Web member detection system based on machine vision
Technical field
The utility model relates to a kind of detection system, especially a kind of detection system of web member based on machine vision.
Background technology
Along with expanding economy, all trades and professions are more and more higher to the requirement of product quality.At present, industrial technology advanced person's country has realized that all the web member production run that is applied to network communication apparatus detects online, and China substantially still adopts the manual detection method to reject substandard products, labor strength is large, production efficiency is low, and is easy to cause testing result unstable, even inaccurate.Constantly perfect along with the development of IT technology and digital image processing method, utilize the contactless automatic detection of realizing of Robot Vision product quality to become practical, for this reason, machine vision technique is applied to the web member qualification to be detected, design is based on the web member detection system of machine vision, with realize the web member quality of production fast, reliable, automatic gauging and monitoring.
Summary of the invention
The utility model is that a kind of detection system of web member based on machine vision will be provided, can be applicable to the Detection & Controling fast and automatically of web member qualification, have the web member detection system of the characteristics such as compact conformation is simple, convenient to operation, the course of work steady, testing result accurate stable, the labor strength of bringing be used to the manual detection method that solves current employing is large, production efficiency is low, testing result is unstable and inaccurate technical matters.
The utility model is that to solve the problems of the technologies described above the technical scheme adopted as follows: a kind of detection system of web member based on machine vision, comprise base plate, pillar, camera, coaxial light source, locating piece, flexure strip, glass plate, supporting frame, backboard light source, light source controller, operating system, be characterized in: pillar is fixedly connected in the middle of the base plate front end, pillar top is equipped with the camera support plate, the camera support plate is equipped with camera above rear end, camera support plate rear end is fixedly connected with coaxial light source below by Z-shaped support plate, and coaxial light source is positioned under camera; Base plate is installed backboard light source above rear portion, above backboard light source, is fixedly connected with supporting frame, and supporting frame is equipped with glass plate in surface, and supporting frame is equipped with locating piece above front portion, on the locating piece inner surface, flexure strip is housed; Camera, coaxial light source and locating piece be vertical centering from top to bottom; Camera is connected with operating system, and coaxial light source all is connected with light source controller with backboard light source.
Camera is black and white face battle array or linear array industrial camera, be used to gathering the web member image.Glass plate is transparency glass plate.Light source controller is placed in above the left front end of base plate, and operating system is positioned at the base plate left side.
The utility model compared with prior art has following beneficial effect:
1. based on the web member detection system of machine vision, adopt the unit module array configuration, compact conformation is simple, dismounting and adjustment easy, easy to maintenance.
2. convenient to operation, but single-set operation also can be assembled online use, is the ideal product of realizing that the quality testing of web member production run is controlled.
3. the applied for machines vision technique is realized the contactless automatic detection of web member qualification, and labor intensity of operating staff is low, efficiency is high, the testing result accurate stable.
4. can realize quick, steady, the automatic detecting & monitoring that web member is produced, provide good basic condition for web member manufacturing enterprise realizes computer integrated control and digital management.
The accompanying drawing explanation
Fig. 1 is structural upright schematic diagram of the present utility model.
Embodiment
The utility model will be further described with enforcement below in conjunction with accompanying drawing.
As shown in Figure 1, web member based on machine vision detection system of the present utility model, comprise base plate 1, contiguous block 3, pillar 4, Z-shaped support plate 5, camera support plate 6, camera 7, coaxial light source 8, locating piece 9, flexure strip 10, glass plate 11, supporting frame 12, backboard light source 13, light source controller 2, operating system 14.
Pillar 4 is installed in the middle of base plate 1 front end by two contiguous blocks 3, pillar 1 top is equipped with camera support plate 6, black and white face battle array or linear array industrial camera 7 are arranged on above camera support plate 6 rear ends, Z-shaped support plate 5 is fixed on below camera support plate 6, coaxial light source 8 is contained on Z-shaped support plate 5, and is positioned under camera 7; Backboard light source 13 is arranged on base plate 1 rear portion, and supporting frame 12 is arranged on backboard light source 13, and transparent glass plate 11 is contained in supporting frame 12 surfaces, and locating piece 9 is arranged on supporting frame 12 front portions, on locating piece 9 inner surfaces, flexure strip 10 is housed; Camera 7, coaxial light source 8 and locating piece 9 be vertical centering from top to bottom; Light source controller 2 is placed in the left front end of base plate 1, all with light source controller 2, is connected with backboard light source 13 be used to the coaxial light source 8 that irradiates web member; Operating system 14 is positioned at base plate 1 left side, is connected with operating system 14 be used to the camera 7 that gathers the web member image.
During work, first open the operating system 14 based on machine vision technique, and make camera 7 in running order, then open coaxial light source 8 and backboard light source 13.After entering workflow, web member to be measured is placed on glass plate 11, by the flexure strip 10 on locating piece 9 inner surfaces, positioned; Then by light source controller 2, regulate the brightness of each light source, the web member image that makes camera 7 gather and be transferred to operating system 14 meets the requirements; Afterwards, operating system 14 utilizes software to analyze and process image, the qualification of judgement web member.For defective, system will be indicated and report to the police.