CN210655290U - Ceramic production line of easily material loading - Google Patents

Abstract

The utility model belongs to the technical field of ceramic manufacture's technique and specifically relates to a ceramic production line of easy material loading is related to. The ceramic production line easy to feed comprises a push plate, a first conveying mechanism, a second conveying mechanism and a carrying mechanism, wherein the push plate is used for carrying a burning rack for placing products to be burnt, the first conveying mechanism is used for conveying the burning rack to a first feeding station, and the second conveying mechanism is used for conveying the products to be burnt to a second feeding station; the carrying mechanism comprises a stacking mechanical arm, a clamping jaw is arranged at the end of the stacking mechanical arm, the stacking mechanical arm is rotatable, and when the stacking mechanical arm is used for rotating, a burning frame on the first feeding station is clamped to the upper portion of a push plate of the third feeding station through the clamping jaw, or a product to be burned on the second feeding station is clamped to the upper portion of the burning frame of the third feeding station. The utility model discloses has following effect: 1. the efficiency of loading the burning frame and the product to be burnt is improved; 2. the stacking manipulator can conveniently clamp the burning frame and the product to be burned.

Description

Ceramic production line of easily material loading

Technical Field

The utility model belongs to the technical field of ceramic manufacture's technique and specifically relates to a ceramic production line of easy material loading is related to.

Background

At present, the development history of ceramics is an important component of the Chinese civilization history, China, as one of four civilization ancient countries, makes outstanding contributions to the progress and development of the human society, wherein the invention and the development of ceramics have more unique significance, and the China has different artistic styles and different technical characteristics in each generation historically. China is one of the earliest countries in the world to apply pottery, and China porcelain is highly popular among people because of its high practicability and artistry, so that the yield of China ceramic is high, and the China ceramic is widely applied to various fields, and meanwhile, the existing ceramic is usually prepared by technological processes of batching, forming, drying, roasting and the like.

When being in the calcination process on the ceramic manufacture line, current ceramic manufacture line includes delivery track, base, thrust unit, push pedal, holds fever frame and kiln usually, and the delivery track sets up on the base, is equipped with the push pedal on the delivery track, and the push pedal is used for placing and holds the fever frame, holds the fever frame and is used for bearing and treats the firing product, and the push pedal device is used for pushing the push pedal the kiln to the messenger treats the firing product and fires. During the use, an operator firstly stacks a burning frame on the upper surface of a push plate at a feeding station, then places a product to be burnt on the burning frame, then places another burning frame on the burning frame again, places another product to be burnt on the other burning frame, the burning frame and the product to be burnt are placed in sequence in a circulating mode, then places a burning frame on the product to be burnt at the topmost end, and finally pushes the push plate at the feeding station into a kiln to be burnt.

The above prior art solutions have the following drawbacks: the burning support and the products to be burned are placed manually, so that the efficiency is low.

Disclosure of Invention

The utility model aims at providing an easy ceramic manufacture line of material loading, the technical problem that solve is: how to improve the efficiency of the loading of the burning frame and the product to be burnt.

The above utility model discloses an above-mentioned utility model purpose can realize through following technical scheme:

the utility model discloses a ceramic production line easy to feed, which comprises a push plate, a first conveying mechanism, a second conveying mechanism and a carrying mechanism, wherein the push plate is used for carrying a burning rack for placing products to be burned; the carrying mechanism comprises a stacking mechanical arm, a clamping jaw is arranged at the end of the stacking mechanical arm, the stacking mechanical arm is rotatable, and when the stacking mechanical arm is used for rotating, a burning bearing frame on the first feeding station is clamped to the upper portion of a push plate of the third feeding station through the clamping jaw, or a product to be burned on the second feeding station is clamped to the upper portion of the burning bearing frame of the third feeding station, or the burning bearing frame on the first feeding station is clamped to the upper portion of the burning bearing frame of the third feeding station.

By adopting the technical scheme, when loading is needed, the first conveying mechanism can convey the burning bearing plate to the first loading station, the second conveying mechanism can convey the product to be fired to the second loading station, then the stacking manipulator of the conveying mechanism can clamp the lifting burning bearing frame of the first loading station above the push plate of the third loading station, then clamp the product to be fired on the second loading station above the burning bearing frame of the third loading station, then clamp the burning bearing frame on the first loading station above the burning bearing frame of the third loading station, and carry out reciprocating motion in a circulating mode, and finally a burning bearing frame is placed on the topmost product to be fired, so that loading is completed, therefore, the burning bearing frame and the product to be fired can be automatically stacked and stacked on the push plate when loading is carried out on the ceramic production line, automatic operation is realized, manual stacking of operators is not needed, and manpower is saved, the efficiency of the material loading of the burning-supporting frame and the product to be burnt is improved.

The utility model discloses further set up to: the burning support comprises a burning support plate and four supporting legs, and the four supporting legs are arranged around the burning support plate; one side of the burning bearing plate, which is far away from the supporting legs, is used for bearing the product to be burnt.

Through adopting above-mentioned technical scheme, the supporting legs dispersion sets up around holding the fever board, and than only setting up the supporting legs at the both ends of holding the fever board, can be better support holding the fever board, holds the fever board and is difficult for the skew when placing the product of waiting to fire on holding the fever board, and the bearing capacity who holds the fever frame is better.

The utility model discloses further set up to: the stacking manipulator of one carrying mechanism is used for clamping the burning rack on the first feeding station to the position above a push plate of the third feeding station through a clamping jaw during rotation, or clamping the burning rack on the first feeding station to the position above the burning rack of the third feeding station; and the stacking manipulator of the other carrying mechanism is used for clamping the product to be fired on the second feeding station to the upper part of the burning bearing frame of the third feeding station.

Through adopting above-mentioned technical scheme, than adopting transport that a transport mechanism is successive to hold the fever frame and wait to fire the product, adopt two transport mechanisms to carry respectively and hold the fever frame and wait to fire the product and can save time, improved material loading efficiency.

The utility model discloses further set up to: the first conveying mechanism comprises a first base, a first conveying belt and a first driving mechanism, the first conveying belt is rotatably arranged on the first base, the first conveying belt is used for placing the burning bearing frame and conveying the burning bearing frame to a first feeding station, and the first driving mechanism is used for driving the first conveying belt to rotate.

Through adopting above-mentioned technical scheme, the first conveyer belt energy source is continuous will hold the fever frame and transport to first material loading station to the buttress yard manipulator only need move to the continuous centre gripping of first material loading station convenient energy source and hold the fever frame, and need not to make buttress yard manipulator have comparatively complicated motion track to keep pressing from both sides and get and hold the fever frame, and it is comparatively convenient to hold the material loading of fever frame.

The utility model discloses further set up to: the first driving mechanism is a servo motor or a stepping motor.

Through adopting above-mentioned technical scheme, servo motor or step motor homoenergetic make first conveyer belt intermittent type nature rotate, thereby can make the distance through programming first conveyer belt motion at every turn unanimous with the distance that two adjacent support the fever frame on the first conveyer belt, after one of first material loading station held fever frame by buttress code manipulator centre gripping to third material loading station, servo motor or step motor operation, another on the first conveyer belt holds fever frame and moves to first material loading station, in order to supply buttress code manipulator centre gripping next time, so buttress code manipulator can be convenient wait to fire the product at same position centre gripping.

The utility model discloses further set up to: still include first limiting plate, first limiting plate sets up on first base, and first limiting plate is used for holding the fever frame spacing to first material loading station to make hold the fever frame and keep at first material loading station.

Through adopting above-mentioned technical scheme, hold that burn that the frame can be accurate be located first material loading station, the skew first material loading station is difficult for, makes the convenient centre gripping of buttress code manipulator ability hold burn the frame.

The utility model discloses further set up to: the second conveying mechanism comprises a second base, a second conveying belt and a second driving mechanism, the second conveying belt is rotatably arranged on the second base, the second conveying belt is used for placing products to be fired and conveying the products to be fired to a second feeding station, and the second driving mechanism is used for driving the second conveying belt to rotate.

Through adopting above-mentioned technical scheme, the product will be waited to fire by the second conveyer belt energy is continuous transports to second material loading station to pile up a yard manipulator only needs to move to second material loading station just the centre gripping that the energy is continuous waits to fire the product, and need not to make pile up a yard manipulator have comparatively complicated motion track to keep pressing from both sides and get and wait to fire the product, and the material loading of waiting to fire the product is comparatively convenient.

The utility model discloses further set up to: the second driving mechanism is a servo motor or a stepping motor.

Through adopting above-mentioned technical scheme, servo motor or step motor homoenergetic make second conveyer belt intermittent type nature rotate, thereby can make the distance through programming the second conveyer belt at every turn motion unanimous with the distance of the product is waited to fire by two adjacent on the second conveyer belt, treat when one of second material loading station and fire the product by pile up a yard manipulator centre gripping to the third material loading station after, servo motor or step motor operation, another on the second conveyer belt is waited to fire the product and is moved to second material loading station, for the centre gripping of pile up a yard manipulator next time, so pile up a yard manipulator can be convenient wait to fire the product in same position centre gripping.

The utility model discloses further set up to: still include the second limiting plate, the second limiting plate sets up on the second base, and the second limiting plate is used for waiting to fire the product spacing to the second material loading station to the messenger waits to fire the product and keeps at second material loading station.

Through adopting above-mentioned technical scheme, treat that the product can be accurate be located second material loading station of firing, the difficult skew second material loading station makes the centre gripping that pile up neatly machinery hand can be convenient treat the product of firing.

To sum up, the utility model discloses a beneficial technological effect does:

1. the efficiency of loading the burning frame and the product to be burnt is improved;

2. when the products to be fired are placed on the burning bearing plate, the burning bearing plate is not easy to deviate, and the bearing capacity of the burning bearing frame is good;

3. the stacking manipulator can conveniently clamp the burning frame and the product to be burned.

Drawings

Fig. 1 is a schematic structural diagram of a part of a ceramic production line easy to feed according to an embodiment of the present invention.

In the figure, 1, a push plate; 2. a first conveying mechanism; 21. a first base; 22. a first conveyor belt; 23. a first drive mechanism; 24. a first limit plate; 3. a second conveying mechanism; 31. a second base; 32. a second conveyor belt; 33. a second drive mechanism; 34. a second limiting plate; 4. a carrying mechanism; 41. a stacking manipulator; 42. a clamping jaw; 5. a burning bearing frame; 51. a setter plate; 52. supporting legs; 6. a product to be fired; 7. a first feeding station; 8. a second feeding station; 9. a third feeding station; 10. a kiln.

Detailed Description

The present invention will be described in further detail with reference to the accompanying drawings.

Referring to the figure 1, for the utility model discloses an easy ceramic manufacture line of material loading, including being used for bearing the push pedal 1 of putting the frame 5 that holds that remains to fire product 6, first conveying mechanism 2, second conveying mechanism 3, handling mechanism 4, because push pedal 1 and the frame 5 that holds that all will follow the product and get into kiln 10 together and fire, so push pedal 1 and the frame 5 that holds that burns can be ceramic texture, hold that to burn frame 5 can be including holding fever board 51 and supporting legs 52, hold fever board 51 can be square board, supporting legs 52 is square piece, the quantity of supporting legs 52 is four, four supporting legs 52 set up around holding fever board 51, supporting legs 52 can be integrated into one piece with holding fever board 51, supporting legs 52 is more stable with being connected of holding fever board 51 like this, it is used for bearing the one side that deviates from supporting legs 52 to hold simultaneously and treats to fire product 6. The first conveying mechanism 2 is used for conveying the burning rack 5 to a first feeding station 7, and the second conveying mechanism 3 is used for conveying the product to be fired 6 to a second feeding station 8; because the existing ceramic production line usually comprises a conveying track, and the product 6 to be fired is transported to the kiln 10 for firing through the conveying track after being loaded, the first loading station 7 and the second loading station 8 can be respectively arranged at two sides of the conveying track, and the specific positions are slightly different due to the limitation of the area of the production place, and the like, and therefore the description is omitted here.

Meanwhile, as shown in fig. 1, the carrying mechanism 4 includes a stacking robot 41, which is a common device for stacking articles, and therefore, the description thereof is omitted here. The end of the stacking manipulator 41 is provided with a clamping jaw 42, the clamping jaw 42 can clamp an object, and the stacking manipulator 41 can normally rotate, and when the stacking manipulator 41 rotates, the clamping jaw 42 is used for clamping the burning rack 5 on the first feeding station 7 to the position above the push plate 1 of the third feeding station 9, or clamping the product 6 to be burned on the second feeding station 8 to the position above the burning rack 5 of the third feeding station 9, or clamping the burning rack 5 on the first feeding station 7 to the position above the burning rack 5 of the third feeding station 9. When the stacking manipulator 41 works specifically, the improved burning frame 5 of the first feeding station 7 is clamped above the push plate 1 of the third feeding station 9, then the product 6 to be burned on the second feeding station 8 is clamped above the burning frame 5 of the third feeding station 9, then the burning frame 5 of the first feeding station 7 is clamped above the burning frame 5 of the third feeding station 9, the circulation is repeated, and finally, one burning frame 5 is placed on the topmost product 6 to be burned, so that the feeding is completed, so that the burning frame 5 and the product 6 to be burned can be automatically stacked and stacked on the push plate 1 during the feeding of the ceramic production line, the automatic operation is realized, the manual stacking of operators is not needed, the manpower is saved, and the efficiency of loading the burning frame 5 and the product 6 to be burned is improved.

In order to save the loading time, preferably, as shown in fig. 1, the carrying mechanism 4 has two carrying mechanisms, and a palletizing manipulator 41 of one carrying mechanism 4 is used for clamping the burning rack 5 on the first loading station 7 to the upper part of the push plate 1 of the third loading station 9 or clamping the burning rack 5 on the first loading station 7 to the upper part of the burning rack 5 of the third loading station 9 through a clamping jaw 42 when rotating; the stacking manipulator of the other handling mechanism 4 is used for clamping the products to be fired 6 on the second feeding station 8 to the upper part of the setter 5 of the third feeding station 9. Compared with the carrying and burning frame 5 and the product 6 to be burnt which are carried by one carrying mechanism 4 in sequence, the carrying and burning frame 5 and the product 6 to be burnt are carried by two carrying mechanisms 4 respectively, so that the time can be saved, and the feeding efficiency is improved.

Regarding the specific arrangement of the first conveying mechanism 2, as shown in fig. 1, the first conveying mechanism 2 includes a first base 21, a first conveyor belt 22 and a first driving mechanism 23, the first conveyor belt 22 is rotatably disposed on the first base 21, the first base 21 may be an iron frame and is used for supporting the first conveyor belt 22 and the first driving mechanism 23, the first base 21 may be provided with a driving wheel and a driven wheel, the first conveyor belt 22 may be sleeved on the driving wheel and the driven wheel, a rotating shaft may be disposed inside the driving wheel, the first driving mechanism 23 may be a servo motor or a stepping motor, an output shaft of the servo motor or the stepping motor is connected with the rotating shaft inside the driving wheel, and thus the servo motor or the stepping motor can drive the first conveyor belt to operate when rotating. The first conveyor belt 22 is used for placing the setter 5 and conveying the setter 5 to the first loading station 7. In order to make the burning frame 5 difficult to break away from the first feeding station 7, the ceramic production line further comprises a first limiting plate 24, the first limiting plate 24 can be a square plate, the first limiting plate 24 is arranged on the first base 21 and can be welded with the first base 21, and the first limiting plate 24 is used for limiting the burning frame 5 of the first feeding station 7 so that the burning frame 5 is kept at the first feeding station 7.

Regarding the specific arrangement of the second conveying mechanism 3, as shown in fig. 1, the second conveying mechanism 3 includes a second base 31, a second conveying belt 32 and a second driving mechanism 33, the second conveying belt 32 is rotatably disposed on the second base 31, the second base 31 may be an iron frame for supporting the second conveying belt 32 and the second driving mechanism 33, the second base 31 may be provided with a driving wheel and a driven wheel, the second conveying belt 32 may be sleeved on the driving wheel and the driven wheel, a rotating shaft may be disposed inside the driving wheel, the second driving mechanism 33 may be a servo motor or a stepping motor, an output shaft of the servo motor or the stepping motor is connected with the rotating shaft inside the driving wheel, so that the servo motor or the stepping motor can drive the second conveying belt to operate when rotating. The second conveyor 32 is used to place the products to be fired 6 and to transport the products to be fired 6 to the second loading station 8. In order to make the burning rack 5 difficult to break away from the second feeding station 8, the ceramic production line further comprises a second limiting plate 34, the second limiting plate 34 can be a square plate, the second limiting plate 34 is arranged on the second base 31 and can be welded with the second base 31, and the second limiting plate 34 is used for limiting the product 6 to be burned of the second feeding station 8, so that the product 6 to be burned is kept at the second feeding station 8.

The implementation principle of the embodiment is as follows: during feeding, the first conveyor belt 22 of the first conveying mechanism 2 is driven by a servo motor to operate, and the burning frame 5 is placed on the first conveyor belt 22, so that the burning frame 5 moves along with the first conveyor belt 22, when the burning frame 5 on the first conveyor belt 22 moves to the first feeding station 7, the burning frame 5 is kept at the first feeding station 7 under the action of the first limiting plate 24, and at the moment, the stacking manipulator of one conveying mechanism 4 clamps the burning frame 5 at the first feeding station 7 to the third feeding station 9. Meanwhile, the second conveyor belt 32 of the second conveying mechanism 3 is driven by the servo motor to operate, and the product 6 to be fired is placed on the second conveyor belt 32, so that the product 6 to be fired moves along with the second conveyor belt 32, when the product 6 to be fired on the second conveyor belt 32 moves to the second feeding station 8, the product 6 to be fired is kept at the second feeding station 8 under the action of the second limiting plate 34, and at the moment, the stacking manipulator of the other conveying mechanism 4 clamps the product 6 to be fired at the second feeding station 8 to the third feeding station 9. After the product 6 to be fired is clamped on one burning support 5, the first conveying mechanism 2 is operated again to convey the next burning support 5 on the first conveying belt 22 to the first feeding station 7, then one stacking manipulator 41 clamps the burning support 5 positioned on the first feeding station 7 to the upper part of the last burning support 5 of the third feeding station 9, then the other stacking manipulator 41 conveys the next product 6 to be fired positioned on the second feeding station 8 to the upper part of the burning support 5, the burning support 5 and the product 6 to be fired are circularly stacked, but the height of the burning support 5 does not exceed the opening height of the kiln 10, finally, one burning support 5 is placed on the burning support 5 positioned on the uppermost layer with the product 6 to be fired, so that the feeding is completed, and the burning support 5 and the product 6 to be fired can be automatically stacked and stacked on the push plate 1 when the ceramic production line is fed, the automatic operation is realized, the manual stacking of operators is not needed, the manpower is saved, and the efficiency of loading the burning bearing frame 5 and the product to be burnt 6 is improved.

The embodiment of this specific implementation mode is the preferred embodiment of the present invention, not limit according to this the utility model discloses a protection scope, so: all equivalent changes made according to the structure, shape and principle of the utility model are covered within the protection scope of the utility model.

Claims (9)

1. A ceramic production line easy to feed comprises a push plate (1) used for bearing a burning frame (5) for placing a product (6) to be burnt; the method is characterized in that: comprises a first conveying mechanism (2), a second conveying mechanism (3) and a carrying mechanism (4),

the first conveying mechanism (2) is used for conveying the burning rack (5) to a first feeding station (7), and the second conveying mechanism (3) is used for conveying the product (6) to be burnt to a second feeding station (8);

transport mechanism (4) are including pile up neatly machinery hand (41), the tip of pile up neatly machinery hand (41) is equipped with clamping jaw (42), pile up neatly machinery hand (41) are rotatable, when pile up neatly machinery hand (41) are used for rotating through clamping jaw (42) with the support burning frame (5) centre gripping on first material loading station (7) to push pedal (1) top of third material loading station (9), or with the product (6) centre gripping of waiting to fire on second material loading station (8) to support burning frame (5) top of third material loading station (9), or with support burning frame (5) centre gripping on first material loading station (7) to support burning frame (5) top of third material loading station (9).

2. An easy-to-feed ceramic production line as claimed in claim 1, characterized in that: the burning frame (5) comprises burning plates (51) and four supporting legs (52), the number of the supporting legs (52) is four, and the four supporting legs (52) are arranged on the periphery of the burning plates (51); the side of the burning plate (51) facing away from the supporting feet (52) is used for bearing the product (6) to be burnt.

3. An easy-to-feed ceramic production line as claimed in claim 1 or 2, characterized in that: the conveying mechanisms (4) are two, and a stacking manipulator (41) of one conveying mechanism (4) is used for clamping the burning bearing frame (5) on the first feeding station (7) to the position above the push plate (1) of the third feeding station (9) through a clamping jaw (42) during rotation, or clamping the burning bearing frame (5) on the first feeding station (7) to the position above the burning bearing frame (5) of the third feeding station (9); and the stacking manipulator of the other carrying mechanism (4) is used for clamping the products to be fired (6) on the second feeding station (8) to the upper part of the burning bearing frame (5) of the third feeding station (9).

4. An easy-to-feed ceramic production line as claimed in claim 3, characterized in that: the first conveying mechanism (2) comprises a first base (21), a first conveying belt (22) and a first driving mechanism (23), the first conveying belt (22) is rotatably arranged on the first base (21), the first conveying belt (22) is used for placing a burning frame (5) and conveying the burning frame (5) to a first feeding station (7), and the first driving mechanism (23) is used for driving the first conveying belt (22) to rotate.

5. An easy-to-feed ceramic production line as claimed in claim 4, wherein: the first driving mechanism (23) is a servo motor or a stepping motor.

6. An easy-to-feed ceramic production line as claimed in claim 5, wherein: the automatic feeding device is characterized by further comprising a first limiting plate (24), wherein the first limiting plate (24) is arranged on the first base (21), and the first limiting plate (24) is used for limiting the burning bearing frame (5) of the first feeding station (7) so that the burning bearing frame (5) is kept at the first feeding station (7).

7. An easy-to-feed ceramic production line according to any one of claims 4 to 6, characterized in that: the second conveying mechanism (3) comprises a second base (31), a second conveying belt (32) and a second driving mechanism (33), the second conveying belt (32) is rotatably arranged on the second base (31), the second conveying belt (32) is used for placing the products to be fired (6) and conveying the products to be fired (6) to a second feeding station (8), and the second driving mechanism (33) is used for driving the second conveying belt (32) to rotate.

8. An easy-to-feed ceramic production line as claimed in claim 7, wherein: the second driving mechanism (33) is a servo motor or a stepping motor.

9. An easy-to-feed ceramic production line as claimed in claim 8, wherein: the baking furnace further comprises a second limiting plate (34), wherein the second limiting plate (34) is arranged on the second base (31), and the second limiting plate (34) is used for limiting a product (6) to be baked of the second feeding station (8) so that the product (6) to be baked is kept at the second feeding station (8).

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