CN109390830A - Full-automatic wire rod kludge - Google Patents
Full-automatic wire rod kludge Download PDFInfo
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- CN109390830A CN109390830A CN201811397437.8A CN201811397437A CN109390830A CN 109390830 A CN109390830 A CN 109390830A CN 201811397437 A CN201811397437 A CN 201811397437A CN 109390830 A CN109390830 A CN 109390830A
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- 230000005540 biological transmission Effects 0.000 claims abstract description 24
- 230000007246 mechanism Effects 0.000 claims description 46
- 238000004080 punching Methods 0.000 claims description 26
- 239000000463 material Substances 0.000 claims description 18
- 238000005520 cutting process Methods 0.000 claims description 16
- 238000012545 processing Methods 0.000 claims description 15
- 238000002788 crimping Methods 0.000 claims description 12
- 238000006073 displacement reaction Methods 0.000 claims description 11
- 230000033001 locomotion Effects 0.000 claims description 5
- 238000006243 chemical reaction Methods 0.000 claims description 4
- 238000001514 detection method Methods 0.000 claims description 3
- 238000007689 inspection Methods 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 13
- 238000000034 method Methods 0.000 abstract description 7
- 238000005452 bending Methods 0.000 abstract description 6
- 230000007547 defect Effects 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 18
- 239000013078 crystal Substances 0.000 description 7
- 238000005516 engineering process Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
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- 238000011161 development Methods 0.000 description 2
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Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/28—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for wire processing before connecting to contact members, not provided for in groups H01R43/02 - H01R43/26
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/82—Recycling of waste of electrical or electronic equipment [WEEE]
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Manufacturing Of Electrical Connectors (AREA)
- Wire Processing (AREA)
Abstract
The present invention discloses a kind of full-automatic wire rod kludge, including board, unwrapping wire mould group, cut out that die-filling group pre- line fixed length mould group, charging, pusher positioning module, stripping is outer rubs scattered mould group, line taking mould group, transmission module by mould group, twisted wire, each mould group is arranged on board in pipelined fashion, and complete following automatic assembling procedure: unwrapping wire → inlet wire → severing → bending → transmission → assembly parts are automatically fed into → threads → push assembly parts to safety zone, and → take away by wire stripping → being rubbed scattered core →.Present device realizes automation and intelligent operation, and the production efficiency of product is greatly improved, and reduces production cost, meanwhile, the quality of product is improved, manual operation is avoided and gives product bring defect.
Description
Technical field
The present invention relates to automation equipment field technologies, refer in particular to a kind of full-automatic wire rod kludge.
Background technique
Grid line, say in the narrow sense be exactly computerese twisted pair, it is connection computer network interface card and ADSL cat or routing
The cable of device or interchanger.With the development of economy with the progress of technology, network transmission obtains swift and violent development, the network terminal
More more and more universal to arrive average family, office space and public place, network traffic amount is big, and clarity is high, specific to various
Entertainment is even more to have more visitors or business than one can attend to, and, gradually instead of family's CATV network, some families directly connect computer and TV for it
It connects, so that large screen watches program.It is more next to the dependence of network and demand big based on people, the demand of Network transmission line is got over
Come bigger, the manufacture of grid line is required also increasingly higher, this virtually brings huge pressure to enterprise.
Currently, most grid line manufacturing enterprise, puts into a large amount of manpower in each process of the production of grid line
Meet the order demand of surge with assembly line, still, manual operation often has the following problems: (1) each production process is equal
Many manpowers are put into, factory work standardized management is not easy to；(2) a large amount of manpower can expend many factory resources, cause
The manufacturing cost of product increases；(3) manual operation controls the poor quality of product, typically passes through the qualification of operation
Carry out control, there are many accidentalia；(4) labor intensity of worker is excessive, and worker is easy to produce many negative emotions, influences to produce
The manufacturing schedule of product reduces the production efficiency of product.The above factors can force many enterprises to face cost control wind
Danger, so as to cause the downslide of enterprise profit, many enterprises have to face transition.
Summary of the invention
In view of this, in view of the deficiencies of the prior art, the present invention aims to provide a kind of full-automatic wire rods
Kludge uses automated job, replaces artificial production, and high production efficiency, cost is lower, and product quality is secure, thus
Overcome the deficiencies in the prior art.
To achieve the above object, the present invention is using following technical solution:
A kind of full-automatic wire rod kludge, including
One board has the job platform apart from ground certain altitude, there are the multiple of assembly line form to add on the job platform
Work station is provided with following multiple functions mould group on corresponding processing stations:
One unwrapping wire mould group, the unwrapping wire mould group integral type are arranged on board or by independently of board side, and entire volume wire rod is placed on
In the unwrapping wire mould group, it is drawn into next station；
One cuts out line fixed length mould group, which is located at the downstream of unwrapping wire mould group, including wire straightener structure, inlet wire fixed length
Mechanism, wire cutting machine structure and broken line mechanism, the wire straightener structure receive the wire rod in above-mentioned unwrapping wire mould group, inlet wire positioning mechanism
Wire rod is sent into wire cutting machine structure, and after reaching setting length, which cuts off wire rod, then wire rod is rolled over broken line mechanism
Curved is U-typed；
One pre- die-filling group of charging, pre- die-filling group of the charging is located at the downstream for cutting out line fixed length mould group, including assembly parts feeding mechanism, wears
Line mechanism, the assembly parts feeding mechanism are automatically fed into a pair of of assembly parts, and the both ends of U-typed wire rod are penetrated assembly parts by threading mechanism
It is interior；
One pusher positioning module, which, which is located at, feeds pre- die-filling group of downstream, by assembly parts push top to U-typed line
U-typed wire rod both ends region to be processed is exposed in the safety zone of material；
One stripping is outer by mould group, the outer downstream for being located at pusher positioning module by mould group of the stripping, by U-typed wire rod both ends region to be processed
It is outer be stripped, expose multiply core；
One twisted wire rubs scattered mould group, which rubs scattered mould group and be located at the outer downstream by mould group of stripping, and the kink at U-typed wire rod both ends is existed
Core together rubs scattered；
One line taking mould group, the line taking mould group are located at the downstream that twisted wire rubs scattered mould group, the wire rod after processing are sent out automatically；
One transmission module, the transmission module are arranged on job platform, pre- die-filling corresponding to the sanction line fixed length mould group, charging
Group, pusher positioning module, stripping are rubbed scattered the corresponding station of mould group, line taking mould group by mould group, twisted wire outside, and slidably reciprocate in upper one
Between processing stations and next processing stations, U-typed wire rod to be transmitted step by step.
The present invention has obvious advantages and beneficial effects compared with the existing technology, specifically, by above-mentioned technical proposal
It is found that the present invention by devised on board unwrapping wire mould group, cut out line fixed length mould group, charging it is pre- die-filling group, pusher positioning module,
Stripping is outer to rub scattered mould group, line taking mould group, transmission module by mould group, twisted wire, completes following automatic assembling procedure: unwrapping wire → inlet wire → sanction
Broken string material → bending wire rod → transmission wire rod → assembly parts (present invention refers to crystal head part) are automatically fed into → is threaded and (is worn wire rod
Enter the inner hole of crystal head part) → pushing assembly parts to safety zone, → wire stripping → being rubbed scattered core → is taken away.It realizes automatic
Change and intelligent operation, are greatly improved the production efficiency of product, reduce production cost, meanwhile, improve the product of product
Matter avoids manual operation and gives product bring defect.
In order to explain the structural features and functions of the invention more clearly, come with reference to the accompanying drawing with specific embodiment to this hair
It is bright to be described in detail.
Detailed description of the invention
Fig. 1 is complete machine (having console) schematic diagram of embodiments of the present invention.
Fig. 2 is the schematic diagram of the complete machine (no console) of embodiments of the present invention.
Fig. 3 is the unwrapping wire mould group schematic diagram of embodiments of the present invention.
Fig. 4 is sanction line fixed length mould group (internal structure) schematic diagram of embodiments of the present invention.
Fig. 5 is sanction line fixed length mould group (external structure) schematic diagram of embodiments of the present invention.
Fig. 6 is part (showing that punching is cut) schematic diagram of the wire cutting machine structure of embodiments of the present invention.
Fig. 7 is the schematic diagram of the broken line mechanism (before rotation and after rotation) of embodiments of the present invention.
Fig. 8 is the pre- die-filling group of schematic diagram of the charging of embodiments of the present invention.
Fig. 9 is the threading mechanism schematic diagram of embodiments of the present invention.
Figure 10 is schematic diagram of the wiring sheath of embodiments of the present invention in plugging in fitting part.
Schematic diagram when Figure 11 is the wiring sheath threading state of embodiments of the present invention.
Figure 12 is the schematic diagram of the pusher positioning module of embodiments of the present invention.
Figure 13 is the pusher positioning module enlarged diagram of embodiments of the present invention.
Figure 14 is the outer overall structure diagram by mould group of stripping of embodiments of the present invention.
Figure 15 is that the stripping of embodiments of the present invention is outer by module internal structural schematic diagram.
Figure 16 is another visual angle figure of Figure 15.
Figure 17 is that the twisted wire of embodiments of the present invention rubs scattered mould group schematic diagram.
Figure 18 is another visual angle figure of Figure 17.
Figure 19 is the line taking mould group schematic diagram of embodiments of the present invention.
Figure 20 is the transmission module schematic diagram of embodiments of the present invention.
Description of drawing identification:
10, board 20, unwrapping wire mould group
21, drum 22, rotation motor
23, bracing wire motor 24, wire rod traction wheel
30, line fixed length mould group 31, wire straightener structure are cut out
32, inlet wire fixed length mechanism 321, the first inlet wire wheel group
322, the second inlet wire wheel group 323, the first crimping cylinder
324, the second crimping cylinder 325, servo motor
33, wire cutting machine structure 331, punching upper slitter
332, punching cuts 333, upper punching cylinder
334, lower punching cylinder 335, pneumatically grab line finger
34, broken line mechanism 341, broken line lifting cylinder
342, rotary cylinder 343, pneumatic-finger
40, pre- die-filling group 41, assembly parts feeding mechanism are fed
411, vibrating disk 412, directly shake platform
413, runner is converted in double horizontal runs 414, direction
415, push cylinder 416, push rod are displaced
42, threading mechanism 421, wiring sheath
4211, pneumatic chuck 4212, type chamber
4213,4214, notch are buckled to
4215, straight hole 4216, inclined hole
4217, correcting inclined-plane 422, wear cylinder in advance
423, cylinder 50, pusher positioning module are worn again
51, cylinder 52, pusher lifting cylinder are moved forward and backward
53, material toggling block 54, gas blow pipe
55, striker plate 60, stripping are outer by mould group
61, upper cutter 62, lower cutter
63, upper slitter motor 64, cut cylinder
65, advance displacement cylinder 66, crimping cylinder
67, tension disc 70, twisted wire rub scattered mould group
71, it moves left and right cylinder 72, move forward and backward cylinder
73, upper air cylinder 74, on twist thread rubber
75, twist thread rubber 80, line taking mould group under
81, clamp cylinder 82, clamp finger
83, left and right displacement cylinder 90, transmission module
91, conveying cylinder 92, inside clamp air cylinder group
921, dedicated the end of a thread clamping jaw 922, dual V mouthfuls of metallic channel
93, outside clamp air cylinder group 94, line supporting rack.
Specific embodiment
It please refers to shown in Fig. 1 to Figure 20, is that one kind is complete certainly that show the specific structure of the preferred embodiments of the invention
Moving-wire material kludge, structure include board 10, unwrapping wire mould group 20, cut out line fixed length mould group 30, feed pre- die-filling group 40, pusher positioning
Mould group 70, line taking mould group 80, transmission module 90 are rubbed scattered by mould group 60, twisted wire outside mould group 50, stripping.
As depicted in figs. 1 and 2, the board 10 has a job platform apart from ground certain altitude, on the job platform
Multiple processing stations with assembly line form are provided with above-mentioned multiple functions mould group on corresponding processing stations, complete following
Automatic assembling procedure: unwrapping wire → inlet wire → severing → bending → transmission → assembly parts are automatically fed into → thread → push assembly parts to
Safety zone → wire stripping by → rubs scattered core → take away.
As shown in figure 3, the unwrapping wire mould group 20 slowly pulls out wire rod for placing entire volume wire rod, and by power.
The unwrapping wire mould group 20 can with integral type be arranged on board 10, or independently of 10 side of board by, entire volume wire rod is placed on this and puts
In line mould group 20, it is drawn into next station.In the present embodiment, the unwrapping wire mould group 20 have drum 21, rotation motor 22,
Bracing wire motor 23 and multiple wire rod traction wheels 24.The rotation motor 22 drives drum 21 to rotate, and the bracing wire motor 23 is by line
The wire rod of disk 21 pulls out, and sequentially passes through multiple wire rod traction wheels 24, is pulled into next station.
As shown in Figures 4 to 7, the downstream cut out line fixed length mould group 30 and be located at unwrapping wire mould group 20, draws for detecting wire rod
The length entered cuts wire rod after reaching setting length, and is bent " U-shaped " shape by script " directly " wire rod bending.
The sanction line fixed length mould group 30 includes wire straightener structure 31, inlet wire fixed length mechanism 32, wire cutting machine structure 33 and broken line machine
Structure 34.The wire straightener structure 31 receives the wire rod in above-mentioned unwrapping wire mould group 20, and wire rod is sent into and cuts out line by inlet wire positioning mechanism
Mechanism 33, when reach setting length after, which cuts off wire rod, then with broken line mechanism 34 by wire rod bending be " U "
Type.
Wherein, inlet wire fixed length mechanism 32 is for pulling in wire rod inside equipment, and measures length while drawing.
The inlet wire fixed length mechanism 32 includes the first inlet wire wheel group 321, the second inlet wire wheel group 322, the first crimping cylinder 66323, second pressure
Line cylinder 66324, the servo motor 325 with accurate planet detection machine.The first inlet wire wheel group 321 and the second inlet wire wheel group
322 use the servo motor 325 of belt connecting band precision planet detection machine, the driving of servo motor 325 while fixed length.In addition, in line
It is additionally provided with laser sensor on the inlet wire channel of material, for detecting whether lacking material, after wire rod is finished, issues alarm.
The wire cutting machine structure 33 is located at the end (downstream) of inlet wire fixed length mechanism 32, is used for conducting wire severing.The wire cutting machine
Structure 33 cuts 332, upper punching cylinder 333, lower punching cylinder 334 including punching upper slitter 331, punching.Cylinder 333 is punched on this to drive
Dynamic punching upper slitter 331 moves up and down, which cuts 332 and move up and down, when punching upper slitter 331 and
When punching cuts 332 contact, wire rod is cut off.In addition, as shown in fig. 6, the side side that the punching cuts 332 is equipped with for position line
Material pneumatically grabs line finger 335, this pneumatically grabs line finger 335, and with punching to cut 332 corresponding.This pneumatically grabs line finger 335 can
The movement of wire rod is grasp with the finger of simulation people, then cuts 332 by wire rod severing, so that severing with punching upper slitter 331 and punching
When wire rod will not deviation, skew.
As shown in fig. 7, the broken line mechanism 34 is located at by the side of wire cutting machine structure 33, for will be converted by the conducting wire after severing
U-typed shape.The broken line mechanism 34 includes broken line lifting cylinder 341, rotary cylinder 342, pneumatic-finger 343.Broken line lifting
Cylinder 341 drives both rotary cylinder 342 and pneumatic-finger 343 upward or downward, which drives cylinder finger
180 ° of rotations, which has can be with the clamping jaw of opening and closing.Pneumatic-finger 343 rotates preceding and postrotational shape
State is shown in Figure 7.
As shown in Figs. 8 to 11, pre- die-filling group 40 of the charging is located at the downstream for cutting out line fixed length mould group 30, for making wire rod
(cable) is inserted on assembly parts (crystal head part).Pre- die-filling group 40 of the charging includes assembly parts feeding mechanism 41, threader
Structure 42.The assembly parts feeding mechanism 41 is automatically fed into a pair of of assembly parts, and the both ends of U-typed wire rod are penetrated assembly by threading mechanism 42
In part.
Referring to Fig. 8 and Fig. 9, the assembly parts feeding mechanism 41 includes vibrating disk 411, straight vibration platform 412, symmetrical pair
Horizontal run 413, symmetrical double 90 ° of directions conversion runners 414, displacement push cylinder 415, push rod 416.Double water
Advection road 413 rides upon on straight vibration platform 412, and double horizontal runs 413 are connected on vibrating disk 411 and double 90 ° of directions conversion runners 414
Between, the displacement push cylinder 415 drives push rod 416 to be sent into assembly parts in the wiring sheath 421 of threading mechanism 42, with
Assembly parts (present invention refers to crystal head part) on vibrating disk 411 are in a row fitly conveyed.In the present invention, due to the two of wire rod
A end, therefore, the runner of conveying are also setting in pairs, and bilateral symmetry.
As shown in Figures 9 to 11, the threading mechanism 42 includes wiring sheath 421, wears cylinder 422 in advance, wears cylinder again
423.There are two can wear in advance the driving threading shield of cylinder 422 with the pneumatic chuck 4211 of opening and closing for the tool of wiring sheath 421
The propulsion of 421 level-ones is covered, covers assembly parts outside the end of wire rod, this is worn cylinder 423 again and 421 second level of wiring sheath is driven to promote,
Assembly parts are made to penetrate wire rod completely.It is promoted, be can solve because wire rod is soft, line end, which is easily deformed, to walk and misalignment using two-stage
Hole, the problem of wearing not inlet wire.In addition in the present invention, the threading mechanism 42 and dedicated the end of a thread clamping jaw 921 in transmission module 90
There is dual V mouthfuls of metallic channel 922 in cooperation threading, the interior outside of dedicated the end of a thread clamping jaw 921, it is ensured that after wire rod grasps
Precision.Further, it is equipped with line supporting rack 94 inside and outside dedicated the end of a thread clamping jaw 921 in the transmission module 90, by wire rod
It holds up and, prevent conducting wire from dropping because of soft and become bent.
As shown in Figure 10, the wiring sheath 421 is equipped with the type chamber 4212 for accommodating assembly parts, the type chamber 4212
Opening, which is equipped with, prevents the back-off 4213 of abjection from utilizing back-off after assembly parts (crystal head part) are pushed into type chamber 4212
4213 block assembly parts, will not release assembly parts from type chamber 4212 in threading.And the type of the wiring sheath 421
Chamber 4212 is equipped with the notch 4214 with gradient guiding that part convenient for assembly slides into, and absorbs difference of height when assembly parts push-in,
It, can also be smoothly in importing type chamber 4212 even if not being to align completely.In addition, type chamber 4212 and assembly parts have a small amount of gap, both
It can guarantee that assembly parts can smoothly enter into not interfering, and assembly parts can be limited and swing freedom degree.
As shown in figure 11, after two pneumatic chucks 4211 closure of the wiring sheath 421, straight straight hole 4215 is formed
With oblique inclined hole 4216, which communicates with type chamber 4212, which is set to the opening of straight hole 4215.Directly
The effect of string holes 4215 is wire rod front end and assembly parts (crystal head part) inner hole keeping parallelism, and auxiliary the end of a thread smoothly pierces into aperture
It is interior.In this implementation, the radius of straight hole 4215 is less than assembly parts (crystal head part) inner hole 0.1mm, guarantees that each penetrates directly
The wire rod of string holes 4215 can pierce into the aperture of assembly parts.The effect of the inclined hole 4216 is the correcting of curved line head, even if conducting wire
It is not to align completely, can also smoothly imports in straight hole 4215.
The correcting inclined-plane being mutually matched is provided on the closing face of two pneumatic chucks 4211 of the wiring sheath 421
4217, increase cooperation precision.
As shown in Figure 12 and Figure 13, the pusher positioning module 50, which is located at, feeds pre- die-filling group 40 of downstream, by assembly parts
It has a haircut to the safety zone of U-typed wire rod, exposes U-typed wire rod both ends region to be processed, in this way, being threaded into the dress in wire rod
Accessory will not interfere wire rod following process.
In the present embodiment, the pusher positioning module 50 includes being moved forward and backward cylinder 51, pusher lifting cylinder 52, material toggling block
53, gas blow pipe 54, striker plate 55.The back-and-forth motion cylinder 51 push before the pusher lifting cylinder 52 to or move backward, should
Pusher lifting cylinder 52 pushes the material toggling block 53 to move up and down, which is assemblied on material toggling block 53, and inflatable mouth face is dialled
Assembly parts are pushed and are blown simultaneously with air-flow by material mouth, and assembly parts is made to slide into the safety zone of 55 front side of striker plate.
As shown in Figure 14 to Figure 16, the outer downstream for being located at pusher positioning module 50 by mould group 60 of the stripping, by U-typed wire rod
Multiply core is exposed in outer being stripped in both ends region to be processed.In the present embodiment, the stripping is outer to include upper cutter by mould group 60
61, lower cutter 62, upper slitter motor 63, cut cylinder 64, advance displacement cylinder 65, crimping cylinder 66, tension disc 67.The upper slitter
Motor 63 drives upper cutter 61 up and down, this cuts cylinder 64 and drives lower cutter 62 up and down, 66 band of crimping cylinder
Dynamic tension disc 67 is up and down, and 66 pioneer of the crimping cylinder moves tension disc 67 and compresses wire rod, the upper cutter 61 and lower cutter 62
Close to each other to scratch wire surface, the advance displacement cylinder 65 driving upper cutter 61 and lower cutter 62 move back simultaneously, dial and remove quilt
Cutting outer quilt, it is outer peeled after drop into trash receptacle.
As shown in Figure 17 and Figure 18, the twisted wire rubs scattered mould group 70 positioned at the outer downstream by mould group 60 of stripping, by U-typed wire rod
The core clenched at both ends rubs scattered.The present invention controls for the stroke for cooperating whole assembly line and time, is arranged altogether
Two groups of twisted wires rub scattered mould group 70, and after rubbing scattered twice, core wire disperses more evenly, no longer there is the core of kink.
In the present embodiment, the twisted wire rub scattered mould group 70 include move left and right cylinder 71, move forward and backward cylinder 72, on calm the anger
Cylinder 73, on twist thread rubber 74, under twist thread rubber 75.The cylinder 71 that moves left and right drives the rubber 74 or so that twists thread to carry out backswing
Dynamic, the interval of rubber 74 that twists thread in the upper driving of air cylinder 73 pushes, and the cylinder 72 that moves forward and backward pushes the rubber 74 that twists thread
Rubber 75 is twisted thread under close to line end position.
As shown in figure 19, the line taking mould group 80 is located at the downstream that twisted wire rubs scattered mould group 70, and the wire rod after processing is automatic
It sends out.The line taking mould group 80 includes clamp cylinder 81, clamp finger 82 and left and right displacement cylinder 83, the clamp cylinder 81 driving
Clamp finger 82 opens or closure, which drives clamp finger 82 or so to move back and forth, and will push clamp hand
Refer to that the wire rod on 82 is sent out.Clamp cylinder 81 of the invention is transmitted using rodless cylinder, and in the left and right ends of transmission stroke
It is equipped with travel switch, prevents over range mobile.
As shown in figure 20, the transmission module 90 is arranged on job platform, correspond to the sanction line fixed length mould group 30, into
Expect pre- die-filling group 40, pusher positioning module 50, the outer corresponding station that mould group 70, line taking mould group 80 are rubbed scattered by mould group 60, twisted wire of stripping,
And slidably reciprocate between a upper processing stations and next processing stations, U-typed wire rod to be transmitted step by step.The present embodiment
In, the transmission module 90 includes conveying cylinder 91, inside clamp air cylinder group 92, outside clamp air cylinder group 93, the conveying cylinder
91 or so push inside clamp air cylinder groups 92 and the movement of 93 cycle alternation of outside clamp air cylinder group.
The working principle of full-automatic wire rod kludge of the invention and the processing method of wire rod are as follows:
S1, unwrapping wire: referring to FIG. 1, FIG. 2 and FIG. 3, entire volume line being placed on drum 21, and rotation motor 22 drives drum 21 to rotate,
Wire rod pull-out is sequentially passed through multiple wire rod traction wheels 24 with external application bracing wire motor 23 by drum 21, is pulled into next station.
S2, inlet wire → severing → bending: referring to FIG. 1, FIG. 2 and FIG. 4 to Fig. 7, for conducting wire after the extraction of drum 21, reason is straight, then
Wire rod is pulled in inside equipment with inlet wire fixed length mechanism 32, and measures length while drawing.After length is enough, with sanction
Line mechanism 33 is by conducting wire severing, and then broken line mechanism 34 will be converted into U-typed shape by " directly " conducting wire after severing.
S3, transmission: referring to fig. 20, the outside clamp air cylinder group 93 in transmission module 90 drives collet to open at this time, will roll over
The conducting wire for curving U-typed is held with a firm grip, and next station is sent to.Transmission module 90 works without interruption, press from both sides back be displaced into a station and
Between next station, the wire rod on a upper station is sent to next station one by one.
S4, assembly parts are automatically fed into → thread: referring to Fig. 8 and Fig. 9, at the same time, assembly parts on vibrating disk 411 are from logical
It flows into road, is pushed in the type chamber 4212 of wiring sheath 421 with cylinder.Conducting wire on this station is directed at wiring sheath 421,
It wore cylinder 422 in advance before this and pushes certain stroke, and made sheath close to conducting wire, so that conducting wire penetrates in sheath；Then preceding air inlet is worn again
Cylinder pushes again, is completely nested assembly parts in conducting wire, is resent to next station.
S5 pushes assembly parts to safety zone: referring to Figure 12, pusher positioning module 50 has a haircut assembly parts to U-typed line
U-typed wire rod both ends region to be processed is exposed, in this way, the assembly parts being threaded into wire rod will not be to line in the safety zone of material
Material following process interferes, and is resent to next station.
S6, wire stripping quilt: referring to Figure 14 to Figure 16, with stripping it is outer by mould group 60 will U-typed wire rod both ends region to be processed it is outer
It is stripped, exposes multiply core, be resent to next station.
S7 rubs scattered core: referring to Figure 17 to Figure 18, rubbing scattered kink of the mould group 70 by U-typed wire rod both ends one with twisted wire
The core risen rubs scattered, and is resent to next station.
S9 takes away: referring to Figure 19, being sent out the wire rod after processing automatically with line taking mould group 80.
The above described is only a preferred embodiment of the present invention, be not intended to limit the scope of the present invention,
Therefore any subtle modifications, equivalent variations and modifications to the above embodiments according to the technical essence of the invention, still
Belong in the range of technical solution of the present invention.
Claims (13)
1. a kind of full-automatic wire rod kludge, it is characterised in that: including a board, there is the operation horizontal apart from ground certain altitude
Platform is provided with following a variety of function on corresponding processing stations with multiple processing stations of assembly line form on the job platform
Energy mould group:
One unwrapping wire mould group, the unwrapping wire mould group integral type are arranged on board or by independently of board side, and entire volume wire rod is placed on
In the unwrapping wire mould group, it is drawn into next station；
One cuts out line fixed length mould group, which is located at the downstream of unwrapping wire mould group, including wire straightener structure, inlet wire fixed length
Mechanism, wire cutting machine structure and broken line mechanism, the wire straightener structure receive the wire rod in above-mentioned unwrapping wire mould group, inlet wire positioning mechanism
Wire rod is sent into wire cutting machine structure, and after reaching setting length, which cuts off wire rod, then wire rod is rolled over broken line mechanism
Curved is U-typed；
One pre- die-filling group of charging, pre- die-filling group of the charging is located at the downstream for cutting out line fixed length mould group, including assembly parts feeding mechanism, wears
Line mechanism, the assembly parts feeding mechanism are automatically fed into a pair of of assembly parts, and the both ends of U-typed wire rod are penetrated assembly parts by threading mechanism
It is interior；
One pusher positioning module, which, which is located at, feeds pre- die-filling group of downstream, by assembly parts push top to U-typed line
U-typed wire rod both ends region to be processed is exposed in the safety zone of material；
One stripping is outer by mould group, the outer downstream for being located at pusher positioning module by mould group of the stripping, by U-typed wire rod both ends region to be processed
It is outer be stripped, expose multiply core；
One twisted wire rubs scattered mould group, which rubs scattered mould group and be located at the outer downstream by mould group of stripping, and the kink at U-typed wire rod both ends is existed
Core together rubs scattered；
One line taking mould group, the line taking mould group are located at the downstream that twisted wire rubs scattered mould group, the wire rod after processing are sent out automatically；
One transmission module, the transmission module are arranged on job platform, pre- die-filling corresponding to the sanction line fixed length mould group, charging
Group, pusher positioning module, stripping are rubbed scattered the corresponding station of mould group, line taking mould group by mould group, twisted wire outside, and slidably reciprocate in upper one
Between processing stations and next processing stations, U-typed wire rod to be transmitted step by step.
2. full-automatic wire rod kludge according to claim 1, it is characterised in that: the unwrapping wire mould group has drum, rotation
Turn motor, bracing wire motor and multiple wire rod traction wheels, the rotation motor driving drum rotation, the bracing wire motor is by drum
Wire rod pulls out, and sequentially passes through multiple wire rod traction wheels, is pulled into next station.
3. full-automatic wire rod kludge according to claim 1, it is characterised in that: in the sanction line fixed length mould group, inlet wire
Fixed length mechanism includes the first inlet wire wheel group, the second inlet wire wheel group, the first crimping cylinder, the second crimping cylinder, the accurate planet inspection of band
The servo of the servo motor of survey machine, the first inlet wire wheel group and the second inlet wire wheel group belt connecting band precision planet detection machine
Motor, servo motor driven while fixed length.
4. full-automatic wire rod kludge according to claim 1, it is characterised in that: the wire cutting machine structure includes on punching
Knife, punching cut, upper punching cylinder, lower punching cylinder, and the driving of punching cylinder is punched upper slitter and moves up and down on this, the lower punching gas
Cylinder driving punching, which is cut, to be moved up and down, and when punching upper slitter is cut with punching to be contacted, cuts off wire rod.
5. full-automatic wire rod kludge according to claim 4, it is characterised in that: described be punched by the side cut is equipped with use
In positioning wire pneumatically grab line finger, this pneumatically grab line finger cut with punching it is corresponding.
6. full-automatic wire rod kludge according to claim 1, it is characterised in that: the broken line mechanism includes broken line lifting
Cylinder, rotary cylinder, pneumatic-finger, the broken line lifting cylinder drive both rotary cylinder and pneumatic-finger upward or downward, should
Rotary cylinder drives 180 ° of cylinder finger rotations, which has can be with the clamping jaw of opening and closing.
7. full-automatic wire rod kludge according to claim 1, it is characterised in that: described in pre- die-filling group of the charging
Assembly parts feeding mechanism includes vibrating disk, the platform that directly shakes, symmetrical double horizontal runs, symmetrical double 90 ° of directions conversions
Runner, displacement push cylinder, push rod, double horizontal runs ride upon on straight vibration platform, and double horizontal runs are connected on vibrating disk
Between double 90 ° of directions conversion runner, assembly parts are sent into the threading of threading mechanism by the displacement push cylinder driving push rod
In sheath.
8. full-automatic wire rod kludge according to claim 1, it is characterised in that: the threading mechanism includes threading shield
Set wears cylinder in advance, wears cylinder again, and there are two can wear in advance cylinder drive with the pneumatic chuck of opening and closing for the wiring sheath tool
Dynamic wiring sheath level-one promotes, and covers assembly parts outside the end of wire rod, this is worn cylinder driving wiring sheath second level again and promotes, and makes
Assembly parts penetrate wire rod completely.
9. full-automatic wire rod kludge according to claim 1, it is characterised in that: the pusher positioning module includes front and back
Mobile cylinder, pusher lifting cylinder, material toggling block, gas blow pipe, striker plate, the back-and-forth motion cylinder push the pusher lifting cylinder
Forward direction moves backward, which pushes the material toggling block to move up and down, which is assemblied on material toggling block, blows
Assembly parts, are pushed to the safety zone on front side of striker plate by mouth face material toggling mouth.
10. full-automatic wire rod kludge according to claim 1, it is characterised in that: by mould group including above cutting outside the stripping
Knife, upper slitter motor, cuts cylinder, advance displacement cylinder, crimping cylinder, tension disc at lower cutter, and the upper slitter motor drives and cuts
Knife is up and down, this cuts cylinder and drives lower cutter up and down, and the crimping cylinder drives tension disc up and down, the crimping
Cylinder pioneer moves tension disc and compresses wire rod, the upper cutter and lower cutter is close to each other scratches wire surface, which is displaced gas
Cylinder driving upper cutter and lower cutter move back simultaneously, dial except cut-off outer quilt.
11. full-automatic wire rod kludge according to claim 1, it is characterised in that: it includes a left side that the twisted wire, which rubs scattered mould group,
Move right cylinder, move forward and backward cylinder, upper air cylinder, on twist thread rubber, under twist thread rubber, the cylinder that moves left and right drives
The rubber or so that twists thread swings back and forth, and twist thread the pushing of rubber interval in the upper air cylinder driving, described to move forward and backward cylinder promotion
On twist thread rubber and under twist thread rubber close to line end position.
12. full-automatic wire rod kludge according to claim 1, it is characterised in that: the line taking mould group includes clamp gas
Cylinder, clamp finger and left and right displacement cylinder, the clamp cylinder drive clamp finger to open or be closed, which drives
Clamp finger or so moves back and forth, and will push the wire rod on clamp finger and sends out.
13. full-automatic wire rod kludge according to claim 1, it is characterised in that: the transmission module includes transmission gas
Cylinder, inside clamp air cylinder group, outside clamp air cylinder group, the conveying cylinder or so push inside clamp air cylinder group and outside clamp gas
The movement of cylinder group cycle alternation.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811397437.8A CN109390830B (en) | 2018-11-22 | 2018-11-22 | Full-automatic wire rod kludge |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811397437.8A CN109390830B (en) | 2018-11-22 | 2018-11-22 | Full-automatic wire rod kludge |
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| CN109390830A true CN109390830A (en) | 2019-02-26 |
| CN109390830B CN109390830B (en) | 2024-04-23 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201811397437.8A Active CN109390830B (en) | 2018-11-22 | 2018-11-22 | Full-automatic wire rod kludge |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN111558808A (en) * | 2020-03-26 | 2020-08-21 | 昆山尼德奥自动化设备有限公司 | Production process of automobile ODS anti-pinch strip |
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| CN109390830B (en) | 2024-04-23 |
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