CN210824126U - Bidirectional transmission type assembly line - Google Patents
Bidirectional transmission type assembly line Download PDFInfo
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- CN210824126U CN210824126U CN201921202573.7U CN201921202573U CN210824126U CN 210824126 U CN210824126 U CN 210824126U CN 201921202573 U CN201921202573 U CN 201921202573U CN 210824126 U CN210824126 U CN 210824126U
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Abstract
The utility model discloses a two-way transmission formula assembly line, include: the assembly line and the conveying line are included, wherein the projection parts of the assembly line and the conveying line on the horizontal plane are partially or completely overlapped, and the conveying direction of the assembly line is opposite to the conveying direction of the conveying line. According to the utility model discloses, its assembly methods that adopts two-way transmission formula has reduced equipment area on the one hand for get material station next-door neighbour assembly station, reduced the material handling stroke greatly, improved assembly efficiency, on the other hand adopts the transmission in opposite directions, has improved transmission efficiency greatly, has shortened spare parts time, and then has shortened adjacent twice assembly interval, has further improved assembly efficiency.
Description
Technical Field
The utility model relates to a nonstandard automation, in particular to bidirectional transmission formula assembly line.
Background
In nonstandard automated production process, often need use and assemble into an organic whole or carry out the assembly line of processing in proper order to two sets of materials with at least two kinds of materials, current assembly line has following several problems: firstly, the traditional assembly line adopts the same set of carrying mechanism, namely, only after one material is carried, the next material is carried, and because the material spare area is far away from the assembly station and needs to be positioned before the material is assembled, the interval time between two adjacent assemblies/processes is too long, and the assembly/process efficiency is low; secondly, the traditional carrying mechanism has a complex structure and large occupied area, so that the carried materials are overlong, and the assembly/processing efficiency is further low. Accordingly, there is a need to develop a bidirectional transmission assembly line to solve the above problems.
SUMMERY OF THE UTILITY MODEL
To the weak point that exists among the prior art, the utility model aims at providing a two-way transmission formula assembly line, it adopts two-way transmission mode, reduced equipment area on the one hand for get material station next-door neighbour assembly station, the material handling stroke has been reduced greatly, assembly/machining efficiency has been improved, on the other hand adopts transmission mode in opposite directions, transmission efficiency has been improved greatly, spare part time has been shortened, and then assembly/machining interval adjacent twice has been shortened, assembly/machining efficiency has further been improved.
In order to achieve the above objects and other advantages in accordance with the present invention, a bidirectional transmission assembly line is provided, which includes an assembly line and a carrying line, wherein projections of the assembly line and the carrying line on a horizontal plane are partially or completely overlapped, and a conveying direction of the assembly line is opposite to a conveying direction of the carrying line.
Preferably, a first feeding station, an assembling station, a material taking station and a second feeding station are sequentially arranged on the assembling line along the conveying direction of the assembling line.
Preferably, the assembly line comprises:
assembling a channel; and
at least one mounting platform disposed in the mounting channel,
wherein, mounting platform locates assembly station department.
Preferably, the conveyance line includes:
the feeding channel is connected with a feeding mechanism in a sliding manner; and
a carrying channel which is connected with a carrying mechanism in a sliding way,
wherein, the feeding channel is partially overlapped with the carrying channel so as to realize the butt joint of the feeding channel and the carrying channel.
Preferably, the conveyance path includes:
two conveying vertical plates which are opposite and arranged at intervals; and
a conveying driving component arranged on the conveying vertical plate,
wherein, transport drive assembly and transport mechanism transmission are connected.
Preferably, the feeding passage includes:
two feeding vertical plates which are opposite and arranged at intervals; and
a feeding driving component arranged on the feeding vertical plate,
one end of the assembly channel extends into a space between the two feeding vertical plates, the other end of the assembly channel extends into a space between the two carrying vertical plates, the feeding driving assembly is in transmission connection with the feeding mechanism, and the feeding vertical plates and the carrying vertical plates are partially overlapped at the material taking station, so that when the carrying mechanism and the feeding mechanism move to the material taking station, projections of the carrying mechanism and the feeding mechanism on a horizontal plane are overlapped.
Preferably, the fitting passage includes:
two assembling vertical plates which are opposite and arranged at intervals; and
and the conveying driving component is arranged on the assembling vertical plate.
Preferably, the transfer driving assembly includes:
a transfer driver; and
two groups of conveying guide pieces in transmission connection with the conveying driver,
the conveying guide pieces are oppositely arranged on the same horizontal plane at intervals, and each conveying guide piece is arranged on the assembling vertical plate on the corresponding side of the conveying guide piece.
Preferably, a lifting driver is drivingly connected to the bottom of the assembly platform, so that the assembly platform is driven by the lifting driver to selectively ascend from the conveying guide or fall back onto the conveying guide after gas generation.
Preferably, each side of the assembly platform is provided with at least one height limiting component.
Preferably, the carrying mechanism includes:
the front supporting vertical plate and the rear supporting vertical plate are arranged oppositely and at intervals; and
a conveying substrate arranged between the front supporting vertical plate and the rear supporting vertical plate,
the lower surface of the carrying base plate is provided with a carrying disc, the carrying disc is used for taking materials to be carried away from the feeding mechanism, and the top surface of the assembling platform is not higher than the bottom surface of the carrying disc all the time.
Preferably, the vertical feeding plate is partially overlapped with the inner side of the vertical conveying plate, so that the conveying mechanism is positioned right above the feeding mechanism when the conveying mechanism and the feeding mechanism move to the overlapped part.
Compared with the prior art, the utility model, its beneficial effect is: the two-way transmission mode is adopted, on one hand, the occupied area of the equipment is reduced, the material taking station is close to the assembly station, the material carrying stroke is greatly reduced, and the assembly/machining efficiency is improved, on the other hand, the opposite transmission mode is adopted, the transmission efficiency is greatly improved, the spare part time is shortened, the adjacent two-time assembly/machining interval is further shortened, and the assembly/machining efficiency is further improved.
Drawings
Fig. 1 is a top view of a two-way transmission assembly line according to an embodiment of the present invention;
fig. 2 is a three-dimensional structural view of a conveying line in a bidirectional transmission assembly line according to an embodiment of the present invention.
Detailed Description
The foregoing and other objects, features, aspects and advantages of the present invention will become more apparent to those skilled in the art from the following detailed description, which, taken in conjunction with the annexed drawings, discloses a more detailed description of the present invention, which will enable those skilled in the art to make and use the present invention.
In the drawings, the shape and size may be exaggerated for clarity, and the same reference numerals will be used throughout the drawings to designate the same or similar components.
In the following description, terms such as center, thickness, height, length, front, back, rear, left, right, top, bottom, upper, lower, etc., are defined with respect to the configurations shown in the respective drawings, and in particular, "height" corresponds to a dimension from top to bottom, "width" corresponds to a dimension from left to right, "depth" corresponds to a dimension from front to rear, which are relative concepts, and thus may be varied accordingly depending on the position in which it is used, and thus these or other orientations should not be construed as limiting terms.
Terms concerning attachments, coupling and the like (e.g., "connected" and "attached") refer to a relationship wherein structures are secured or attached, either directly or indirectly, to one another through intervening structures, as well as both movable or rigid attachments or relationships, unless expressly described otherwise.
According to an embodiment of the present invention, in combination with the illustration of fig. 1 and fig. 2, it can be seen that the bidirectional transmission type assembly line includes an assembly line 100 and a conveying line 200, wherein the projection portions of the assembly line 100 and the conveying line 200 on the horizontal plane are partially or completely overlapped, and the conveying direction of the assembly line 100 is opposite to the conveying direction of the conveying line 200. Referring to fig. 1, the conveying direction of the assembly line 100 is an arrow a, and the conveying direction of the conveying line 200 is an arrow B.
Referring to fig. 1, the assembly line 100 is provided with a first loading station 112, an assembly station 113, a material taking station 114 and a second loading station 115 in sequence along the conveying direction. The direction of travel of the assembly line 100 shown in fig. 1 is indicated by arrow a.
In connection with the illustration of fig. 1, it can be seen that the assembly line 100 comprises:
a fitting passage 110; and
at least one mounting platform 120 disposed in the mounting channel 110,
wherein the assembly platform 120 is provided at the assembly station 113. In a preferred embodiment, two assembly platforms 120 are provided side by side along the conveying direction of the assembly line 100.
As can be seen from fig. 1 and fig. 2, the conveying line 200 includes:
a feeding channel 210, on which a feeding mechanism 230 is slidably connected; and
a carrying passage 220, on which a carrying mechanism 240 is slidably connected,
wherein, the loading channel 210 and the carrying channel 220 are partially overlapped so as to realize the butt joint of the two.
Further, the carrying passage 220 includes:
two conveying vertical plates 221 which are opposite and arranged at intervals; and
a conveying driving component arranged on the conveying vertical plate 221,
wherein, the carrying driving component is in transmission connection with the carrying mechanism 240. The specific conveying driving method may be any one of the conventional driving methods such as rotational driving, rack and pinion translational driving, hydraulic translational driving, cylinder translational driving, or rail translational driving, or a combination of two or more of the foregoing driving methods, so as to realize the periodic translation of the conveying mechanism 240 from one end of the conveying channel 220 to the other end.
Further, the loading passage 210 includes:
two feeding vertical plates 211 which are opposite and arranged at intervals; and
a feeding driving component arranged on the feeding vertical plate 211,
one end of the assembly channel 110 extends between two loading vertical plates 211, the other end extends between two conveying vertical plates 221, the loading driving assembly is in transmission connection with the loading mechanism 230, the loading vertical plates 211 and the conveying vertical plates 221 are partially overlapped at the material taking station 114, so that when the conveying mechanism 240 and the loading mechanism 230 move to the material taking station 114, projections of the conveying mechanism 240 and the loading mechanism 230 on a horizontal plane are overlapped with each other.
Referring to fig. 1, the fitting passage 110 includes:
two assembling vertical plates 111 which are opposite and arranged at intervals; and
and the conveying driving component is arranged on the assembling vertical plate 111.
Further, the transfer drive assembly includes:
a transfer driver; and
two sets of transfer guides 116 in driving connection with the transfer drive,
the two sets of conveying guides 116 are disposed on the same horizontal plane oppositely and at intervals, and each set of conveying guides 116 is disposed on the assembling vertical plate 111 on the corresponding side thereof.
Further, a lifting driver 121 is drivingly connected to the bottom of the assembly platform 120, so that the assembly platform 120 is driven by the lifting driver 121 to selectively lift up from the conveying guide 116 or generate gas and then fall back onto the conveying guide 116. The transmission mode of the conveying guide 116 may be any one of the existing transmission modes such as belt transmission, rack and pinion translation transmission, hydraulic translation transmission, cylinder translation transmission, or rail translation transmission, or a combination of two or more of the above transmission modes.
Further, each of the assembly platforms 120 is provided with at least one height limiting component 122 at a lateral side thereof. In a preferred embodiment, the height limiting assemblies 122 are arranged in pairs, and each pair of height limiting assemblies 122 are oppositely and fixedly arranged on the assembling vertical plate 111 at the corresponding side at intervals, the top of each height limiting assembly 122 is formed with a height limiting portion horizontally extending towards the inner side of the assembling channel 110, and all the height limiting portions are located on the same horizontal plane, when the assembling platform 120 is driven by the lifting driver 121 to ascend from the conveying guide 116, the top of the assembling platform 120 is limited by the height limiting assemblies 122, and simultaneously, because all the height limiting portions are located on the same horizontal plane, the levelness of the assembling platform 120 is fixed, so that the levelness of the assembling platform 120 can meet the assembling or processing requirements.
Referring to fig. 1 and 2 again, the feeding vertical plate 211 is partially overlapped inside the conveying vertical plate 221, so that when the conveying mechanism 240 and the feeding mechanism 230 move to the overlapped part, i.e. the material taking station 114, the conveying mechanism 240 is located right above the feeding mechanism 230.
In practical use, an assembly line for carrying and transferring the target material may be disposed in a channel formed by the two vertical carrying plates 221 and the two vertical loading plates 211, so that the material to be transferred may be transferred to a position right above the target material through the relay type transfer line 200 during the periodic transmission process of the target material, so as to facilitate the assembly or combination of the subsequent material to be transferred and the target material. By adopting the mode of erecting the relay type conveying line 200 on the assembly line, the space utilization rate and the conveying efficiency are improved, and the production floor space cost is reduced.
Further, a positioning tray 231 is disposed on the top of the feeding mechanism 230, and at least two positioning guide posts 232 are disposed on the top surface of the positioning tray 231. In a preferred embodiment, the top end of the guide post 232 is formed with a tapered guide surface. So that the positioning of the materials to be handled can be realized simultaneously when the materials to be handled are placed on the positioning tray 231.
Further, the carrying mechanism 240 includes:
the front supporting vertical plate 242 and the rear supporting vertical plate 241 are arranged oppositely and at intervals; and
a conveying substrate 243 erected between the front vertical supporting plate 242 and the rear vertical supporting plate 241,
the lower surface of the carrying substrate 243 is provided with a carrying tray 244, the carrying tray 244 is used for taking the material to be carried from the feeding mechanism 230, and the top surface of the assembly platform 120 is not higher than the bottom surface of the carrying tray 244. The specific removing method may be any one of the existing vacuum suction, clamping jaw clamping, electromagnet suction, or a combination of the above two or more removing methods, so as to realize that the material to be carried is placed on the target material of the assembly line after the carrying tray 244 periodically removes the material to be carried from the positioning tray 231, so as to facilitate the assembly or combination of the subsequent material to be carried and the target material.
Referring to fig. 1 and 2 again, each of the conveying vertical plates 221 is slidably connected to a lifting assembly 245, and the front supporting vertical plate 242 and the rear supporting vertical plate 241 are respectively in transmission connection with the lifting assembly 245, so that the conveying mechanism 240 is driven by the lifting assembly 245 to selectively lift.
Further, the carrier drive assembly comprises:
a conveyance driver 222; and
at least one transfer wheel 224 in driving connection with said handling drive 222,
wherein, the transmission wheel 224 is in transmission connection with the lifting component 245.
In one embodiment, two driving wheels 224 are disposed in two of the conveying vertical plates 221, and are disposed in the two conveying vertical plates 221 respectively, a synchronous driving member 223 is fixedly connected between the two driving wheels 224, the synchronous driving member 223 is in driving connection with the conveying driver 222, a driving groove 2211 extending along the length direction of each conveying vertical plate 221 is formed in each conveying vertical plate 221, wherein each driving wheel 224 is disposed in the driving groove 221 on the corresponding side thereof, and each driving wheel 224 is in driving connection with the lifting assembly 245 slidably connected to the conveying vertical plate 221 on the corresponding side thereof. The transmission mode between the transmission wheel 224 and the lifting assembly 245 may be any one of the conventional driving modes such as rack and belt transmission, or a combination of the two driving modes.
Referring to fig. 2, each of the conveying vertical plates 221 is provided with a conveying rail 2212 extending along the longitudinal direction thereof, and the lifting unit 245 is slidably connected to the corresponding conveying rail 2212.
In a preferred embodiment, the driving grooves 2211 penetrate through the front and back sides of the conveying vertical plate 221, so that the conveying vertical plate 221 is in a square structure, at least one supporting rib 2213 connecting the top and bottom of the conveying vertical plate 221 is disposed in the driving groove 2211, and the supporting rib 2213 is disposed on one side of the driving groove 2211 in a vertically offset manner. Therefore, the transmission groove 2211 has enough space for accommodating the transmission wheel 224 and the transmission rack or the transmission belt, and simultaneously has enough supporting strength, and the space utilization rate is further improved.
Referring to fig. 1, in practical use, position sensors are disposed in the first loading station 112, the assembling station 113, the material taking station 114 and the second loading station 115, and the plurality of position sensors, the conveying driver, the carrying driver, the loading driving assembly and the lifting driver 121 are electrically connected to a controller, so that, in use, the assembling/processing operation is performed according to the following steps:
step T1, the assembly channel 110 conveys the base material placed therein in the direction of arrow a, when the position sensor at the first loading station 112 senses the incoming material of the base material, the position sensor sends a base material incoming material signal to the controller, the controller sends a material receiving preparation signal to the lifting driver 121 after receiving the incoming material signal, the lifting driver 121 switches from the dormant state to the working state after receiving the material receiving preparation signal, and prepares to start receiving the material;
step T2, after the position sensor at the assembly station 113 senses the incoming material of the base material, directly sending a lifting positioning instruction to the lifting driver 121, after receiving the instruction, the lifting driver 121 starts to drive the assembly platform 120 to lift up, so as to lift up the base material on the conveying guide 116 to a preset height, after being lifted up, the base material is also limited by the height of the height limiting component 122, so that the levelness of the base material is determined under the combined action of the lifting driver 121 and the height limiting component 122, and at the same time, the feeding mechanism 230 starts to move to the material taking station 114 along the arrow B direction after receiving the second material at the second feeding station 115;
at step T3, when the position sensor at the reclaiming station 114 senses the incoming second material, a second material incoming signal is sent to the controller, after the controller receives the second material incoming signal, a conveying signal is sent to the conveying driver, the conveying driver drives the conveying mechanism 240 to move to the material taking station 114, after the conveying mechanism 240 moves to the material taking station 114, the second material on the feeding mechanism 230 is grabbed, at the same time, the assembly robot starts to pick up the first material from the first material preparation platform on the side of the assembly channel (although not shown in the figures, this feature is well known and does not hinder the understanding and implementation of the feature by the person skilled in the art), assembling the first material to the base material, wherein the assembling manipulator is also electrically connected with the controller, and after the first material is assembled, the assembling manipulator feeds a first material assembling completion signal back to the controller;
step T4, after the controller receives the first material assembly completion signal, sending a discharging signal to the carrying driver, the carrying driver driving the carrying mechanism 240 to start moving to the position right above the assembly platform 120 along the arrow B direction, after moving to the proper position, the carrying mechanism 240 placing the second material grabbed by the carrying mechanism on the assembly platform 120, after placing in the proper position, the carrying mechanism 240 withdrawing from the position right above the assembly platform 120, the assembly manipulator starting to assemble the second material, and meanwhile, the feeding mechanism 230 returns to the second feeding station 115 to wait for receiving the material;
step T5, when the second material is completely assembled, the assembling manipulator feeds back a second material assembling completion signal to the controller, the controller sends a descending instruction to the lifting driver 121 after receiving the signal, and the lifting driver 121 starts to drive the assembling platform 120 to descend after receiving the instruction until the base material descends onto the conveying guide 116;
step T6, the basic material which completes the assembly operation continues to move forward along the direction of the arrow A along the assembly channel 110 until the basic material is sent out of the assembly channel 110;
and step T7, repeating the steps T1-T6 until the assembly operation of all the materials is completed.
The number of apparatuses and the scale of the process described here are intended to simplify the description of the present invention. Applications, modifications and variations of the present invention will be apparent to those skilled in the art.
While the embodiments of the invention have been disclosed above, it is not limited to the applications listed in the description and the embodiments, which are fully applicable in all kinds of fields of application suitable for this invention, and further modifications may be readily made by those skilled in the art, and the invention is therefore not limited to the specific details and illustrations shown and described herein, without departing from the general concept defined by the claims and their equivalents.
Claims (12)
1. A two-way conveying assembly line, characterized by comprising an assembly line (100) and a conveying line (200), wherein the projections of the assembly line (100) and the conveying line (200) on the horizontal plane are partially or completely coincident, and the conveying direction of the assembly line (100) is opposite to the conveying direction of the conveying line (200).
2. A bi-directional conveying assembly line as claimed in claim 1, characterized in that the assembly line (100) is provided with a first loading station (112), an assembly station (113), a take-off station (114) and a second loading station (115) in succession along its conveying direction.
3. The assembly line of claim 2, wherein the assembly line (100) comprises:
an assembly channel (110); and
at least one mounting platform (120) arranged in the mounting channel (110),
wherein the assembly platform (120) is arranged at the assembly station (113).
4. A bi-directional transmission assembly line as recited in claim 3, wherein said conveying line (200) comprises:
the feeding channel (210) is connected with a feeding mechanism (230) in a sliding way; and
a carrying channel (220) which is connected with a carrying mechanism (240) in a sliding way,
wherein the feeding channel (210) is partially overlapped with the carrying channel (220) so as to realize the butt joint of the feeding channel and the carrying channel.
5. The bi-directional transport assembly line of claim 4, wherein the carry channel (220) comprises:
two conveying vertical plates (221) which are opposite and arranged at intervals; and
a conveying driving component arranged on the conveying vertical plate (221),
wherein, the carrying driving component is in transmission connection with a carrying mechanism (240).
6. The bi-directional transport assembly line of claim 5, wherein the loading channel (210) comprises:
two feeding vertical plates (211) which are opposite and arranged at intervals; and
a feeding driving component arranged on the feeding vertical plate (211),
one end of the assembling channel (110) extends into a space between the two feeding vertical plates (211), the other end of the assembling channel extends into a space between the two carrying vertical plates (221), the feeding driving assembly is in transmission connection with the feeding mechanism (230), the feeding vertical plates (211) and the carrying vertical plates (221) are partially overlapped at the material taking station (114), and therefore when the carrying mechanism (240) and the feeding mechanism (230) move to the material taking station (114), projections of the carrying mechanism (240) and the feeding mechanism (230) on a horizontal plane are overlapped.
7. The bi-directional transport assembly line of claim 6, wherein the assembly channel (110) comprises:
two assembling vertical plates (111) which are opposite and arranged at intervals; and
and the conveying driving component is arranged on the assembling vertical plate (111).
8. The bi-directional transport assembly line of claim 7, wherein the transport drive assembly comprises:
a transfer driver; and
two sets of transmission guide pieces (116) in transmission connection with the transmission driver,
the two groups of conveying guide pieces (116) are oppositely arranged on the same horizontal plane at intervals, and each group of conveying guide pieces (116) is respectively arranged on the assembling vertical plates (111) on the corresponding side.
9. The assembly line of claim 8, wherein a lift drive (121) is drivingly connected to a bottom of the assembly platform (120) such that the assembly platform (120) is selectively raised from the transfer guide (116) or aerated and then dropped back onto the transfer guide (116) by the lift drive (121).
10. The bi-directional transmission assembly line of claim 9, wherein each of said assembly platforms (120) is flanked by at least one height limiting assembly (122).
11. The bi-directional transport assembly line of claim 9, wherein the handling mechanism (240) comprises:
the front supporting vertical plate (242) and the rear supporting vertical plate (241) are arranged oppositely and at intervals; and
a conveying substrate (243) erected between the front supporting vertical plate (242) and the rear supporting vertical plate (241),
wherein, the lower surface of the carrying base plate (243) is provided with a carrying tray (244), the carrying tray (244) is used for taking the materials to be carried from the feeding mechanism (230), and the top surface of the assembling platform (120) is not higher than the bottom surface of the carrying tray (244) all the time.
12. The bi-directional conveying assembly line of claim 6, wherein the loading riser (211) partially overlaps the inside of the handling riser (221) such that the handling mechanism (240) is located directly above the loading mechanism (230) when the handling mechanism (240) and the loading mechanism (230) move to the overlapping portion.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921202573.7U CN210824126U (en) | 2019-07-29 | 2019-07-29 | Bidirectional transmission type assembly line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921202573.7U CN210824126U (en) | 2019-07-29 | 2019-07-29 | Bidirectional transmission type assembly line |
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| CN210824126U true CN210824126U (en) | 2020-06-23 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201921202573.7U Active CN210824126U (en) | 2019-07-29 | 2019-07-29 | Bidirectional transmission type assembly line |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110406924A (en) * | 2019-07-29 | 2019-11-05 | 博众精工科技股份有限公司 | A kind of transmitted in both directions formula assembling line |
| CN110406924B (en) * | 2019-07-29 | 2024-06-25 | 博众精工科技股份有限公司 | Two-way transmission type assembly line |
-
2019
- 2019-07-29 CN CN201921202573.7U patent/CN210824126U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110406924A (en) * | 2019-07-29 | 2019-11-05 | 博众精工科技股份有限公司 | A kind of transmitted in both directions formula assembling line |
| CN110406924B (en) * | 2019-07-29 | 2024-06-25 | 博众精工科技股份有限公司 | Two-way transmission type assembly line |
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