CN206179820U - Electricity -saving lamp automatic assembly assembly line - Google Patents
Electricity -saving lamp automatic assembly assembly line Download PDFInfo
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- CN206179820U CN206179820U CN201621137373.4U CN201621137373U CN206179820U CN 206179820 U CN206179820 U CN 206179820U CN 201621137373 U CN201621137373 U CN 201621137373U CN 206179820 U CN206179820 U CN 206179820U
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Abstract
The utility model provides an electricity -saving lamp automatic assembly assembly line, includes workpiece transfer apparatus, conveyor includes frame and workpiece conveyer belt, the last nanotube seat of putting the work piece that is equipped with of workpiece conveyer belt, conveyor is last be equipped with the work piece response detect the station, cut the seal wire station, press the seal wire station, twist the lamp holder station, down the rivet station, press rivet station, ageing station, test power station, have an injection station and low tube station. The utility model discloses can realize the electricity -saving lamp automatic assembly assembly line of power testing and process such as ageing, and reduce production energy resource consumption and rejection rate, improving product quality, degree of automation is high, reduces operative employee's working strength, has higher spreading value.
Description
Technical field
This utility model is related to a kind of production equipment of electric light source products, is related specifically to a kind of electricity-saving lamp automatic assembling stream
Waterline.
Background technology
Electricity-saving lamp production process is mainly cut seal wire, twists lamp holder, presses seal wire, lower pressure rivet, lamp holder to have an injection, try the step such as bright,
After the completion of, need to carry out power test and aging.At present major part enterprise generally using operative employee by hand realizing above-mentioned operation,
Its efficiency is low, and concordance is poor, affects product quality.Ye You enterprises adopt energy-saving lamp automatic assembly line, its many production work
Sequence can not still reach full-automatic production operation, some operations still by having been manually done, such as power test and the operation such as aging
It is required for just carrying out after electricity-saving lamp assembling is completed.On the one hand its automatization level is low, affects production efficiency；The opposing party
Face, some are completed the electricity-saving lamp for assembling due to can not being done over again by power test and aging product, can only regard waste product,
Product cost and energy resource consumption are increased, is unfavorable for environmentally friendly production.
Utility model content
The purpose of this utility model is there are the problems referred to above for existing technology, it is proposed that a kind of automatization level is high,
The energy-saving lamp automatic assembly line of power test and the operation such as aging can be realized, and reduces production energy resource consumption and percent defective.
The technical scheme that adopted of technical problem that this utility model is solved is：
A kind of energy-saving lamp automatic assembly line, including work transfer device, conveyer device include frame and workpiece conveying
Band, workpiece transfer device are provided with the base of receiving for putting workpiece, it is characterized in that conveyer device is provided with workpiece sensing detection station, cuts
Seal wire station, pressure seal wire station, twist lamp holder station, lower rivet station, pressure rivet station, aging station, measured power station, beat
Pin station and down tube station；
Described workpiece sensing detection station includes workpiece sensor, and sensor is located at the side of conveyer device, and workpiece leads to
Workpiece sensing detection station is crossed, the signal of sensor sensing is transported to next procedure；
Described seal wire station of cutting includes shear, and shear can be sheared the workpiece top of the station and unnecessary lead
Silk；
Described pressure seal wire station includes hold-down mechanism, and hold-down mechanism is provided with pressure head, and hold-down mechanism is pushed, and pressure head is work
The seal wire on part top bends and arrives the sidepiece of workpiece lamp holder；
Described stubborn lamp holder station includes clamp system and rotating mechanism, the lamp holder of clamp system clamping workpiece, by rotation
Rotation mechanism screws the lamp holder of workpiece；
Described lower rivet station includes rivet conveyer structure and rivet detent mechanism, places and work on rivet conveyer structure
The rivet that part is adapted, rivet detent mechanism are seated in rivet above workpiece, and are pressed in workpiece lamp holder；
Described pressure rivet station includes pressure rivet mechanism, and pressure rivet mechanism is provided with riveting head, and rivet mechanism pushes, riveting
Pressure head is riveted tightly the rivet of workpiece top with lamp holder；
Described aging station includes low-pressure area, middle nip and higher-pressure region, is sequentially arranged on workpiece transfer device, aging work
Position is arranged with the lamp socket being adapted with workpiece lamp holder and the press mechanism for pushing lamp socket, and workpiece is by aging station, press mechanism
Lamp socket is overwhelmed on lamp holder, workpiece is lighted aging；
The press mechanism that described measured power station is included the lamp socket being adapted with workpiece lamp holder and pushes lamp socket, workpiece
By measured power work, press mechanism overwhelms lamp socket on lamp holder, and workpiece lights rear measured power；
Described station of having an injection includes lower moving device, and lower moving device has device of having an injection, workpiece by station of having an injection, under
Moving device pushes device of having an injection, and device of having an injection is compression of having an injection on the outside of lamp holder；
Described down tube station includes clamping device and mobile device, gripping apparatus grips workpiece, and mobile device is workpiece
Next procedure is moved to, down tube is realized.
It is provided with workpiece sensing detection station, it can be determined that whether have workpiece by each station through workpiece transfer device, if
Without workpiece, the drive mechanism of relative stations avoids the need for work, to avoid empty action, reduces the energy resource consumption of streamline.
In pressure rivet station and have an injection between station and be provided with aging station, measured power station, aging station has simultaneously
Bright function is tried, electricity-saving lamp should not move to aging and measured power region and manually be operated, and substantially increase production efficiency.Always
Chemical industry position point low-pressure area, middle nip and higher-pressure region, can aging work of the effectively low realization to electricity-saving lamp in this utility model.Separately
Outward when there is defective work in aging station, measured power station, can be by reporting to the police come teaching process work, and underproof section
Can lamp by station of having an injection, station of having an injection does not work, and operative employee can remove underproof electricity-saving lamp, due to not over beating
Pin, operative employee can carry out matching somebody with somebody for process of doing over again, reduction defective work, and some defective works according to underproof concrete condition
Part can also be re-used, and reduce product cost, reduce energy expenditure, and improve the qualification rate of final products.
When being embodied as, last lamp socket of the press mechanism of aging station is the measured power lamp of measured power station
Seat.Aging station and measured power station are combined together, and simplify device structure.
When being embodied as, the workpiece sensor of described workpiece sensing detection station includes light sensation emission sensor and reception
Sensor, emission sensor are corresponding with sensor is received, and workpiece can pass through emission sensor and receive the emission lines of sensor
Between.
When being embodied as, the described shear for cutting seal wire station includes relative two shearing cylinder, two shearings
The output shaft of cylinder is connected with corresponding shear-blade, and the output shaft of two shearing cylinders stretches out, two corresponding shearings
Blade can be cutting off in the unnecessary seal wire of workpiece top for cutting seal wire station.
When being embodied as, the hold-down mechanism of the pressure seal wire station includes compression cylinder, and compression cylinder output shaft is connected with
Above-mentioned pressure head.
When being embodied as, the clamp system of described stubborn lamp holder station includes clamping cylinder, and rotating mechanism includes electric rotating
Machine, is provided with top board above workpiece transfer device, top board is provided with lift cylinder, and lift cylinder output shaft is connected with lifter plate, lifting
Fixed plate is connected with connecting rod immediately below plate, lifter plate has above-mentioned clamping cylinder and electric rotating machine, and fixed plate is divided into
Seat is screwed, the output shaft end of clamping cylinder is connected with the clamp shaft that circumference is provided with driving cog, and clamp shaft passes through fixed plate,
End is being screwed in seat, and belt pulley is respectively equipped between clamp shaft and electric rotating machine rotating shaft, and belt pulley is provided with driving belt；Rotation
Tight seat is movably connected with two symmetrical roller gears by bearing pin, and two gears are mutual with the driving cog of clamp shaft respectively
Engagement, is connected to the pivoted housing matched with workpiece lamp holder external form on two gears.
When being embodied as, the fixing device that lamp holder station is provided with fixed workpiece is twisted, fixing device includes fixing cylinder, it is fixed
Cylinder is located at workpiece transfer device side, and fixed cylinder output shaft is connected with the fixed circle being adapted with workpiece lamp holder by connector
Ring, clamping rings are located at below pivoted housing.Twist lamp holder man-hour when station is located at, fixed cylinder output shaft stretches out, and clamping rings is enclosed within
On the circumference of workpiece lamp holder, play a part of fixed workpiece lamp holder.
When being embodied as, the rivet conveyer structure of the lower rivet station includes the vibrating disk of conveying rivet, vibrating disk
Outfan includes lower air cylinder and push cylinder in workpiece transfer device side, rivet detent mechanism, and lower air cylinder is fixed on frame
On, the output shaft of lower air cylinder is connected with support, and support side is fixed with above-mentioned push cylinder, and the output shaft of push cylinder connects
Being connected to and fetching and delivering bar, bar is fetched and delivered perpendicular to workpiece transfer device, the output shaft of push cylinder shrinks and stretches out fetches and delivers bar point
Not Wei Yu vibrating disk outfan and the top of the workpiece lamp holder positioned at lower rivet station, the output shaft of lower air cylinder stretches out and can make
Support is moved down；When bar is fetched and delivered above the outfan of vibrating disk, the output shaft of lower air cylinder stretches out, and fetches and delivers the end top of bar
In the rivet of the outfan of vibrating disk, rivet is taken out, the output shaft of lower air cylinder shrinks；The output shaft of push cylinder stretches out, and takes
Send bar to be located at the top of the workpiece lamp holder of lower rivet station, the output shaft of lower air cylinder stretches out, fetch and deliver the end rivet press-in of bar
In workpiece lamp holder, the output shaft of lower air cylinder shrinks.
When being embodied as, bar end is fetched and delivered for electromagnet assembly.When taking rivet, electromagnet assembly is powered, and can just inhale
Rivet is taken, when removing rivet, electromagnet assembly power-off, rivet just depart from.
The pressure rivet mechanism of described pressure rivet station includes riveting cylinder, and riveting cylinder output shaft is connected with above-mentioned riveting
Pressure head.
When being embodied as, the press mechanism of the aging station includes lower air cylinder, and lower air cylinder output shaft is connected with
Fishplate bar, is arranged with above-mentioned lamp socket under connecting plate.
When being embodied as, the lower moving device of described station of having an injection is cylinder of having an injection, and has an injection device and cylinder output of having an injection
Axle connects, and device of having an injection includes injector, is provided with several through holes being distributed uniformly and circumferentially, sets in through hole in injector
There is pin, the output shaft of cylinder of having an injection stretches out drive device of having an injection and moves down, and the lamp holder of station of having an injection is located in injector, cylinder of having an injection
The pin in injector can be driven to work, compression of having an injection on the outside of lamp holder.
When being embodied as, the mobile device of described down tube station includes mobile cylinder, and clamping device includes gripper cylinder,
Gripper shoe is provided with above workpiece transfer device, gripper shoe is provided with upper and lower air cylinders, and the guide pillar that can be moved up and down is equipped with gripper shoe,
Upper and lower air cylinders output shaft is connected with guide pillar by lifting support plate, and guide pillar lower end is fixedly connected with slide rail, and slide rail side is provided with
The mobile cylinder stated, the output shaft of mobile cylinder are connected with above-mentioned gripper cylinder, and gripper cylinder can be moved on slide rail, clamping
The output shaft end of cylinder is connected with the clamping axle that circumference is provided with driving cog, and clamping shaft end is screwing in seat, screwing seat and lead to
Cross bearing pin and be movably connected with two symmetrical roller gears, two gears are intermeshed with the driving cog of clamp shaft respectively,
The retaining sleeve matched with workpiece lamp holder external form is connected on two gears.
The beneficial effects of the utility model are：This utility model be capable of achieving the electricity-saving lamp of power test and the operation such as aging from
Dynamic assembling line, and production energy resource consumption and percent defective are reduced, improve product quality, high degree of automation reduce operative employee
Working strength, with higher promotional value.
Description of the drawings
With reference to the accompanying drawings and examples utility model is further illustrated.
Fig. 1 is this utility model example structure arrangement schematic diagram；
Fig. 2 is this utility model embodiment workpiece sensing detection station structure schematic diagram；
Fig. 3 is the structural representation that this utility model embodiment cuts seal wire station；
Fig. 4 is the structural representation that this utility model embodiment presses seal wire station；
Fig. 5 is the structural representation that this utility model embodiment twists lamp holder station；
Fig. 6 is the structural representation of the screwing mechanism that this utility model embodiment twists lamp holder station；
Fig. 7 is the structural representation of rivet station under this utility model embodiment；
Fig. 8 is the pressure rivet station structure schematic diagram of this utility model embodiment；
Fig. 9 is the side structure schematic view of the aging station of this utility model embodiment；
Figure 10 is a position main structure diagram of the aging station of this utility model embodiment；
Figure 11 is that this utility model embodiment is had an injection station structure schematic diagram；
Figure 12 is this utility model embodiment down tube station structure schematic diagram.
In figure：1st, workpiece transfer device 2, strip transporting chain plate 3, receive base 4, frame 5, workpiece sensing detection station
6th, seal wire station 7, pressure seal wire station 8 are cut, lamp holder station 9, lower rivet station 10, pressure rivet station 11, aging station is twisted
12nd, have an injection station 13, down tube station 51, light sensation emission sensor 52, receive sensor 61, shearing cylinder 62, sheaves
Piece 63, slide block 64, slide rail 71, compression cylinder 72, pressing plate 73, pressure head 81, lift cylinder 82, top board 83, clamping cylinder
84th, guide rod 85, lifter plate 86, electric rotating machine 87, driving belt 88, fixed plate 89, clamp shaft 801, pivoted housing 802, folder
Tight cylinder 803, clamping rings 804, screw seat 805, driving cog 806, roller gear 807, connecting rod 91, vibrating disk
92nd, lower air cylinder 93, push cylinder 94, support 95, fetch and deliver bar 101, riveting cylinder 102, riveting head 103, riveting plate
111st, low-pressure area 112, middle nip 113, higher-pressure region 114, lower air cylinder 115, connecting plate 116, lamp socket 121, cylinder of having an injection
122nd, injector 123, transverse slat 131, mobile cylinder 132, upper and lower air cylinders 133, gripper shoe 134, guide pillar 135, lifting support plate
136th, slide rail 137, retaining sleeve 138, gripper cylinder.
Specific embodiment
In Fig. 1 to 12, a kind of energy-saving lamp automatic assembly line, including work transfer device, conveyer device include frame 4
With workpiece transfer device 1, to be provided with strip transporting chain plate 2, each transporting chain plate 2 is provided with puts receiving for workpiece to workpiece transfer device 1
Base 3, is sequentially provided with workpiece sensing detection station 5, cuts seal wire station 6, pressure seal wire station 7, twists lamp holder station on conveyer device
8th, lower rivet station 9, pressure rivet station 10, aging station 11, measured power station, have an injection station 12 and down tube station 13.
In Fig. 2, workpiece sensing detection station 5 includes light sensation emission sensor 51 and receives sensor 52, emission sensor
In the frame 4 of 51 two sides for being located at workpiece transfer device 1 with reception sensor 52, emission sensor 51 and reception sensor 52 are relative
Should, workpiece can pass through between the emission lines of emission sensor 51 and reception sensor 52.Workpiece sensing detection station is provided with, can be with
Judge whether there is workpiece by each station through workpiece transfer device, if no workpiece, the drive mechanism of relative stations is just not required to
Work, to avoid empty action, reduce the energy resource consumption of streamline.
In Fig. 3, cutting seal wire station 6 includes shear, and shear includes relative two shearing cylinder 61, and two are cut
The output shaft for cutting cylinder 61 is connected with corresponding shear-blade 62 by slide block 63, and slide block 63 is provided with slide rail 64, slide block above
63 can move on slide rail 64, and slide rail 64 is fixedly connected with the side of frame 4 by support bar.The output of two shearing cylinders 61
Shaft extension goes out, and corresponding two shear-blades 62 can be cutting off in the unnecessary seal wire of workpiece top for cutting seal wire station.
In Fig. 4, pressure seal wire station 7 includes hold-down mechanism, and hold-down mechanism includes compression cylinder 71,71 output shaft of compression cylinder
Pressing plate 72 is connected with, pressing plate 72 is fixed with pressure head 73, is fixedly connected with the side of frame 4 by pressing plate 72, compression cylinder 71
Output shaft stretches out, and pressure head 73 bends the seal wire of workpiece top and arrives the sidepiece of workpiece lamp holder.
In Fig. 5 and Fig. 6, twisting lamp holder station 8 includes clamp system and rotating mechanism, the lamp holder of clamp system clamping workpiece,
The lamp holder of workpiece is screwed by rotating mechanism；Clamp system includes clamping cylinder 83, and rotating mechanism includes electric rotating machine 87, work
Top board 82 is provided with above part conveyer belt 1, top board 82 is fixedly connected with two sides of frame 4 by support bar.Top board 82 is provided with liter
Sending down the abnormal ascending QI cylinder 81,81 output shaft of lift cylinder are connected with lifter plate 85, and guide rod 84, lifter plate are provided between top board 82 and lifter plate 85
Fixed plate 88 is connected with connecting rod 807 immediately below 85, lifter plate 85 has above-mentioned clamping cylinder 83 and electric rotating machine 86,
Fixed plate 88 has and screws seat 804, and the output shaft end of clamping cylinder 83 is connected with the clamping that circumference is provided with driving cog 805
Axle 89, clamp shaft 89 pass through fixed plate 88, end screwing in seat 804, between 86 rotating shaft of clamp shaft 89 and electric rotating machine respectively
Belt pulley is provided with, belt pulley is provided with driving belt 87；Screw seat 804 and two symmetrical circles are movably connected with by bearing pin
Stud wheel 806, two gears 806 are intermeshed with the driving cog 805 of clamp shaft 89 respectively, are connected on two gears 806 respectively
There is the pivoted housing 801 matched with workpiece lamp holder external form.Stubborn lamp holder station is provided with the fixing device of fixed workpiece, and fixing device includes
Fixed cylinder 802, fixed cylinder 802 are fixedly connected with the side of frame 4 by support bar.It is defeated that fixed cylinder 802 is located at workpiece
Send band 1 side, fixed 802 output shaft of cylinder is connected with the clamping rings 803 being adapted with workpiece lamp holder by connector, fixed
Annulus 803 is located at below pivoted housing 801.
Twist lamp holder man-hour when station is located at, fixed 802 output shaft of cylinder stretches out, clamping rings set 803 is in workpiece lamp holder
On circumference, play a part of fixed workpiece lamp holder.Start lift cylinder 81,81 output shaft of lift cylinder stretches out, under lifter plate 85
Drop, drive screw seat 804 and decline, and pivoted housing 801 drops to the position of workpiece lamp holder, and the output shaft of clamping cylinder 83 shrinks upwards,
The driving cog 805 of clamp shaft 89 drives two gears 806 to rotate, while two pivoted housings 801 of drive are held and revolved
Tight lamp holder, then electric rotating machine 87 work, belt 87 drives clamp shaft 89 to rotate, and clamp shaft 89 drives pivoted housing 801 to rotate, real
The now automatic rotation to workpiece lamp holder, after lamp holder is screwed, electric rotating machine 87 stops operating, and the output of clamping cylinder 83 is axially stretched
Go out, driving cog 805 drives two gears 806 to rotate backward, while driving two pivoted housings 801 to depart from the lamp holder on workpiece, lifting
802 output shaft of cylinder shrinks, and lifter plate 806 rises, and pivoted housing 801 rises, and the output shaft of fixed cylinder 802 shrinks, clamping rings
Set 803 departs from electricity-saving lamp workpiece, it is possible to which electricity-saving lamp is passed to next procedure.
In Fig. 7, lower rivet station 9 includes rivet conveyer structure and rivet detent mechanism, and rivet conveyer structure includes conveying
The vibrating disk 91 of rivet, places the rivet being adapted with workpiece on vibrating disk 91, the outfan of vibrating disk 91 is in workpiece transfer device 1
Side, rivet detent mechanism include lower air cylinder 92 and push cylinder 93, and lower air cylinder 92 is fixedly connected fixation by support bar
In frame 4, the output shaft of lower air cylinder 92 is connected with support 94, and 94 side of support is fixed with above-mentioned push cylinder 93, pushes away
The output shaft of cylinder 93 of supplying gas is connected with and fetches and delivers bar 95, fetches and delivers 95 end of bar for electromagnet assembly, fetches and delivers bar 95 defeated perpendicular to workpiece
Send band 1, the output shaft of push cylinder 93 shrink and stretch out can make respectively to fetch and deliver bar 95 respectively positioned at vibrating disk 91 outfan and
Positioned at the top of the workpiece lamp holder of lower rivet station 9, the output shaft of lower air cylinder 92 stretches out moves down can support 94；When fetching and delivering bar
95 be located at vibrating disk 91 outfan above when, the output shaft of lower air cylinder 92 stretches out, and the end for fetching and delivering bar 95 withstands on vibrating disk
The rivet of 91 outfan, electromagnet assembly are powered, and can just draw rivet, take out rivet, and the output shaft of lower air cylinder 92 shrinks；
The output shaft of push cylinder 93 stretches out, fetch and deliver bar 95 positioned at lower rivet station workpiece lamp holder top, lower air cylinder 92 it is defeated
Shaft stretches out, and fetches and delivers in the end rivet press-in workpiece lamp holder of bar 95, and electromagnet assembly power-off, rivet just depart from, lower air cylinder
92 output shaft shrinks.
In Fig. 8, pressure rivet station 10 includes pressure rivet mechanism, and pressure rivet mechanism includes riveting cylinder 101, riveting cylinder
101 output shafts are connected with riveting plate 103, and riveting plate 103 is fixedly connected with riveting head 102, and riveting plate 103 is fixed by support bar
It is fastened in frame 4, the output shaft of riveting cylinder 101 stretches out, rivet and lamp holder riveting of the riveting plate 103 workpiece top
Tightly.
In Fig. 9 and Figure 10, aging station 11 includes low-pressure area 111, middle nip 112 and higher-pressure region 113, is sequentially arranged in work
On part conveyer belt 1.Principle schematic diagram.s of the Fig. 9 and Figure 10 for low-pressure area 111, middle nip 112 and higher-pressure region 113, low-pressure area
111st, middle nip 112 and higher-pressure region 113 are respectively equipped with press mechanism, and press mechanism includes lower air cylinder 114, lower air cylinder
114 are fixed on installing plate 117, and installing plate 117 is fixedly connected by support bar and is fixed in frame 4, and lower air cylinder 114 is exported
Axle is connected with connecting plate 115, and lamp socket 116 is arranged with connecting plate 115, during work, 114 output shaft of lower air cylinder output, lamp
Seat is overwhelmed on lamp holder, and workpiece is lighted aging.This utility model embodiment low-pressure area 111, middle nip 112 and higher-pressure region 113 are distinguished
Three, six and six lamp sockets 116 are provided with, wherein last lamp socket 116 of higher-pressure region 113 carries out power test, work to workpiece
Part is overwhelmed lamp socket 116 on workpiece lamp holder, after workpiece is lighted by last lamp socket 116 of higher-pressure region 113, lower air cylinder 114
Measured power；This utility model is incorporated in aging station and measured power station on one station, simplifies device structure.
In Figure 11, station 12 of having an injection includes lower moving device, and lower moving device has device of having an injection, and workpiece is by work of having an injection
Position, lower moving device push device of having an injection.Station 12 have an injection in the prior art, it is relatively common, it is not described in detail.Lower moving device
For cylinder 121 of having an injection, cylinder 121 of having an injection is fixed on transverse slat 123, and transverse slat 123 is fixedly connected by support bar and is fixed on frame 4
On, to have an injection device and be connected with 121 output shaft of cylinder of having an injection, device of having an injection includes injector 122, is provided with some in injector 122
The individual through hole being distributed uniformly and circumferentially, is provided with pin in through hole, the output shaft of cylinder of having an injection stretches out drive device of having an injection and moves down,
Have an injection station lamp holder be located at injector 121 in, cylinder 121 of having an injection can drive the pin in injector 122 to work, outside lamp holder
Side is had an injection compression.
In Figure 12, with reference to Fig. 5 and Fig. 6, down tube station 13 includes clamping device and mobile device, gripping apparatus grips work
Part, mobile device move to next procedure workpiece, realize down tube.Mobile device includes mobile cylinder 131, and clamping device includes
Gripper cylinder, is provided with gripper shoe 133 above workpiece transfer device, gripper shoe 133 is provided with upper and lower air cylinders 132, wears in gripper shoe 133
The guide pillar 134 that can be moved up and down is provided with, 132 output shaft of upper and lower air cylinders is connected with guide pillar 134 by lifting support plate 135, guide pillar
134 lower ends are fixedly connected with slide rail 136, and 136 side of slide rail is provided with above-mentioned mobile cylinder 131, the output shaft of mobile cylinder 131
Above-mentioned gripper cylinder 134 is connected with, gripper cylinder 134 can be moved on slide rail 136, the output shaft end of gripper cylinder 138
The clamping axle that circumference is provided with driving cog is connected with, and clamping shaft end is being screwed in seat, seat is screwed by bearing pin activity respectively
Two symmetrical roller gears are connected with, two gears are intermeshed with the driving cog of clamp shaft respectively, on two gears respectively
It is connected with the retaining sleeve 137 matched with workpiece lamp holder external form.
The clamp structure of 134 bottom of gripper cylinder and principle are identical with the retained part for twisting lamp holder work, with specific reference to Fig. 5 and
Fig. 6, retaining sleeve 137 are identical with 801 structure of pivoted housing, and here part is described according to the structure of Fig. 5 and Fig. 6.When workpiece is had an injection
Complete, into down tube station 13, retaining sleeve 137 is located at workpiece top, and 132 output shaft of upper and lower air cylinders stretches out, slide rail 136 and lifting
Support plate 135 declines, and drives gripper cylinder 138 to decline, and retaining sleeve 137 drops to the position of workpiece lamp holder, gripper cylinder 138 it is defeated
Shaft shrinks upwards, clamps the lamp holder of workpiece；132 output shaft of upper and lower air cylinders shrinks, and moves on workpiece, and mobile cylinder 131 is workpiece
Take output seat to, the output of gripper cylinder 138 is axially extended, driving cog 805 drives two gears 806 to rotate backward, while
Retaining sleeve 137 is driven to depart from the lamp holder on workpiece, it is possible to electricity-saving lamp is passed to next procedure, down tube is realized.
In pressure rivet station and to have an injection between station be have aging station, measured power station, aging station has simultaneously
Bright function is tried, electricity-saving lamp should not move to aging and measured power region and manually be operated, and substantially increase production efficiency.Separately
Outward when there is defective work in aging station, measured power station, can be by reporting to the police come teaching process work, and underproof section
Can lamp by station of having an injection, station of having an injection does not work, and operative employee can remove underproof electricity-saving lamp, due to not over beating
Pin, operative employee can carry out matching somebody with somebody for process of doing over again, reduction defective work, and some defective works according to underproof concrete condition
Part can also be re-used, and reduce product cost, reduce energy expenditure, and improve the qualification rate of final products.
Finally it is pointed out that above example is only the more representational example of this utility model.Obviously, this practicality is new
Type is not limited to above-described embodiment, can also have many deformations.It is every according to technical spirit of the present utility model to above example
Any simple modification, equivalent variations and the modification made, is considered as belonging to protection domain of the present utility model.
Claims (10)
1. a kind of energy-saving lamp automatic assembly line, including work transfer device, conveyer device include frame and workpiece transfer device,
Workpiece transfer device is provided with the base of receiving for putting workpiece, it is characterized in that conveyer device is provided with workpiece sensing detection station, cuts and lead
Silk station, pressure seal wire station, twist lamp holder station, lower rivet station, pressure rivet station, aging station, measured power station, have an injection
Station and down tube station；
Described workpiece sensing detection station includes workpiece sensor, and sensor is located at the side of conveyer device, and workpiece passes through work
Part sensing detection station, the signal of sensor sensing are transported to next procedure；
Described seal wire station of cutting includes shear, and shear can shear the unnecessary seal wire of workpiece top of the station；
Described pressure seal wire station includes hold-down mechanism, and hold-down mechanism is provided with pressure head, and hold-down mechanism is pushed, and pressure head is on workpiece
The seal wire in portion bends and arrives the sidepiece of workpiece lamp holder；
Described stubborn lamp holder station includes clamp system and rotating mechanism, the lamp holder of clamp system clamping workpiece, by whirler
Structure screws the lamp holder of workpiece；
Described lower rivet station includes rivet conveyer structure and rivet detent mechanism, places and workpiece phase on rivet conveyer structure
The rivet of adaptation, rivet detent mechanism are seated in rivet above workpiece, and are pressed in workpiece lamp holder；
Described pressure rivet station includes pressure rivet mechanism, and pressure rivet mechanism is provided with riveting head, and rivet mechanism pushes, riveting head
The rivet of workpiece top is riveted tightly with lamp holder；
Described aging station includes low-pressure area, middle nip and higher-pressure region, is sequentially arranged on workpiece transfer device, aging station row
The lamp socket being adapted with workpiece lamp holder and the press mechanism for pushing lamp socket are shown, by aging station, press mechanism is lamp for workpiece
Seat is overwhelmed on lamp holder, and workpiece is lighted aging；
The press mechanism that described measured power station is included the lamp socket being adapted with workpiece lamp holder and pushes lamp socket, workpiece pass through
Measured power work, press mechanism overwhelm lamp socket on lamp holder, and workpiece lights rear measured power；
Described station of having an injection includes lower moving device, and lower moving device has device of having an injection, and workpiece moves down dress by station of having an injection
Put and push device of having an injection, device of having an injection is compression of having an injection on the outside of lamp holder；
Described down tube station includes clamping device and mobile device, and gripping apparatus grips workpiece, mobile device move workpiece
To next procedure, down tube is realized.
2. a kind of energy-saving lamp automatic assembly line according to claim 1, is characterized in that the press mechanism of aging station
Last lamp socket for measured power station measured power lamp socket.
3. a kind of energy-saving lamp automatic assembly line according to claim 1 and 2, is characterized in that described cutting seal wire station
Shear include relative two shearing cylinder, two shearing cylinders output shafts be connected with corresponding shear-blade,
The output shafts of two shearing cylinders stretch out, and corresponding two shear-blades can be leading the workpiece top for cutting seal wire station is unnecessary
Silk is cut off.
4. a kind of energy-saving lamp automatic assembly line according to claim 1 and 2, is characterized in that the pressure seal wire station
Hold-down mechanism includes compression cylinder, and compression cylinder output shaft is connected with above-mentioned pressure head.
5. a kind of energy-saving lamp automatic assembly line according to claim 1 and 2, is characterized in that described stubborn lamp holder station
Clamp system include clamping cylinder, rotating mechanism includes electric rotating machine, and top board is provided with above workpiece transfer device, and top board is provided with
Lift cylinder, lift cylinder output shaft are connected with lifter plate, are connected with fixed plate with connecting rod, under lifter plate immediately below lifter plate
Above-mentioned clamping cylinder and electric rotating machine are provided with, fixed plate has and screws seat, and the output shaft end of clamping cylinder is connected with circle
Be provided with the clamp shaft of driving cog week, clamp shaft passes through fixed plate, end screwing in seat, clamp shaft and electric rotating machine rotating shaft it
Between be respectively equipped with belt pulley, belt pulley is provided with driving belt；Screw seat by bearing pin be movably connected with two it is symmetrical
Roller gear, two gears are intermeshed with the driving cog of clamp shaft respectively, are connected to and workpiece lamp holder on two gears
The pivoted housing that external form matches.
6. a kind of energy-saving lamp automatic assembly line according to claim 5, is characterized in that twisting lamp holder station is provided with fixation
The fixing device of workpiece, fixing device include fixing cylinder, and fixed cylinder is located at workpiece transfer device side, fixed cylinder output shaft
The clamping rings being adapted with workpiece lamp holder is connected with by connector, clamping rings is located at below pivoted housing.
7. a kind of energy-saving lamp automatic assembly line according to claim 1 and 2, is characterized in that the lower rivet station
Rivet conveyer structure includes the vibrating disk of conveying rivet, and the outfan of vibrating disk is in workpiece transfer device side, rivet detent mechanism
Including lower air cylinder and push cylinder, lower air cylinder is fixed in frame, and the output shaft of lower air cylinder is connected with support, support one
Side is fixed with above-mentioned push cylinder, and the output shaft of push cylinder is connected with fetches and delivers bar, and it is electromagnet assembly to fetch and deliver bar end, is taken
Send bar perpendicular to workpiece transfer device, the output shaft of push cylinder shrinks and stretches out and can make respectively to fetch and deliver bar respectively positioned at vibrating disk
The top of outfan and the workpiece lamp holder positioned at lower rivet station, the output shaft of lower air cylinder stretches out moves down can support；When taking
When sending bar to be located above the outfan of vibrating disk, the output shaft of lower air cylinder stretches out, and the end for fetching and delivering bar withstands on the defeated of vibrating disk
Go out the rivet at end, take out rivet, the output shaft of lower air cylinder shrinks；The output shaft of push cylinder stretches out, and fetches and delivers bar positioned at lower riveting
The top of the workpiece lamp holder of nail station, the output shaft of lower air cylinder are stretched out, and fetch and deliver in the end rivet press-in workpiece lamp holder of bar, under
The output shaft of air cylinder shrinks.
8. a kind of energy-saving lamp automatic assembly line according to claim 1 and 2, is characterized in that under the aging station
Press mechanism includes lower air cylinder, and lower air cylinder output shaft is connected with connecting plate, and above-mentioned lamp socket is arranged with connecting plate.
9. a kind of energy-saving lamp automatic assembly line according to claim 1 and 2, is characterized in that described station of having an injection
Lower moving device is cylinder of having an injection, and has an injection device and is connected with cylinder output shaft of having an injection, and device of having an injection includes injector, sets in injector
There is the through hole that several are distributed uniformly and circumferentially, in through hole, be provided with pin, the output shaft of cylinder of having an injection stretches out drive and has an injection dress
Put and move down, the lamp holder of station of having an injection is located in injector, and cylinder of having an injection can drive the pin in injector to work, on the outside of lamp holder
Have an injection compression.
10. a kind of energy-saving lamp automatic assembly line according to claim 1 and 2, is characterized in that described down tube station
Mobile device include mobile cylinder, clamping device includes gripper cylinder, is provided with gripper shoe, in gripper shoe above workpiece transfer device
Upper and lower air cylinders are provided with, the guide pillar that can be moved up and down in gripper shoe, is equipped with, upper and lower air cylinders output shaft is by lifting support plate and guide pillar
It is connected, guide pillar lower end is fixedly connected with slide rail, slide rail side is provided with above-mentioned mobile cylinder, the output shaft connection of mobile cylinder
There is above-mentioned gripper cylinder, gripper cylinder can be moved on slide rail, the output shaft end of gripper cylinder is connected with circumference and is provided with
The clamping axle of driving cog, clamping shaft end are being screwed in seat, are screwed seat and are movably connected with two symmetrical circles by bearing pin
Stud wheel, two gears are intermeshed with the driving cog of clamp shaft respectively, be connected on two gears with outside workpiece lamp holder
The retaining sleeve that type matches.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621137373.4U CN206179820U (en) | 2016-10-19 | 2016-10-19 | Electricity -saving lamp automatic assembly assembly line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621137373.4U CN206179820U (en) | 2016-10-19 | 2016-10-19 | Electricity -saving lamp automatic assembly assembly line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206179820U true CN206179820U (en) | 2017-05-17 |
Family
ID=58680169
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621137373.4U Withdrawn - After Issue CN206179820U (en) | 2016-10-19 | 2016-10-19 | Electricity -saving lamp automatic assembly assembly line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206179820U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106328465A (en) * | 2016-10-19 | 2017-01-11 | 浙江力胜电子科技有限公司 | Automatic assembly line for energy-saving lamp |
| CN107377856A (en) * | 2017-08-15 | 2017-11-24 | 扬州五岳电器有限公司 | A kind of bimetal leaf connects iron nail forming machine |
| CN108447752A (en) * | 2018-03-09 | 2018-08-24 | 南安市创培电子科技有限公司 | A kind of energy-saving lamp production line detection device |
| CN111185761A (en) * | 2020-04-13 | 2020-05-22 | 新乡创想自动化科技有限公司 | Energy-saving lamp assembling process |
-
2016
- 2016-10-19 CN CN201621137373.4U patent/CN206179820U/en not_active Withdrawn - After Issue
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106328465A (en) * | 2016-10-19 | 2017-01-11 | 浙江力胜电子科技有限公司 | Automatic assembly line for energy-saving lamp |
| CN107377856A (en) * | 2017-08-15 | 2017-11-24 | 扬州五岳电器有限公司 | A kind of bimetal leaf connects iron nail forming machine |
| CN107377856B (en) * | 2017-08-15 | 2024-02-23 | 扬州五岳电器有限公司 | Forming machine for bimetal strip connecting iron nails |
| CN108447752A (en) * | 2018-03-09 | 2018-08-24 | 南安市创培电子科技有限公司 | A kind of energy-saving lamp production line detection device |
| CN111185761A (en) * | 2020-04-13 | 2020-05-22 | 新乡创想自动化科技有限公司 | Energy-saving lamp assembling process |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20170517 Effective date of abandoning: 20180102 |
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| AV01 | Patent right actively abandoned |