CN211192748U - Product assembling equipment - Google Patents
Product assembling equipment Download PDFInfo
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- CN211192748U CN211192748U CN201921472746.7U CN201921472746U CN211192748U CN 211192748 U CN211192748 U CN 211192748U CN 201921472746 U CN201921472746 U CN 201921472746U CN 211192748 U CN211192748 U CN 211192748U
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Abstract
The utility model provides a novel quick, reliable product equipment, inefficiency when having solved the artifical equipment of multicomponent product, positive and negative needs to be distinguished to certain part in addition, has the equipment mistake during the equipment to lead to the condemned condition of part, for improving the packaging efficiency, stops because of scrapping that the product loading mistake leads to, reduction in production cost, include as follows: a product assembly apparatus, comprising: a frame, a large plate; four stations, namely a station 1, a station 2, a station 3 and a station 4, are dispersedly arranged on the large plate; the component A, B is placed on a jig of the station 1; the station 2 is an automatic feeding station for the part C; the station 3 is an assembly station; the station 4 is a blanking station after the parts are assembled; the large plate is also provided with a part C feeding mechanism, a part C transferring module and a visual photographing system.
Description
Technical Field
The utility model belongs to the machine-building field, concretely relates to product equipment.
Background
An existing part consists of three parts (a part A, a part B and a part C), and the part A and the part B are assembled through the part C to form the part. The assembly is mainly completed manually, the part A and the part B are placed on a jig, and the part C needs to be sorted and then loaded into the part A and the part B. The manual installation has more actions, so the efficiency is lower; in addition, the part C needs to be divided into a positive side and a negative side, fatigue can be generated by manual long-time operation, and the situation that the positive side and the negative side of the part C are respectively wrong exists; in order to avoid the situation of reverse assembly of the part C and improve the efficiency, a new assembly device and a new assembly method are urgently needed.
SUMMERY OF THE UTILITY MODEL
In order to solve the low efficiency when the manual work of multicomponent product is assembled, certain part need distinguish positive and negative in addition, has the equipment mistake during the equipment to lead to the condemned condition of part, in order to improve packaging efficiency, stops to scrap because of the product misloading leads to, reduction in production cost, this patent provides a novel quick, reliable product assembly equipment. The method comprises the following steps:
the product assembling equipment comprises three components ABC, wherein the component C needs to be assembled in a positive and negative distinguishing mode; the product assembling apparatus includes: a frame, a large plate;
four stations, namely a station 1, a station 2, a station 3 and a station 4, are dispersedly arranged on the large plate; the component A, B is placed on a jig of the station 1; the station 2 is an automatic feeding station for the part C; the station 3 is an assembly station; the station 4 is a blanking station after the parts are assembled;
the large plate is also provided with a part C feeding mechanism, a part C transferring module and a visual photographing system;
the visual photographing system comprises a light source, a lens, a camera and a part C positive and negative recognition system; the part C is transferred to a visual photographing system through a part C feeding mechanism and a part C transferring module to photograph and identify the positive and negative directions; the vision photographing and identifying system stores a view and relevant characteristics during normal part installation, and can identify whether the part being installed is correct.
Preferably, the stations 1, 2, 3 and 4 of the product assembling equipment are arranged on the large plate in concentric circles.
Preferably, the part C feeding mechanism of the product assembling equipment mainly comprises an air cylinder and a machining part, the air cylinder is a power supply device, and the machining part adopts some parts of the feeding mechanism in the prior art, including a gripper, an extension arm controlled by the air cylinder and the like; the part C transfer module comprises an air cylinder, a linear guide rail, a machining part suction nozzle and the like; the cylinder of the part C transfer module provides power, the linear guide rail is a channel of a product, and because the linear guide rail is also a transfer tool of the product on mechanical equipment in the conventional technology, the machining part is also a plurality of conventional part devices, and the position transfer of the product from one station to another station is realized. The blanking module comprises an air cylinder, a linear guide rail, a suction nozzle and a machining piece. The machined parts are all parts machined; since some modules described in this specification all adopt some tooling structures in the prior art, further description is omitted.
The assembly equipment provided by the patent adopts a four-station disc mechanism, wherein a station 1 is used for manually placing a part A and a part B, a station 2 is used for automatically loading a part C, the front and the back of the part C are detected by a vision system, a station 3 is used for assembly, and a station 4 is used for blanking; the assembly method is sequentially circulated, the assembly efficiency is greatly improved, and product scrapping caused by wrong assembly of the part C is avoided. The high-efficiency assembly of parts is realized, the assembly error is avoided, and the cost is reduced.
The assembly process of the product: part A, part B place on station 1's tool, turn to station 1 and go up part C, shift the module and get part C from the material loading module, shoot at the visual system that light source, camera lens, camera are constituteed, distinguish part C's just anti, place part C on the tool accurately. Then, the electric cylinder is assembled when the electric cylinder is operated to the station 3, the electric cylinder is operated to the station 4 after the assembly is finished, and the unloading is performed through the unloading module, so that the circulation is realized, and the efficiency is greatly improved.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without inventive exercise.
Fig. 1 is a schematic diagram of the stations of the product assembling equipment and the overall structural distribution thereof.
Fig. 2 is a schematic view of each part of the visual photographing system of the product assembling apparatus of this patent.
Description of reference numerals: 1. a frame; 2. a large plate; 3. a station 1; 4. a station 2; 5. a station 3; 6. a station 4; 7. a blanking module; 8. a light source; 9. a camera; 10. a lens; 11. a part C feeding module; 12. a part C transfer module; 13. and assembling the cylinder.
Detailed Description
The present invention will be described in further detail with reference to the following examples, which are illustrative of the present invention and are not intended to limit the present invention.
Example (b):
as shown in fig. 1-2, the present patent provides a product assembling apparatus, which includes a frame 1, a large plate 2, a station 1, a station 2, a station 3, a station 4, a blanking module 7, a light source 8, a camera 9, a lens 10, a part C feeding module 11, a part C transferring module 12, and an assembling cylinder 13; four stations, namely a station 1, a station 2, a station 3 and a station 4 are dispersedly arranged on the large plate; the component A, B is placed on the jig of station 1; the station 2 is an automatic feeding station of the part C; the station 3 is an assembly station; the station 4 is a blanking station after the parts are assembled; the large plate is also provided with a part C feeding mechanism, a part C transferring module and a visual photographing system; the visual shooting system comprises a light source, a lens, a camera and a part C positive and negative identification system; transferring the part C to a visual photographing system through a part C feeding mechanism and a part C transferring module to photograph and identify the positive and negative; the vision photographing and identifying system stores a view and relevant characteristics during normal part installation, and can identify whether the part being installed is correct. The stations 1, 2, 3 and 4 of the product assembling equipment are arranged on the large plate in concentric circles. The part C feeding mechanism of the product assembling equipment mainly comprises an air cylinder and a machining part, wherein the air cylinder is a power supply device, and the machining part adopts some parts of the feeding mechanism in the prior art, including a hand grip, an extension arm controlled by the air cylinder and the like; the part C transfer module comprises a cylinder, a linear guide rail, a machining part suction nozzle and the like; the cylinder of the part C transfer module provides power, the linear guide rail is a channel of a product, and because the linear guide rail is also a transfer tool of the product on mechanical equipment in the conventional technology, the machining part is also a plurality of conventional part devices, and the position transfer of the product from one station to another station is realized. The blanking module comprises a cylinder, a linear guide rail, a suction nozzle and a machining piece. The machined parts are all parts machined; since some modules described in this specification all adopt some tooling structures in the prior art, further description is omitted.
The assembly equipment provided by the patent adopts a four-station disc mechanism, wherein a station 1 is used for manually placing a part A and a part B, a station 2 is used for automatically loading a part C, the front and the back of the part C are detected by a vision system, a station 3 is used for assembly, and a station 4 is used for blanking; the assembly method is sequentially circulated, the assembly efficiency is greatly improved, and product scrapping caused by wrong assembly of the part C is avoided. The high-efficiency assembly of parts is realized, the assembly error is avoided, and the cost is reduced.
The assembly process of the product: part A, part B place on station 1's tool, turn to station 1 and go up part C, shift the module and get part C from the material loading module, shoot at the visual system that light source, camera lens, camera are constituteed, distinguish part C's just anti, place part C on the tool accurately. Then, the electric cylinder is assembled when the electric cylinder is operated to the station 3, the electric cylinder is operated to the station 4 after the assembly is finished, and the unloading is performed through the unloading module, so that the circulation is realized, and the efficiency is greatly improved.
In addition, it should be noted that the specific embodiments described in the present specification may differ in the shape of the components, the names of the components, and the like. All equivalent or simple changes made according to the structure, characteristics and principle of the utility model are included in the protection scope of the utility model. Various modifications, additions and substitutions may be made by those skilled in the art without departing from the scope of the invention as defined in the accompanying claims.
Claims (3)
1. The product assembling equipment comprises three components ABC, wherein the component C needs to be assembled in a positive and negative distinguishing mode; the product assembling apparatus includes: the device comprises a rack, a large plate, a feeding module, a discharging module, a disc module and the like;
four stations, namely a station 1, a station 2, a station 3 and a station 4, are dispersedly arranged on the large plate; the component A, B is placed on a jig of the station 1; the station 2 is an automatic feeding station for the part C; the station 3 is an assembly station; the station 4 is a blanking station after the parts are assembled;
the method is characterized in that:
the large plate is also provided with a part C feeding mechanism, a part C transferring module and a visual photographing system;
the visual photographing system comprises a light source, a lens, a camera and a part C positive and negative recognition system; the part C is transferred to the visual photographing system through the part C feeding mechanism and the part C transfer module to photograph, and the visual system automatically recognizes the front side and the back side according to an image obtained by photographing.
2. The product assembly apparatus of claim 1, wherein: and the station 1, the station 2, the station 3 and the station 4 are arranged on the large plate in concentric circles.
3. The product assembly apparatus of claim 1, wherein: the part C feeding mechanism mainly comprises an air cylinder and a machining piece; the part C transfer module comprises an air cylinder and a linear guide rail; the blanking module comprises an air cylinder, a linear guide rail and a suction nozzle.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201921472746.7U CN211192748U (en) | 2019-09-05 | 2019-09-05 | Product assembling equipment |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201921472746.7U CN211192748U (en) | 2019-09-05 | 2019-09-05 | Product assembling equipment |
Publications (1)
Publication Number | Publication Date |
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CN211192748U true CN211192748U (en) | 2020-08-07 |
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN201921472746.7U Active CN211192748U (en) | 2019-09-05 | 2019-09-05 | Product assembling equipment |
Country Status (1)
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CN (1) | CN211192748U (en) |
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2019
- 2019-09-05 CN CN201921472746.7U patent/CN211192748U/en active Active
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