CN214779894U - Two-dimensional full-automatic flying fork type winding machine - Google Patents

Two-dimensional full-automatic flying fork type winding machine Download PDF

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Publication number
CN214779894U
CN214779894U CN202120615284.0U CN202120615284U CN214779894U CN 214779894 U CN214779894 U CN 214779894U CN 202120615284 U CN202120615284 U CN 202120615284U CN 214779894 U CN214779894 U CN 214779894U
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winding
wire
pole changing
bottom plate
cylinder
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CN202120615284.0U
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柏卿
张报山
李小义
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Dongguan Jinglei Intelligent Equipment Co ltd
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Dongguan Jinglei Intelligent Equipment Co ltd
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Abstract

The utility model discloses a two-dimensional full-automatic flying fork type winding machine, which comprises a frame, a bottom plate, a wire hanging component, a wire winding component, an electrode changing component, a wire pulling component, a safety grating, a downward pressing limiting plate and a wire hanging limiting plate, wherein the top of the frame is fixedly connected with the bottom of the bottom plate, one side of the top of the bottom plate is fixedly provided with the wire hanging component, and the wire hanging component consists of a wire hanging motor, a shaft coupling, a lead screw, a bearing seat, a ball bearing, a wire hanging seat, a flying fork, a wire inlet plate supporting rod and an anti-wire jumper; the utility model discloses an adopt full-automatic wire winding mode, the multistation is the wire winding count simultaneously, possesses the limit and puts the function around the limit, has avoided getting the latency of putting the rotor, improves the work efficiency of coiling machine, and the wire winding of rotor, pole changing, hanging wire and the full-automatic realization of processes such as line of dragging need not artificial intervention, have improved the wire winding quality, and the cost of labor is low, can change the type body of different specifications in a flexible way, accomplish the type body production of remodeling fast, enlarged the application scope of coiling machine.

Description

Two-dimensional full-automatic flying fork type winding machine
Technical Field
The utility model relates to a coiling machine technical field specifically is a full-automatic flying fork formula coiling machine of two dimension.
Background
A winding machine is an apparatus for winding a linear object around a specific workpiece, and is generally used for winding an induction coil and an enameled aluminum wire for electronic and electric products, a spindle and a coil for a textile machine, an electric heating wire for an electric heater, a solder wire, an electric wire, a cable, and the like.
However, the traditional winding machine mostly adopts a manual winding mode or a semi-automatic winding mode, the winding is carried out independently, the stations are few, the time and the labor are wasted, the labor cost is high, the labor intensity is high, the working efficiency is low, the mass production requirement of the inductance coil is difficult to meet, the automation degree is low, manual intervention is needed, and the winding quality is poor.
Therefore, it is necessary to design a two-dimensional full-automatic flying fork type winding machine.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a full-automatic flying fork formula coiling machine of two-dimentional to solve the problem that proposes among the above-mentioned background art.
In order to solve the technical problem, the utility model provides a following technical scheme: a two-dimensional full-automatic flying fork type winding machine comprises a machine frame, a bottom plate, a wire hanging assembly, a wire winding assembly, a pole changing assembly, a wire pulling assembly, a safety grating, a lower pressing limiting plate and a wire hanging limiting plate, wherein the top of the machine frame is fixedly connected with the bottom of the bottom plate, one side of the top of the bottom plate is fixedly provided with the wire hanging assembly, the wire hanging assembly consists of a wire hanging motor, a coupler, a lead screw, a bearing seat, a ball bearing, a wire hanging seat, a flying fork, a wire inlet plate supporting rod and an anti-jumping device, one side of the top of the bottom plate is fixedly connected with the bottom of the wire hanging motor, the output end of the wire hanging motor is fixedly connected with one end of the lead screw through the coupler, two ends of the lead screw are fixedly connected with the center and one side of the top of the bottom plate through the bearing seat, the ball bearing is movably sleeved on the middle section of the lead screw, the top of the ball bearing is fixedly connected with the center of the bottom of the wire hanging seat, the center of one side of the wire hanging seat is uniformly provided with a plurality of flying forks, the top end of the other side of the wire hanging seat is fixedly connected with one ends of a plurality of wire inlet plate supporting rods, and the other ends of the wire inlet plate supporting rods are fixedly provided with wire jumping prevention devices; the center of the other side of the wire hanging seat is fixedly provided with a wire winding assembly through a wire winding shaft sleeve, the wire winding assembly consists of a wire winding shaft, a wire winding sleeve, a wire winding deflector rod, a synchronizing wheel, a synchronous belt, a tension wheel, a wire winding stepping motor, a wire winding induction disc and a wire winding photoelectric sensor, the center of the other side of the wire hanging seat is movably sleeved with the middle sections of a plurality of wire winding shafts through the wire winding shaft sleeve, one end of each wire winding shaft is fixedly provided with the wire winding deflector rod through the wire winding sleeve, the other end of each wire winding shaft is fixedly sleeved with the synchronizing wheel, the outer circumference of the synchronizing wheel is contacted with the inner circumference of the synchronous belt, and the inner circumference of the synchronous belt is contacted with the tension wheel and the outer circumference of a driving wheel at the output end of the wire winding stepping motor respectively; the center of the other side of the top of the bottom plate is fixedly provided with a pole changing assembly through a pole changing shaft sleeve, and two corners of the other side of the top of the bottom plate are fixedly provided with a wire pulling assembly through rod sleeves.
Further, the pole changing assembly comprises a pole changing shaft, a pole changing clamping seat, a pole changing gear, a pole changing rack, a pole changing cylinder and a rack limiting seat, wherein the center of the other side of the top of the bottom plate is movably sleeved with the middle section of the pole changing shaft through the pole changing shaft sleeve, the pole changing clamping seat is fixedly installed at one end of the pole changing shaft, the pole changing gear is fixedly sleeved at the other end of the pole changing shaft, the tooth profile of the pole changing gear is meshed with the tooth profile of the pole changing rack, the center of the side surface of the pole changing rack is fixedly connected with the output end of the pole changing cylinder, and the rack limiting seats are arranged on two sides of the pole changing rack, and the top of each rack limiting seat is fixedly connected with two sides of the bottom plate.
Further, it comprises a cylinder rod, a push-down cylinder, a lower pressing plate, a sheath cylinder and a left-right pull-up cylinder to pull the line assembly, two corners of the other side of the top of the bottom plate are movably sleeved with the middle section of the cylinder rod through a rod sleeve, one end of the cylinder rod is fixedly connected with the output end of the push-down cylinder, the other end of the cylinder rod is fixedly connected with two sides of the bottom of the lower pressing plate, a plurality of sheath cylinders are uniformly installed on one side of the top of the lower pressing plate, the left-right pull-up cylinder is fixedly installed at one corner of the top of the lower pressing plate, and a plurality of line pulling devices are fixedly installed at the output end of the left-right pull-up cylinder.
Furthermore, the side of the winding induction disc is fixedly connected with the side of the synchronizing wheel, the winding induction disc and the winding photoelectric sensor are matched components, and the winding photoelectric sensor is respectively and fixedly installed at two corners of the top end of the other side of the wire hanging seat.
Further, the other two corners of the other side of the top of the bottom plate are fixedly provided with the safety gratings, the other side of the top of the bottom plate is fixedly provided with a pressing limiting plate and a wire hanging limiting plate respectively, and the pressing limiting plate is located under the two corners of the bottom of the pressing plate.
Compared with the prior art, the utility model discloses the beneficial effect who reaches is: the utility model adopts a full-automatic winding mode, and multi-station simultaneous winding counting is realized, so that the winding and releasing functions are realized, the waiting time for releasing and releasing the rotor is avoided, and the working efficiency of the winding machine is improved; a series of complete processes of winding, pole changing, wire hanging, wire pulling and the like of the rotor are realized fully automatically, manual intervention is not needed, the winding quality is improved, the labor cost is low, the labor intensity is low, and the requirement for mass production of the inductance coil is met; the winding machine can flexibly convert molded bodies of different specifications, quickly finish the production of the mold changing body and enlarge the application range of the winding machine.
Drawings
The accompanying drawings are included to provide a further understanding of the invention, and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention, and together with the description serve to explain the invention and not to limit the invention. In the drawings:
FIG. 1 is a perspective view of the overall structure of the present invention;
fig. 2, fig. 3 and fig. 4 are perspective views of the present invention with a partial structure;
in the figure: 1. a frame; 2. a base plate; 3. a wire hanging assembly; 31. a wire hanging motor; 32. a coupling; 33. a screw rod; 34. a bearing seat; 35. a ball bearing; 36. a wire hanging seat; 37. flying forks; 38. a wire inlet plate support rod; 39. An anti-jumper device; 4. a winding assembly; 41. a spool; 42. a winding sleeve; 43. a winding deflector rod; 44. a synchronizing wheel; 45. a synchronous belt; 46. a tension wheel; 47. a wound stepping motor; 48. winding an induction disc; 49. winding a photoelectric sensor; 5. a pole changing assembly; 51. pole changing shaft; 52. a pole changing clamping seat; 53. pole changing gears; 54. Pole changing racks; 55. a pole changing cylinder; 56. a rack limiting seat; 6. a thread pulling assembly; 61. a cylinder rod; 62. Pressing down the air cylinder; 63. a lower pressing plate; 64. a jacket cylinder; 65. a left and right thread pulling cylinder; 7. a safety grating; 8. Pressing the limiting plate; 9. and a wire hanging limiting plate.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Referring to fig. 1-4, the present invention provides a technical solution: a two-dimensional full-automatic flying fork type winding machine comprises a machine frame 1, a bottom plate 2, a wire hanging component 3, a wire winding component 4, a pole changing component 5, a wire pulling component 6, a safety grating 7, a downward pressing limiting plate 8 and a wire hanging limiting plate 9, wherein the top of the machine frame 1 is fixedly connected with the bottom of the bottom plate 2, the wire hanging component 3 is fixedly arranged on one side of the top of the bottom plate 2, the safety grating 7 is fixedly arranged on the other two corners of the other side of the top of the bottom plate 2, the downward pressing limiting plate 8 and the wire hanging limiting plate 9 are respectively and fixedly arranged on the other side of the top of the bottom plate 2, the downward pressing limiting plate 8 is positioned under the two corners of the bottom of a lower pressing plate 63, the wire hanging component 3 comprises a wire hanging motor 31, a coupler 32, a lead screw 33, a bearing seat 34, a ball bearing 35, a wire hanging seat 36, a flying fork 37, a wire inlet plate support rod 38 and an anti-jumping wire device 39, one side of the top of the bottom plate 2 is fixedly connected with the bottom of the wire hanging motor 31, the output end of a wire hanging motor 31 is fixedly connected with one end of a screw rod 33 through a coupler 32, two ends of the screw rod 33 are fixedly connected with the center and one side of the top of a bottom plate 2 through a bearing seat 34, a ball bearing 35 is movably sleeved in the middle section of the screw rod 33, the top of the ball bearing 35 is fixedly connected with the center of the bottom of a wire hanging seat 36, a plurality of fly forks 37 are uniformly arranged in the center of one side of the wire hanging seat 36, the top end of the other side of the wire hanging seat 36 is fixedly connected with one end of a plurality of wire inlet plate supporting rods 38, and an anti-wire jumper 39 is fixedly arranged at the other end of the wire inlet plate supporting rod 38; the center of the other side of the hanging wire seat 36 is fixedly provided with a winding assembly 4 through a winding shaft sleeve, the winding assembly 4 consists of a winding shaft 41, a winding sleeve 42, a winding deflector rod 43, a synchronizing wheel 44, a synchronous belt 45, a tension wheel 46, a winding stepping motor 47, a winding induction disc 48 and a winding photoelectric sensor 49, the center of the other side of the hanging wire seat 36 is movably sleeved with the middle sections of a plurality of winding shafts 41 through the winding shaft sleeve, one end of the winding shaft 41 is fixedly provided with the winding deflector rod 43 through the winding sleeve 42, the other end of the winding shaft 41 is fixedly sleeved with the synchronizing wheel 44, the outer circumference of the synchronizing wheel 44 is contacted with the inner circumference of the synchronous belt 45, the inner circumference of the synchronous belt 45 is respectively contacted with the outer circumferences of driving wheels at the output ends of the tension wheel 46 and the winding stepping motor 47, the side of the winding induction disc 48 is fixedly connected with the side of the synchronizing wheel 44, and the winding induction disc 48 and the winding photoelectric sensor 49 are matched components, the winding photoelectric sensors 49 are respectively and fixedly arranged at two corners of the top end of the other side of the wire hanging seat 36, a full-automatic winding mode is adopted, multi-station simultaneous winding counting is realized, the winding and unwinding functions are realized, the waiting time for taking and unwinding the rotor is avoided, and the working efficiency of the winding machine is improved; the center of the other side of the top of the bottom plate 2 is fixedly provided with a pole changing assembly 5 through a pole changing shaft sleeve, the pole changing assembly 5 consists of a pole changing shaft 51, a pole changing clamping seat 52, a pole changing gear 53, a pole changing rack 54, a pole changing cylinder 55 and a rack limiting seat 56, the center of the other side of the top of the bottom plate 2 is movably sleeved with the middle sections of a plurality of pole changing shafts 51 through the pole changing shaft sleeve, one end of each pole changing shaft 51 is fixedly provided with the pole changing clamping seat 52, the other end of the pole changing shaft 51 is fixedly sleeved with a pole changing gear 53, the tooth profile of the pole changing gear 53 is meshed with the tooth profile of a pole changing rack 54, the center of the side surface of the pole changing rack 54 is fixedly connected with the output end of a pole changing cylinder 55, and both sides of the pole changing rack 54 are provided with rack limiting seats 56, the top of the rack limiting seat 56 is fixedly connected with both sides of the bottom plate 2, the molding bodies with different specifications can be flexibly converted, the production of the molding body can be rapidly completed, and the application range of the winding machine is expanded; two corners of the other side of the top of the bottom plate 2 are fixedly provided with a wire pulling assembly 6 through a rod sleeve, the wire pulling assembly 6 is composed of a cylinder rod 61, a lower pressing cylinder 62, a lower pressing plate 63, a sheath cylinder 64 and a left and right wire pulling cylinder 65, the two corners of the other side of the top of the bottom plate 2 are movably sleeved with the middle section of the cylinder rod 61 through the rod sleeve, one end of the cylinder rod 61 is fixedly connected with the output end of the lower pressing cylinder 62, the other end of the cylinder rod 61 is fixedly connected with two sides of the bottom of the lower pressing plate 63, one side of the top of the lower pressing plate 63 is uniformly provided with a plurality of sheath cylinders 64, one corner of the top of the lower pressing plate 63 is fixedly provided with the left and right wire pulling cylinders 65, the output end of the left and right wire pulling cylinders 65 is fixedly provided with a plurality of wire pulling devices, a series of complete processes of winding, pole changing, wire hanging and wire pulling are realized fully automatically, manual intervention is not needed, the winding quality is improved, the labor cost is low, the labor intensity is low, the requirement of mass production of the inductance coil is met; when the utility model is used, a workpiece is firstly installed on a pole changing clamping seat 52, the workpiece passes through a gap between two sheath cylinders 64 through a flying fork 37, a wire inlet plate supporting rod 38, an anti-wire jumping device 39 and a winding deflector rod 43, the wire is pulled to the workpiece, then a wire hanging motor 31 is opened, a screw 33 on a bearing seat 34 is rotated through a shaft coupling 32, then a wire hanging seat 36 is moved to a proper position through a ball bearing 35, a winding stepping motor 47 is opened, a synchronous belt 45 is driven through a driving wheel, a tension wheel 46 and a winding induction disc 48 are rotated, then the winding deflector rod 43 is rotated through a winding shaft 41 and a winding sleeve 42, the wire is wound on the workpiece, meanwhile, the working state of the winding induction disc 48 is monitored through a winding photoelectric sensor 49, then a pole changing cylinder 55 is opened, a pole changing rack 54 is moved in the gap of a rack limiting seat 56, the pole changing clamping seat 52 is rotated through a pole changing gear 53 and a pole changing shaft 51, make the work piece turn around, the line is hung repeatedly again, the wire winding process, accomplish the wire winding of work piece, open push down cylinder 62 at last, make holding down plate 63 reduce through cylinder pole 61 and do suitable position, and open about controlling and pull line cylinder 65, tear the wire rod through pulling the line ware, finish the single winding process, adopt full-automatic wire winding mode, the multistation is wire winding count simultaneously, possess and put the function while winding, the latency of getting the put rotor has been avoided, the work efficiency of coiling machine is improved, can change the type body of different specifications in a flexible way, accomplish the production of remodeling body fast, the application scope of coiling machine has been enlarged.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described in the foregoing embodiments, or equivalents may be substituted for elements thereof. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (5)

1. The utility model provides a full-automatic flying fork formula coiling machine of two dimension, includes frame (1), bottom plate (2), hangs line subassembly (3), winding components (4), trades utmost point subassembly (5), pulls line subassembly (6), safety grating (7), pushes down limiting plate (8) and hangs line limiting plate (9), its characterized in that: the top of the rack (1) is fixedly connected with the bottom of the bottom plate (2), one side of the top of the bottom plate (2) is fixedly provided with a wire hanging assembly (3), the wire hanging assembly (3) consists of a wire hanging motor (31), a coupler (32), a screw rod (33), a bearing seat (34), a ball bearing (35), a wire hanging seat (36), a fly fork (37), a wire inlet plate supporting rod (38) and an anti-wire-jumping device (39), one side of the top of the bottom plate (2) is fixedly connected with the bottom of the wire hanging motor (31), the output end of the wire hanging motor (31) is fixedly connected with one end of the screw rod (33) through the coupler (32), the two ends of the screw rod (33) are fixedly connected with the center and one side of the top of the bottom plate (2) through the bearing seat (34), the ball bearing (35) is movably sleeved on the middle section of the screw rod (33), the top of the ball bearing (35) is fixedly connected with the center of the bottom of the wire hanging seat (36), a plurality of flying forks (37) are uniformly arranged in the center of one side of the wire hanging seat (36), the top end of the other side of the wire hanging seat (36) is fixedly connected with one ends of a plurality of wire inlet plate supporting rods (38), and the other ends of the wire inlet plate supporting rods (38) are fixedly provided with wire jumpers (39); the center of the other side of the wire hanging seat (36) is fixedly provided with a wire winding component (4) through a wire winding shaft sleeve, the winding assembly (4) consists of a winding shaft (41), a winding sleeve (42), a winding deflector rod (43), a synchronizing wheel (44), a synchronous belt (45), a tension wheel (46), a winding stepping motor (47), a winding induction disc (48) and a winding photoelectric inductor (49), the center of the other side of the wire hanging seat (36) is movably sleeved with the middle sections of the plurality of winding shafts (41) through winding shaft sleeves, one end of the winding shaft (41) is fixedly provided with a winding deflector rod (43) through a winding sleeve (42), and the other end of the winding shaft (41) is fixedly sleeved with a synchronous wheel (44), the outer circumference of the synchronous wheel (44) is contacted with the inner circumference of a synchronous belt (45), the inner circumference of the synchronous belt (45) is respectively contacted with the outer circumferences of a tension wheel (46) and a driving wheel at the output end of a winding stepping motor (47); the center of the other side of the top of the bottom plate (2) is fixedly provided with a pole changing assembly (5) through a pole changing shaft sleeve, and two corners of the other side of the top of the bottom plate (2) are fixedly provided with a wire pulling assembly (6) through a rod sleeve.
2. The two-dimensional full-automatic flying fork type winding machine according to claim 1, characterized in that: the pole changing assembly (5) consists of a pole changing shaft (51), a pole changing clamping seat (52), a pole changing gear (53), a pole changing rack (54), a pole changing cylinder (55) and a rack limiting seat (56), the center of the other side of the top of the bottom plate (2) is movably sleeved with the middle sections of a plurality of pole changing shafts (51) through pole changing shaft sleeves, one end of the pole changing shaft (51) is fixedly provided with a pole changing clamping seat (52), the other end of the pole changing shaft (51) is fixedly sleeved with a pole changing gear (53), the tooth profile of the pole changing gear (53) is meshed with the tooth profile of a pole changing rack (54), the center of the side surface of the pole changing rack (54) is fixedly connected with the output end of the pole changing cylinder (55), and both sides of the pole changing rack (54) are provided with rack limiting seats (56), and the tops of the rack limiting seats (56) are fixedly connected with both sides of the bottom plate (2).
3. The two-dimensional full-automatic flying fork type winding machine according to claim 1, characterized in that: pull line subassembly (6) and pull line cylinder (65) by cylinder pole (61), push down cylinder (62), holding down plate (63), sheath cylinder (64) about and constitute, the middle section activity of two angles of bottom plate (2) top opposite side through rod cover and cylinder pole (61) is cup jointed, the one end of cylinder pole (61) and the output fixed connection who pushes down cylinder (62), the other end of cylinder pole (61) and the both sides fixed connection of holding down plate (63) bottom, a plurality of sheath cylinder (64) are evenly installed to one side at holding down plate (63) top, and hold down plate (63) top one angle fixed mounting pull line cylinder (65) about, pull the output fixed mounting of line cylinder (65) and pull the line ware of a plurality of about.
4. The two-dimensional full-automatic flying fork type winding machine according to claim 1, characterized in that: the side of the winding induction disc (48) is fixedly connected with the side of the synchronizing wheel (44), the winding induction disc (48) and the winding photoelectric sensor (49) are matched components, and the winding photoelectric sensor (49) is fixedly installed at two corners of the top end of the other side of the wire hanging seat (36) respectively.
5. The two-dimensional full-automatic flying fork type winding machine according to claim 1, characterized in that: the safety grating is fixedly mounted at the other two corners of the other side of the top of the bottom plate (2), the other side of the top of the bottom plate (2) is fixedly mounted with a downward pressing limiting plate (8) and a wire hanging limiting plate (9), and the downward pressing limiting plate (8) is located under the two corners of the bottom of the downward pressing plate (63).
CN202120615284.0U 2021-03-26 2021-03-26 Two-dimensional full-automatic flying fork type winding machine Active CN214779894U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202120615284.0U CN214779894U (en) 2021-03-26 2021-03-26 Two-dimensional full-automatic flying fork type winding machine

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Application Number Priority Date Filing Date Title
CN202120615284.0U CN214779894U (en) 2021-03-26 2021-03-26 Two-dimensional full-automatic flying fork type winding machine

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112919241A (en) * 2021-03-26 2021-06-08 东莞市精磊智能装备有限公司 Two-dimensional full-automatic flying fork type winding machine

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112919241A (en) * 2021-03-26 2021-06-08 东莞市精磊智能装备有限公司 Two-dimensional full-automatic flying fork type winding machine

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Address after: Room 901, Building 909, No. 209, Jin Road, Shuikou Center, Dalang Town, Dongguan City, Guangdong Province, 523000

Patentee after: DONGGUAN JINGLEI INTELLIGENT EQUIPMENT Co.,Ltd.

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Address before: 523000 2nd floor, No.40 Siyuan Road, yuanshanbei village, Changping Town, Dongguan City, Guangdong Province

Patentee before: DONGGUAN JINGLEI INTELLIGENT EQUIPMENT Co.,Ltd.

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