CN109411985A - Wire rod assembly machine - Google Patents
Wire rod assembly machine Download PDFInfo
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- CN109411985A CN109411985A CN201811408682.4A CN201811408682A CN109411985A CN 109411985 A CN109411985 A CN 109411985A CN 201811408682 A CN201811408682 A CN 201811408682A CN 109411985 A CN109411985 A CN 109411985A
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- riveting
- defective products
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Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/04—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
- H01R43/048—Crimping apparatus or processes
- H01R43/052—Crimping apparatus or processes with wire-feeding mechanism
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/04—Sorting according to size
- B07C5/06—Sorting according to size measured mechanically
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
Abstract
The present invention discloses a kind of wire rod assembly machine, including mould group, non-defective unit blanking die group, transmission module is discharged in rack, artificial unwrapping wire mould group, riveting mould group, plus tolerance detection mould group, negative common difference detection mould group, defective products.There is job platform, above each mould group is sequentially arranged on the corresponding processing stations of job platform, forms the automatic production line for assembling wire rod in the rack.The wire rod assembly machine of the present invention can be realized following functions: clamping after artificial unwrapping wire and positions → automatically deliver → riveting → plus tolerance detection → negative common difference detection → defective products discharge → non-defective unit blanking, artificial production is substituted in a manner of automated job.(1) machinery production can not stop work day and night, high production efficiency, low at measuring.(2) machinery production can be with standardized management, and mechanical easy maintenance, maintenance cost are low.(3) machinery production is standardized production, system easy to control the quality, and cost yield is high.(4) machinery production is conducive to promote enterprise competitiveness, ensures enterprise profit.
Description
Technical field
The present invention relates to automation equipment field technologies, refer in particular to a kind of wire rod assembly machine.
Background technique
Grid line, say in the narrow sense be exactly computerese twisted pair, it is connection computer network interface card and ADSL cat or routing
The cable of device or interchanger.With the development of economy with the progress of technology, network transmission obtains swift and violent development, the network terminal
More more and more universal to arrive average family, office space and public place, network traffic amount is big, and clarity is high, specific to various
Entertainment is even more to have more visitors or business than one can attend to, and, gradually instead of family's CATV network, some families directly connect computer and TV for it
It connects, so that large screen watches program.It is more next to the dependence of network and demand big based on people, the demand of Network transmission line is got over
Come bigger, the manufacture of grid line is required also increasingly higher, this virtually brings huge pressure to enterprise.
Currently, most grid line manufacturing enterprise, puts into a large amount of manpower in each process of the production of grid line
Meet the order demand of surge with assembly line, still, manual operation often has the following problems: (1) each production process is equal
Many manpowers are put into, factory work standardized management is not easy to；(2) a large amount of manpower can expend many factory resources, cause
The manufacturing cost of product increases；(3) manual operation controls the poor quality of product, typically passes through the qualification of operation
Carry out control, there are many accidentalia；(4) labor intensity of worker is excessive, and worker is easy to produce many negative emotions, influences to produce
The manufacturing schedule of product reduces the production efficiency of product.The above factors can force many enterprises to face cost control wind
Danger, so as to cause the downslide of enterprise profit, many enterprises have to face transition.
Summary of the invention
In view of this, in view of the deficiencies of the prior art, the present invention aims to provide a kind of wire rod assembly machine,
After being manually placed into wire rod, it can be automatically transferred to corresponding station, automatic riveting, detection, defective products discharge, non-defective unit blanking are replaced
Generation artificial production, is not only able to improve production efficiency, reduces cost, and is conducive to promote product quality, to overcome existing
The deficiency of technology.
To achieve the above object, the present invention is using following technical solution:
A kind of wire rod assembly machine, including
One rack has job platform in the rack, there is multiple processing stations on the job platform, on each processing stations point
It is not provided with lower die group:
One artificial unwrapping wire mould group, including emplacing platform and hold-down mechanism have material mounting groove on the emplacing platform, which has
Hold-down head compresses material by the movable pressing of hold-down head above material mounting groove；
Material is fixed on riveting station by one riveting mould group, including positioning mechanism and riveting mechanism, the positioning mechanism, the riveter
Structure goes out finished product to material riveting molding；
One plus tolerance detects mould group, including one for detecting the first detection slot of plus tolerance, when finished product can be inserted into first inspection
When surveying slot, determine that the finished product is otherwise defective products for non-defective unit；
One negative common difference detect mould group, including one in detection negative common difference second detection slot, when finished product can be inserted into this second
When detecting slot, determine that the finished product is otherwise non-defective unit for defective products；
Mould group is discharged in one defective products, including defective products material fetching mechanism and discharge mobile mechanism, the defective products material fetching mechanism are installed on
It is discharged in mobile mechanism, drives the defective products material fetching mechanism that defective products is discharged by mobile mechanism is discharged；
One non-defective unit blanking die group, including non-defective unit material fetching mechanism and cutting agency, the non-defective unit material fetching mechanism are installed on cutting agency,
The non-defective unit material fetching mechanism is driven to take non-defective unit away blanking by cutting agency；
One transmission module, including transmission motor, transmission chain, wire clip fixture, the transmission motor driving transmission chain rotation, institute
It states wire clip fixture and is connected to transmission chain, each processing stations are successively flowed under the drive of transmission chain, when the corresponding work of arrival
Behind position, mould is discharged in corresponding artificial unwrapping wire mould group, riveting mould group, plus tolerance detection mould group, negative common difference detection mould group, defective products
Group, non-defective unit blanking die group execute corresponding processing action according to responsibility.
The present invention has obvious advantages and beneficial effects compared with the existing technology, specifically, by above-mentioned technical proposal
It is found that present device detects mould group, negative common difference due to being provided with artificial unwrapping wire mould group, riveting mould group, plus tolerance on the rack
Mould group, defective products discharge mould group, non-defective unit blanking die group, transmission module are detected, the automatic production line for assembling wire rod, energy are formed
Enough realize following functions: is clamped after artificial unwrapping wire position → automatically deliver → riveting → plus tolerance detection → negative common difference detects → no
Non-defective unit discharge → non-defective unit blanking, substitutes artificial production in a manner of automated job.(1) machinery production can not stop work day and night,
High production efficiency is low at measuring.(2) machinery production can be with standardized management, and mechanical easy maintenance, maintenance cost are low.(3)
Machinery production is standardized production, system easy to control the quality, and cost yield is high.(4) machinery production is conducive to promote enterprise competitiveness, protects
Hinder enterprise profit.
In order to explain the structural features and functions of the invention more clearly, come with reference to the accompanying drawing with specific embodiment to this hair
It is bright to be described in detail.
Detailed description of the invention
Fig. 1 is the overall structure diagram of the wire rod assembly machine of embodiments of the present invention.
Fig. 2 is the wire rod assembly machine core architecture schematic diagram of embodiments of the present invention.
Fig. 3 is the top view of Fig. 2.
Fig. 4 is the perspective view of the artificial unwrapping wire mould group of embodiments of the present invention.
Fig. 5 is another visual angle figure of Fig. 4.
Fig. 6 is the schematic diagram of the emplacing platform of embodiments of the present invention.
Fig. 7 is the hold-down mechanism impaction state schematic diagram of embodiments of the present invention.
Fig. 8 is the schematic diagram of the riveting mould group of embodiments of the present invention.
Fig. 9 is another visual angle figure of Fig. 8.
Figure 10 is the another visual angle figure of Fig. 8.
Figure 11 is the schematic diagram of the plus tolerance detection mould group of embodiments of the present invention.
Figure 12 is that the plus tolerance detection mould group of embodiments of the present invention is detected as the schematic diagram of Qualification.
Figure 13 is that the plus tolerance detection mould group of embodiments of the present invention is detected as the schematic diagram of unqualified situation.
Figure 14 is the schematic diagram of the negative common difference detection mould group of embodiments of the present invention.
Figure 15 is that the negative common difference detection mould group of embodiments of the present invention is detected as the schematic diagram of Qualification.
Figure 16 is that the negative common difference detection mould group of embodiments of the present invention is detected as the schematic diagram of unqualified situation.
Figure 17 is the schematic diagram of the defective products discharge mould group of embodiments of the present invention.
Figure 18 is the non-defective unit blanking die group schematic diagram of embodiments of the present invention.
Figure 19 is the perspective view of the transmission module of embodiments of the present invention.
Figure 20 is the main view of the transmission module of embodiments of the present invention.
Figure 21 is the schematic diagram of the cable product of embodiments of the present invention.
Description of drawing identification:
10, rack 20, artificial unwrapping wire mould group
21, emplacing platform 211, material mounting groove
212, there is material sensor 213, touch pin
214, key seat 215, adjustment hole
22, hold-down mechanism 221, pushing are prevented sticking up cylinder
222, hold-down head 2221, shaft
2222, contact roller 223, swing arm
23, clamping device 231, gripper cylinder
232, holding frame 2321, clamp mouth
2322, card line plate 2323, sliding block
24, elevating mechanism 241, lifting cylinder
242, top plate 25, floor push
30, riveting mould group 31, left and right positioning mechanism
311, left and right positioning cylinder 312, left pressing plate
313, right pressing plate 32, upper and lower positioning mechanism
321, upper and lower positioning cylinder 322, top board
323, lower platen 33, front and back positioning mechanism
331, cylinder 332, front and back stir head are moved forward and backward
34, riveting mechanism 341, riveting motor
342, riveting head 40, plus tolerance detect mould group
41, plus tolerance detector 411, first detects slot
412, touch panel 42, left and right gripper cylinder
43, left and right positioning collet 44, upper and lower gripper cylinder
45, upper and lower positioning splint 46, lifting driving cylinder
47, cylinder 48, flute profile inductive switch are moved forward and backward
49, spring 50, negative common difference detect mould group
51, mould group is discharged in the second detection slot 60, defective products
61, defective products material fetching mechanism 611, defective products feeding cylinder
612, defective products feeding clamping jaw 62, discharge mobile mechanism
621, defective products lifting cylinder 622, defective products move forward and backward cylinder
70, non-defective unit blanking die group 71, non-defective unit material fetching mechanism
711, non-defective unit feeding clamping jaw 712, non-defective unit feeding cylinder
72, cutting agency 721, non-defective unit lifting cylinder
722, non-defective unit left and right displacement cylinder 80, transmission module
81, motor 82, transmission chain are transmitted
83, wire clip fixture.
Specific embodiment
It please refers to shown in Fig. 1 to Figure 21, it to be a kind of wire rod that show the specific structures of the preferred embodiments of the invention
Assembly machine, including rack 10, artificial unwrapping wire mould group 20, riveting mould group 30, plus tolerance detection mould group 40, negative common difference detect mould group
50, mould group 60, non-defective unit blanking die group 70, transmission module 80 is discharged in defective products.There is job platform, the operation in the rack 10
There are multiple processing stations on platform, above each mould group is sequentially arranged on corresponding processing stations, is formed and is used for assembly line
The automatic production line of material.The wire rod assembly machine of the present invention can be realized following functions: positioning → automatic biography is clamped after artificial unwrapping wire
→ riveting → plus tolerance detection → negative common difference detection → defective products discharge → non-defective unit blanking is sent, is substituted in a manner of automated job
Artificial production.
As shown in Figures 4 to 7, the artificial unwrapping wire mould group 20 include emplacing platform 21, hold-down mechanism 22, clamping device 23,
Elevating mechanism 24.In use, the crystal head for sequencing line sequence is placed in the material mounting groove 211 of emplacing platform 21, expect to sense with having
Whether the induction of device 212 is in place, and next step movement can be just carried out after triggering, guarantees the safety of operation.Then with compression
Mechanism 22 compresses the top of crystal head, and the tail end of wire rod is clamped with clamping device 23, makes crystal head, the sheath of material to be processed
It is positioned with wire rod, it is easy to remove to carry out following process to corresponding station.
There is material mounting groove 211 on the emplacing platform 21, which can be placed in for material to be processed,
The type chamber and material of material mounting groove 211 have a small amount of gap, and can limit the swing freedom degree of material.In the present embodiment, material
Mounting groove 211 has two, while can be used for the both ends simultaneous processing to wire rod (the present embodiment refers to cable).
There is material sensor 212 on the emplacing platform 21.It is described to have material sensor 212 for microswitch in the present embodiment, it should
Microswitch is mounted in material mounting groove 211, and the material that microswitch can be placed into directly touches, or is touched indirectly.
The mode touched indirectly is as follows: having in material mounting groove 211 and touches pin 213 and key seat 214, the both ends for touching pin 213 are stretched out
Key seat 214, when the one end for touching pin 213 senses material push-in, the other end for touching pin 213 triggers microswitch, will believe
It number feeds back away, can just run to station.
And the bottom of the material mounting groove 211 of the emplacing platform 21 is additionally provided with for adjusting 214 installation site of key seat
Adjustment hole 215, the width of the adjustment hole 215 are less than the width of material mounting groove 211, therefore by mobile key seat 214 in material
The fixation position of mounting groove 211 determines the depth that material is inserted into, be on the one hand adapted to the product of different model, another
Aspect guarantees sensitive response for controlling the stroke that microswitch is triggered.
The hold-down mechanism 22 can compress the surface of material (the present embodiment refers to crystal head), guarantee material in following process
In will not move.The hold-down mechanism 22 includes pushing to prevent sticking up cylinder 221 and hold-down head 222, and the pushing is anti-to stick up cylinder 221
Hold-down head 222 is connected, which drives movable be located above material mounting groove 211 by pushing the anti-cylinder 221 that sticks up.
In the present embodiment, in order to keep entire unwrapping wire modular volume smaller, occupied space is few, and described push prevents sticking up cylinder 221
It is connected between hold-down head 222 by swing arm 223, the swing arm 223 is arranged on emplacing platform 21 in the form of seesaw,
It pushes and prevents that sticking up cylinder 221 is located at by the side of emplacing platform 21, is connected to one end of swing arm 223, hold-down head 222 is connected to swing arm
223 other end.In this way, being compressed when the anti-piston rod for sticking up cylinder 221 of pushing above pushes away, when the anti-work for sticking up cylinder 221 of pushing
When stopper rod pulls down, that is, loosen.The hold-down head 222 includes shaft 2221 and two contact rollers 2222, and the shaft 2221 is worn
In the end of swing arm 223, two contact rollers 2222 are threaded through in shaft 2221, and corresponding material mounting groove 211 has two, and two
A contact roller 2222 is corresponding with two material mounting grooves 211.When material being compressed using a kind of roller contact roller 2222, pressure
Power variation uniformly, will not weigh material wounded modification.
The clamping device 23 is used to clamp the tail portion (being the sheath in the present embodiment) of material, prevents the tail of material
Portion and front end crystal head unclamp.The clamping device 23 includes gripper cylinder 231 and bracket, and the gripper cylinder 231 is fixed on peace
21 bottom of platform is put, the bracket is located at by 21 side of emplacing platform, and the piston rod of the inside and outside gripper cylinder 231 connects bracket, bracket
On have support line mouth corresponding material mounting groove 211, using support line mouth hold wire rod, prevent processing when wire rod it is sagging.And it will clamping
Cylinder 231 is installed on the bottom of emplacing platform 21, can save assembly space, keeps mechanical structure more compact, small-sized.
In this implementation, the bracket includes card line plate 2322 and sliding block 2323, and the sliding block 2323 is living in gripper cylinder 231
The telescopic direction of stopper rod is mobile, and the card line plate 2322 is located at the insertion of material mounting groove 211 perpendicular to sliding block 2323, side-stand type
Gap position, guide effect when opposite sliding is played using sliding block 2323, and it is existing that deviation occurs when card line plate 2322 being avoided to elapse
As.Since this equipment is to be processed simultaneously to the both ends of wire rod, two on card line plate 2322 hold in the palm line mouth corresponding two
A material mounting groove 211.
The elevating mechanism 24 is for driving monolith emplacing platform 21 to rise or fall, after material is completed to position, the lifting
Mechanism 24 drives emplacing platform 21 to decline, and material is allowed to be sent to next station.In the present embodiment, which includes lifting cylinder
241, top plate 242, the piston rod of the lifting cylinder 241 connect top plate 242, push top plate 242 up and down, the emplacing platform
21 are mounted on top plate 242 by bracket.
The artificial unwrapping wire mould group 20 is equipped with a floor push 25, and after confirming material in place, operator's hand is de-
From stepping on floor push 25, next station can be run to.
For assembling cable, the working principle that the unwrapping wire mould group of the wire rod assembly machine of the present invention is described in detail is as follows:
S1, blowing: manually loading onto crystal head for the both ends of wire rod, and the core wire line sequence arrangement on crystal head is correct, then
It is put into material mounting groove 211.It will push after crystal head merging and touch pin 213, activation has material sensor after touching the movement of pin 213
212, signal is fed back away, first condition as material transfer to next station；
S2 is compressed: then being pushed the anti-piston rod for sticking up cylinder 221 and is pushed up, is designed using the seesaw of swing arm 223, make to press
Tight head 222 is downwardly against the surface of crystal head, then designs by the idler wheel of hold-down head 222, and pressure is uniform, and crystal head is by tightly
It pushes down；
S3, clamping: then, the piston rod of gripper cylinder 231 drives card line plate 2322 close to emplacing platform 21, clamping to contract
The sheath of crystal head prevents sheath when processing from exiting；
S4, decline: after crystal head and sheath complete positioning, operator steps on floor push 25, then the band of lifting cylinder 241
Dynamic emplacing platform 21 declines, and after so that material is dropped to the height of setting, by transmission module 80, material is transferred to down one by one
One station, according to processes such as completion riveting, detection, blankings.
As shown in Fig. 8 to Figure 10, the riveting mould group 30 includes positioning mechanism and riveting mechanism 34, and the positioning mechanism is by object
Material is fixed on riveting station, which goes out finished product to material riveting molding.Wherein, the localization machine of the riveting mould group 30
Structure includes left and right positioning mechanism 31, upper and lower positioning mechanism 32, front and back positioning mechanism 33.
The left and right positioning mechanism 31 includes left and right positioning cylinder 311, left pressing plate 312, right pressing plate 313.The left and right is fixed
Position cylinder 311 is located at the front side of riveting mechanism 34, the left and right positioning cylinder 311 drive simultaneously left pressing plate 312 and right pressing plate 313 that
This is separate or close to each other, to compress the left and right side of workpiece to be added.
The positioning mechanism 32 up and down includes upper and lower positioning cylinder 321, top board 322, lower platen 323.It is described fixed up and down
There are two position cylinders 321, is located at the left and right sides of riveting mechanism 34, on the positioning cylinder up and down 321 of two sides drives simultaneously
Pressing plate 322 and lower platen 323 are located remotely from each other or close to each other, to compress the upper and lower surface of workpiece to be added.
The front and back positioning mechanism 33 includes moving forward and backward cylinder 331 and front and back stir head 332.This moves forward and backward cylinder
331 are set to 34 rear side of riveting mechanism, this moves forward and backward cylinder 331 and front and back stir head 332 is driven to slide on the surface of workpiece to be added
Make riveting part in order.
The riveting mechanism 34 includes riveting motor 341 and riveting head 342, which drives the riveting head 342
It moves up and down with riveting workpiece to be added.
The job order of each mechanism of riveting mould group 30 is: upper and lower positioning mechanism 32 first acts, with top board 322 under
Pressing plate 323 clamps the upper and lower surface of material；Then left and right positioning mechanism 31 acts, and is positioned with left pressing plate 312 and right pressing plate 313
The left and right sides of material；Followed by, front and back positioning mechanism 33 acts, the riveting part on material is made in order with front and back stir head 332,
Finally, riveting head 342 declines, by riveting part riveted.
As shown in Figure 11 to Figure 13, the plus tolerance detection mould group 40 includes one slotting for detecting the first detection of plus tolerance
Slot 411 determines that the finished product is otherwise defective products for non-defective unit when finished product can be inserted into the first detection slot 411.
The structure that plus tolerance detection mould group 40 specifically detects include left and right gripper cylinder 42, left and right positioning collet 43,
Upper and lower gripper cylinder 44, lifting driving cylinder 46, is moved forward and backward cylinder 47, flute profile inductive switch 48 at upper and lower positioning splint 45.Institute
The left and right sides that left and right gripper cylinder 42 drives 43 positioning product of left and right positioning collet is stated, the upper and lower gripper cylinder 44 drives
The upper and lower surface of lower 45 positioning product of positioning splint, the lifting driving cylinder 46 drive the first detection of product oscilaltion alignment
Slot 411.The back-and-forth motion cylinder 47 pushes plus tolerance detector 41 forwardly and rearwardly to move, and the back-and-forth motion cylinder 47
There is spring 49 between plus tolerance detector 41.
When product is inserted into the first detection slot 411, since flute profile inductive switch 48 is located at plus tolerance detector
By 41 side, a piece of touch panel 412 that can slip over flute profile inductive switch 48,412 meeting of touch panel are further connected on plus tolerance detector 41
Flute profile inductive switch 48 is triggered, then product is non-defective unit, and Figure 12 shows the state in non-defective unit insertion the first detection slot 411.When
When the riveting piece height of product is more than the margin of tolerance, product cannot be inserted into the first detection slot 411, can be blocked in outside, therefore
It is pushed even if being moved forward and backward cylinder 47, meeting compressed spring 49 cannot trigger flute profile inductive switch 48, then product is defective products, figure
13 show that defective products is detected outside slot 411 by block first, the state that cannot be inserted into.Defective products can be recorded by system, be arrived
It is discharged when mould group 60 is discharged up to defective products.
As shown in Figure 14 to Figure 16, the negative common difference detection mould group 50 includes one in the second detection of detection negative common difference
Slot 51 determines that the finished product is otherwise non-defective unit for defective products when finished product can be inserted into the second detection slot 51.
The structure of structure and plus tolerance mould group 40 that the negative common difference detection mould group 50 specifically detects is essentially identical, includes left and right
Gripper cylinder, upper and lower gripper cylinder, upper and lower positioning splint, lifting driving cylinder, is moved forward and backward cylinder, slot at left and right positioning collet
Shape inductive switch.The connection relationship of each component is also substantially the same with plus tolerance mould group 40, and the left and right gripper cylinder drives left
The left and right sides of right positioning collet positioning product, the gripper cylinder up and down drive the upper following table of positioning splint positioning product up and down
Face, lifting driving cylinder driving product oscilaltion alignment the second detection slot 51, the back-and-forth motion cylinder pushes negative
Tolerance detector forwardly and rearwardly moves, and has spring between the back-and-forth motion cylinder and negative common difference detector, and flute profile induction is opened
Off-position is further connected with a piece of touch panel that can slip over flute profile inductive switch by the side of negative common difference detector on negative common difference detector.
By foregoing description combination attached drawing it is found that the structure of negative common difference detection mould group 50 and plus tolerance mould group is essentially identical, no
It only has any different on the second detection slot 51 with place, above-mentioned first detection slot 411 is used to detect the gold of riveting position brass
If belonging to (excessively high) when height exceeds tolerance, inserts and do not enter for defective products.Identical reason, when the metal of riveting position brass is high
When if degree is less than tolerance (too low), if it is possible to be inserted into the second detection slot 51, then be defective products.Therefore, plus tolerance and negative public affairs
The detection method of difference is opposite.Likewise, then system records when negative common difference detection mould group 50 determines that product is defective products
Afterwards, it is discharged by defective products discharge mould group 60, when non-defective unit, defective products discharge mould group 60 is failure to actuate.
As shown in figure 17, the defective products discharge mould group 60 includes defective products material fetching mechanism 61 and discharge mobile mechanism 62,
The defective products material fetching mechanism 61 is installed in discharge mobile mechanism 62, and by discharge, mobile mechanism 62 drives the defective products material fetching mechanism
61 defective products is discharged.
In the defective products discharge mould group 60, defective products material fetching mechanism 61 includes defective products feeding cylinder 611 and defective products
Feeding clamping jaw 612, the defective products feeding cylinder 611 drive 612 opening and closing of defective products feeding clamping jaw movement；The discharge moving machine
Structure 62 includes defective products lifting cylinder 241 and defective products moves forward and backward cylinder 331, and the driving of defective products lifting cylinder 241 is not
612 oscilaltion of non-defective unit feeding clamping jaw, the defective products move forward and backward cylinder 331 and push 612 front and back of defective products feeding clamping jaw
It is mobile.
As shown in figure 18, the non-defective unit blanking die group 70 includes non-defective unit material fetching mechanism 71 and cutting agency 72, which takes
Material mechanism 71 is installed on cutting agency 72, drives the non-defective unit material fetching mechanism 71 to take non-defective unit away blanking by cutting agency 72.Institute
It states in non-defective unit blanking die group 70, non-defective unit material fetching mechanism 71 includes non-defective unit feeding clamping jaw 711 and non-defective unit feeding cylinder 712, the non-defective unit
Feeding cylinder 712 drives 711 opening and closing of non-defective unit feeding clamping jaw movement, and the cutting agency 72 includes non-defective unit lifting cylinder 721 and good
Product left and right displacement cylinder 722, the non-defective unit lifting cylinder 721 drive non-defective unit feeding clamping jaw 711 to move up and down, non-defective unit left and right displacement gas
Cylinder 722 drives non-defective unit feeding clamping jaw 711 to move left and right.
As illustrated in figures 19 and 20, the transmission module 80 includes transmission motor 81, transmission chain 82, wire clip fixture 83.
The transmission motor 81 drives transmission chain 82 to rotate, and the wire clip fixture 83 is connected to transmission chain 82, in transmission chain 82
Drive under successively flow into each processing stations, after reaching corresponding station, corresponding artificial unwrapping wire mould group 20, riveting mould group
30, plus tolerance detection mould group 40, negative common difference detection mould group 50, defective products discharge mould group 60, non-defective unit blanking die group 70 are held according to responsibility
The corresponding processing action of row.
It is the schematic diagram after riveting non-defective unit blanking as shown in figure 21 after finished product is made.
In conclusion design focal point of the invention is, due to being provided with artificial unwrapping wire mould group 20, riveting in rack 10
Mould group 30, plus tolerance detection mould group 40, negative common difference detection mould group 50, defective products discharge mould group 60, non-defective unit blanking die group 70, transmission
Mould group 80 forms the automatic production line for assembling wire rod, can be realized following functions: positioning → automatic is clamped after artificial unwrapping wire
Transmission → riveting → plus tolerance detection → negative common difference detection → defective products discharge → non-defective unit blanking, is replaced in a manner of automated job
Generation artificial production.(1) machinery production can not stop work day and night, high production efficiency, low at measuring.(2) machinery production can standardize
Management, and mechanical easy maintenance, maintenance cost are low.(3) machinery production is standardized production, system easy to control the quality, cost yield
It is high.(4) machinery production is conducive to promote enterprise competitiveness, ensures enterprise profit.
The above described is only a preferred embodiment of the present invention, be not intended to limit the scope of the present invention,
Therefore any subtle modifications, equivalent variations and modifications to the above embodiments according to the technical essence of the invention, still
Belong in the range of technical solution of the present invention.
Claims (10)
1. a kind of wire rod assembly machine, it is characterised in that: including
One rack has job platform in the rack, there is multiple processing stations on the job platform, on each processing stations point
It is not provided with lower die group:
One artificial unwrapping wire mould group, including emplacing platform and hold-down mechanism have material mounting groove on the emplacing platform, which has
Hold-down head compresses material by the movable pressing of hold-down head above material mounting groove；
Material is fixed on riveting station by one riveting mould group, including positioning mechanism and riveting mechanism, the positioning mechanism, the riveter
Structure goes out finished product to material riveting molding；
One plus tolerance detects mould group, including one for detecting the first detection slot of plus tolerance, when finished product can be inserted into first inspection
When surveying slot, determine that the finished product is otherwise defective products for non-defective unit；
One negative common difference detect mould group, including one in detection negative common difference second detection slot, when finished product can be inserted into this second
When detecting slot, determine that the finished product is otherwise non-defective unit for defective products；
Mould group is discharged in one defective products, including defective products material fetching mechanism and discharge mobile mechanism, the defective products material fetching mechanism are installed on
It is discharged in mobile mechanism, drives the defective products material fetching mechanism that defective products is discharged by mobile mechanism is discharged；
One non-defective unit blanking die group, including non-defective unit material fetching mechanism and cutting agency, the non-defective unit material fetching mechanism are installed on cutting agency,
The non-defective unit material fetching mechanism is driven to take non-defective unit away blanking by cutting agency；
One transmission module, including transmission motor, transmission chain, wire clip fixture, the transmission motor driving transmission chain rotation, institute
It states wire clip fixture and is connected to transmission chain, each processing stations are successively flowed under the drive of transmission chain, when the corresponding work of arrival
Behind position, mould is discharged in corresponding artificial unwrapping wire mould group, riveting mould group, plus tolerance detection mould group, negative common difference detection mould group, defective products
Group, non-defective unit blanking die group execute corresponding processing action according to responsibility.
2. wire rod assembly machine according to claim 1, it is characterised in that: in the artificial unwrapping wire mould group, hold-down mechanism packet
It includes a pushing to prevent sticking up cylinder, swing arm and hold-down head, the swing arm is arranged on emplacing platform in the form of seesaw, pushes anti-
It sticks up cylinder to be located at by the side of emplacing platform, is connected to one end of swing arm, hold-down head is connected to the other end of swing arm.
3. wire rod assembly machine according to claim 1, it is characterised in that: the further packet wire holding machine of the artificial unwrapping wire mould group
Structure, the thread clamping mechanism include gripper cylinder and clamp bracket, and the gripper cylinder is fixed on emplacing platform bottom, the clamp bracket
By emplacing platform side, the piston rod of the gripper cylinder connects clamp bracket, there is support line mouth corresponding material peace on clamp bracket
Put slot.
4. wire rod assembly machine according to claim 1, it is characterised in that: the artificial unwrapping wire mould group further comprises one liter
Descending mechanism, the elevating mechanism include lifting cylinder, top plate, and the piston rod of the lifting cylinder connects top plate, push top plate or more
Activity, the emplacing platform are mounted on top plate by bracket.
5. wire rod assembly machine according to claim 1, it is characterised in that: the positioning mechanism of the riveting mould group includes
One or so positioning mechanism, including left and right positioning cylinder, left pressing plate, right pressing plate, the left and right positioning cylinder are located at riveter
The front side of structure, which drives left pressing plate and right pressing plate away from each other or close to each other simultaneously, to be processed to compress
The left and right side of part；
About one positioning mechanism, including upper and lower positioning cylinder, top board, lower platen, there are two the positioning cylinders up and down, respectively
Positioned at the left and right sides of riveting mechanism, the positioning cylinders up and down of two sides drives top board and lower platen to be located remotely from each other or mutually simultaneously
It is close, to compress the upper and lower surface of workpiece to be added；
One front and back positioning mechanism, including cylinder and front and back stir head are moved forward and backward, this moves forward and backward cylinder after riveting mechanism
Side, this moves forward and backward cylinder drive front and back stir head, and on the surface of workpiece to be added, riveting part is made in sliding in order.
6. wire rod assembly machine according to claim 1 or 5, it is characterised in that: the riveting mechanism include riveting motor and
Riveting head, the riveting motor drive the riveting head to move up and down with riveting workpiece to be added.
7. wire rod assembly machine according to claim 1, it is characterised in that: the plus tolerance detection mould group includes left and right clamping
Cylinder, upper and lower positioning cylinder, upper and lower positioning splint, lifting driving cylinder, is moved forward and backward cylinder, flute profile sense at left and right positioning collet
Inductive switch；The left and right gripper cylinder drives the left and right sides of left and right positioning collet positioning product, the positioning cylinder band up and down
The upper and lower surface of dynamic positioning splint positioning product up and down, lifting driving cylinder driving product oscilaltion first detection of alignment
Slot, the back-and-forth motion cylinder pushes plus tolerance detector forwardly and rearwardly to move, and the back-and-forth motion cylinder and plus tolerance
There is spring between detector, flute profile inductive switch is located at by the side of plus tolerance detector, is further connected on plus tolerance detector a piece of
The touch panel of flute profile inductive switch can be slipped over.
8. wire rod assembly machine according to claim 1, it is characterised in that: the negative common difference detection mould group includes left and right clamping
Cylinder, upper and lower gripper cylinder, upper and lower positioning splint, lifting driving cylinder, is moved forward and backward cylinder, flute profile sense at left and right positioning collet
Inductive switch；The left and right gripper cylinder drives the left and right sides of left and right positioning collet positioning product, the gripper cylinder band up and down
The upper and lower surface of dynamic positioning splint positioning product up and down, lifting driving cylinder driving product oscilaltion second detection of alignment
Slot, the back-and-forth motion cylinder pushes negative common difference detector forwardly and rearwardly to move, and the back-and-forth motion cylinder and negative common difference
There is spring between detector, flute profile inductive switch is located at by the side of negative common difference detector, is further connected on negative common difference detector a piece of
The touch panel of flute profile inductive switch can be slipped over.
9. wire rod assembly machine according to claim 1, it is characterised in that: in the defective products discharge mould group, defective products is taken
Material mechanism includes defective products feeding cylinder and defective products feeding clamping jaw, and the defective products feeding cylinder drives defective products feeding clamping jaw
Opening and closing movement；The discharge mobile mechanism includes defective products lifting cylinder and defective products moves forward and backward cylinder, the defective products liter
Sending down abnormally ascending cylinder drives the clamping jaw oscilaltion of defective products feeding, and described move forward and backward before and after cylinder pushes the defective products feeding clamping jaw is moved
It is dynamic.
10. wire rod assembly machine according to claim 1, it is characterised in that: in the non-defective unit blanking die group, non-defective unit reclaimer
Structure includes non-defective unit feeding clamping jaw and non-defective unit feeding cylinder, which drives non-defective unit feeding clamping jaw opening and closing movement, described
Cutting agency includes non-defective unit lifting cylinder and non-defective unit left and right displacement cylinder, which drives non-defective unit feeding clamping jaw or more
Mobile, non-defective unit left and right displacement cylinder drives non-defective unit feeding clamping jaw to move left and right.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811408682.4A CN109411985A (en) | 2018-11-23 | 2018-11-23 | Wire rod assembly machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811408682.4A CN109411985A (en) | 2018-11-23 | 2018-11-23 | Wire rod assembly machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109411985A true CN109411985A (en) | 2019-03-01 |
Family
ID=65455331
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811408682.4A Pending CN109411985A (en) | 2018-11-23 | 2018-11-23 | Wire rod assembly machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109411985A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110091182A (en) * | 2019-04-29 | 2019-08-06 | 浙江达威电子股份有限公司 | Coupler automatic assembly line production system |
| CN112318062A (en) * | 2020-08-28 | 2021-02-05 | 丹江口娇阳包装技术有限公司 | Production method of one-way valve |
| CN112332193A (en) * | 2020-10-15 | 2021-02-05 | 杭州西力智能科技股份有限公司 | Multi-specification plugging device for terminal strip |
| CN113964622A (en) * | 2021-11-05 | 2022-01-21 | 宁波雪波特紧固件有限公司 | Wire pressing terminal assembling device |
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| CN104158051A (en) * | 2014-07-14 | 2014-11-19 | 惠州市和宏电线电缆有限公司 | Automatic assembly machine for network wire plugs |
| CN209071796U (en) * | 2018-11-23 | 2019-07-05 | 东莞市三信精密机械有限公司 | Wire rod assembly machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN203883299U (en) * | 2014-05-26 | 2014-10-15 | 宁波康达电子有限公司 | Automatic assembling machine for registered jacks |
| CN104158051A (en) * | 2014-07-14 | 2014-11-19 | 惠州市和宏电线电缆有限公司 | Automatic assembly machine for network wire plugs |
| CN209071796U (en) * | 2018-11-23 | 2019-07-05 | 东莞市三信精密机械有限公司 | Wire rod assembly machine |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110091182A (en) * | 2019-04-29 | 2019-08-06 | 浙江达威电子股份有限公司 | Coupler automatic assembly line production system |
| CN112318062A (en) * | 2020-08-28 | 2021-02-05 | 丹江口娇阳包装技术有限公司 | Production method of one-way valve |
| CN112318062B (en) * | 2020-08-28 | 2023-08-15 | 丹江口娇阳包装技术有限公司 | Production method of one-way valve |
| CN112332193A (en) * | 2020-10-15 | 2021-02-05 | 杭州西力智能科技股份有限公司 | Multi-specification plugging device for terminal strip |
| CN113964622A (en) * | 2021-11-05 | 2022-01-21 | 宁波雪波特紧固件有限公司 | Wire pressing terminal assembling device |
| CN113964622B (en) * | 2021-11-05 | 2023-06-27 | 宁波雪波特紧固件有限公司 | Line ball terminal assembly device |
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