of the invention

Instant invention overcomes the problem that prior art is present, it is proposed that a kind of transformator processing unit (plant) and its processing technique, The device and its processing technique adopt full-automatic operation, and speed of production is fast, it is not necessary to artificial to participate in, quality controllable, are suitable to big Batch production.

The concrete technical scheme of the present invention is as follows:

Transformator processing unit (plant), including material transfer streamline, characterized in that, the side of the material transfer streamline is sequentially installed There are feed mechanism, coil winding machine one, rubber coating machine one, rotating mechanism, coil winding machine two, rubber coating machine two and soldering mechanism;

The material transfer streamline includes Working table, and on the Working table guide rail is provided with, the work rest driven by motor On the guide rail, the work rest has been uniformly arranged mold pin one;

The feed mechanism includes table frame one, streamline is provided with the table frame one, streamline in the table frame one One end is provided with hopper, and the other end is connected with vibrations feed table;The discharge end of the vibrations feed table is provided with workseat, guide rail Two are arranged on workseat lower section, and the workseat side is provided with and drives the cylinder two for itself moving on guide rail two, described Intervention is installed, cylinder three is connected to the lower section of workseat on workseat;

The rotating mechanism includes table frame two, guide rail three is provided with the table frame two, the movement controlled by cylinder four Floor installation is provided with lifter plate on guide rail three in the mobile base, rolling clamp is uniformly provided with lifter plate, lifting Cylinder three is arranged on lifter plate lower section, and the rolling clamp lower end is connected with rotary shaft, and motor three passes through belt drive rotary shaft Rotation;

The soldering mechanism includes table frame three, and guide rail bracket five is provided with the table frame three, and crossbearer is arranged on the guide rail On frame five, the crossbearer is driven by motor five and is moved back and forth on guide rail bracket five;Cylinder six is installed on the crossbearer, is rotated Bar is connected to the lower section of the cylinder six, and it passes through the drive realization rotation of motor six that side is provided with, and installs on the swingle There is mold pin two;The side of the table frame three is provided with discharging streamline, and the opposite side of the streamline that discharges is provided with by cylinder eight The lifter plate two of lifting is driven, the lifter plate two is movable by the control of cylinder nine;Rewinding fixture is arranged on lifter plate two On;Stannum stove is installed, discharging streamline side is laid with breach between the discharging streamline and lifter plate two.The discharging Streamline discharge end is provided with rewinding case, and the rewinding case sets sloping cylinder including inside, and the cylinder outside is provided with handle Handss, pedal is arranged on handle lower section.

Preferentially, the vibrations feed table periphery is also equipped with bearer bar.

Preferentially, the breach, mold pin one, mold pin two are identical with the center distance of rolling clamp.

Transformator processing technique, it is characterised in that comprise the following steps,

1)Feeding:Transformator original paper is poured in hopper, being drained into vibrations feed table by streamline carries out a group row, finally It is inserted on mold pin one by taking part in;

2)First time coiling:Coiling is carried out using a pair of of coil winding machine, half section of transformator original paper;

3)It is encapsulated for the first time:To step 2)Half section of part of the coiling for completing carries out encapsulated;

4)Rotation:Transformator original paper is rotated using the rolling clamp of rotating mechanism, by half section of part of coiling Rear is rotated to, makes not having second half section of coiling to rotate to front;

5)Second coiling:Coiling is carried out to second half section for there be not coiling of transformator original paper by coil winding machine two;

6)To step 5)Half section of part of the coiling for completing carries out encapsulated;

7)Using the rewinding fixture of soldering mechanism by step 6)The transformator original paper for completing is removed, and recycles swingle by work Part is inserted to fetch and deliver and carry out in stannum stove scolding tin, pulls up the workpiece for machining finally by breach;

8)Discharging streamline discharges the workpiece for machining, and machines.

Beneficial effects of the present invention:The device and its processing technique adopt full-automatic operation, and speed of production is fast, it is not necessary to It is artificial to participate in, it is quality controllable, it is suitable to produce in enormous quantities, it is adapted to promote the use of.

Description of the drawings

Fig. 1 is the structural representation of transformator processing unit (plant) of the present invention;

Fig. 2 is the structural representation of soldering mechanism;

The schematic diagram of another view direction of Fig. 3 this soldering mechanism;

Fig. 4 is the structural representation of rotating mechanism of the present invention;

Fig. 5 is the schematic diagram of another view direction of rotating mechanism;

Fig. 6 is the structural representation of feed mechanism;

Fig. 7 is the schematic diagram of another view direction of feed mechanism.

Specific embodiment

As illustrated, transformator processing unit (plant), including material transfer streamline 8, the side of the material transfer streamline 8 are sequentially pacified Equipped with feed mechanism 1, coil winding machine 1, rubber coating machine 1, rotating mechanism 4, coil winding machine 25, rubber coating machine 26 and soldering mechanism 7.

Material transfer streamline 8 includes Working table 805, guide rail 802 is provided with the Working table 805, by the band of motor 803 Dynamic work rest 801 is arranged on the guide rail 802, and the work rest 801 has been uniformly arranged mold pin 1.Work rest 801 drive the advance on guide rail 802 by motor 803, and the transformator original paper on mold pin 1 is sent into into each work Position, the integral installation above of Working table 805 has transparent cover plate.Additionally, being mounted on each processing stations on Working table 805 Photographic head, can constantly be monitored and be recorded to production process.

Feed mechanism 1 includes table frame 1, streamline 103 is provided with the table frame 1, in the table frame one One end of streamline 103 hopper 101 is installed, the other end is connected with vibrations feed table 112;The vibrations feed table 112 Discharge end workseat 111 is installed, guide rail 2 110 is arranged on the lower section of workseat 111, and the side of the workseat 111 is installed Have and drive the cylinder 2 107 for itself moving on guide rail 2 110, intervention 105, cylinder are installed on the workseat 111 3 108 lower sections for being connected to workseat 111.Vibrations feed table 112 periphery is also equipped with bearer bar 113.

Transformator original paper is poured into first in hopper 101 and constantly fallen into above streamline 103, transformator by staff Original paper is sent in vibrations feed table 112 by streamline 103, and vibrations feed table 112 passes through proper alignment by transformator original paper Constantly discharge.Take part in 105 to realize moving forward and backward by cylinder 2 107, the control of cylinder 3 108 takes part in 105 and realizes transporting up and down Dynamic, so taking part in 105 and processing original paper and be mounted in successively on mold pin 1 carries out coiling and encapsulated.

Rotating mechanism 4 includes table frame 2 401, guide rail 3 409 is provided with the table frame 2 401, by cylinder 4 402 The mobile base 403 of control is arranged on guide rail 3 409, and lifter plate 410, lifter plate are provided with the mobile base 403 Rolling clamp 404 is uniformly installed, lift cylinder 3 406 is arranged on the lower section of lifter plate 410, the rolling clamp on 410 404 lower ends are connected with rotary shaft 407, and motor 3 405 is rotated axle 407 and rotates by belt 408.

Coil winding machine 1 and rubber coating machine 1 can only carry out coiling to the half part of iron core one of transformator original paper.Therefore, need By iron core revolve turnback to not around part carry out coiling.Rolling clamp 404 can be real by the control of cylinder 4 402 Now move forward and backward, rolling clamp 404 is capable of achieving to move up and down by the control of lift cylinder 3 406, such rolling clamp 404 Workpiece above mold pin 1 can be pulled up, driven by motor 3 405 carries out 180 degree of rotations on rolling clamp 404 Recover again above mold pin 1 after turning.The workpiece that coil winding machine 25, rubber coating machine 26 pairs are rotated through carry out secondary coiling and It is encapsulated.

Soldering mechanism 7 includes table frame 3 704, and guide rail bracket 5 703 is provided with the table frame 3 704, and crossbearer 702 is installed On the guide rail bracket 5 703, the crossbearer 702 is driven by motor 5 706 and is moved back and forth on guide rail bracket 5 703;Institute State and cylinder 6 701 is installed on crossbearer 702, swingle 712 is connected to the lower section of the cylinder 6 701, it is installed by side Some motors 6 711 drive realizes rotation, and mold pin 2 716 is provided with the swingle 712.

The side of table frame 3 704 is provided with discharging streamline 707, and the opposite side of the streamline 707 that discharges is provided with by gas Cylinder 8 714 drives the lifter plate 2 710 of lifting, and the lifter plate 2 710 is movable by the control of cylinder 9 717;Rewinding Fixture 713 is arranged on lifter plate 2 710;Stannum stove is installed between the discharging streamline 707 and lifter plate 2 710 709, discharging streamline 707 side is laid with breach 708.The footing of table frame 3 704 is provided with universal wheel 705.

Breach 708, mold pin 1, mold pin 2 716 are identical with the center distance of rolling clamp 404 4.

Rewinding fixture 713 is by the control of cylinder 9 717 and cylinder 8 714 by the bag of coiling above of mold pin 1 The workpiece that glue is completed is removed, and mold pin 2 716 has again been covered the workpiece in rewinding fixture 713 by control, by cylinder 6 701 and the control of motor 5 706 send in stannum stove 709 and carry out after scolding tin, swingle 712 passes through the band of motor 6 711 Dynamic rotation turnback, and start undercarriage at breach 708, because the shape of original paper is designed, by the stop of breach 708, when When mold pin 2 716 is retreated, workpiece is unplugged and falls into the discharge above of discharging streamline 707.

Transformator processing technique, comprises the following steps,

1)Feeding:Transformator original paper is poured in hopper 101, the streamline that transformator original paper is installed by table frame 1 103 are drained into vibrations feed table 112 carries out a group row, is inserted on mold pin 1 finally by taking part in 105;

2)First time coiling:Coiling is carried out using half section of the transformator original paper of coil winding machine one 2 pairs;

3)It is encapsulated for the first time:To step 2)Half section of part of the coiling for completing carries out encapsulated;

4)Rotation:Transformator original paper is rotated using the rolling clamp 404 of rotating mechanism 4, by the half of coiling Section is partially rotated to rear, makes not having second half section of coiling to rotate to front;

5)Second coiling:Coiling is carried out by second half section for there be not coiling of 25 pairs of transformator original papers of coil winding machine;

6)To step 5)Half section of part of the coiling for completing carries out encapsulated;

7)Using the rewinding fixture 713 of soldering mechanism 7 by step 6)The transformator original paper for completing is removed, and recycles rotation Workpiece is inserted and fetched and delivered into scolding tin is carried out in stannum stove 709 by bar 712, pulls up the workpiece for machining finally by breach 708;

8)Discharging streamline 707 discharges the workpiece for machining, and machines.

In addition to the implementation, the present invention can also have other embodiment.All employing equivalents or equivalent transformation shape Into technical scheme, all fall within the protection domain of application claims.

Claims (1)

1. transformator processing technique, comprises the following steps, and 1)Feeding:Pour transformator original paper into hopper(101)It is interior, transformator Original paper passes through table frame one(106)The streamline of installation(103)It is drained into vibrations feed table(112)A group row is carried out, finally by slotting Handss(105)It is inserted at mold pin one(804)On;
2)First time coiling:Using coil winding machine one(2)To transformator original paper, half section carries out coiling;
3)It is encapsulated for the first time:To step 2)Half section of part of the coiling for completing carries out encapsulated; 4)Rotation:Using rotating mechanism(4)'s Rolling clamp(404)Transformator original paper is rotated, by half section of coiling rear is partially rotated to, make do not have the another of coiling Half section rotates to front;
5)Second coiling:By coil winding machine two(5)Coiling is carried out to second half section for not having coiling of transformator original paper;
6)To step 5)Half section of part of the coiling for completing carries out encapsulated;
7)Using soldering mechanism(7)Rewinding fixture(713)By step 6)The transformator original paper for completing is removed, and recycles swingle (712)Workpiece is inserted and is fetched and delivered into stannum stove(709)Scolding tin is inside carried out, finally by breach(708)The workpiece for machining is pulled up;
8)Discharging streamline(707)The workpiece for machining is entered into rewinding case(9)It is interior, machine;
Transformator processing technique is machined by following apparatus:
Transformator processing unit (plant) includes material transfer streamline(8), the material transfer streamline(8)Side feed mechanism is sequentially installed (1), coil winding machine one(2), rubber coating machine one(3), rotating mechanism(4), coil winding machine two(5), rubber coating machine two(6)And soldering mechanism(7); The material transfer streamline(8)Including Working table(805), the Working table(805)On guide rail is installed(802), by motor (803)The work rest of drive(801)Installed in the guide rail(802)On, the work rest(801)It has been uniformly arranged mold pin one (804);The feed mechanism(1)Including table frame one(106), the table frame one(106)On streamline is installed(103), it is described Table frame one(106)On streamline(103)One end hopper is installed(101), the other end is connected with vibrations feed table(112);
The vibrations feed table(112)Discharge end workseat is installed(111), guide rail two(110)Installed in workseat(111) Lower section, the workseat(111)Side is provided with and drives itself in guide rail two(110)The cylinder two of upper movement(107), it is described Workseat(111)On intervention is installed(105), cylinder three(108)It is connected to workseat(111)Lower section;
The rotating mechanism(4)Including table frame two(401), the table frame two(401)On guide rail three is installed(409), by gas Cylinder four(402)The mobile base of control(403)Installed in guide rail three(409)On, the mobile base(403)On lifting is installed Plate(410), lifter plate(410)On rolling clamp is uniformly installed(404), lift cylinder three(406)Installed in lifter plate(410) Lower section, the rolling clamp(404)Lower end is connected with rotary shaft(407), motor three(405)By belt(408)It is rotated Axle(407)Rotation;
The soldering mechanism(7)Including table frame three(704), the table frame three(704)On guide rail bracket five is installed(703), crossbearer (702)Installed in the guide rail bracket five(703)On, the crossbearer(702)By motor five(706)Drive in guide rail bracket five (703)On move back and forth;The crossbearer(702)On cylinder six is installed(701), swingle(712)It is connected to the cylinder six (701)Lower section, it passes through the motor six that side is provided with(711)Drive and realize rotation, the swingle(712)On mould is installed Tool pin two(716);The table frame three(704)Side is provided with discharging streamline(707), discharge streamline(707)
Opposite side be provided with by cylinder eight(714)Drive the lifter plate two of lifting(710), the lifter plate two(710)It is logical Cross cylinder nine(717)Control is movable;Rewinding fixture(713)Installed in lifter plate two(710)On;The discharging streamline (707)With lifter plate two(710)Between stannum stove is installed(709), discharge streamline(707)Side is laid with breach(708);
The discharging streamline(707)Discharge end is provided with rewinding case, and the rewinding case sets sloping cylinder, institute including inside State cylinder outside and be provided with handle, pedal is arranged on handle lower section.
CN201510875824.8A 2015-12-03 2015-12-03 Processing device and technology for transformer CN105336486B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201510875824.8A CN105336486B (en) 2015-12-03 2015-12-03 Processing device and technology for transformer

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201510875824.8A CN105336486B (en) 2015-12-03 2015-12-03 Processing device and technology for transformer

Publications (2)

Publication Number Publication Date
CN105336486A CN105336486A (en) 2016-02-17
CN105336486B true CN105336486B (en) 2017-04-26

Family

ID=55286945

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201510875824.8A CN105336486B (en) 2015-12-03 2015-12-03 Processing device and technology for transformer

Country Status (1)

Country Link
CN (1) CN105336486B (en)

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105336497B (en) * 2015-12-03 2017-05-03 江西明正变电设备有限公司 Processing device for transformer
CN208861805U (en) * 2018-09-12 2019-05-14 深圳市海目星激光智能装备股份有限公司 A kind of production line of transformer
CN111092354A (en) * 2019-12-20 2020-05-01 梁昌爱 Processing and forming method for outgoing line wiring sleeve of power transformer

Family Cites Families (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN202816650U (en) * 2012-09-24 2013-03-20 刘清伟 Assembly line for transformer
CN103000366B (en) * 2012-12-12 2015-05-13 厦门米特自动化设备有限公司 Electromagnetic-coil winding and adhesive-tape coating integrated device
CN103474224B (en) * 2013-08-20 2015-12-23 东莞市威元电子科技有限公司 A kind of full-automatic assembly line producing electronic transformer
CN203721486U (en) * 2014-01-07 2014-07-16 深圳顺络电子股份有限公司 Transformer winding and adhesive tape wrapping all-in-one machine
CN204375558U (en) * 2015-01-05 2015-06-03 东莞启益电器机械有限公司 Transformer automatic assembling
CN105336497B (en) * 2015-12-03 2017-05-03 江西明正变电设备有限公司 Processing device for transformer

Also Published As

Publication number Publication date
CN105336486A (en) 2016-02-17

Similar Documents

Publication Publication Date Title
CN202878012U (en) Automatic feeding and blanking mechanism for vertical machining center
CN203983405U (en) A kind of cylindrical battery battery core assembling all-in-one
CN104308034B (en) Ignition coil shell automatic producing device
CN104528089B (en) Battery labeling machine and automatic labeling method thereof
CN204954324U (en) Automatic equipment system of nut
CN103346011B (en) Fully automatic wire winding machine and preparation method thereof
CN102350473B (en) Automatic torsion machine with heating device
CN203754057U (en) Clamping device of automatic reel alternating machine of plastic bag
CN203460300U (en) Automatic ceramic blank repairing system
EP1497106A1 (en) Method and plant for the manufacture of green tyres
CN204383881U (en) Battery labeling machine
CN206274488U (en) The multiaxis coiling rubber coating machine of modified form
CN204075438U (en) The automatic bonding equipment of a kind of piezo
CN202616354U (en) Lithium battery automatic laminating machine
CN202174281U (en) Straight seam high frequency piled steel pipe cutting and sorting apparatus
CN205968182U (en) Pressure meter connector automatic processing equipment
CN203473969U (en) Block material stacking robot
CN203799868U (en) Automatic coil winding machine
CN104992830B (en) Full-automatic transformer assembling machine
CN204144056U (en) A kind of inductance coil automatic tape-wrapping machine
CN104752053B (en) Double-group winding machine
CN105575730B (en) A kind of relay yoke riveting machine
CN205487746U (en) Transformer coil diameter controlling means
CN104438940A (en) Copper stick discharging machine
CN204545927U (en) Sewing machine component kludge

Legal Events

Date Code Title Description
PB01 Publication
C06 Publication
SE01 Entry into force of request for substantive examination
C10 Entry into substantive examination
CB03 Change of inventor or designer information

Inventor after: Sun Jianhui

Inventor after: Liu Xiaoping

Inventor after: Liu Ming

Inventor after: Wu Guilin

Inventor after: Zheng Caisheng

Inventor after: Chen Lang

Inventor after: Deng Wanbin

Inventor before: Xiong Dayu

TA01 Transfer of patent application right

Effective date of registration: 20170323

Address after: 344200 C District, Chongren Industrial Park, Jiangxi, Fuzhou

Applicant after: Jiangxi Mingzheng Substation Equipment Co., Ltd.

Address before: More than and 3 Village Chongqing city Tongliang County Fuguo town 400060 5 Group No. 31

Applicant before: Xiong Dayu

CB03 Change of inventor or designer information
TA01 Transfer of patent application right
GR01 Patent grant
GR01 Patent grant
PE01 Entry into force of the registration of the contract for pledge of patent right

Denomination of invention: Processing device and technology for transformer

Effective date of registration: 20180102

Granted publication date: 20170426

Pledgee: Chongren County Industrial and Technological Innovation Investment Development Co., Ltd.

Pledgor: Jiangxi Mingzheng Substation Equipment Co., Ltd.

Registration number: 2017360000053

PE01 Entry into force of the registration of the contract for pledge of patent right