Winding device of inductor
Technical Field
The invention relates to the technical field of inductor production, in particular to a winding device of an inductor.
Background
Inductance is the ratio of the magnetic flux of a wire to the current that produces this flux, when an alternating current is passed through the wire, producing an alternating magnetic flux around the interior of the wire. When direct current passes through the inductor, the periphery of the inductor only presents fixed magnetic lines and does not change along with time, and the inductor is an element capable of converting electric energy into magnetic energy and storing the magnetic energy. The inductor is similar to a transformer in structure but has only one winding, and the inductor has certain inductance and only blocks the change of current, and the inductor generally comprises a framework, a winding, a shielding cover, packaging materials, a magnetic core or an iron core and the like.
When the inductor is produced, the inductance wire is not uniformly wound before use, so that the production efficiency is low; meanwhile, when the coils are placed on the coil rack, the coils used in the batch cannot be all placed on the rack, so that the operation is inconvenient.
Disclosure of Invention
In order to overcome the defects of the prior art, the invention aims to provide the winding device which can enable a wire to be uniformly wound on an inductance frame, improves the production efficiency of the inductance and can be used for placing the inductance with a plurality of coil frames on a feeding frame, and is particularly suitable for being used in the process of producing the inductance.
The technical scheme adopted by the invention is as follows: a winding device of an inductor comprises a working platform, wherein a feeding mechanism, a traction mechanism and a winding mechanism are sequentially arranged on the working platform along the wire conveying direction,
the discharging mechanism comprises a discharging front plate, a discharging rear plate and a discharging rod, the discharging front plate is fixedly arranged at the front side of the working platform, the left end and the right end of the discharging rear plate are respectively connected with a left connecting plate and a right connecting plate, a left discharging perforation and a right discharging perforation are respectively arranged on the left connecting plate and the right connecting plate, a left discharging screw hole and a right discharging screw hole which correspond to the left discharging perforation and the right discharging perforation are respectively arranged on the working platform, a left screw passes through the left discharging perforation and is in threaded connection with the left discharging screw hole, a right screw passes through the right discharging perforation and is in threaded connection with the right discharging screw hole, a plurality of discharging rods are arranged between the discharging front plate and the discharging rear plate, one end of each discharging rod is fixed on the discharging front plate, a discharging external thread is arranged on the outer circumference of the other end of each discharging rod, the discharging rod at the end passes through the discharging rear plate and is in threaded connection with a fixing,
the traction mechanism comprises a traction front plate, a traction rear plate, a lead screw and a guide shaft which are sequentially arranged between the traction front plate and the traction rear plate along the wire conveying direction, the traction front plate and the traction rear plate are fixedly arranged at the front side and the rear side of the working platform, the rear end of the lead screw is arranged at the inner side of the traction rear plate, the front end of the lead screw is connected with the input end of a coupler, the output end of the coupler is connected with the output shaft of a traction motor, the front end and the rear end of the guide shaft are respectively fixedly connected with the traction front plate and the traction rear plate, and a traction piece is arranged on the lead screw and the guide shaft,
the traction piece comprises a traction block and a built-in nut, a left perforation and a right perforation are arranged on the traction block, the built-in nut matched with a lead screw is arranged in the left perforation, the lead screw penetrates the built-in nut, a guide shaft penetrates the right perforation, a first gathering body and a second gathering body are sequentially arranged on the traction block along the wire conveying direction, the first gathering body comprises a first front gathering roller and a first rear gathering roller, the first front gathering roller and the first rear gathering roller are identical in structure, the first front gathering roller is arranged on the front side of the first rear gathering roller, the first front gathering roller penetrates the first front gathering shaft, a first front bearing is arranged between the first front gathering roller and the first front gathering shaft, the first rear gathering roller penetrates the first rear gathering shaft, and a first rear bearing is arranged between the first rear gathering roller and the first rear gathering shaft, the lower ends of the first front gathering shaft and the first rear gathering shaft are fixed on the upper surface of the traction block,
the second gathering body comprises a gathering roller before the second and a gathering roller after the second, the gathering roller before the second and the gathering roller after the second have the same structure, the gathering roller before the second is arranged at the front side of the gathering roller after the second, the gathering roller before the second passes through the gathering shaft before the second, a second front bearing is arranged between the gathering roller before the second and the gathering shaft before the second, the gathering roller after the second passes through the gathering shaft after the second, a second rear bearing is arranged between the gathering roller after the second and the gathering shaft after the second, the lower ends of the gathering shaft before the second and the gathering shaft after the second are fixed on the upper surface of the traction block, the distance between the gathering roller before the first and the gathering roller after the first is larger than the distance between the gathering roller before the second and the gathering roller after the second,
the winding mechanism comprises a winding front plate, a winding vertical plate and an inductance roller, a winding motor is arranged on the working platform, an output shaft of the winding motor penetrates through a front winding perforation on the winding front plate and is in key connection with a winding shaft, a front winding bearing is arranged at the joint of the output shaft of the winding motor and the winding front plate, the other end of the winding shaft penetrates through a rear winding perforation on the winding vertical plate, a rear winding bearing is arranged at the joint of the winding shaft and the winding vertical plate, a left fixing plate and a right fixing plate are respectively arranged at the two ends of the winding vertical plate, a left fixing hole is formed in the left fixing plate, a right fixing hole is formed in the right fixing plate, a left fixing screw hole and a right fixing screw hole which correspond to the left fixing hole and the right fixing hole are respectively arranged on the working platform, the left fixing screw penetrates through the left fixing hole and is in threaded connection with the left, right set screw passes right fixed orifices, and threaded connection is in right set screw, the inductance roller shell establish at the winding epaxial, the winding epaxial winding external screw thread that is equipped with, the inductance roller before, the back both ends establish at the winding epaxially through winding nut respectively, winding nut threaded connection on the winding axle.
Preferably, three discharging rods are arranged between the discharging front plate and the discharging rear plate and are arranged in parallel.
Preferably, the rear end of the screw rod is arranged in a groove on the inner side of the traction back plate.
Preferably, the coupling is arranged in the first round hole of the traction front plate.
Preferably, the right perforation has a diameter larger than that of the guide shaft.
Preferably, the traction motor is arranged on the outer side of the traction front plate through a flat plate.
Preferably, a plurality of winding claws are arranged on the winding nut.
Compared with the prior art, the invention has the beneficial effects that: by adopting the technical scheme, a plurality of coils can be placed on the discharging rod through the arranged discharging mechanism, so that the requirement that all the coils used in the batch are placed on the rack is met, and the operation is convenient; the set traction mechanism and the winding mechanism wind the gathered wire on the inductance roller along the first gathering body and the second gathering body, so that the inductance winding is uniform, and the winding effect is improved.
Drawings
Fig. 1 is a schematic structural view of the present invention.
Fig. 2 is a side view of the first gathering body.
In the figure:
1. working platform
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2. Discharging front plate
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3. Discharge rear plate
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4. Discharging rod
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5. Left connecting plate
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6. Right connecting plate
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7. Traction front plate
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8. Traction back plate
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9. Screw rod
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10. Guide shaft
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11. Traction motor
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12. Traction block
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13. First front gathering roller
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14. First rear gathering roller
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15. Second front gathering roller
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16. Second rear gathering roller
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17. Winding front plate
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18. Winding vertical plate
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19. Inductance roller
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20. Winding motor
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21. Winding shaft
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22. Left fixing plate
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23. Right fixed plate
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24. Winding nut |
Detailed Description
The invention will be further described with reference to the accompanying drawings and the detailed description below:
as shown in fig. 1 and 2, the technical scheme of the invention is as follows: a winding device of an inductor comprises a working platform 1, wherein a feeding mechanism, a traction mechanism and a winding mechanism are sequentially arranged on the working platform along the wire conveying direction,
the discharging mechanism comprises a discharging front plate 2, a discharging rear plate 3 and a discharging rod 4, the discharging front plate 2 is fixedly arranged at the front side of a working platform 1, the left and right ends of the discharging rear plate 3 are respectively connected with a left connecting plate 5 and a right connecting plate 6, the left connecting plate 5 and the right connecting plate 6 are respectively provided with a left discharging perforation and a right discharging perforation, the working platform 1 is respectively provided with a left discharging screw hole and a right discharging screw hole corresponding to the left discharging perforation and the right discharging perforation, a left screw passes through the left discharging perforation and is in threaded connection with the left discharging screw hole, a right screw passes through the right discharging perforation and is in threaded connection with the right discharging screw hole, a plurality of discharging rods 4 are arranged between the discharging front plate 2 and the discharging rear plate 3, one end of each discharging rod 4 is fixed on the discharging front plate 2, and the other end of each discharging rod 4 is provided with a discharging external thread, the discharging rod 4 at the end penetrates through the discharging rear plate 3 and is in threaded connection with the fixing nut, before the operation, the left screw and the right screw which are connected with the left connecting plate 5 and the right connecting plate 6 of the discharging rear plate 3 are taken down, the discharging rear plate 3 is far away from the discharging front plate 2, then a coil is placed on each discharging rod 4, and the discharging rods 4 are fixed between the discharging front plate 2 and the discharging rear plate 3,
the traction mechanism comprises a traction front plate 7, a traction rear plate 8, a lead screw 9 and a guide shaft 10 are sequentially arranged between the traction front plate 7 and the traction rear plate 8 along the wire conveying direction, the traction front plate 7 and the traction rear plate 8 are fixedly arranged at the front side and the rear side of the working platform 1, the rear end of the lead screw 9 is arranged at the inner side of the traction rear plate 8, the front end of the lead screw 9 is connected with the input end of a coupler, the output end of the coupler is connected with the output shaft of a traction motor 11, the front end and the rear end of the guide shaft 10 are respectively fixedly connected with the traction front plate 7 and the traction rear plate 8, and a traction piece is arranged on the lead screw 9 and the guide shaft 10,
the traction piece include traction block 12, built-in nut, traction block 12 on be equipped with left perforation and right perforation, left perforation in be equipped with lead screw 9 matched with built-in nut, lead screw 9 pass built-in nut, leading shaft 10 pass right perforation, traction block 12 on be equipped with first gather together the body, gather together the body second along wire rod direction of delivery in proper order, first gather together the body including first preceding gathering together roller 13 and first back gather together roller 14, first preceding gathering together roller 13 and first back gather together roller 14 the structure the same, and first preceding gathering together roller 13 establish the front side of gathering together roller 14 after first, first preceding gathering together roller 13 pass first preceding gathering together the axle, and first preceding gathering together between roller 13 and the first preceding gathering together the axle be equipped with first front bearing, first back gather together roller 14 and pass first back and gather together the axle, and first back gather together and be equipped with first back between the axle and gather together the axle and first back and hold together the axle, the lower ends of the first front gathering shaft and the first rear gathering shaft are fixed on the upper surface of the traction block 12, the first front gathering roller 13 can rotate along the first front gathering shaft,
the second gather together the body and gather together roller 16 after gathering together roller 15 and second before including the second, second before gather together roller 15 and second after gather together roller 16 structure the same, and gather together roller 15 before the second and establish the front side that gathers together roller 16 after the second, the second before gather together roller 15 and pass and gather together the axle before the second, and gather together before roller 15 and the second before the second and be equipped with the second front bearing between the axle, second after gather together roller 16 and pass and gather together the axle after the second, and gather together after roller 16 and the second after the second and be equipped with the second rear bearing between the axle after gathering together, gather together the axle before the second, the lower extreme of gathering together the axle after the second fixes on the upper surface of traction block 12, first before gather together the distance between roller 13 and the first after gather together roller 15 before being greater than gather together before the second and gather together the distance between roller 15 and the second after gathering together roller 16 after the first, gather together before gathering together coil on the pole 4 before in proper order and gather together before first 14 after gathering together roller before the first and gather together roller before the second and gather together the first and gather together the roller before the second and gather together the roller before, Between the second front gathering roller 15 and the second rear gathering roller 16 of the second gathering body, the wire is gathered and then enters the winding mechanism, meanwhile, the traction block 12 moves the traction block 12 back and forth along the guide shaft 10 under the action of the traction motor 11,
the winding mechanism comprises a winding front plate 17, a winding vertical plate 18 and an inductance roller 19, a winding motor 20 is arranged on the working platform 1, an output shaft of the winding motor 20 penetrates through a front winding perforation on the winding front plate 17 and is connected with a winding shaft 21 in a key mode, a front winding bearing is arranged at the joint of the output shaft of the winding motor 20 and the winding front plate 17, the other end of the winding shaft 21 penetrates through a rear winding perforation on the winding vertical plate 18, a rear winding bearing is arranged at the joint of the winding vertical plate 18, a left fixing plate 22 and a right fixing plate 23 are respectively arranged at the two ends of the winding vertical plate 18, a left fixing hole is formed in the left fixing plate 22, a right fixing hole is formed in the right fixing plate 23, a left fixing screw hole and a right fixing screw hole which correspond to the left fixing hole and the right fixing hole are respectively arranged on the working platform 1, and a left fixing screw hole is penetrated through the left fixing, and threaded connection is in left fixed screw, and right set screw passes right fixed screw, and threaded connection is in right fixed screw, 19 covers of inductance roller establish on winding axle 21, winding axle 21 on be equipped with the winding external screw thread, inductance roller 19 preceding, back both ends establish on winding axle 21 through winding nut 24 respectively, 24 threaded connection of winding nut on winding axle 21 the wire rod is after drawing the piece, under the drive that draws the piece, twines inductance roller 19.
In the embodiment, three discharging rods 4 are arranged between the discharging front plate 2 and the discharging rear plate 3, and the three discharging rods 4 are arranged in parallel.
In this embodiment, the rear end of the lead screw 9 is disposed in a groove inside the traction back plate 8, so that the lead screw 9 rotates in the groove.
In this embodiment, the coupling is disposed in the first circular hole of the traction front plate 7.
In the present embodiment, the diameter of the right perforation is larger than the diameter of the guide shaft 10.
In this embodiment, the traction motor 11 is disposed outside the traction front plate 7 through a flat plate.
In this embodiment, the winding nut 24 is provided with a plurality of winding claws.
The working process of the example is as follows: the during operation is put the wire rod circle on discharge mechanism's every blowing pole, then gather together the body with the wire rod along first, the body is gathered together to the second and is sent, the traction block at this moment is under traction motor's drive, remove to the wire rod, the wire rod is finally collected on the inductance roller, the inductance roller passes through winding nut and connects on the winding axle, lift left set screw on left fixed plate and the right fixed plate off, right set screw, will collect full inductance roller and take off, then put new inductance roller on the winding axle can.
Various other modifications and changes may be made by those skilled in the art based on the above-described technical solutions and concepts, and all such modifications and changes should fall within the scope of the claims of the present invention.