CN108080952A - A kind of automatic assembling technique and mechanism of SFP optical modules - Google Patents
A kind of automatic assembling technique and mechanism of SFP optical modules Download PDFInfo
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- CN108080952A CN108080952A CN201810097530.0A CN201810097530A CN108080952A CN 108080952 A CN108080952 A CN 108080952A CN 201810097530 A CN201810097530 A CN 201810097530A CN 108080952 A CN108080952 A CN 108080952A
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- 230000007246 mechanism Effects 0.000 title claims abstract description 47
- 230000003287 optical effect Effects 0.000 title claims abstract description 25
- 238000000034 method Methods 0.000 title claims abstract description 20
- 239000011265 semifinished product Substances 0.000 claims abstract description 78
- 239000002184 metal Substances 0.000 claims abstract description 61
- 230000003028 elevating effect Effects 0.000 claims abstract description 16
- 239000000047 product Substances 0.000 claims abstract description 16
- 239000000463 material Substances 0.000 claims abstract description 8
- 230000002950 deficient Effects 0.000 claims description 15
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 9
- 230000006835 compression Effects 0.000 claims description 8
- 238000007906 compression Methods 0.000 claims description 8
- 238000007599 discharging Methods 0.000 claims description 8
- 230000007306 turnover Effects 0.000 claims description 7
- 238000012545 processing Methods 0.000 claims description 4
- 238000002360 preparation method Methods 0.000 claims description 3
- 230000008569 process Effects 0.000 abstract description 5
- 230000009471 action Effects 0.000 abstract description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 10
- 238000009434 installation Methods 0.000 description 5
- 238000011068 loading method Methods 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 4
- 238000012546 transfer Methods 0.000 description 4
- 239000000835 fiber Substances 0.000 description 3
- 230000001360 synchronised effect Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011049 filling Methods 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 238000010992 reflux Methods 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
- B23P21/004—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B6/00—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
- G02B6/24—Coupling light guides
- G02B6/42—Coupling light guides with opto-electronic elements
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- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
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- Automatic Assembly (AREA)
Abstract
The present invention relates to the automatic assembling techniques of SFP optical modules, and the automatic assembling of SFP optical modules is realized by several manipulators and several CCD locating modules etc., manpower and materials are greatly saved, improve production efficiency.The present invention also provides a kind of automatic assembling mechanisms of SFP optical modules, including automatic delivery line, and the semi-finished product feeding machanism, briquetting feeding machanism, sheet metal component feeding machanism, draw ring feeding machanism and sliding block feeding machanism of described automatic delivery line the same side are in turn secured to, further include a finished product recovering mechanism;The semi-finished product feeding machanism includes magazine elevating mechanism on first, magazine and the first manipulator for gripping semi-finished product module on first be arranged on described first on magazine elevating mechanism.The action of assembly process is progressively decomposed by the flexible utilization to manipulator, the linking each process is redesigned, and using CCD vision systems as auxiliary, ensure often to walk the positioning accuracy and yield of assembling action by the present invention.
Description
Technical field
The present invention relates to optical module mounting technology more particularly to a kind of automatic assembling techniques and mechanism of SFP optical modules.
Background technology
Existing SFP optical modes block type is divided into single fiber module and double-fiber module, and pedestal is subdivided by part(Semi-finished product mould
Block), briquetting(This part of single fiber module is not required to assemble), draw ring, sliding block, sheet metal component.Manual assembly order is first by briquetting at present
It is pressed into base holes, sheet metal component is then pre-loaded into pedestal, draw ring is then packed into bottom tub, sliding block is put into bottom tub, finally
Sheet metal component is pushed into buckle into sliding block.All materials are assembled by the way of material is manually picked and placeed, and artificial UPH is
120pcs/h。
But problem exists in the prior art:
1)Briquetting is small, after hand pressure block, is not easy to be put into bottom tub;
2)When taking draw ring, draw ring easily stirs mutually, is not easy to separate;
3)After filling draw ring, module is picked up with hand, and draw ring easily drops;
4)After being packed into sliding block, when pushing away sheet metal component, it is necessary to withstand sliding block and draw ring with hand, installation step is more;
For above step by step suddenly there are the shortcomings that it is as follows:
A. step is various, cumbersome, inefficiency;
B. it is not easy to separate between supplied materials single part, it is time-consuming and laborious;
C. manual assembly is high to the Intensity-dependent of skilled staff, and artificial fatigue strength is big.
The content of the invention
It is a primary object of the present invention to provide one kind, it is intended to solve existing at present.
To achieve these goals, the technical solution that the present invention takes is to provide a kind of automatic assembling work of SFP optical modules
Skill comprises the following steps:
S1. the Revolving disc equipped with semi-finished product module is sequentially placed on first in magazine, magazine elevating mechanism lifting the on first
Magazine on one, and pass through the first manipulator will be in the semi-finished product pedestal card slot on semi-finished product module feeding to positioning fixture;
S2. briquetting is poured into the first vibrating disk, briquetting is gripped by the second manipulator after the discharging of the first vibrating disk, and passes through first
CCD locating modules calibrate the position of briquetting, compress briquetting finally by compression cylinder;
S3. the sheet metal component vacuum formed box equipped with sheet metal component is sequentially placed into magazine on second, the second feeding kit upgrading mechanism lifting the
Magazine on two, and pass through the 3rd manipulator and sheet metal component is inserted in the sheet metal component bayonet on positioning fixture;
S4. the draw ring turnover clamp equipped with draw ring is sequentially placed into magazine on the 3rd, magazine elevating mechanism lifts the 3rd on the 3rd
Upper magazine, and pass through the 4th manipulator gripping draw ring, by draw ring in semi-finished product module;
S5. sliding block is poured into the second vibrating disk, sliding block is drawn by the 5th manipulator after the discharging of the second vibrating disk, the 2nd CCD determines
Behind the position of position modular calibration sliding block, sliding block is fitted into semi-finished product mould sliding block card slot in the block;
S6. the push plate device of positioning fixture rear end is closed up, and sheet metal component is completely nested in semi-finished product module, until by sliding block card
Button bit is put to be clasped with sheet metal component gap position;
S7. detected whether to assemble successfully by the 3rd CCD locating modules, non-defective unit is put into the work of subsequent processing if assembling successfully
On position;If assembling failure, defective products is rejected in defective products box.
Optionally, in step S1:It manually will be in the push-in first in layer of the Revolving disc equipped with several semi-finished product modules
In the slot of magazine, magazine on first is then put into feeding area in preparation;Equipment starts, and push-pull mechanism pulls out a box and semi-finished product are housed
To automatically delivering on trajectory, semi-finished product module is progressively put into positioning fixture the Revolving disc of module by the first manipulator;Finally,
Semi-finished product module is accurately positioned by push-tight cylinder in positioning fixture.
Optionally, in step S1:10 layers of Revolving disc that semi-finished product module is housed are placed on first in magazine, every layer has
36pcs semi-finished product modules.
Optionally, in step S2:After briquetting compresses, also briquetting is detected by being arranged at the ambilateral sensor of locating clip
Highly, judge whether briquetting is pressed onto bottom.
Optionally, in step S3:10 layers of sheet metal component vacuum formed box that sheet metal component is housed are placed in second loading plate, every layer includes
40pcs sheet metal components.
Optionally, in step S4,10 layers of draw ring turnover clamp that draw ring is housed are placed on the 3rd in magazine, every layer includes
132pcs draw rings.
Optionally, in step S4:4th manipulator successively captures draw ring, is pressed from both sides simultaneously by the clamping jaw on the 4th manipulator
Draw ring is put into one end of the bottom tub of semi-finished product module by the firmly both sides of draw ring;And the pre- ejection device of spring is used by draw ring bottom
It is pushed into bottom tub.
In addition, to achieve the above object, the present invention also provides a kind of automatic assembling mechanism of SFP optical modules, including passing through
Control system control automatic delivery line and be in turn secured to described automatic delivery line the same side semi-finished product feeding machanism,
Briquetting feeding machanism, sheet metal component feeding machanism, draw ring feeding machanism and sliding block feeding machanism further include one and are arranged at automatic biography
Send the finished product recovering mechanism with tail end;
The semi-finished product feeding machanism includes magazine elevating mechanism on first, is arranged on described first on magazine elevating mechanism
Magazine and the first manipulator for gripping semi-finished product module on first;
When semi-finished product module is put into positioning fixture, the box Revolving disc on first on magazine is drawn by a push-pull mechanism
Enter to automatically deliver on trajectory, and semi-finished product module is put into positioning fixture by first manipulator.
Optionally, the briquetting feeding machanism includes the first vibrating disk, the second manipulator and the first CCD locating modules;
First vibrating disk is fixed on the one side of second manipulator;
When positioning fixture, with automatically delivering, trajectory is moved to briquetting feeding machanism place station and first vibrating disk discharges
Afterwards, the second manipulator fixture briquetting, and pass through the position of the first CCD locating modules calibration briquetting, finally by compression gas
Cylinder compresses briquetting in semi-finished product module, judges whether briquetting is pressed onto finally by the ambilateral sensor of locating clip is arranged at
Bottom.
Optionally, the sliding block feeding machanism includes the second vibrating disk, the 5th manipulator and the 2nd CCD locating modules;
Second vibrating disk is arranged at the one side of the 5th manipulator, and the 2nd CCD locating modules are arranged at the 5th machine
Tool is on hand;
When positioning fixture is with station where trajectory is moved to sliding block feeding machanism is automatically delivered, second vibrating disk goes out
Material, the suction nozzle of the 5th manipulator draws sliding block, and coordinates the 2nd CCD locating modules that the sliding block is put into semi-finished product
In module base slot, the front end of draw ring and sliding block is withstood finally by rushing board mechanism, until sliding block buckle and sheet metal component notch
It clasps.
The beneficial effects of the invention are as follows:
1. the present invention is progressively decomposed the action of assembly process, by the flexible utilization to manipulator each process
Linking is redesigned, and using CCD vision systems as auxiliary, is ensured often to walk the positioning accuracy and yield of assembling action, be done
To each step operational motion of real time monitoring;
2. entire wire body of the invention is transmitted by the way of synchronous belt, transmission speed is fast and noise is small, at each positioning fixture bottom
Portion's design /V brake, it is ensured that the repeatable accuracy of each positioning fixture;
3. entire wire body of the invention without human attendance, is accomplished automated production, life is greatly improved using pipeline system operation
Produce efficiency.
Description of the drawings
Fig. 1 is the automatic assembling flow chart that embodiment scheme provided by the invention is related to;
Fig. 2 is the flow chart of the step S1 of embodiment 1 provided by the invention;
Fig. 3 is the flow chart of the step S4 of embodiment 2 provided by the invention;
Fig. 4 is schematic diagram of the semi-finished product module provided by the invention in Revolving disc;
Fig. 5 is semi-finished product module provided by the invention and positioning fixture cooperation schematic diagram;
Fig. 6 is sliding block provided by the invention, draw ring and positioning fixture cooperation schematic diagram;
Fig. 7 is sheet metal component structure schematic diagram provided by the invention;
Fig. 8 is sheet metal component provided by the invention and positioning fixture cooperation schematic diagram;
Fig. 9 is the structure diagram of positioning fixture provided by the invention;
Figure 10 is the structure diagram of automatic assembling mechanism provided by the invention;
Figure 11 is the schematic diagram of the second manipulator gripping briquetting provided by the invention;
Figure 12 is the schematic diagram of the 4th manipulator gripping draw ring provided by the invention;
Figure 13 is the schematic diagram that the 5th manipulator provided by the invention draws sliding block;
Wherein digital representation:
0- positioning fixture 1- semi-finished product module 10- semi-finished product bottom tub 15- semi-finished product feeding machanism the first manipulators of 151-
2- briquetting 25- briquetting feeding machanism 251- the second manipulator 3- sheet metal component 30- sheet metal component notch 35- sheet metal component feeding machines
The 4th manipulator 5- sliding block 50- sliding blocks of the 3rd manipulator 4- draw ring 45- draw ring feeding machanisms 451- of structure 351- are buckled
The 5th manipulator 65- finished product recovering mechanism 80- automatic conveying belts of 55- sliding block feeding machanisms 551-.
The embodiments will be further described with reference to the accompanying drawings for the realization, the function and the advantages of the object of the present invention.
Specific embodiment
The present invention is further described for explanation and specific embodiment below in conjunction with the accompanying drawings.It is it should be appreciated that described herein
Specific embodiment be only used to explain the present invention, be not intended to limit the present invention.
The present invention be suitable for a kind of SFP optical modules assembly technology, can once complete semi-finished product module feeding, briquetting installation,
Draw ring installation, sliding block installation, sheet metal component installation, non-defective unit and defective products blanking, can be applied to the assembling of optical communication field SFP modules
Technique.
As shown in Fig. 1 and 4-9, the present invention comprises the following steps:
S1. semi-finished product module Revolving disc is sequentially placed into magazine on first, places 10 layers, every layer of 36pcs semi-finished product module is common
Meter is put into 360pcs semi-finished product modules;Wherein, the number of plies of Revolving disc can be according to the difference of the specification of semi-finished product module or
One loading plate it is of different sizes and different, it is general to place 10 layers of Revolving disc every time but the considerations of be limited to technology restriction and cost;
Then every layer of Revolving disc feeding carrying out by upper magazine elevating mechanism again, magazine elevating mechanism lifts magazine on first on first,
And pass through the first manipulator will be in the semi-finished product pedestal card slot on semi-finished product module feeding to positioning fixture;
S2. positioning fixture is gone to before second station, generally will be by the way that briquetting manually is poured into the first vibrating disk, the first vibrating disk
Briquetting is gripped by the second manipulator after discharging, and passes through the position of the first CCD locating modules calibration briquetting, finally by compression
Cylinder compresses briquetting;
S3. before positioning fixture is moved to 3rd station, the sheet metal component vacuum formed box equipped with sheet metal component is sequentially placed into magazine on second,
Magazine in second feeding kit upgrading mechanism lifting second, will by the 3rd manipulator after positioning fixture is moved to 3rd station
Sheet metal component is inserted in the sheet metal component bayonet on positioning fixture;
S4. before positioning fixture reaches the 4th station, the draw ring turnover clamp equipped with draw ring is sequentially placed into magazine on the 3rd, the 3rd
After positioning fixture reaches the 4th station, draw ring is gripped by the 4th manipulator for magazine in upper magazine elevating mechanism lifting the 3rd, will
Draw ring is in semi-finished product module;
S5. sliding block is poured into the second vibrating disk, sliding block is drawn by the 5th manipulator after the discharging of the second vibrating disk, the 2nd CCD determines
Behind the position of position modular calibration sliding block, sliding block is fitted into semi-finished product mould sliding block card slot in the block;
S6. the push plate device of positioning fixture rear end is closed up, and sheet metal component is completely nested in semi-finished product module, until by sliding block card
Button bit is put to be clasped with sheet metal component gap position;
S7. detected whether to assemble successfully by the 3rd CCD locating modules, non-defective unit is put into the work of subsequent processing if assembling successfully
On position;If assembling failure, defective products is rejected in defective products box.
Embodiment 1, based on above-described embodiment, the present invention provides a kind of automatic assembling technique of SFP optical modules, the present embodiment
Difference lies in as shown in Figure 2 with above-described embodiment:
S11. manually in the slot of magazine, will then will in the push-in first in layer of the Revolving disc equipped with several semi-finished product modules
Magazine is put into feeding area in preparation on first;
S12. equipment starts;
S13. push-pull mechanism pulls out Revolving disc of the box equipped with semi-finished product module to automatically delivering on trajectory, and the first manipulator will
Semi-finished product module is progressively put into positioning fixture;
S14. last, semi-finished product module is accurately positioned by push-tight cylinder in positioning fixture.
Then, the automatic delivery line track drive has been moved to briquetting feed with the mounted positioning fixture of sheet metal component
Second station where mechanism:
S2. briquetting is poured into the first vibrating disk, briquetting is gripped by the second manipulator after the discharging of the first vibrating disk, and passes through first
CCD locating modules calibrate the position of briquetting, compress briquetting finally by compression cylinder;
Wherein, after briquetting compression, the height of briquetting is also detected by being arranged at the ambilateral sensor of locating clip, judges to press
Whether block is pressed onto bottom, if a sensor senses that briquetting is not pressed onto bottom, then sheet metal component draws manipulator directly by the semi-finished product mould
Block is put into after drawing in defective products box.
Automatically deliver the positioning fixture for having installed briquetting is sent to where sheet metal component feeding machanism by trajectory the 3rd
Station:
S3. the sheet metal component vacuum formed box equipped with sheet metal component is sequentially placed into magazine on second, placing 10 layers in the second loading plate is equipped with
The sheet metal component vacuum formed box of sheet metal component, every layer includes 40pcs sheet metal components, certainly according to magazine on the specification of sheet metal component and second
Of different sizes, the number of plies for being placed on second vacuum formed box in magazine can be different;Second feeding kit upgrading mechanism lifting second
Upper magazine, and pass through the 3rd manipulator and sheet metal component is inserted in the sheet metal component bayonet on positioning fixture;
S4. the draw ring turnover clamp equipped with draw ring is sequentially placed into magazine on the 3rd, magazine elevating mechanism lifts the 3rd on the 3rd
Upper magazine, and pass through the 4th manipulator gripping draw ring, by draw ring in semi-finished product module;
S5. sliding block is poured into the second vibrating disk, sliding block is drawn by the 5th manipulator after the discharging of the second vibrating disk, the 2nd CCD determines
Behind the position of position modular calibration sliding block, sliding block is fitted into semi-finished product mould sliding block card slot in the block;
S6. the push plate device of positioning fixture rear end is closed up, and sheet metal component is completely nested in semi-finished product module, until by sliding block card
Button bit is put to be clasped with sheet metal component gap position;
S7. detected whether to assemble successfully by the 3rd CCD locating modules, non-defective unit is put into the work of subsequent processing if assembling successfully
On position;If assembling failure, defective products is rejected in defective products box.
Whether its Standard General judged clasps completely as sliding block snapped-in position and sheet metal component gap position.
Embodiment 2, based on above-described embodiment, the present invention provides a kind of automatic assembling technique of SFP optical modules, the present embodiment
Difference lies in be the 4th manipulator when the 4th manipulator captures draw ring as shown in figure 3, in step S4 with above-described embodiment
Draw ring is captured successively, then clamps the both sides of draw ring simultaneously by the clamping jaw on the 4th manipulator, draw ring is put into semi-finished product mould
One end of the bottom tub of block;And draw ring bottom is pushed into bottom tub using spring pre- ejection device.
Embodiment 3, based on above-described embodiment, the present invention also provides a kind of automatic assembling mechanism of SFP optical modules, for reality
Existing automatic assembling technique described above including the automatic delivery line controlled by control system and is in turn secured to described
The semi-finished product feeding machanism of automatic delivery line the same side, briquetting feeding machanism, sheet metal component feeding machanism, draw ring feeding machanism and
Sliding block feeding machanism further includes a finished product recovering mechanism for being arranged at automatic conveying belt tail end;
The semi-finished product feeding machanism includes magazine elevating mechanism on first, is arranged on described first on magazine elevating mechanism
Magazine and the first manipulator for gripping semi-finished product module on first;
When semi-finished product module is put into positioning fixture, the box Revolving disc on first on magazine is drawn by a push-pull mechanism
Enter to automatically deliver on trajectory, and semi-finished product module is put into positioning fixture by first manipulator.
Specifically, the briquetting feeding machanism includes the first vibrating disk, the second manipulator and the first CCD locating modules;
First vibrating disk is fixed on the one side of second manipulator;
When positioning fixture, with automatically delivering, trajectory is moved to briquetting feeding machanism place station and first vibrating disk discharges
Afterwards, the second manipulator fixture briquetting, and pass through the position of the first CCD locating modules calibration briquetting, finally by compression gas
Cylinder compresses briquetting in semi-finished product module, judges whether briquetting is pressed onto finally by the ambilateral sensor of locating clip is arranged at
Bottom.
The sliding block feeding machanism includes the second vibrating disk, the 5th manipulator and the 2nd CCD locating modules;Described second
Vibrating disk is arranged at the one side of the 5th manipulator, and the 2nd CCD locating modules are arranged on the 5th manipulator;
When positioning fixture is with station where trajectory is moved to sliding block feeding machanism is automatically delivered, second vibrating disk goes out
Material, the suction nozzle of the 5th manipulator draws sliding block, and coordinates the 2nd CCD locating modules that the sliding block is put into semi-finished product
In module base slot, the front end of draw ring and sliding block is withstood finally by rushing board mechanism, until sliding block buckle and sheet metal component notch
It clasps.
The sheet metal component labor and materials mechanism includes upper magazine, manipulator, vision positioning system, positioning fixture, and manipulator is from suction
It moulds box and draws sheet metal component, sheet metal component is pre-positioned by CCD, then sheet metal component is put into rotary jig, passes through push plate device
Sheet metal component is inserted in semi-finished product module;Rotary jig moves to station four.
Draw ring feeding machanism includes upper magazine, manipulator, vision positioning system, positioning fixture, and manipulator is progressively from draw ring
Draw ring is captured in magazine, clamping jaw catches draw ring both sides position simultaneously, and draw ring is put into semi-finished product module base slot, uses bullet
The pre- ejection device of spring is steady by draw ring bottom push-in base bottom card.
Each revolution positioning fixture bottom sets /V to brake, and the position of each station is limited by mechanical position limitation, really
The position for protecting each station is accurate.When each rotary jig is circulated to next station, clamp base brake and synchronous belt workbench
Base channel /V.
The entire assembling process beat of the present invention is 6S, and artificial UPH is 514pcs/H in the prior art, uses the present invention's
UPH afterwards is 600pcs/H.
Specifically, after by the present invention, semi-finished product module is put into the time used in fixture as 4 seconds, fixture positioning shifting
Carry is made using 4S, fixture positioning transfer using 2 seconds, briquetting loading pedestal using 2S, draw ring loading pedestal using 4S, draw ring fastening
Pedestal is packed into using 2S, sliding block be packed into pedestal using 2S, sheet metal component using 4S, fixture positioning transfer with 4S, fixture positioning transfer
When fastening is put into turnover box consumption 4S, fixture reflux reset consumption 6S, beat using 4S, fixture positioning transfer using 2S, finished product
Between consume 6S, improve more than 70% than pure manually-operated efficiency.
The above content is a further detailed description of the present invention in conjunction with specific preferred embodiments, it is impossible to assert
The specific implementation of the present invention is confined to these explanations.For those of ordinary skill in the art to which the present invention belongs, exist
On the premise of not departing from present inventive concept, several simple deduction or replace can also be made, should all be considered as belonging to the present invention's
Protection domain.
Claims (10)
1. a kind of automatic assembling technique of SFP optical modules, which is characterized in that comprise the following steps:
S1. the Revolving disc equipped with semi-finished product module is sequentially placed on first in magazine, magazine elevating mechanism lifting the on first
Magazine on one, and pass through the first manipulator will be in the semi-finished product pedestal card slot on semi-finished product module feeding to positioning fixture;
S2. briquetting is poured into the first vibrating disk, briquetting is gripped by the second manipulator after the discharging of the first vibrating disk, and passes through first
CCD locating modules calibrate the position of briquetting, compress briquetting finally by compression cylinder;
S3. the sheet metal component vacuum formed box equipped with sheet metal component is sequentially placed into magazine on second, the second feeding kit upgrading mechanism lifting the
Magazine on two, and pass through the 3rd manipulator and sheet metal component is inserted in the sheet metal component bayonet on positioning fixture;
S4. the draw ring turnover clamp equipped with draw ring is sequentially placed into magazine on the 3rd, magazine elevating mechanism lifts the 3rd on the 3rd
Upper magazine, and pass through the 4th manipulator gripping draw ring, by draw ring in semi-finished product module;
S5. sliding block is poured into the second vibrating disk, sliding block is drawn by the 5th manipulator after the discharging of the second vibrating disk, the 2nd CCD determines
Behind the position of position modular calibration sliding block, sliding block is fitted into semi-finished product mould sliding block card slot in the block;
S6. the push plate device of positioning fixture rear end is closed up, and sheet metal component is completely nested in semi-finished product module, until by sliding block card
Button bit is put to be clasped with sheet metal component gap position;
S7. detected whether to assemble successfully by the 3rd CCD locating modules, non-defective unit is put into the work of subsequent processing if assembling successfully
On position;If assembling failure, defective products is rejected in defective products box.
2. the automatic assembling technique of SFP optical modules according to claim 1, which is characterized in that in step S1:
Manually by the push-in first in layer of the Revolving disc equipped with several semi-finished product modules in the slot of magazine, then by first
Upper magazine is put into feeding area in preparation;
Equipment starts, and push-pull mechanism pulls out Revolving disc of the box equipped with semi-finished product module to automatically delivering on trajectory, the first machine
Semi-finished product module is progressively put into positioning fixture by tool hand;
Finally, semi-finished product module is accurately positioned by push-tight cylinder in positioning fixture.
3. the automatic assembling technique of SFP optical modules according to claim 2, which is characterized in that in step S1:First feeding
10 layers of Revolving disc that semi-finished product module is housed are placed in box, every layer there are 36pcs semi-finished product modules.
4. the automatic assembling technique of SFP optical modules according to claim 1, which is characterized in that in step S2:Briquetting compresses
Afterwards, the height of briquetting is also detected by being arranged at the ambilateral sensor of locating clip, judges whether briquetting is pressed onto bottom.
5. the automatic assembling technique of SFP optical modules according to claim 1, which is characterized in that in step S3:Second feeding
10 layers of sheet metal component vacuum formed box that sheet metal component is housed are placed in disk, every layer includes 40pcs sheet metal components.
6. the automatic assembling technique of SFP optical modules according to claim 1, which is characterized in that in step S4, the 3rd feeding
10 layers of draw ring turnover clamp that draw ring is housed are placed in box, every layer includes 132pcs draw rings.
7. the automatic assembling technique of SFP optical modules according to claim 6, which is characterized in that in step S4:4th machinery
Hand successively captures draw ring, clamps the both sides of draw ring simultaneously by the clamping jaw on the 4th manipulator, and draw ring is put into semi-finished product mould
One end of the bottom tub of block;And draw ring bottom is pushed into bottom tub using spring pre- ejection device.
8. a kind of automatic assembling mechanism of SFP optical modules, which is characterized in that automatically delivered including what is controlled by control system
Line and semi-finished product feeding machanism, briquetting feeding machanism, the sheet metal component feed for being in turn secured to described automatic delivery line the same side
Mechanism, draw ring feeding machanism and sliding block feeding machanism further include a finished product recovering mechanism for being arranged at automatic conveying belt tail end;
The semi-finished product feeding machanism includes magazine elevating mechanism on first, is arranged on described first on magazine elevating mechanism
Magazine and the first manipulator for gripping semi-finished product module on first;
When semi-finished product module is put into positioning fixture, the box Revolving disc on first on magazine is drawn by a push-pull mechanism
Enter to automatically deliver on trajectory, and semi-finished product module is put into positioning fixture by first manipulator.
9. the automatic assembling mechanism of SFP optical modules according to claim 8, which is characterized in that the briquetting feeding machanism
Including the first vibrating disk, the second manipulator and the first CCD locating modules;First vibrating disk is fixed on second machinery
The one side of hand;
When positioning fixture, with automatically delivering, trajectory is moved to briquetting feeding machanism place station and first vibrating disk discharges
Afterwards, the second manipulator fixture briquetting, and pass through the position of the first CCD locating modules calibration briquetting, finally by compression gas
Cylinder compresses briquetting in semi-finished product module, judges whether briquetting is pressed onto finally by the ambilateral sensor of locating clip is arranged at
Bottom.
10. the automatic assembling mechanism of SFP optical modules according to claim 8, which is characterized in that the sliding block feeding machanism
Including the second vibrating disk, the 5th manipulator and the 2nd CCD locating modules;Second vibrating disk is arranged at the 5th machinery
The one side of hand, the 2nd CCD locating modules are arranged on the 5th manipulator;
When positioning fixture is with station where trajectory is moved to sliding block feeding machanism is automatically delivered, second vibrating disk goes out
Material, the suction nozzle of the 5th manipulator draws sliding block, and coordinates the 2nd CCD locating modules that the sliding block is put into semi-finished product
In module base slot, the front end of draw ring and sliding block is withstood finally by rushing board mechanism, until sliding block buckle and sheet metal component notch
It clasps.
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CN110658792A (en) * | 2019-09-29 | 2020-01-07 | 楚天智能机器人(长沙)有限公司 | Intelligent processing production method and process integrated intelligent processing system for non-standard parts |
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