CN211042091U - Automatic detection device for photovoltaic module frame mounting hole - Google Patents
Automatic detection device for photovoltaic module frame mounting hole Download PDFInfo
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- CN211042091U CN211042091U CN201922295265.XU CN201922295265U CN211042091U CN 211042091 U CN211042091 U CN 211042091U CN 201922295265 U CN201922295265 U CN 201922295265U CN 211042091 U CN211042091 U CN 211042091U
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- frame mounting
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- 238000005259 measurement Methods 0.000 claims abstract description 15
- 238000002407 reforming Methods 0.000 claims description 9
- 230000005622 photoelectricity Effects 0.000 claims description 6
- 238000007689 inspection Methods 0.000 abstract description 8
- 230000005540 biological transmission Effects 0.000 abstract description 4
- 238000009434 installation Methods 0.000 description 5
- 230000002159 abnormal effect Effects 0.000 description 4
- 230000000875 corresponding effect Effects 0.000 description 4
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- 230000001276 controlling effect Effects 0.000 description 2
- 238000005286 illumination Methods 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 230000002596 correlated effect Effects 0.000 description 1
- 230000005274 electronic transitions Effects 0.000 description 1
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Abstract
The utility model provides a photovoltaic module frame mounting hole automatic checkout device, including the conveyer belt that is used for bearing photovoltaic module and the piece that reforms that links to each other with the conveyer belt, photovoltaic module frame mounting hole automatic checkout device is still including being used for measuring the first measurement module of photovoltaic module size, the second measurement module and the control module group that is used for surveying photovoltaic module's frame mounting hole position, first measurement module will measure the photovoltaic module size transmission and give behind the control module group, control module group control the second measurement module group work. Compared with the prior art, the utility model discloses not only realized the automated inspection of photovoltaic module's frame mounting hole position, extensive applicability, high efficiency, swift moreover has improved work efficiency when improving the operation accuracy greatly.
Description
Technical Field
The utility model relates to a detection device especially relates to an automatic checkout device for detecting photovoltaic module frame mounting hole.
Background
The photovoltaic module takes solar illumination as an energy source, converts the solar illumination into electric energy in an electronic transition mode in the cell and outputs the electric energy to the outside, and provides power supplies for various loads such as household appliances. The output electric energy of the photovoltaic module is positively correlated with the absorbed sunlight, so that the photovoltaic module can be installed on the installation frame at a certain angle through the frame installation hole of the photovoltaic module, the photovoltaic module is guaranteed to absorb the most sunlight, and the maximum conversion efficiency is exerted. Whether the photovoltaic module with the frame can be correctly installed on the installation frame or not, the position of the installation hole plays a decisive role, and therefore in the production process of the photovoltaic module, the inspection process of the position of the installation hole of the frame is very important.
The currently adopted frame mounting hole detection method is as follows: after the photovoltaic module is cured, in the process of cleaning the back plate surface, staff use a mounting hole inspection tool made of a resin plate to inspect the position of a mounting hole of a frame, the whole operation increases the operation time of the station for about 5s, the productivity is influenced by about 0.149 mw/day (calculated according to 2600 productivity of a single line per day and 350w of single power), and the inspection method is inconvenient for the staff to operate.
In addition, the photovoltaic module derives a plurality of types according to the difference of the number and the size of the battery pieces, for example: 6K, 6U and 6X full-piece versions, 3K, 3U and 3W half-piece symmetric versions and the like. Different models are different in size, and the mounting hole position on the frame is also diversified naturally, and this means that every model will buy a set of corresponding mounting hole inspection frock, and frock kind and quantity are numerous, and it is comparatively loaded down with trivial details and increased administrative cost to manage.
In view of the above, it is necessary to improve the conventional method for inspecting the frame mounting hole to solve the above problems.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a extensive applicability, high-efficient, swift photovoltaic module frame mounting hole automatic checkout device.
In order to achieve the above object, the utility model provides a photovoltaic module frame mounting hole automatic checkout device, including the conveyer belt that is used for bearing photovoltaic module and the piece of reforming that links to each other with the conveyer belt, photovoltaic module frame mounting hole automatic checkout device is still including being used for measuring the first measurement module of photovoltaic module size, the second that is used for surveying photovoltaic module's frame mounting hole position measure module and control module group, first measurement module will measure the photovoltaic module size transmission give behind the control module group, control module group control the module work is measured to the second.
As a further improvement of the present invention, the first measuring module is installed to measure the distance and the light on the restoring member.
As a further improvement of the utility model, the piece of reforming includes long limit piece of reforming and minor face piece of reforming, long limit piece of reforming with the conveyer belt links to each other for the long limit to photovoltaic module reforms, the minor face piece of reforming is used for reforming the minor face to photovoltaic module, the range finding photoelectricity is installed on the minor face piece of reforming.
As a further improvement, the photovoltaic module frame mounting hole automatic checkout device still includes the cylinder, long limit reforms the piece and the minor face reforms the piece by the cylinder drive.
As a further improvement, the second measuring module is perpendicular to the plane at photovoltaic module place sets up.
As a further improvement, the photovoltaic module frame mounting hole automatic checkout device still includes the frame, the frame is including setting up the supporting part of conveyer belt both sides and connect both sides supporting part and span the crossbeam of conveyer belt, the second is measured the module and is installed on the crossbeam.
As a further improvement, the crossbeam is provided with a guide rail, the second is measured the module and is movably installed on the guide rail, the control module group is used for controlling the second is measured the module and is followed the guide rail removes.
As a further improvement of the present invention, the second measuring module is a detecting photoelectric module.
As a further improvement of the present invention, the control module is a programmable logic controller.
As a further improvement, the long side of the photovoltaic module is perpendicular to the conveying direction of the conveying belt and is placed, and the short side is parallel to the conveying direction of the conveying belt.
The utility model has the advantages that: the utility model discloses utilize first measurement module to measure photovoltaic module's size and give the control module group with measuring result transmission, the control module group is discerned and is controlled the second after receiving measuring result and measure the mounting hole position on the frame and survey, has realized the automated inspection of photovoltaic module's frame mounting hole position, and extensive applicability, high efficiency, swift, has improved work efficiency when improving the operation accuracy greatly.
Drawings
Fig. 1 is the utility model discloses photovoltaic module frame mounting hole automatic checkout device's perspective view.
Fig. 2 is a side view of fig. 1.
Fig. 3 is a top view of the automatic inspection device for photovoltaic module frame mounting holes shown in fig. 1 after the frame is removed.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention clearer, the present invention will be described in detail with reference to the accompanying drawings and specific embodiments.
Referring to fig. 1 to 3, the present invention discloses an automatic detecting device 100 for a mounting hole 91 of a frame 90 of a photovoltaic module 900.
The automatic detection device 100 for the mounting holes of the frame of the photovoltaic module comprises a conveyor belt 10, a correcting element 20 connected with the conveyor belt 10, a first measuring module 30 for measuring the size of the photovoltaic module 900, a second measuring module 40 for detecting the position of the mounting holes 91 of the frame 90 of the photovoltaic module 900, and a control module 50, wherein the photovoltaic module 900 is placed on the conveyor belt 10 for transmission.
The long side of the photovoltaic module 900 is perpendicular to the conveying direction of the conveyor belt 10, and the short side is parallel to the conveying direction of the conveyor belt 10. The correcting part 20 comprises a long-edge correcting part 21 and a short-edge correcting part 22, the long-edge correcting part 21 is connected with the conveying belt 10 and used for correcting the long edge of the photovoltaic module 900, and the short-edge correcting part 22 is used for correcting the short edge of the photovoltaic module 900. In this embodiment, four long-side restoring pieces 21 are provided, each two long-side restoring pieces 21 correspond to a long side of one side of the photovoltaic module 900, and the two long-side restoring pieces 21 are respectively arranged on two sides of the conveyor belt 10; the short edge righting element 22 is provided in two, and is respectively arranged corresponding to the two short edges of the photovoltaic module 900.
The photovoltaic module frame mounting hole automatic detection device 100 further comprises an air cylinder (not numbered), and the long-side correcting part 21 and the short-side correcting part 22 are driven by the air cylinder. Specifically, after the photovoltaic module 900 reaches a designated position on the conveyor belt 10, the air cylinder controls the four long-side restoring pieces 21 to rise upwards and the two short-side restoring pieces 22 to approach to the short sides of the photovoltaic module 900 synchronously, and at this time, the two long sides and the two short sides of the photovoltaic module 900 can be restored for subsequent detection; after the detection is finished, the air cylinder controls the two short-edge correcting pieces 22 to move outwards and the four long-edge correcting pieces 21 to retract downwards so that the photovoltaic module 900 can conveniently flow out of the conveying belt 10.
The first measuring module 30 is mounted on the righting element 20. Specifically, the first measuring module 30 is provided with a pair, and is respectively installed on the two short-side centering members 22. In this embodiment, the first measuring module 30 is a distance measuring photoelectric sensor, and is configured to measure the length of the photovoltaic module 900 and feed back measured data to the control module 50. Of course, the first measuring module 30 can be other types of modules that can measure the length of the photovoltaic module 900, and is not limited herein.
The control module 50 receives the feedback data, identifies the data, and sends a moving instruction to the second measurement module 40 according to the correspondence between the length of the photovoltaic module 900 written in advance and the standard position value of the mounting hole 91 of the frame 90, so as to control the second measurement module 40 to work.
The second measuring module 40 is disposed perpendicular to the plane of the photovoltaic module 900. The photovoltaic module frame mounting hole automatic detection device 100 further comprises a frame 60, wherein the frame 60 comprises support parts 61 arranged on two sides of the conveyor belt 10 and a cross beam 62 which is connected with the support parts 61 on two sides and spans the conveyor belt 10 above the conveyor belt 10, and the second measurement module 40 is mounted on the cross beam 62.
The cross beam 62 is provided with two cross beams which are parallel to each other and arranged at intervals, the cross beam 62 is provided with guide rails 63, and the guide rails 63 are provided with four guide rails and extend oppositely from the positions, close to the supporting parts 61, of the corresponding cross beams 62 respectively. The second measuring module 40 is movably mounted on the guide rail 63, and the control module 50 is used for controlling the second measuring module 40 to move along the guide rail 63. Specifically, the number of the second measuring modules 40 is eight, and the second measuring modules 40 are divided into four groups, each group includes two second measuring modules 40, each group of the second measuring modules 40 is movably mounted on one guide rail 63, and the control module 50 controls each group of the second measuring modules 40 to move along the corresponding guide rail 63.
In this embodiment, the second measuring module 40 detects the photo-electricity; of course, the second measuring module 40 can also be other suitable modules capable of detecting the position of the mounting hole 91 of the photovoltaic module 900, and is not limited herein. The detecting photo 40 is used to detect the depth of the recess of the mounting hole 91, in other words, when the detecting photo 40 detects a straight distance, it indicates that the mounting hole 91 is opened, and when the detecting photo 40 does not detect a straight distance, it indicates that the mounting hole 91 is not opened.
When the automatic detection device 100 for the photovoltaic module frame mounting hole of the present invention is used, firstly, the photovoltaic module 900 is restored by the long-side restoring piece 21 and the short-side restoring piece 22 (the step is described in detail in the foregoing); while the short edge correcting element 22 is correcting, the ranging photoelectric device 30 (first measuring module) measures the length of the photovoltaic module 900 synchronously, and transmits the measured data to the control module 50 for identification; then, the control module 50 sends a moving instruction to the detection photoelectric module 40 (second measurement module) according to the correspondence between the length of the photovoltaic module 900 written in advance and the standard position value of the mounting hole 91 of the frame 90; then, the detection photoelectric device 40 moves to the position above the standard mounting hole through the guide rail 63 and sends a signal for detection; if the position of the mounting hole 91 of the frame 90 is normal, the detection photoelectric device 40 feeds back normal information to the control module 50, and the photovoltaic module 900 normally flows out through the conveyor belt 10; if the position of the mounting hole 91 is found to be dislocated through detection, the detection photoelectric sensor 40 feeds abnormal information back to the control module 50, the control module 50 sends alarm information, and an employee records the abnormal information and then manually triggers the conveying function of the conveying belt 10 to enable the abnormal photovoltaic module 900 to flow out, so that the risk of mistaken boxing caused by the fact that the abnormal photovoltaic module 900 normally flows out without identification is avoided.
To sum up, the utility model discloses a photovoltaic module frame mounting hole automatic checkout device 100 is ingenious with conveyer belt 10, playback 20, range finding photoelectricity 30 and survey photoelectricity 40 combination, utilize photoelectricity range finding and photoelectric detection principle, including programmable logic controller 50 (control module)'s program intelligent control, realized the automated inspection of photovoltaic module 900 frame 90 mounting hole 91 position, cancelled manual work, improved work efficiency greatly when improving the operation accuracy, have simple structure, convenient operation's advantage. Compared with the prior art, the utility model discloses when replacing the loaded down with trivial details work of staff, can shorten the operating time of about 5s of this station, promote the productivity about 0.149 mw/day (according to single line 2600 productivity every day, single power 350w calculates), and extensive applicability, high-efficient, swift, improved work efficiency when improving the operation accuracy greatly.
The above embodiments are only for illustrating the technical solutions of the present invention and not for limiting, and although the present invention has been described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that the technical solutions of the present invention can be modified or replaced equivalently without departing from the spirit and scope of the technical solutions of the present invention.
Claims (10)
1. The utility model provides a photovoltaic module frame mounting hole automatic checkout device, is including the conveyer belt that is used for bearing photovoltaic module and the piece of reforming that links to each other with the conveyer belt, its characterized in that: photovoltaic module frame mounting hole automatic checkout device is still including being used for measuring the first measurement module of photovoltaic module size, the second that is used for surveying photovoltaic module's frame mounting hole position measure module and control module group, first measurement module will measure the photovoltaic module size transmit for behind the control module group, control module group control the second measures module work.
2. The automatic detection device for the photovoltaic assembly frame mounting hole according to claim 1, characterized in that: the first measuring module is a ranging photoelectric device installed on the correcting piece.
3. The automatic detection device for the photovoltaic assembly frame mounting hole according to claim 2, characterized in that: the correcting part comprises a long-edge correcting part and a short-edge correcting part, the long-edge correcting part is connected with the conveying belt and used for correcting the long edge of the photovoltaic module, the short-edge correcting part is used for correcting the short edge of the photovoltaic module, and the distance measuring photoelectric device is arranged on the short-edge correcting part.
4. The automatic detection device for the photovoltaic assembly frame mounting hole according to claim 3, characterized in that: the automatic detection device for the photovoltaic assembly frame mounting hole further comprises an air cylinder, and the long-edge correcting piece and the short-edge correcting piece are driven by the air cylinder.
5. The automatic detection device for the photovoltaic assembly frame mounting hole according to claim 1, characterized in that: the second measurement module is perpendicular to the plane where the photovoltaic module is located.
6. The automatic detection device for the photovoltaic assembly frame mounting hole according to claim 5, wherein: the automatic detection device for the photovoltaic assembly frame mounting holes further comprises a frame, the frame comprises supporting parts arranged on two sides of the conveying belt and a cross beam which is connected with the supporting parts on the two sides and stretches across the conveying belt, and the second measurement module is mounted on the cross beam.
7. The automatic detection device for the photovoltaic assembly frame mounting hole according to claim 6, wherein: the beam is provided with a guide rail, the second measuring module is movably arranged on the guide rail, and the control module is used for controlling the second measuring module to move along the guide rail.
8. The automatic detection device for the photovoltaic assembly frame mounting hole according to claim 1, characterized in that: the second measuring module is used for detecting photoelectricity.
9. The automatic detection device for the photovoltaic assembly frame mounting hole according to claim 1, characterized in that: the control module is a programmable logic controller.
10. The automatic detection device for the photovoltaic assembly frame mounting hole according to claim 1, characterized in that: the long edge of the photovoltaic module is perpendicular to the conveying direction of the conveying belt, and the short edge of the photovoltaic module is parallel to the conveying direction of the conveying belt.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922295265.XU CN211042091U (en) | 2019-12-19 | 2019-12-19 | Automatic detection device for photovoltaic module frame mounting hole |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922295265.XU CN211042091U (en) | 2019-12-19 | 2019-12-19 | Automatic detection device for photovoltaic module frame mounting hole |
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| Publication Number | Publication Date |
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| CN211042091U true CN211042091U (en) | 2020-07-17 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201922295265.XU Expired - Fee Related CN211042091U (en) | 2019-12-19 | 2019-12-19 | Automatic detection device for photovoltaic module frame mounting hole |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113624161A (en) * | 2021-08-06 | 2021-11-09 | 池州市九华明坤铝业有限公司 | Inclination angle measuring device and method for square-shaped aluminum alloy frame |
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2019
- 2019-12-19 CN CN201922295265.XU patent/CN211042091U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113624161A (en) * | 2021-08-06 | 2021-11-09 | 池州市九华明坤铝业有限公司 | Inclination angle measuring device and method for square-shaped aluminum alloy frame |
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Granted publication date: 20200717 |