CN211277433U - Flange clamping device for valve machining - Google Patents
Flange clamping device for valve machining Download PDFInfo
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Abstract
Description
技术领域technical field
本实用新型涉及阀门加工技术领域,具体为一种阀门加工用法兰夹持装置。The utility model relates to the technical field of valve processing, in particular to a flange clamping device for valve processing.
背景技术Background technique
阀门生产时需要对阀门法兰进行法兰装配孔加工,传统技术中阀门法兰加工时定位多采用的是双夹持块夹持,这种夹持方式不牢固,容易影响加工精度。During valve production, the valve flange needs to be processed for flange assembly holes. In the traditional technology, the positioning of valve flanges is mostly clamped by double clamping blocks. This clamping method is not firm and easily affects the processing accuracy.
阀门法兰具有多个均布的装配孔,阀门法兰在制作过程中需要对法兰进行钻孔,常用的方式在标好记号的位置一个一个钻孔,需要重复拆卸再夹紧更换加工孔位,工作繁杂劳动强度较大,生产制作效率较低。The valve flange has a number of evenly distributed assembly holes. The valve flange needs to be drilled during the production process. The common method is to drill holes one by one at the marked positions, and it is necessary to repeatedly disassemble and then clamp to replace the processing holes. The work is complicated and labor-intensive, and the production efficiency is low.
实用新型内容Utility model content
(一)解决的技术问题(1) Technical problems solved
针对现有技术的不足,本实用新型提供了一种阀门加工用法兰夹持装置,解决了法兰加工时传统夹持方式不牢固,法兰装配孔加工时需要重复拆卸夹具的问题。Aiming at the deficiencies of the prior art, the utility model provides a flange clamping device for valve processing, which solves the problem that the traditional clamping method is not firm during flange processing and the fixture needs to be disassembled repeatedly when the flange assembly hole is processed.
(二)技术方案(2) Technical solutions
为实现上述法兰装配孔加工时夹持更稳定,法兰装配孔加工无需重复拆卸的目的,本实用新型提供如下技术方案:一种阀门加工用法兰夹持装置,包括箱体,所述箱体上方通过螺栓固定连接有工作台,所述箱体的内部通过螺栓固定安装有旋转装置,所述旋转装置通过轴承与旋转平台传动连接,所述旋转平台位于所述工作台的上端面,所述旋转平台上方设有夹持装置,所述夹持装置与所述旋转平台滑动连接,所述夹持装置的左侧设有与所述工作台固定焊接的立杆。In order to realize the purpose of more stable clamping during the processing of the flange assembly hole and no need for repeated disassembly during the processing of the flange assembly hole, the utility model provides the following technical solution: a flange clamping device for valve processing, comprising a box body, the box A worktable is fixedly connected to the top of the body by bolts, a rotating device is fixedly installed inside the box body by bolts, and the rotating device is driven and connected to a rotating platform through a bearing. A clamping device is arranged above the rotating platform, the clamping device is slidably connected with the rotating platform, and a vertical rod fixedly welded to the worktable is arranged on the left side of the clamping device.
优选的,所述夹持装置包括电动缸、推杆和弧边夹紧块,所述电动缸远离输出轴一端通过螺栓固定安装于所述立杆的右侧,所述电动缸远离立杆的一端与推杆的一端固定连接,所述推杆的另一端通过螺钉固定安装有弧边夹紧块,通过设置电动缸作为主要的夹持动力来源,使阀门法兰加工时更稳固不易松动。Preferably, the clamping device includes an electric cylinder, a push rod and an arc edge clamping block, one end of the electric cylinder away from the output shaft is fixedly installed on the right side of the vertical rod by means of bolts, and the electric cylinder is far away from the vertical rod. One end is fixedly connected with one end of the push rod, and the other end of the push rod is fixedly installed with an arc edge clamping block through screws. By setting an electric cylinder as the main clamping power source, the valve flange is more stable and not easy to loosen during processing.
优选的,所述夹持装置还包括推进把手、推进螺栓、固定挡板、夹紧块、缓冲块、滑槽,所述夹紧块远离所述固定挡板的一侧开设有弧形凹槽,且弧形凹槽上通过螺钉安装有缓冲块,所述夹紧块通过滑槽与所述旋转平台滑动连接,远离所述夹紧块弧形凹槽的一侧且位于所述旋转平台上固定安装有固定挡板,所述固定挡板上开设有螺纹孔且与所述推进螺栓相配合,所述推进螺栓远离夹紧块的一端固定焊接有推进把手。Preferably, the clamping device further includes a push handle, a push bolt, a fixed baffle, a clamping block, a buffer block, and a chute, and an arc-shaped groove is formed on the side of the clamping block away from the fixed baffle. , and a buffer block is installed on the arc-shaped groove through a screw, and the clamping block is slidably connected to the rotating platform through a chute, away from one side of the arc-shaped groove of the clamping block and located on the rotating platform A fixed baffle is fixedly installed, the fixed baffle is provided with a threaded hole and is matched with the push bolt, and a push handle is fixedly welded at one end of the push bolt away from the clamping block.
优选的,所述推进把手、推进螺栓、固定挡板、夹紧块、缓冲块、滑槽均关于所述旋转平台的中轴线对称设置,且结构相同,数量均为两个,通过设置两组具有夹角的夹持装置,可以多方向更全面的夹持阀门法兰,与弧边夹紧块形成三角形夹持方式,夹持更稳固。Preferably, the push handle, push bolt, fixed baffle plate, clamping block, buffer block, and chute are symmetrically arranged about the central axis of the rotating platform, and have the same structure and two in number. The clamping device with an included angle can clamp the valve flange more comprehensively in multiple directions, and form a triangular clamping method with the arc edge clamping block, and the clamping is more stable.
优选的,所述旋转装置包括电机安装座、旋转电机、转动轴、轴承,所述电机安装座通过螺栓安装在箱体内,所述旋转电机与电机安装座通过螺栓固定连接,所述旋转平台通过轴承与转动轴连接,所述转动轴与轴承内圈的一端固定焊接,所述轴承内圈的另一端与旋转平台固定焊接,所述轴承的外圈与工作台固定连接。Preferably, the rotating device includes a motor mounting seat, a rotating motor, a rotating shaft, and a bearing, the motor mounting seat is installed in the box by bolts, the rotating motor and the motor mounting seat are fixedly connected by bolts, and the rotating platform is connected by bolts. The bearing is connected with the rotating shaft, the rotating shaft is fixedly welded with one end of the bearing inner ring, the other end of the bearing inner ring is fixedly welded with the rotating platform, and the outer ring of the bearing is fixedly connected with the worktable.
优选的,所述缓冲块为采用橡胶材质的橡胶块,所述电动缸型号为DH65-S200-T-R5-M1-C1,缓冲块为橡胶材质避免夹持块夹持较紧时损伤加工件表面,且橡胶材质可以增大夹紧块与阀门法兰之间的摩擦力,夹持更稳定。Preferably, the buffer block is a rubber block made of rubber, the electric cylinder model is DH65-S200-T-R5-M1-C1, and the buffer block is made of rubber to avoid damage to the workpiece when the clamping block is tightly clamped Surface, and the rubber material can increase the friction between the clamping block and the valve flange, and the clamping is more stable.
与现有技术相比,本实用新型提供了一种阀门加工用法兰夹持装置,具备以下有益效果:Compared with the prior art, the utility model provides a flange clamping device for valve processing, which has the following beneficial effects:
1、该阀门加工用法兰夹持装置,通过设置了电动缸、弧边夹紧块、推进螺栓、夹紧块、滑槽和固定挡板,夹紧块与滑槽滑动连接,推进螺栓贯穿固定挡板且与之螺纹连接,分别转动推进螺栓使两个夹紧块在滑槽上滑动,从而贴合待加工法兰,另一方向的电动缸带动推杆推动弧边夹紧块与夹紧块配合,形成稳固的三角形夹持方式,夹持更牢固。1. The flange clamping device for valve processing is provided with an electric cylinder, an arc edge clamping block, a push bolt, a clamping block, a chute and a fixed baffle. The clamping block and the chute are slidably connected, and the push bolt penetrates and fixes The baffle is threadedly connected with it, and the push bolts are respectively rotated to make the two clamping blocks slide on the chute, so as to fit the flange to be processed, and the electric cylinder in the other direction drives the push rod to push the arc edge clamping block and clamp The blocks cooperate to form a stable triangular clamping method, and the clamping is more firm.
2、该阀门加工用法兰夹持装置,通过设置旋转平台与旋转装置,法兰装配孔加工时无需重复拆卸改变加工孔位,减轻工人劳动强度,提高加工自动化,提高生产效率。2. The flange clamping device for valve processing, by setting a rotating platform and a rotating device, does not need to repeatedly disassemble and change the processing hole position when processing the flange assembly hole, reduce the labor intensity of workers, improve processing automation, and improve production efficiency.
附图说明Description of drawings
图1为阀门加工用法兰夹持装置结构示意图;Figure 1 is a schematic structural diagram of a flange clamping device for valve processing;
图2为阀门加工用法兰夹持装置的夹持装置结构示意图;Figure 2 is a schematic structural diagram of the clamping device of the flange clamping device for valve processing;
图3为阀门加工用法兰夹持装置的旋转装置结构示意图。Figure 3 is a schematic structural diagram of a rotating device of a flange clamping device for valve processing.
其中:1、箱体;2、工作台;3、立杆;4、夹持装置;5、旋转平台;6、旋转装置;41、电动缸;42、推杆;43、弧边夹紧块;44、推进把手;45、推进螺栓;46、固定挡板;47、夹紧块;48、缓冲块;49、滑槽;61、电机安装座;62、旋转电机;63、转动轴;64、轴承。Among them: 1. Box body; 2. Worktable; 3. Vertical rod; 4. Clamping device; 5. Rotating platform; 6. Rotating device; 41. Electric cylinder; 42. Push rod; ;44, push handle; 45, push bolt; 46, fixed baffle; 47, clamping block; 48, buffer block; 49, chute; 61, motor mounting seat; 62, rotating motor; 63, rotating shaft; 64 , Bearings.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
请参阅图1-3,本实用新型提供一种阀门加工用法兰夹持装置,包括箱体1,箱体1上方通过螺栓固定连接有工作台2,箱体1的内部通过螺栓固定安装有旋转装置6,旋转装置6包括电机安装座61、旋转电机62、转动轴63、轴承64,电机安装座61通过螺栓安装在箱体1内,旋转电机62与电机安装座61通过螺栓固定连接,旋转平台5通过轴承64与的转动轴63连接,转动轴63与轴承64内圈的一端固定焊接,轴承64内圈的另一端与旋转平台5固定焊接,轴承64的外圈与工作台2固定连接,将转动轴的旋转运动传递给旋转平台,保证旋转平台与转动轴在同一中轴线上同步转动,通过设置旋转平台5与旋转装置6,法兰装配孔加工时无需重复拆卸改变加工孔位,减轻工人劳动强度,提高加工自动化,提高生产效率,旋转装置6通过轴承64与旋转平台5传动连接,旋转平台5位于工作台2的上端面,旋转平台5上方设有夹持装置4,夹持装置4包括电动缸41、推杆42和弧边夹紧块43,电动缸41远离输出轴一端通过螺栓固定安装于立杆3的右侧,电动缸41远离立杆3的一端与推杆42的一端固定连接,通过设置电动缸41作为主要的夹持动力来源,使阀门法兰加工时更稳固不易松动,电动缸41型号为DH65-S200-T-R5-M1-C1,推杆42的另一端通过螺钉固定安装有弧边夹紧块43,夹持装置4还包括推进把手44、推进螺栓45、固定挡板46、夹紧块47、缓冲块48、滑槽49,夹紧块47远离固定挡板46的一侧开设有弧形凹槽,且弧形凹槽上通过螺钉安装有缓冲块48,缓冲块48为采用橡胶材质制造的橡胶块,缓冲块48为橡胶材质避免夹持块夹持较紧时损伤加工件表面,且橡胶材质可以增大夹紧块47与阀门法兰之间的摩擦力,提高夹持稳定性,夹紧块47通过滑槽49与旋转平台5滑动连接,远离夹紧块47弧形凹槽的一侧且位于旋转平台5上固定安装有固定挡板46,固定挡板46上开设有螺纹孔且与推进螺栓45相配合,推进螺栓45远离夹紧块47的一端固定焊接有推进把手44,推进把手44、推进螺栓45、固定挡板46、夹紧块47、缓冲块48、滑槽49均关于旋转平台5的中轴线对称设置,且结构相同,数量均为两个,通过设置两组具有夹角的夹持装置4,可以多方向更全面的夹持阀门法兰,夹持更稳固,通过设置电动缸41、弧边夹紧块43、推进螺栓45、夹紧块47、滑槽49和固定挡板46,夹紧块47与滑槽49滑动连接,推进螺栓45贯穿固定挡板46并与之螺纹连接,分别转动推进螺栓45使两个夹紧块在滑槽49上滑动,从而贴合待加工法兰两边,另一方向的电动缸41带动推杆42推动弧边夹紧块43与夹紧块47配合,形成稳固的三角形夹持方式,夹持更牢固,夹持装置4与旋转平台5滑动连接,夹持装置4的左侧设有一端与工作台2固定焊接的立杆3。1-3, the present invention provides a flange clamping device for valve processing, including a box body 1, a
在使用时,通过将待加工阀门法兰放置在旋转平台5上,通过旋转推进螺栓45,推进螺栓45推动夹紧块47在滑槽49内向待加工阀门法兰移动,直到贴合待加工阀门法兰外表面,同时启动电动缸41,推杆42推动弧边夹紧块43相对夹紧块47移动,直到贴合待加工阀门法兰,并施加适当的推力,弧边夹紧块43与两个夹紧块47形成三角形夹紧区域,使待加工阀门法兰在区域内夹持更稳固,需要加工下一孔位时,旋转电机62通过转动轴63和轴承64带动旋转平台5转动,实现加工孔位的改变,无需频繁拆卸,提高加工效率。In use, by placing the valve flange to be processed on the
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes and modifications can be made to these embodiments without departing from the principles and spirit of the present invention , alternatives and modifications, the scope of the present invention is defined by the appended claims and their equivalents.
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| CN112222891A (en) * | 2020-10-10 | 2021-01-15 | 天长市志昊机电配件有限公司 | Hardware part rapid cutting equipment |
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