CN210360267U - Gear drilling detection automation equipment - Google Patents

Gear drilling detection automation equipment Download PDF

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Publication number
CN210360267U
CN210360267U CN201921118006.3U CN201921118006U CN210360267U CN 210360267 U CN210360267 U CN 210360267U CN 201921118006 U CN201921118006 U CN 201921118006U CN 210360267 U CN210360267 U CN 210360267U
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China
Prior art keywords
cylinder
power head
rotary
detection
drilling
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Application number
CN201921118006.3U
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Chinese (zh)
Inventor
郑国祥
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Shanghai Kaishi Auto Technology Co ltd
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Shanghai Kaishi Auto Technology Co ltd
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Priority to CN201921118006.3U priority Critical patent/CN210360267U/en
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Abstract

The utility model discloses a belong to automation equipment processing and detection technical field, specifically be a gear drilling detects automation equipment, including vibrations dish, branch material cylinder, product anchor clamps, carousel, vibrations dish top rear end right side fixed mounting connects the material mouth, connect material mouth bottom to be equipped with divide the material cylinder, it is equipped with electronic jar to connect material mouth left side, electronic jar bottom fixed mounting lift cylinder, lift cylinder bottom fixed mounting revolving cylinder one, the utility model discloses structural design scientific and reasonable, the testing result is qualified sends into the finished product material frame, and is unqualified then sends into the waste material box through turning over the board cylinder and collects, and whole process full automatization is accomplished, and this device simple structure promotes current machining efficiency, liberates the manpower, reduces the personnel selection cost of enterprise, reduces the dependence of enterprise to staff skill level.

Description

Gear drilling detection automation equipment
Technical Field
The utility model relates to an automation equipment processing and detection technology field specifically are a gear drilling detects automation equipment.
Background
The traditional gear machining detection is completed one by one through manual separation procedures, so that the production efficiency is low, the labor cost is high, particularly, due to the particularity of the gear, the automation is difficult to realize, particularly, the detection and the machining are completed by different personnel in different production lines, the requirement on manpower is high, the requirement on the skill level of the personnel is high, the automation degree is low, and therefore, the gear drilling detection automation equipment is provided.
SUMMERY OF THE UTILITY MODEL
This section is for the purpose of summarizing some aspects of embodiments of the invention and to briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and in the abstract of the specification and the title of the application to avoid obscuring the purpose of this section, the abstract of the specification and the title of the application, and such simplifications or omissions are not intended to limit the scope of the invention.
In view of the above-mentioned and/or the problem that exists among the existing gear drilling detection automation equipment, provided the utility model discloses.
Therefore, the utility model aims at providing a gear drilling detects automation equipment can solve the current production process inefficiency that the aforesaid provided, and the manpower demand is big, and staff's skill level requires highly, and the enterprise personnel selection cost is high, and output and quality are unstable moreover, and uncontrollable factor is too many, the not high problem of current degree of automation.
For solving the technical problem, according to the utility model discloses an aspect, the utility model provides a following technical scheme:
a gear drilling inspection automation apparatus, comprising: vibrations dish, branch material cylinder, product anchor clamps, carousel, vibrations dish top rear end right side fixed mounting connects the material mouth, it is equipped with to connect material mouthful bottom the material cylinder that divides, it is equipped with electronic jar to connect material mouthful left side, electronic jar bottom fixed mounting lift cylinder, lift cylinder bottom fixed mounting revolving cylinder one, revolving cylinder bottom fixed mounting gas claw, gas claw left side below is equipped with the product anchor clamps, product anchor clamps left side is equipped with the carousel.
As a gear drilling detects an optimal scheme of automation equipment, wherein: the clamping jaw is fixedly installed at two ends of the bottom of the rotary table, the rotary cylinder II is fixedly installed at the bottom of the rotary table, the linear bearings are fixedly installed at two sides of the bottom of the rotary cylinder II, the two groups of the linear bearings are provided with jacking cylinders at the opposite ends, and the output end of each jacking cylinder is connected with the rotary cylinder II.
As a gear drilling detects an optimal scheme of automation equipment, wherein: the rotary table is characterized in that a point hole power head is fixedly mounted below the right side of the rotary table, a drilling power head is arranged at the right end of the point hole power head, a chamfering power head is arranged on the right side of the drilling power head, a go gauge is arranged on the right side of the chamfering power head, a no-go gauge is arranged on the right side of the go gauge, and the point hole power head is used for drilling the drilling power head, the chamfering power head, the go gauge and the no-go gauge are arranged on the rotary table at equal intervals.
As a gear drilling detects an optimal scheme of automation equipment, wherein: a material channel is arranged under the gas claw, a turning plate cylinder is fixedly arranged at the bottom above the material channel, and a waste material frame is arranged below the turning plate cylinder.
Compared with the prior art: the automatic gear drilling detection equipment carries out automatic feeding through a vibration disc, a cylinder divides materials, a product is clamped by the cylinder through an air claw and is sent into a product clamp through an electric cylinder, the product is sent into a two-station hole-pointing power head from a first station product clamp to carry out hole pointing processing, the gear is sent into a three-procedure drilling power head to carry out hole drilling processing through a turntable, the gear is sent into a four-procedure chamfering power head to enter chamfering processing through the turntable, the gear is sent into five procedures through the turntable to carry out detection through detection, then the gear is sent into a six-procedure stop gauge detection through the turntable to carry out detection, the gear is sent into the first station through the turntable, the detection result is qualified, the qualified gear is sent into a finished product frame, the unqualified gear is sent into a waste box through a plate turning cylinder to be collected, all procedures are completed in a full-automatic mode, the device has a simple, and reducing the dependence of enterprises on the skill level of the staff.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the present invention will be described in detail with reference to the accompanying drawings and detailed embodiments, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without inventive labor. Wherein:
FIG. 1 is a schematic view of the apparatus of the present invention;
FIG. 2 is a top view of the apparatus of the present invention;
FIG. 3 is a left side view of the apparatus of the present invention;
FIG. 4 is a front view of the apparatus of the present invention;
FIG. 5 is a front view of the turntable of the present invention;
FIG. 6 is a left side view of the turntable of the present invention;
fig. 7 is a top view of the turntable of the present invention;
fig. 8 is a schematic view of the turntable of the present invention.
In the figure, 1 vibration disc, 2 material receiving port, 3 material distributing cylinder, 4 electric cylinder, 5 lifting cylinder, 6 rotary cylinder I, 7 gas claw, 8 product clamp, 9 rotary disc, 10 clamping jaw, 11 rotary cylinder II, 12 linear bearing, 13 jacking cylinder, 14 point hole power head, 15 drilling power head, 16 chamfering power head, 17 go gauge detection, 18 no-go gauge detection, 19 material channel, 20 turning plate cylinder and 21 waste material frame.
Detailed Description
In order to make the above objects, features and advantages of the present invention more comprehensible, embodiments of the present invention are described in detail below with reference to the accompanying drawings.
In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention, but the present invention may be implemented in other ways than those specifically described herein, and one skilled in the art may similarly generalize the present invention without departing from the spirit of the present invention, and therefore the present invention is not limited to the specific embodiments disclosed below.
Next, the present invention will be described in detail with reference to the schematic drawings, and in the detailed description of the embodiments of the present invention, for convenience of explanation, the sectional view showing the device structure will not be enlarged partially according to the general scale, and the schematic drawings are only examples, and should not limit the scope of the present invention. In addition, the three-dimensional dimensions of length, width and depth should be included in the actual fabrication.
In order to make the objects, technical solutions and advantages of the present invention clearer, embodiments of the present invention will be described in further detail below with reference to the accompanying drawings.
The utility model provides a gear drilling detection automation device, which has the advantages of simple structure and high automation degree, please refer to fig. 1, and comprises a vibration disc 1, a material distribution cylinder 3, a product clamp 8 and a rotary disc 9;
referring to fig. 1, 2, 3 and 4, the right side of the top rear end of a vibration disc 1 is in threaded connection with a material receiving port 2, the bottom of the material receiving port 2 is provided with a material distributing cylinder 3, the left side of the material receiving port 2 is provided with an electric cylinder 4, the bottom of the electric cylinder 4 is in threaded connection with a lifting cylinder 5, the bottom of the lifting cylinder 5 is in threaded connection with a first rotating cylinder 6, the bottom of the first rotating cylinder 6 is in threaded connection with a gas claw 7, a product clamp 8 is arranged below the left side of the gas claw 7, the left side of the product clamp 8 is provided with a rotating disc 9, the vibration disc 1 is an auxiliary feeding device of an automatic assembling or automatic processing machine, which is called as a part feeding device for short, the working principle of the vibration disc is a frequency converter, a motor and realizes automatic conveying, the material distributing cylinder 3 has a material distributing effect on products, the electric cylinder 4 converts the rotating motion of the, the precise speed control, the precise torque control are changed into the precise speed control, the precise position control and the precise thrust control, the electric cylinder 4 has a moving effect on a product, the lifting cylinder 5 has an extending effect on the air claw 7, the first rotating cylinder 6 has a rotating effect on the air claw 7, the air claw 7 has a grabbing effect on the product, the product clamp 8 is a metal mold and has a fixing effect on the product, and the turntable 9 has an installing effect on the point hole power head 14, the drilling power head 15, the chamfering power head 16, the go gauge detection 17 and the no-go gauge detection 18.
Referring to fig. 1, 5, 6, 7, 8, two ends of the bottom of the rotary table 9 are connected with the clamping jaws 10 through threads, a rotary cylinder II 11 is fixedly installed at the bottom of the rotary table 9, two sides of the bottom of the rotary cylinder II 11 are connected with linear bearings 12 through threads, two groups of linear bearings 12 are provided with jacking cylinders 13 at opposite ends, the output ends of the jacking cylinders 13 are connected with the rotary cylinder II 11, the rotary cylinder II 11 has a rotating effect on the clamping jaws 10, the linear bearings 12 have a positioning effect on the rotary cylinder II 11, one ends of the jacking cylinders 13 are provided with piston rods, air supply and energy accumulation are carried out from one sides of the piston rods to generate air pressure, the air pressure pushes the pistons to generate thrust to extend out, the pistons return by springs or dead.
The vibration disc 1, the material receiving port 2, the gas claw 7, the product clamp 8, the rotary disc 9, the clamping jaw 10, the linear bearing 12, the material channel 19 and the waste material frame 21 are made of metal materials.
When the automatic feeding device is used specifically, a person skilled in the art carries out automatic feeding through the vibrating disc 1, the air cylinder divides the material 3 to clamp the product through the air claw 7, the product 4 is sent into the product clamp 8 through the electric cylinder, the electric cylinder 4 returns, the air claw 7 is arranged on the rotary disc 9 to send the product from the first station product clamp 8 into the two-station hole-pointing power head 14 for hole pointing processing, the gear is sent into the three-process drilling power head 15 through the rotary disc 9 for hole drilling processing after the processing is finished, the gear is sent into the four-process chamfering power head 16 through the rotary disc 9 for chamfering processing, the gear is sent into the five processes through the rotary disc 9 after the chamfering processing is finished and is detected through the detection 17, the gear is sent into the six-process no-go gauge detection 18 through the rotary disc after the detection is finished, the gear is sent into the first station through the rotary disc 9 after the detection is finished, and the system judges, then drive gas claw 7 by electronic jar 4 again and grab the product according to the testing result, if qualified send into the finished product material frame, if unqualified then send into waste material box 21 and collect, whole processes full automatization is accomplished, need not manual operation, and the manual work only needs to be responsible for the material of falling to expect to advance vibrations dish 1 and go finished product material frame and waste material box 21 collection product can.
In order to realize the automatic production of the device, a hole-pointing power head 14, a drilling power head 15, a chamfering power head 16, a go gauge detection 17 and a no-go gauge detection 18 are arranged on a rotary table 9 at equal intervals circumferentially, specifically, the lower part of the right side of the rotary table 9 is in threaded connection with the hole-pointing power head 14, the right end of the hole-pointing power head 14 is provided with the drilling power head 15, the right side of the drilling power head 15 is provided with the chamfering power head 16, the right side of the chamfering power head 16 is provided with the go gauge detection 17, the right side of the go gauge detection 17 is provided with the no-go gauge detection 18, the hole-pointing power head 14, the drilling power head 15, the chamfering power head 16, the go gauge detection 17 and the no-go gauge detection 18 are arranged on the rotary table 9 at equal intervals circumferentially, a product is sent to the hole-pointing power head 14 for hole-pointing processing, a workpiece is rotationally clamped by the rotary table 9 after the, after chamfering is finished, products are sent to a go gauge detection position 17 through the rotary table 9 and the clamping jaws 10 to be detected, then the products are sent to a no-go gauge detection position 18 through the rotary table 9 to be detected, and after the no-go gauge detection is finished, the products are sent to an initial product clamp 8 through the rotary table 9 and then are grabbed and sent into a material channel 19 through the electric cylinder 4 and the air jaws 7.
Referring to fig. 3 and 4, in order to prevent the gas claw 7 from having flexible usability, a first rotary cylinder 6 and a lifting cylinder 5 are sequentially installed on the top of the gas claw 7, specifically, the top of the gas claw 7 is in threaded connection with the first rotary cylinder 6, the top of the first rotary cylinder 6 is in threaded connection with the lifting cylinder 5, the lifting cylinder 5 is a cylinder with one end provided with a piston rod, air is supplied and gathered from one side of the piston rod to generate air pressure, the air pressure pushes the piston to generate thrust to extend out and return by a spring or self weight, the lifting cylinder 5 has an extension effect on the gas claw 7, the first rotary cylinder 6, namely an air inlet and outlet conduit and an air guide head, are fixed, a cylinder body can relatively rotate and acts on a machine tool clamp and a wire coiling device, the cylinder is a cylindrical metal part for guiding the piston to linearly reciprocate in the cylinder, the first rotary cylinder 6 has a rotary effect on the gas claw 7, and the first rotary cylinder.
Referring to fig. 1, 2 and 4, in order to prevent the detected waste and the finished product from being mixed, a reverse cylinder 20 is installed at the bottom of a material channel 19, specifically, the material channel 19 is arranged under an air claw 7, a turning plate cylinder 20 is fixedly installed at the bottom above the material channel 19, a waste frame 21 is arranged under the turning plate cylinder 20, specifically, after the end of the no-go gauge detection, the product is sent into an initial product clamp 8 through a turntable 9, then the product is grabbed and sent into the material channel 19 through an electric cylinder 4 and the air claw 7, according to the detection result of the no-go gauge, the product is directly sent into the product frame through the material channel 19 if the product is qualified, and the turning plate cylinder 20 extends out if the product is unqualified, and the product enters the waste frame 21 to be.
While the invention has been described above with reference to an embodiment, various modifications may be made and equivalents may be substituted for elements thereof without departing from the scope of the invention. In particular, as long as there is no structural conflict, the various features of the disclosed embodiments of the present invention can be used in any combination with each other, and the non-exhaustive description of these combinations in this specification is merely for the sake of brevity and resource conservation. Therefore, it is intended that the invention not be limited to the particular embodiments disclosed, but that the invention will include all embodiments falling within the scope of the appended claims.

Claims (4)

1. The utility model provides a gear drilling detects automation equipment, its characterized in that, includes vibrations dish (1), divides material cylinder (3), product anchor clamps (8), carousel (9), vibrations dish (1) top rear end right side fixed mounting connects material mouth (2), connect material mouth (2) bottom to be equipped with divide material cylinder (3), it is equipped with electronic jar (4) to connect material mouth (2) left side, electronic jar (4) bottom fixed mounting lift cylinder (5), lift cylinder (5) bottom fixed mounting revolving cylinder (6), revolving cylinder (6) bottom fixed mounting gas claw (7), gas claw (7) left side below is equipped with product anchor clamps (8), product anchor clamps (8) left side is equipped with carousel (9).
2. The automatic gear drilling detection equipment according to claim 1, wherein clamping jaws (10) are fixedly mounted at two ends of the bottom of the rotary table (9), a second rotary cylinder (11) is fixedly mounted at the bottom of the rotary table (9), linear bearings (12) are fixedly mounted at two sides of the bottom of the second rotary cylinder (11), jacking cylinders (13) are arranged at the viewing ends of two groups of linear bearings (12), and the output ends of the jacking cylinders (13) are connected with the second rotary cylinder (11).
3. The gear drilling detection automation device as claimed in claim 1, wherein a point hole power head (14) is fixedly mounted below the right side of the turntable (9), a drilling power head (15) is arranged at the right end of the point hole power head (14), a chamfering power head (16) is arranged on the right side of the drilling power head (15), a go gauge detection (17) is arranged on the right side of the chamfering power head (16), a no-go gauge detection (18) is arranged on the right side of the go gauge detection (17), the point hole power head (14), the drilling power head (15), the chamfering power head (16), the go gauge detection (17) and the no-go gauge detection (18) are circumferentially arranged on the turntable (9) at equal intervals.
4. The automatic gear drilling detection equipment according to claim 1, wherein a material channel (19) is arranged right below the air claw (7), a turning plate cylinder (20) is fixedly arranged at the bottom above the material channel (19), and a waste material frame (21) is arranged below the turning plate cylinder (20).
CN201921118006.3U 2019-07-17 2019-07-17 Gear drilling detection automation equipment Active CN210360267U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201921118006.3U CN210360267U (en) 2019-07-17 2019-07-17 Gear drilling detection automation equipment

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201921118006.3U CN210360267U (en) 2019-07-17 2019-07-17 Gear drilling detection automation equipment

Publications (1)

Publication Number Publication Date
CN210360267U true CN210360267U (en) 2020-04-21

Family

ID=70272138

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201921118006.3U Active CN210360267U (en) 2019-07-17 2019-07-17 Gear drilling detection automation equipment

Country Status (1)

Country Link
CN (1) CN210360267U (en)

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