A kind of hand-rail type toroidal coil winding machine
Technical field
The present invention relates to a kind of Winder, especially a kind of hand-rail type toroidal coil winding machine, belongs to essential electronic element technical field.
Background technology
Power supply department is when small lot makes 10KV current transformer primary winding, and the coil few for the number of turn, use line is short, can adopt the manual coiling of ring winding mould.And many for the number of turn, with the coil of line length, if still wear to manually around, not only operation easier is large, inefficiency but also artificial counting easily go wrong, and can not ensure the coiling quality of coil.
Summary of the invention
The object of the invention is to the drawback for prior art, provide that a kind of structure is simple, low cost of manufacture, the hand-rail type toroidal coil winding machine of operating efficiency and product quality can be significantly improved.
Problem of the present invention realizes with following technical proposals:
A kind of hand-rail type toroidal coil winding machine, it comprises frame, rocking handle, transmission mechanism, directive wheel, winding mould and number system, described frame is made up of holder and overturning seat, rocking handle installed by holder, described rocking handle and transmission mechanism front end are equipped with, described transmission mechanism rear end and winding mould are equipped with, and described winding mould mates with directive wheel, and described directive wheel is arranged in frame.
Above-mentioned hand-rail type toroidal coil winding machine, described transmission mechanism comprises the two parts be arranged symmetrically with connected by crank shaft, wherein every part forms by driving gear, travelling gear and driven gear, described driving gear is fixed on crank shaft, it and engage with travelling gear, described travelling gear engages with driven gear, and described driven gear is split-type structural, and it is fixed on winding mould.
Above-mentioned hand-rail type toroidal coil winding machine, described winding mould comprises two side shields and opening ring set, and described two side shields are arranged symmetrically with, and they are dismountable split-type structural, the outer face of two side shields fixedly mounts driven gear, and described opening ring set two ends and both sides baffle plate are set with.
Above-mentioned hand-rail type toroidal coil winding machine, described directive wheel comprises the two parts be arranged symmetrically with, wherein every part is by two upper directive wheels and two lower directive wheel compositions, described upper directive wheel is arranged on overturning seat, described lower directive wheel is arranged on holder, and directive wheel is provided with the gathering sill mated with winding mould.
Above-mentioned hand-rail type toroidal coil winding machine, it is hinged that the overturning seat of described frame and holder pass through jointed shaft, overturning seat arranges the overturning seat mated with holder and supports, and described holder is fixing on the table, and holder is provided with overturning seat guide vane end stop.
Above-mentioned hand-rail type toroidal coil winding machine, described number system comprises transducer sum counter, and described transducer and winding mould are equipped with, and transducer is connected by wire with counter, and described counter is arranged in the below of holder.
Above-mentioned hand-rail type toroidal coil winding machine, it also comprises secondary coil bracket, and described secondary coil bracket mates with winding mould, and secondary coil bracket is fixing on the table.
Driven gear according to the technical requirement design winding mould size of current mutual inductor coil, and is fixed on the outer face of winding mould by the present invention; The present invention, by the driving gear of rocking handle drive transmission device, coordinates transferring power by travelling gear with driven gear, winding mould is rotated under directive wheel effect, is wrapped in by wire on winding mould, complete the coiling of multiturn number primary winding; Winding mould of the present invention is dismountable split-type structural, it can with Current Transformer Secondary mounting coil; Frame of the present invention is made up of holder and overturning seat, and overturning seat can overturn around jointed shaft, is convenient to the dismounting of winding mould; The present invention, by number system accurate recording coil turn, avoids the mistake that artificial counting causes.In a word, the present invention has that low cost of manufacture, structure are simple, the feature of convenient operation, and by probationary certificate, it can increase work efficiency more than 200%, and coil qualification rate can reach 100%.
Accompanying drawing explanation
Below in conjunction with accompanying drawing, the invention will be further described.
Fig. 1 is structural representation of the present invention;
Fig. 2 is front view of the present invention;
Fig. 3 is transmission mechanism and directive wheel schematic diagram;
Fig. 4 is schematic diagram after overturning of machine frame seat of the present invention upset;
Fig. 5 is winding mould structural representation;
Fig. 6 is winding mould detonation configuration figure;
Fig. 7 is that winding mould and secondary coil are set with schematic diagram;
Fig. 8 is current mutual inductor coil product schematic diagram.
In figure, each list of reference numerals is: 1, holder, 1-1, overturning seat guide vane end stop, 2, overturning seat, 2-1, upset supports, 3, transmission mechanism, 3-1, driving gear, 3-2, travelling gear, 3-3, driven gear, 4, directive wheel, 4-1, gathering sill, 5, secondary coil bracket, 6, transducer, 7, rocking handle, 8, counter, 9, secondary coil, 10, jointed shaft, 11, winding mould, 11-1, two end-stopping plates, 11-2, opening ring set, 12, primary winding.
Embodiment
Referring to Fig. 1, Fig. 2, the present invention includes frame, rocking handle 7, transmission mechanism 3, directive wheel 4, winding mould 11 and number system, described frame is made up of holder 1 and overturning seat 2, holder 1 is installed rocking handle 7, described rocking handle 7 is equipped with transmission mechanism 3 front end, described transmission mechanism 3 rear end and winding mould 11 are equipped with, described winding mould 11 mates with directive wheel 4, described directive wheel 4 is arranged in frame, described number system comprises transducer 6 sum counter 8, described transducer 6 is equipped with winding mould 11, transducer 6 is connected by wire with counter 8, described counter 8 is arranged in the below of holder 1.
Referring to Fig. 1, Fig. 2, Fig. 3, transmission mechanism 3 of the present invention comprises the two parts be arranged symmetrically with connected by crank shaft, wherein every part forms by driving gear 3-1, travelling gear 3-2 and driven gear 3-3, described driving gear 3-1 is fixed on crank shaft, it and engage with travelling gear 3-2, described travelling gear 3-2 engages with driven gear 3-3, and described driven gear 3-3 is split-type structural, and it is fixed on winding mould 11; Directive wheel 4 of the present invention comprises the two parts be arranged symmetrically with, wherein every part is by two upper directive wheels and two lower directive wheel compositions, described upper directive wheel is arranged on overturning seat 2, and described lower directive wheel is arranged on holder 1, and directive wheel 4 is provided with the gathering sill 4-1 mated with winding mould.
Referring to Fig. 4, Fig. 5, winding mould 11 of the present invention comprises two side shield 11-1 and opening ring set 11-2, described two side shield 11-1 are arranged symmetrically with, they are dismountable split-type structural, the outer face of two side shield 11-1 fixedly mounts driven gear 3-3, and described opening ring set 11-2 two ends and two side shield 11-1 are set with.
Referring to Fig. 1, Fig. 2, Fig. 4, Fig. 7, Fig. 8, the course of work of the present invention is: first overturn counterclockwise around jointed shaft 10 by overturning seat 2, winding mould after being set with Current Transformer Secondary coil 9 is installed in the gathering sill 4-1 of lower directive wheel, secondary coil 9 is placed on secondary coil bracket 5, and the driven gear 3-3 be fixed in winding mould 11 both ends of the surface is engaged with travelling gear 3-2; Again wire one ends wound is overlapped at the split ring of winding mould 11, then overturn overturning seat 2 clockwise, and support 2-1 location by overturning seat.By the driving gear 3-1 of operation rocking handle 7 drive transmission device, transferring power is coordinated with driven gear 3-3 by travelling gear 3-2, winding mould 11 is rotated under directive wheel 4 acts on, wire is wrapped on winding mould 11, by number system accurate recording coil turn, complete the coiling of multiturn number primary winding 12.After finally being dismantled by split type winding mould 11, take out product.