CN103258635A - Hand-operated annular coil winding machine - Google Patents
Hand-operated annular coil winding machine Download PDFInfo
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- CN103258635A CN103258635A CN2013101434198A CN201310143419A CN103258635A CN 103258635 A CN103258635 A CN 103258635A CN 2013101434198 A CN2013101434198 A CN 2013101434198A CN 201310143419 A CN201310143419 A CN 201310143419A CN 103258635 A CN103258635 A CN 103258635A
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- winding machine
- coil winding
- directive wheel
- holder
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Abstract
A hand-operated annular coil winding machine is used for solving the problem of primary coil winding of small-lot multiple-winding current transformers. The hand-operated annular coil winding machine comprises a rack, a rocking handle, a transmission mechanism, guide wheels, a winding die and a counting system, wherein the rack is composed of a fixed seat and a turnover seat, the rocking handle is installed on the fixed seat, the rocking handle is assembled at the front end of the transmission mechanism, the rear end of the transmission mechanism is assembled with the winding die, the winding die is matched with the guiding wheels, and the guiding wheels are installed on the rack. The hand-operated annular coil winding machine is low in manufacturing cost, simple in structure, convenient to operate, and capable of improving working efficiency by over 200%. In addition, the coil yield can reach 100%.
Description
Technical field
The present invention relates to a kind of Winder, especially a kind of hand-rail type toroidal coil winding machine belongs to the essential electronic element technical field.
Background technology
When power supply department is made 10KV current transformer primary winding in small lot, few for the number of turn, with the short coil of line, can adopt the manual coiling of ring winding mould.And many for the number of turn, with the coil of line length, if still with manual mode wear around, not only operation easier is big, inefficiency but also artificial counting are prone to mistake, can not guarantee the coiling quality of coil.
Summary of the invention
The objective of the invention is to the drawback at prior art, a kind of simple in structure, low cost of manufacture is provided, can significantly improves the hand-rail type toroidal coil winding machine of operating efficiency and product quality.
Problem of the present invention realizes with following technical proposals:
A kind of hand-rail type toroidal coil winding machine, it comprises frame, rocking handle, transmission mechanism, directive wheel, coiling mould and number system, described frame is made up of holder and overturning seat, at holder rocking handle is installed, described rocking handle and transmission mechanism front end are equipped, described transmission mechanism rear end is equipped with the coiling mould, described coiling mould and directive wheel coupling, and described directive wheel is installed on the frame.
Above-mentioned hand-rail type toroidal coil winding machine, described transmission mechanism comprises two parts of the symmetric arrangement that connects by crank shaft, wherein each part is formed by driving gear, travelling gear and driven gear, described driving gear is fixed on the crank shaft, it and mesh with travelling gear, described travelling gear and driven gear engagement, described driven gear is split-type structural, it is fixed on the coiling mould.
Above-mentioned hand-rail type toroidal coil winding machine, described coiling mould comprises two side shields and opening ring set, described two side shield symmetric arrangement, and they are dismountable split-type structural, outer face at two side shields fixedly mounts driven gear, described opening ring set two ends and both sides baffle plate suit.
Above-mentioned hand-rail type toroidal coil winding machine, described directive wheel comprises two parts of symmetric arrangement, wherein each part goes up directive wheel and two following directive wheels compositions by two, the described directive wheel of going up is installed on the overturning seat, described directive wheel down is installed on the holder, and directive wheel is provided with the gathering sill with the mould coupling that winds the line.
Above-mentioned hand-rail type toroidal coil winding machine, the overturning seat of described frame and holder are hinged by jointed shaft, at overturning seat the overturning seat that mates with holder are set and support, and described holder is fixed on the workbench, is provided with the overturning seat guide vane end stop at holder.
Above-mentioned hand-rail type toroidal coil winding machine, described number system comprises the transducer sum counter, and described transducer is equipped with the coiling mould, and transducer is connected by lead with counter, and described counter is arranged in the below of holder.
Above-mentioned hand-rail type toroidal coil winding machine, it also comprises the secondary coil carriage, described secondary coil carriage and coiling mould coupling, the secondary coil carriage is fixed on the workbench.
The present invention designs the coiling die size according to the specification requirement of current mutual inductor coil, and driven gear is fixed on the outer face of coiling mould; The present invention cooperates transferring power by travelling gear with driven gear by the driving gear of rocking handle drive transmission device, and the coiling mould is rotated under the directive wheel effect, and lead is wrapped on the coiling mould, finishes the coiling that multiturn is counted primary winding; Coiling mould of the present invention is dismountable split-type structural, it can with the Current Transformer Secondary mounting coil; Frame of the present invention is made up of holder and overturning seat, and overturning seat can overturn around jointed shaft, the dismounting of the mould of being convenient to wind the line; The present invention is by number system accurate recording coil turn, the mistake of having avoided artificial counting to cause.In a word, the present invention has low cost of manufacture, simple in structure, the characteristics being convenient to operate, and it can be increased work efficiency more than 200% by probationary certificate, and the coil qualification rate can reach 100%.
Description of drawings
The invention will be further described below in conjunction with accompanying drawing.
Fig. 1 is structural representation of the present invention;
Fig. 2 is front view of the present invention;
Fig. 3 is transmission mechanism and directive wheel schematic diagram;
Fig. 4 is frame overturning seat upset of the present invention back schematic diagram;
Fig. 5 is coiling mould structure schematic diagram;
Fig. 6 is coiling mould blast structure chart;
Fig. 7 is coiling mould and secondary coil suit schematic diagram;
Fig. 8 is current mutual inductor coil product schematic diagram.
Each list of reference numerals is among the figure: 1, holder, and 1-1, overturning seat guide vane end stop, 2, overturning seat, 2-1, upset are supported, 3, transmission mechanism, 3-1, driving gear, 3-2, travelling gear, 3-3, driven gear, 4, directive wheel, 4-1, gathering sill, 5, the secondary coil carriage, 6, transducer, 7, rocking handle, 8, counter, 9, secondary coil, 10, jointed shaft, 11, the coiling mould, 11-1, two end-stopping plates, 11-2, opening ring set, 12, primary winding.
Embodiment
Referring to Fig. 1, Fig. 2, the present invention includes frame; rocking handle 7; transmission mechanism 3; directive wheel 4; coiling mould 11 and number system; described frame is made up of holder 1 and overturning seat 2; at holder 1 rocking handle 7 is installed; described rocking handle 7 is equipped with transmission mechanism 3 front ends; described transmission mechanism 3 rear ends are equipped with coiling mould 11; described coiling mould 11 and directive wheel 4 couplings; described directive wheel 4 is installed on the frame; described number system comprises transducer 6 sum counters 8; described transducer 6 is equipped with coiling mould 11, transducer 6 and counter 8 are connected by lead, and described counter 8 is arranged in the below of holder 1.
Referring to Fig. 1, Fig. 2, Fig. 3, transmission mechanism 3 of the present invention comprises two parts of the symmetric arrangement that connects by crank shaft, wherein each part is formed by driving gear 3-1, travelling gear 3-2 and driven gear 3-3, described driving gear 3-1 is fixed on the crank shaft, it and mesh with travelling gear 3-2, described travelling gear 3-2 and driven gear 3-3 engagement, described driven gear 3-3 is split-type structural, it is fixed on the coiling mould 11; Directive wheel 4 of the present invention comprises two parts of symmetric arrangement, wherein each part goes up directive wheel and two following directive wheels compositions by two, the described directive wheel of going up is installed on the overturning seat 2, and described directive wheel down is installed on the holder 1, and directive wheel 4 is provided with the gathering sill 4-1 with the mould coupling that winds the line.
Referring to Fig. 4, Fig. 5, coiling mould 11 of the present invention comprises two side shield 11-1 and opening ring set 11-2, described two side shield 11-1 symmetric arrangement, they are dismountable split-type structural, at the outer face of two side shield 11-1 fixed installation driven gear 3-3, described opening ring set 11-2 two ends and two side shield 11-1 suits.
Referring to Fig. 1, Fig. 2, Fig. 4, Fig. 7, Fig. 8, the course of work of the present invention is: at first overturning seat 2 is overturn counterclockwise around jointed shaft 10, will with Current Transformer Secondary coil 9 suits after the coiling mould be installed on down among the gathering sill 4-1 of directive wheel, secondary coil 9 is placed on the secondary coil carriage 5, and makes driven gear 3-3 and the travelling gear 3-2 engagement that is fixed on coiling mould 11 both ends of the surface; The split ring that again lead one end is wrapped in coiling mould 11 puts, the overturning seat 2 that overturns clockwise then, and support 2-1 by overturning seat and locate.Driving gear 3-1 by operation rocking handle 7 drive transmission devices, cooperate transferring power by travelling gear 3-2 with driven gear 3-3, make the rotation under directive wheel 4 effects of coiling mould 11, lead is wrapped on the coiling mould 11, by number system accurate recording coil turn, finish the coiling that multiturn is counted primary winding 12.With after split type coiling mould 11 dismountings, take out product at last.
Claims (7)
1. hand-rail type toroidal coil winding machine, it is characterized in that, it comprises frame, rocking handle (7), transmission mechanism (3), directive wheel (4), coiling mould (11) and number system, described frame is made up of holder (1) and overturning seat (2), at holder (1) rocking handle (7) is installed, described rocking handle (7) is equipped with transmission mechanism (3) front end, described transmission mechanism (3) rear end is equipped with coiling mould (11), described coiling mould (11) and directive wheel (4) coupling, described directive wheel (4) is installed on the frame.
2. a kind of hand-rail type toroidal coil winding machine according to claim 1, it is characterized in that, described transmission mechanism (3) comprises two parts of the symmetric arrangement that connects by crank shaft, wherein each part is formed by driving gear (3-1), travelling gear (3-2) and driven gear (3-3), described driving gear (3-1) is fixed on the crank shaft, it and mesh with travelling gear (3-2), described travelling gear (3-2) and driven gear (3-3) engagement, described driven gear (3-3) is split-type structural, and it is fixed on the coiling mould (11).
3. a kind of hand-rail type toroidal coil winding machine according to claim 1 and 2, it is characterized in that, described coiling mould (11) comprises two side shields (11-1) and opening ring set (11-2), described two side shields (11-1) symmetric arrangement, they are dismountable split-type structural, fixedly mount driven gear (3-3) in the outer face of two side shields (11-1), described opening ring set (11-2) two ends and two side shields (11-1) suit.
4. a kind of hand-rail type toroidal coil winding machine according to claim 3, it is characterized in that, described directive wheel (4) comprises two parts of symmetric arrangement, wherein each part goes up directive wheel and two following directive wheels compositions by two, the described directive wheel of going up is installed on the overturning seat (2), described directive wheel down is installed on the holder (1), and directive wheel (4) is provided with the gathering sill (4-1) with the mould coupling that winds the line.
5. a kind of hand-rail type toroidal coil winding machine according to claim 4, it is characterized in that, the overturning seat of described frame (2) is hinged by jointed shaft (10) with holder (1), at overturning seat (2) overturning seat that mates with holder (1) is set and supports (2-1), described holder (1) is fixed on the workbench, is provided with overturning seat guide vane end stop (1-1) at holder (1).
6. a kind of hand-rail type toroidal coil winding machine according to claim 5, it is characterized in that, described number system comprises transducer (6) sum counter (8), described transducer (6) is equipped with coiling mould (11), transducer (6) is connected by lead with counter (8), and described counter (8) is arranged in the below of holder (1).
7. a kind of hand-rail type toroidal coil winding machine according to claim 6 is characterized in that, it also comprises secondary coil carriage (5), described secondary coil carriage (5) and coiling mould (11) coupling, and secondary coil carriage (5) is fixed on the workbench.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310143419.8A CN103258635B (en) | 2013-04-24 | 2013-04-24 | A kind of hand-rail type toroidal coil winding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310143419.8A CN103258635B (en) | 2013-04-24 | 2013-04-24 | A kind of hand-rail type toroidal coil winding machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103258635A true CN103258635A (en) | 2013-08-21 |
| CN103258635B CN103258635B (en) | 2016-03-02 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310143419.8A Expired - Fee Related CN103258635B (en) | 2013-04-24 | 2013-04-24 | A kind of hand-rail type toroidal coil winding machine |
Country Status (1)
| Country | Link |
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| CN (1) | CN103258635B (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| RU2553268C1 (en) * | 2014-01-23 | 2015-06-10 | Российская Федерация, от имени которой выступает Государственная корпорация по атомной энергии "Росатом" | Hand tool and method for winding multilayer coil |
| CN105405641A (en) * | 2015-12-21 | 2016-03-16 | 天津市百利纽泰克电气科技有限公司 | Automatic wire winding machine for current transformer secondary winding and winding method |
| CN112117125A (en) * | 2020-08-27 | 2020-12-22 | 于晓军 | Automatic change coil and twine sticky tape equipment |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB481102A (en) * | 1936-08-27 | 1938-02-28 | Connaught Spare Parts Ltd | Improvements relating to coil winding machines |
| CN2128241Y (en) * | 1992-04-21 | 1993-03-17 | 李燕山 | Hand winder with automatic counter |
| JPH0977367A (en) * | 1995-09-07 | 1997-03-25 | Kandenko Co Ltd | Tie wire winding device |
| CN2292322Y (en) * | 1997-05-26 | 1998-09-23 | 顾梦柯 | Ring type three-phase transformer winding machine |
| CN2814641Y (en) * | 2005-06-10 | 2006-09-06 | 天津启索科技发展有限公司 | Automatic ring winder |
| CN201616345U (en) * | 2009-12-22 | 2010-10-27 | 泰安隆昌广变压器有限公司 | Long circular coil rolling die |
| CN202422996U (en) * | 2012-01-11 | 2012-09-05 | 上海一电变压器有限公司 | Special winding mold of long circular coil |
-
2013
- 2013-04-24 CN CN201310143419.8A patent/CN103258635B/en not_active Expired - Fee Related
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB481102A (en) * | 1936-08-27 | 1938-02-28 | Connaught Spare Parts Ltd | Improvements relating to coil winding machines |
| CN2128241Y (en) * | 1992-04-21 | 1993-03-17 | 李燕山 | Hand winder with automatic counter |
| JPH0977367A (en) * | 1995-09-07 | 1997-03-25 | Kandenko Co Ltd | Tie wire winding device |
| CN2292322Y (en) * | 1997-05-26 | 1998-09-23 | 顾梦柯 | Ring type three-phase transformer winding machine |
| CN2814641Y (en) * | 2005-06-10 | 2006-09-06 | 天津启索科技发展有限公司 | Automatic ring winder |
| CN201616345U (en) * | 2009-12-22 | 2010-10-27 | 泰安隆昌广变压器有限公司 | Long circular coil rolling die |
| CN202422996U (en) * | 2012-01-11 | 2012-09-05 | 上海一电变压器有限公司 | Special winding mold of long circular coil |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| RU2553268C1 (en) * | 2014-01-23 | 2015-06-10 | Российская Федерация, от имени которой выступает Государственная корпорация по атомной энергии "Росатом" | Hand tool and method for winding multilayer coil |
| CN105405641A (en) * | 2015-12-21 | 2016-03-16 | 天津市百利纽泰克电气科技有限公司 | Automatic wire winding machine for current transformer secondary winding and winding method |
| CN112117125A (en) * | 2020-08-27 | 2020-12-22 | 于晓军 | Automatic change coil and twine sticky tape equipment |
| CN112117125B (en) * | 2020-08-27 | 2022-04-08 | 江门市蓬江区恒驰新材料有限公司 | Automatic change coil and twine sticky tape equipment |
Also Published As
| Publication number | Publication date |
|---|---|
| CN103258635B (en) | 2016-03-02 |
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| Date | Code | Title | Description |
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| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| CB02 | Change of applicant information |
Address after: 100761 West Chang'an Avenue, Beijing, No. 86, No. Applicant after: State Grid Corporation of China Applicant after: STATE GRID HEBEI ELECTRIC POWER COMPANY, CANGZHOU BRANCH Applicant after: STATE GRID HEBEI ELECTRIC POWER Co. Address before: 100761 West Chang'an Avenue, Beijing, No. 86, No. Applicant before: State Grid Corporation of China Applicant before: Cangzhou Power Supply Co. Applicant before: Hebei Electric Power Corp. |
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| COR | Change of bibliographic data | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160302 |
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| CF01 | Termination of patent right due to non-payment of annual fee |