CN104158051A - Automatic assembly machine for network wire plugs - Google Patents

Automatic assembly machine for network wire plugs Download PDF

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Publication number
CN104158051A
CN104158051A CN201410334956.5A CN201410334956A CN104158051A CN 104158051 A CN104158051 A CN 104158051A CN 201410334956 A CN201410334956 A CN 201410334956A CN 104158051 A CN104158051 A CN 104158051A
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China
Prior art keywords
crystal head
network line
workbench
automatic assembling
assembling machine
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CN201410334956.5A
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Chinese (zh)
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CN104158051B (en
Inventor
蒋合忠
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HUIZHOU D&S CABLE Co Ltd
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HUIZHOU D&S CABLE Co Ltd
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Abstract

The invention discloses an automatic assembly machine for network wire plugs. The automatic assembly machine comprises a workbench, a transport device arranged on one side of the workbench, a clamp mechanism, a peeling device, an assembly device, a detection device, a disqualified product cutting device and a positioning unblanking device independently and sequentially arranged on the workbench opposite to the transport device, wherein a feeding device is arranged at one end of the workbench; the feeding device is connected with the plug assembly device through a material conveying channel. The automatic assembly machine realizes automatic and intelligent assembly for network cable plugs, greatly increases production efficiency of the products, and saves labor cost; meanwhile, the automatic mechanical production improves product quality, and avoids product defects caused by personal error.

Description

A kind of network line crystal head automatic assembling machine
Technical field
The present invention relates to digital wire rod and manufacture field, be specifically related to a kind of network line crystal head automatic assembling machine.
Background technology
Grid line, say to be narrowly exactly the twisted-pair feeder of computerese, it is the cable that connects computer network interface card and ADSL cat or router or switch, and the signal of telephone line transmission is the signal of modulation, the network interface card of computer can not be identified, and is changed the signal that becomes network interface card energy Direct Recognition by ADSL cat.So ADSL cat connects telephone wire on one side, one end connection network winding thread.Progress along with expanding economy and technology, Internet Transmission obtains swift and violent development, the network terminal more and more spreads to average family, office space and public place, Internet Transmission contains much information, definition is high, specific to various entertainments, has more visitors or business than one can attend to especially, and it has progressively replaced family's closed-circuit television network, some families are directly connected computer with TV, so that large-screen is watched program.More next large to the dependence of network and demand based on people, increasing to the demand of Network transmission line, also more and more higher to the manufacture requirement of grid line, this has brought huge pressure to enterprise virtually.
At present, most grid line manufacturing enterprise, in each operation of the production of grid line, all drop into a large amount of manpowers and streamline and meet the order demand of increasing sharply, but, often there is following problem in manual operation: (1) each production process all will drop into a lot of manpowers, is not easy to factory work standardized management; (2) a large amount of manpowers can expend a lot of factory resources, causes the manufacturing cost of product to increase; (3) manual operation is controlled the poor quality of product, is all generally to come, control, to have a lot of accidentalia by the qualification of operation; (4) workman's labour intensity is excessive, and workman easily produces a lot of negative emotions, affects the manufacturing schedule of product, has reduced the production efficiency of product.Above factors all can force a lot of enterprises to face Cost control risks, thereby causes the downslide of enterprise profit, and many enterprises have to face transition.
Summary of the invention
In order to address the above problem, the invention discloses a kind of network line crystal head automatic assembling machine, automation and the intellectuality of network wire crystal joint assembling have been realized, increased substantially the production efficiency of product, saved cost of labor, meanwhile, automated machine is produced the quality that has improved product, the defect of having avoided human error to bring to product.
A kind of network line crystal head automatic assembling machine, comprise workbench, be arranged on the conveyer of described workbench one side, on described workbench, face conveyer clamp system, apparatus for peeling off, assembling device, checkout gear, defective products device for excising and the locating open opening device of separate setting successively, one end of described workbench is also provided with pay-off, and described pay-off is connected with described assembling device by conveying road.
Further, described conveyer mainly comprises two sprocket wheels and a chain, on described chain, is evenly equipped with positioning fixture.
Further, described apparatus for peeling off mainly comprises that the first cutting knife and two drives cylinder, and described two drive cylinder to be all connected with described the first cutting knife, and two drive cylinder mutually vertical.
Further, described assembling device mainly comprises two pushers, charge mechanism and hold-down mechanism, and described feeding structure, pusher, charge mechanism and hold-down mechanism are all connected in series by described conveying road.
Further, described pusher mainly comprises a driving cylinder and a push rod, and two described pushers are mutually vertical.
Further, described hold-down mechanism comprises a driving cylinder and a leverage, and described leverage one end is connected with described driving cylinder, and the other end is over against described positioning fixture.
Further, described defective products device for excising mainly comprises a driving cylinder and a leverage, and described leverage one end is connected with described driving cylinder, and the other end is connected with the second cutting knife.
Further, described pay-off is electromagnetic vibration material feeder.
Further, described workbench is also provided with finished product storing frame near one end of described checkout gear.
The invention has the advantages that: decortication when the present invention assembles network line crystal head, crystal head assembling, compression, detection, defective products is chosen the operations hand-manipulated such as place, with replacements such as clamp system of the present invention, apparatus for peeling off, assembling device, checkout gear, defective products device for excising, automation and intellectualized operation have been realized, the production efficiency that has increased substantially product, has reduced production cost, simultaneously, improved the quality of product, the defect of having avoided manual operation to bring to product.
  
Accompanying drawing explanation
In order to be illustrated more clearly in the embodiment of the present invention or technical scheme of the prior art, to the accompanying drawing of required use in embodiment or description of the Prior Art be briefly described below, apparently, accompanying drawing in the following describes is only some embodiments of the present invention, for those of ordinary skills, do not paying under the prerequisite of creative work, can also obtain according to these accompanying drawings other accompanying drawing.
Fig. 1 is a kind of structural representation of network line crystal head assembly machine.
  
Embodiment
The invention discloses a kind of network line crystal head automatic assembling machine, automation and the intellectuality of network line crystal head assembling have been realized, increased substantially the production efficiency of product, saved cost of labor, simultaneously, automated machine is produced the quality that has improved product, the defect of having avoided human error to bring to product.
Below in conjunction with the accompanying drawing in the present invention, the technical scheme in the present invention is clearly and completely described, obviously, described is only the present invention's part embodiment, rather than whole embodiment.Embodiment based in the present invention, the every other embodiment that those of ordinary skills obtain under the prerequisite of not making creative work, belongs to the scope of protection of the invention.
A kind of network line crystal head automatic assembling machine, comprise workbench 1, be arranged on the conveyer 2 of described workbench 1 one sides, on described workbench 1, face conveyer 2 clamp system 3 of separate setting successively, apparatus for peeling off 4, assembling device 5, checkout gear 6, defective products device for excising 7 and locating open opening device 8, one end of described workbench 1 is also provided with pay-off 9, described pay-off 9 is connected with described crystal head assembling device 5 by conveying road 10, described conveyer 2 mainly comprises two sprocket wheels 21 and a chain 22, on described chain 22, be evenly equipped with positioning fixture 300, described apparatus for peeling off 4 mainly comprises that the first cutting knife 41 and two drives cylinder 40, described two drive cylinder 40 all by connecting rod 42, to be connected with described the first cutting knife 41, and two drive cylinder 40 mutually vertical, described assembling device 5 mainly comprises two pushers 51, charge mechanism 52 and hold-down mechanism 53, described pusher 51, charge mechanism 52 and hold-down mechanism 53 are all by described conveying road 10 serial connections, described pusher 51 mainly comprises a driving cylinder 40 and a push rod 510, two described pushers 51 are mutually vertical, described hold-down mechanism 53 comprises a driving cylinder 40 and a leverage 70, described leverage 70 one end are connected with described driving cylinder 40, the other end is over against described positioning fixture 300, described defective products device for excising 7 mainly comprises a driving cylinder 40 and a leverage 70, described leverage 70 one end are connected with described driving cylinder 40, the other end is connected with the second cutting knife 80, described pay-off 9 is electromagnetic vibration material feeder, described workbench is also provided with finished product storing frame 60 near one end of described checkout gear.
One embodiment of the present of invention are as follows: conveyer 2 is under the drive of stepping motor 50, by the processed product 100 making on fixture 300, what have rhythm flows to each processing stations along production stage order, when processed product 100 flows to peeling operation, first drive cylinder 40 to drive the first cutting knife 41 to cut off the outer quilt of grid line by connecting rod 42, and drive the band trend of cylinder 40 will be stripped from Network cable outward at another, then, flow into assembly process, first, pay-off 9 is delivered to assembling device 5 by crystal head 200 by conveying road 10
Two pushers 51 of assembling device 5 are pushed to charge mechanism 52 places by crystal head 200, charge mechanism 52 is assembled to crystal head 200 two joints of processed product 100, and by hold-down mechanism 53, crystal head 200 is pressed on processed product 100, then, processed product 100 flow detection devices 6 detect, if the qualified finished product storing frame 60 that flows to of product, if product is defective, flow to defective products device for excising 7, will assemble defective crystal head excision.
Known by above description, the invention has the advantages that: decortication when the present invention assembles network line crystal head, crystal head assembling, compression, detection, defective products is chosen the operations hand-manipulated such as place, with replacements such as clamp system of the present invention, apparatus for peeling off, assembling device, checkout gear, defective products device for excising, automation and intellectualized operation have been realized, increased substantially the production efficiency of product, reduced production cost, simultaneously, improved the quality of product, the defect of having avoided manual operation to bring to product.
Above content is in conjunction with concrete preferred implementation further description made for the present invention, can not assert that specific embodiment of the invention is confined to these explanations.For general technical staff of the technical field of the invention, without departing from the inventive concept of the premise, can also make some simple deduction or replace, all should be considered as belonging to protection scope of the present invention.

Claims (9)

1. a network line crystal head automatic assembling machine, it is characterized in that, comprise workbench, be arranged on the conveyer of described workbench one side, on described workbench, face conveyer clamp system, apparatus for peeling off, assembling device, checkout gear, defective products device for excising and the locating open opening device of separate setting successively, one end of described workbench is also provided with pay-off, and described pay-off is connected with described assembling device by conveying road.
2. a kind of network line crystal head automatic assembling machine according to claim 1, is characterized in that, described conveyer mainly comprises two sprocket wheels and a chain, on described chain, is evenly equipped with positioning fixture.
3. a kind of network line crystal head automatic assembling machine according to claim 1 and 2, it is characterized in that, described apparatus for peeling off mainly comprises that the first cutting knife and two drives cylinder, and described two drive cylinder to be all connected with described the first cutting knife, and two drive cylinder mutually vertical.
4. a kind of network line crystal head automatic assembling machine according to claim 1 and 2, it is characterized in that, described assembling device mainly comprises two pushers, charge mechanism and hold-down mechanism, and described feeding structure, pusher, charge mechanism and hold-down mechanism are all connected in series by described conveying road.
5. a kind of network line crystal head automatic assembling machine according to claim 4, is characterized in that, described pusher mainly comprises a driving cylinder and a push rod, and two described pushers are mutually vertical.
6. a kind of network line crystal head automatic assembling machine according to claim 4, is characterized in that, described hold-down mechanism comprises a driving cylinder and a leverage, and described leverage one end is connected with described driving cylinder, and the other end is over against described positioning fixture.
7. a kind of network line crystal head automatic assembling machine according to claim 1, it is characterized in that, described defective products device for excising mainly comprises a driving cylinder and a leverage, and described leverage one end is connected with described driving cylinder, and the other end is connected with the second cutting knife.
8. a kind of network line crystal head automatic assembling machine according to claim 1, is characterized in that, described pay-off is electromagnetic vibration material feeder.
9. a kind of network line crystal head automatic assembling machine according to claim 1, is characterized in that, described workbench is also provided with finished product storing frame near one end of described checkout gear.
CN201410334956.5A 2014-07-14 2014-07-14 A kind of network line crystal head automatic assembling machine Active CN104158051B (en)

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Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104466603A (en) * 2014-11-25 2015-03-25 东莞市鼎力自动化科技有限公司 Telephone wire plug assembling wire binding machine
CN104466604B (en) * 2014-12-18 2016-08-17 北京联合大学 Netting twine and the Automatic Link Establishment of crystal head
CN106058605A (en) * 2016-07-20 2016-10-26 东莞市鼎力自动化科技有限公司 High-speed embedding mechanism for crystal plug
CN106229794A (en) * 2016-08-23 2016-12-14 歌尔股份有限公司 A kind of wiring method and realize the connecton layout of the method
CN107482418A (en) * 2017-08-08 2017-12-15 安凯 A kind of semi-automatic erecting device of network wire crystal joint and its method
CN109390830A (en) * 2018-11-22 2019-02-26 东莞市三信精密机械有限公司 Full-automatic wire rod kludge
CN109411985A (en) * 2018-11-23 2019-03-01 东莞市三信精密机械有限公司 Wire rod assembly machine
CN110970781A (en) * 2018-09-27 2020-04-07 汇聚科技(惠州)有限公司 Crimping equipment of network line connector
CN112290350A (en) * 2020-10-19 2021-01-29 姚再忠 Battery power wire harness crimping terminal device

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH08213144A (en) * 1995-02-01 1996-08-20 Sumitomo Wiring Syst Ltd Terminal crimping device for shielded wire
CN203367735U (en) * 2013-07-11 2013-12-25 厦门海普锐精密电子设备有限公司 Power supply wire processing device
CN203434429U (en) * 2013-04-15 2014-02-12 东莞职业技术学院 Connecting line automated production device
CN203553595U (en) * 2013-09-12 2014-04-16 东莞市中森自动化科技有限公司 Double-core round-wire automatic inner-frame punching machine
CN204424663U (en) * 2014-07-14 2015-06-24 惠州市和宏电线电缆有限公司 A kind of network line crystal head automatic assembling machine

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH08213144A (en) * 1995-02-01 1996-08-20 Sumitomo Wiring Syst Ltd Terminal crimping device for shielded wire
CN203434429U (en) * 2013-04-15 2014-02-12 东莞职业技术学院 Connecting line automated production device
CN203367735U (en) * 2013-07-11 2013-12-25 厦门海普锐精密电子设备有限公司 Power supply wire processing device
CN203553595U (en) * 2013-09-12 2014-04-16 东莞市中森自动化科技有限公司 Double-core round-wire automatic inner-frame punching machine
CN204424663U (en) * 2014-07-14 2015-06-24 惠州市和宏电线电缆有限公司 A kind of network line crystal head automatic assembling machine

Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104466603A (en) * 2014-11-25 2015-03-25 东莞市鼎力自动化科技有限公司 Telephone wire plug assembling wire binding machine
CN104466603B (en) * 2014-11-25 2017-04-05 东莞市鼎力自动化科技有限公司 A kind of telephone wire crystal head assembles binding machine
CN104466604B (en) * 2014-12-18 2016-08-17 北京联合大学 Netting twine and the Automatic Link Establishment of crystal head
CN106058605A (en) * 2016-07-20 2016-10-26 东莞市鼎力自动化科技有限公司 High-speed embedding mechanism for crystal plug
CN106229794A (en) * 2016-08-23 2016-12-14 歌尔股份有限公司 A kind of wiring method and realize the connecton layout of the method
CN107482418A (en) * 2017-08-08 2017-12-15 安凯 A kind of semi-automatic erecting device of network wire crystal joint and its method
CN110970781A (en) * 2018-09-27 2020-04-07 汇聚科技(惠州)有限公司 Crimping equipment of network line connector
CN109390830A (en) * 2018-11-22 2019-02-26 东莞市三信精密机械有限公司 Full-automatic wire rod kludge
CN109390830B (en) * 2018-11-22 2024-04-23 东莞市三信精密机械有限公司 Full-automatic wire rod kludge
CN109411985A (en) * 2018-11-23 2019-03-01 东莞市三信精密机械有限公司 Wire rod assembly machine
CN112290350A (en) * 2020-10-19 2021-01-29 姚再忠 Battery power wire harness crimping terminal device

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