CN208681777U - A kind of packaged type super large caliber carat tube wall boring device - Google Patents
A kind of packaged type super large caliber carat tube wall boring device Download PDFInfo
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- CN208681777U CN208681777U CN201821544618.4U CN201821544618U CN208681777U CN 208681777 U CN208681777 U CN 208681777U CN 201821544618 U CN201821544618 U CN 201821544618U CN 208681777 U CN208681777 U CN 208681777U
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Abstract
The utility model discloses a kind of packaged type super large caliber carat tube wall boring devices, including D cutting operations platform, moveable carriage；The D cutting operations platform is equipped with cutting knife seat and X-axis mobile device, Y-axis mobile device and Z axis mobile device for controlling cutting knife seat movement；The X-axis mobile device, Y-axis mobile device, Z axis mobile device and cutting knife seat are connected with Main Control Tank, the horizontal front and rear, left and right movement and vertical up-or-down movement of cutting knife seat are to realize aperture automation by X-axis mobile device, Y-axis mobile device, Z axis mobile device cooperation processing；Moveable carriage is equipped with below the D cutting operations platform, the moveable carriage is equipped with tube support arrangement, clast Storage Box and vehicle body support device, increases the flexibility of boring device and the stability of cutting process.The utility model cutting precision is high, easy to operate, strong flexibility, and to carat pipe side-wall hole efficiency is improved, reducing labor intensity has very big help.
Description
Technical field
The utility model belongs to a carat pipe manufacture processing technique field, especially a kind of packaged type super large caliber carat pipe
Tube wall boring device.
Background technique
Carat a kind of Novel special-shaped structure-wall pipe material of pipe, by the spiral wrap technique under heated condition, with internal lining pipe
Polypropylene bellows is the special tubes of skeletal support and manufactured high critical external compressive resistance ability.High-density polyethylene resin material has
Recyclability, corrosion resistance, resistance to ag(e)ing and the feature of environmental protection, service life highest prediction were a kind of green materials up to 100 years,
It is simultaneously also the direction of the following lightweight, the development of durableization pipeline.
Carat inside pipe wall is smooth, and maximum outside diameter is up to 4 meters.In carat pipe installation process, it is often necessary to machined
Carat tube wall is open, and traditional approach is the hand held power saw aperture that drawn lines and used by skilled worker, and machining accuracy is low, processes
Time is long, difficulty is big, and the mouth size difficulty outputed is unified, increases the difficulty of pipeline enclosure installation docking, meanwhile, also influence docking matter
Amount, which cause the waste of production cost and human resources.
Utility model content
The technical problem to be solved by the present invention is to provide a kind of packaged type super large caliber carat tube wall aperture dresses
It sets, the automation degree of equipment is high, and function is more, strong flexibility, to the aperture efficiency and essence for improving super large caliber carat tube wall
Degree, reduction skilled worker's labor intensity have very big help.
In order to solve the above technical problems, technical solution adopted in the utility model is: a kind of packaged type super large caliber
Carat tube wall boring device, it is characterised in that including D cutting operations platform, moveable carriage；It is set on the D cutting operations platform
There are cutting knife seat and X-axis mobile device, Y-axis mobile device, Z axis mobile device for controlling cutting knife seat movement；It is described
Cutting knife seat is fixedly connected in the Z axis mobile device；Z axis mobile device is arranged in the X-axis mobile device, and X-axis is moved
Dynamic device is arranged in the Y-axis mobile device；The X-axis mobile device, Y-axis mobile device, Z axis mobile device and cutting
Tool apron is connected with Main Control Tank；Moveable carriage, moveable carriage leading portion upper surface are equipped with below the D cutting operations platform
It is equipped with two groups of tube support arrangements parallel, is equipped with clast Storage Box below the tube support arrangement；The moveable carriage tail
End two sides are equipped with the vehicle body support device being arranged symmetrically.
Above structure is further qualified, the cutting knife seat includes axle bed, cutting spindle, cutting frame, knife handle, lengthening
Straight shank twist drill, transmission belt and the rotating electric machine and deceleration device that drive cutting spindle rotation；The axle bed output end is fixed
Connection lengthens the knife handle of straight shank twist drill, the big belt wheel transmission connection of axle bed input terminal and transmission belt for installing；The axle bed
Lower section is equipped with cutting frame, and the cutting frame side is equipped with linear slide rail mounting plate, and the other side is equipped with cylinder sliding rail mounting plate；It is described
It cuts frame one end and is equipped with rotating electric machine and deceleration device, the output shaft of rotating electric machine passes through the small pulley of deceleration device and transmission belt
Transmission connection.
Above structure is further qualified, the Z axis mobile device includes sliding including Z-axis transmission component, z axis
Rail, Z axis cylinder sliding rail, Z axis stepper motor and Z axis retarder；The Z-axis transmission component includes nut set and drive lead screw, institute
Nut set is stated to be mounted on cutting frame and be socketed on drive lead screw；The Z axis linear slide rail is mounted on the fixed bracket side of Z axis,
The Z axis cylinder sliding rail is mounted on the fixed bracket other side of Z axis；The Z axis stepper motor passes through Z axis retarder and drive lead screw
One end connection；The X-axis mobile device includes including X-axis linear slide rail, X-axis transmission component, X-axis stepper motor and X-axis
Retarder；The X-axis transmission component includes X-axis linear slide block and drive lead screw, and it is linear that the X-axis linear slide block is mounted on X-axis
Sliding rail is simultaneously socketed on drive lead screw, and the setting of X-axis linear slide rail passes through in the fixed rack upper surface of X-axis, the X-axis stepper motor
The connection of one end of X-axis retarder and drive lead screw；The Y-axis mobile device include including Y-axis linear slide rail, Y-axis transmission component,
Y-axis stepper motor and Y-axis retarder；The Y-axis transmission component includes Y-axis linear slide block and drive lead screw, and the Y-axis is linear
Y-axis linear slide block described in sliding block is mounted on the fixed bracket lower surface of X-axis, and is socketed on drive lead screw, the setting of Y-axis linear slide rail
In the fixed rack upper surface of Y-axis, the y-axis stepper motor is connected by one end of Y-axis retarder and drive lead screw；The Z axis
Mobile device and the releasable connection of X-axis linear slide block, can move along X-axis linear slide rail；The X-axis mobile device is linearly slided with Y-axis
Block releasable connection can be moved along Y-axis linear slide rail；The Y-axis mobile device is mounted on moveable carriage.
Above structure is further qualified, the tube support arrangement includes two groups of the rod supports being arranged symmetrically, left sides
The linear lead screw of dextrorotation, handwheel, pedestal；The linear lead screw optical axis portion of left-right rotary is adapted with through-hole on pedestal；Described two groups
Rod support is symmetrically socketed in the left and right hand thread part of the linear lead screw of left-right rotary；The handwheel is socketed in the linear silk of left-right rotary
One end of thick stick.
Above structure is further qualified, the vehicle body support device includes support rod, supporting beam, handle, clamping groove plate；
The support rod threaded portion set is connected in supporting beam threaded hole；The clamping groove plate is flexibly connected with post upper；The card
Frid upper surface is equipped with threaded hole, and the handle is threadedly coupled with clamping groove plate；The supporting beam and moveable carriage tail end two sides
It is flexibly connected, movement initial position is located in support device card slot.
Above structure is further qualified, the blanking hole is located at moveable carriage front end vertical direction, the clast
Storage Box is mounted below blanking hole, and is flexibly connected with moveable carriage side through-hole.
The beneficial effects of adopting the technical scheme are that
1. D cutting operations platform in the utility model is filled by the way that X-axis mobile device, Y-axis mobile device and Z axis are mobile
Set cooperation driving, cutting knife seat can horizontal front and rear, left and right movement and vertical up-or-down movement, to realize super large caliber carat pipeline
Different size apertures, aperture efficiency and aperture flexibility is greatly improved；
2. the tube support arrangement in the utility model drives the linear lead screw of left-right rotary to rotate, drives two groups by handwheel
Rod support movement adjusts the spacing of two groups of support rods, to adapt to different-diameter pipeline support demand；
3. vehicle body support device in the utility model is rotated by handle drives support rod, to adjust the height of support rod
Degree realizes the support to moveable carriage two sides, to ensure that boring device is stablized in the vehicle body of the course of work, greatly improves pipe
Road Aperture precision；
4. being equipped with clast Storage Box below the tube support arrangement in the utility model, the fast of cutting process clast is realized
Speed is collected, and production cost is saved；
5. the packaged type super large caliber carat tube wall boring device in the utility model, the operation is simple and flexible can
It leans on, adaptable, mechanism is simple, easy to maintain；, it can be achieved that the automation of cutting process, greatly meets super after starting
The demand of heavy caliber carat tube wall aperture improves working efficiency for enterprise, saves production cost.
Detailed description of the invention
Fig. 1 is the axonometric drawing of the utility model；
Fig. 2 is the top view of the utility model；
Fig. 3 is the partial structural diagram of D cutting operations platform in the utility model；
Fig. 4 is tube wall boring device work flow diagram in the utility model；
Wherein: 1 tube support arrangement；11 handwheels；12 rod supports；13 pedestals；The linear lead screw of 14 left-right rotaries；2 bites
Seat；21 lengthen straight shank twist drill；22 knife handles；23 axle beds；24 deceleration devices；25 rotating electric machines；26 transmission belts；27 cutting framves；3 Z
Shaft moving device；31 Z axis retarders；32 Z axis stepper motors；33 nut sets；34 Z axis linear slide rails；35 Z axis cylinders are sliding
Rail；4 vehicle body support devices；41 handles；42 clamping groove plates；43 supporting beams；44 support rods；5 Y-axis mobile devices；51 Y-axis are linearly slided
Rail；52 Y-axis linear slide blocks；53 y-axis stepper motors；54 Y-axis retarders；6 control devices；7 X-axis mobile devices；71 X-axis
Linear slide rail；72 X-axis linear slide blocks；73 X-axis stepper motors；74 X-axis retarders；8 clast Storage Boxes；81 handles；9 blankings
Hole；10 support device card slots.
Specific embodiment
Utility model will be further described in detail below with reference to the attached drawings and specific embodiments.
1 it is found that the utility model is a kind of packaged type super large caliber carat tube wall boring device, specifically with reference to the accompanying drawings
Including D cutting operations platform, moveable carriage, cutting knife seat 2 is equipped on D cutting operations platform and for controlling cutting knife seat
X-axis mobile device 7, Y-axis mobile device 5, the Z axis mobile device 3 of movement；The nut set of cutting knife seat 2 and Z axis mobile device 3
33 consolidations, nut set 33 are socketed on drive lead screw, and Z axis retarder 31, Z axis stepper motor 32 are sequentially installed on drive lead screw,
When driving drive lead screw by Z axis stepper motor 32, driving nut set 33 drives cutting knife seat 2 along Z axis linear slide rail 34 and Z axis
35 vertical up-or-down movement of cylinder sliding rail；Z axis mobile device 3 and 72 releasable connection of X-axis linear slide block, the X-axis linear slide block 72
It is mounted on X-axis linear slide rail 72 and is socketed on drive lead screw, X-axis linear slide rail is mounted on the fixed bracket of X-axis, drive lead screw
Sequence installation X-axis retarder 74, X-axis stepper motor 73, when driving drive lead screw by X-axis stepper motor 73, driving Z axis is mobile
Device 3 drives cutting knife seat 2 along the horizontal side-to-side movement of X-axis linear slide rail 71；X-axis mobile device 7 and Y-axis linear slide block 52 are removable
Connection, Y-axis linear slide block 52 are socketed on Y-axis linear slide rail 51 and drive lead screw, and Y-axis linear slide rail is mounted on the fixed branch of Y-axis
On frame, drive lead screw sequence installation Y-axis retarder 53, y-axis stepper motor 52 drive drive lead screw by y-axis stepper motor 52
When, driving X-axis mobile device 7 drives Z axis mobile device 3, cutting knife seat 2 to move forward and backward along 51 level of Y-axis linear slide rail；It is three-dimensional
It cuts and moveable carriage is set below platform, leading portion upper surface is equipped with two groups of support cutting pipelines of tube support arrangement 1 parallel；Pipe
It is equipped with clast Storage Box 8 below road support device 1, collects the clast generated in cutting process；Moveable carriage tail end two sides are set
There is the vehicle body support device 4 being arranged symmetrically, achievees the purpose that stablize support to vehicle body.
In attached drawing 1 and 3 as can be seen that cutting knife seat 2 includes lengthening straight shank twist drill 21, knife handle 22, axle bed 23, transmission belt
26, it cuts frame 27 and drives the rotating electric machine 25 and deceleration device 24 of 23 main axis of axle bed, 23 output end of axle bed is solid
Fixed to connect for installing the knife handle 22 for lengthening straight shank twist drill 21,23 input terminal of axle bed and the big belt wheel of transmission belt 26 are driven company
It connects, axle bed 23 is installed on cutting frame 27, and one end upper surface of cutting frame 27 is equipped with rotating electric machine 25, the output of rotating electric machine 25
The small pulley of V belt translation 26 is installed at end, and when driving small pulley by rotating electric machine 25, driving big belt wheel is driven by key cooperation to be added
Long straight shank twist drill 21 rotates, and realizes the function of cutting.
Can be seen that tube support arrangement 1 in attached Fig. 1 and 2 includes handwheel 11, rod support 12, the linear lead screw of left-right rotary
14, pedestal 13；The linear lead screw 14 of left-right rotary is mounted on pedestal 13；Two groups are arranged symmetrically rod support 12 and are socketed in left and right spin line
On sex pilus thick stick 14, handwheel 11 is installed in linear 14 one end of lead screw of left-right rotary；The linear lead screw 14 of left-right rotary, driving two are driven by handwheel
Group rod support 12 moves, and adjusts support rod spacing, has reached the purpose for supporting different caliber pipes.
In attached drawing 1 and 3 as can be seen that vehicle body support device 4 includes handle 41, clamping groove plate 42, supporting beam 43, support rod
44；44 threaded portion set of support rod is connected in 43 threaded hole of supporting beam, and clamping groove plate 42 is flexibly connected with 44 upper end of support rod, card slot
42 upper surface of plate is equipped with threaded hole, and handle 41 is threadedly coupled with clamping groove plate 42；Clamping groove plate 42 is driven to drive support by handle 41
Bar 44 moves, and driving support rod 44 realizes adjusting of the support rod to vehicle body bearing height with respect to 43 vertical up-or-down movement of supporting beam；
Supporting beam 43 is flexibly connected with moveable carriage end using pin shaft, and driving support device is rotated around pin shaft in the horizontal plane, is adjusted
The Support Position of vehicle body support device achievees the purpose that stable support, meanwhile, moveable carriage vehicle body is equipped with support device card
Slot 10, recovery vehicle body support device is in support device card slot 10 under off working state.
In attached drawing 1 as can be seen that clast Storage Box 8 is located at the mounting hole of moveable carriage side, clast Storage Box side
It is equipped with, it is assembled and disassembled by 81 push-pull fashion of handle；There are blanking holes 9 above clast Storage Box 8 can be to clast caused by cutting
Be collected.
In attached drawing 4 as can be seen that the main operation principles of the utility model are, the preparation stage: determining device position is cut,
Vehicle body support device 4 and tube support arrangement 1 are adjusted, pipeline to be processed is lifted；Initial phase: it is installed on D cutting operations platform
The Main Control Tank 6 of packaged type super large caliber carat tube wall boring device, by driving X-axis mobile device 7, Y-axis mobile device 5
And Z axis mobile device 3, driving cutting knife seat 2 reach initial position；Opening positioning stage: it is manually entered pipeline nominal diameterDN, pipeline wall thicknessS, opening diameterΦDWith pipeline center coordinate (x 0,y 0,z 0), X-axis mobile device 7, Y are driven by Main Control Tank 6
Shaft moving device 5 and Z axis mobile device 3, driving cutting knife seat 2, which drives, lengthens the direction pipeline centre coordinate of straight shank twist drill 21
(x 0,y 0,z 0)；It is open the cutting stage: Y-axis mobile device 5 and rotating electric machine 25 being driven by Main Control Tank 6, drive cutting knife seat 2
Feed stroke isS；X-axis mobile device 7, Y-axis mobile device 5, Z axis mobile device 3 and rotating electric machine are driven by Main Control Tank 6
25, wherein X-axis mobile device 7 and 3 stroke of Z axis mobile device areD, 5 stroke=0.5 of Y-axis mobile device [DN+2S-(DN 2-D 2)1/2],
Driving cutting knife seat 2 is moved according to planned course, achievees the purpose that super large caliber carat tube wall aperture.
In conclusion packaged type super large caliber carat tube wall boring device the degree of automation in the utility model
Height, function is more, strong flexibility, to raising carat tube wall aperture efficiency and precision, reduces intensity of workers and difficulty
There is very big help.
Claims (6)
1. a kind of packaged type super large caliber carat tube wall boring device, it is characterised in that including D cutting operations platform, removable
Dynamic trolley；The D cutting operations platform is equipped with cutting knife seat (2) and the X-axis mobile device for controlling cutting knife seat movement
(7), Y-axis mobile device (5), Z axis mobile device (3)；The cutting knife seat (2) is fixedly connected on the Z axis mobile device (3)
On；Z axis mobile device (3) is arranged on the X-axis mobile device (7), and X-axis mobile device (7) setting is in the mobile dress of the Y-axis
It sets on (5)；The X-axis mobile device (7), Y-axis mobile device (5), Z axis mobile device (3) and cutting knife seat (2) are connected with
Main Control Tank (6)；Moveable carriage is equipped with below the D cutting operations platform, moveable carriage leading portion upper surface is equipped with two groups parallel
Tube support arrangement (1), tube support arrangement (1) lower section are equipped with clast Storage Box (8)；The moveable carriage tail end two
Side is equipped with the vehicle body support device (4) being arranged symmetrically.
2. packaged type super large caliber carat tube wall boring device according to claim 1, it is characterised in that the cutting
Tool apron (2) includes lengthening straight shank twist drill (21), knife handle (22), axle bed (23), transmission belt (26), cutting frame (27) and driving
The rotating electric machine (25) and deceleration device (24) of axle bed (23) main axis；Axle bed (23) output end is fixedly connected for pacifying
Dress lengthens the knife handle (22) of straight shank twist drill (21), the big belt wheel transmission connection of axle bed (23) input terminal and transmission belt (26)；Institute
It states and is equipped with cutting frame (27) below axle bed (23), the cutting frame (27) side is equipped with linear slide rail mounting plate (28), the other side
Equipped with cylinder sliding rail mounting plate (29)；The cutting frame (27) one end is equipped with rotating electric machine (25) deceleration device (24), electric rotating
The output shaft of machine (25) is sequentially connected by the small pulley of deceleration device (24) and transmission belt (26).
3. packaged type super large caliber carat tube wall boring device according to claim 1, it is characterised in that the Z axis moves
Dynamic device (3) include including Z-axis transmission component, Z axis linear slide rail (34), Z axis cylinder sliding rail (35), Z axis stepper motor (32)
And Z axis retarder (31)；The Z-axis transmission component includes nut set (33) and drive lead screw, and the nut set (33) is mounted on
Cutting frame (27) is simultaneously socketed on drive lead screw；The Z axis linear slide rail (34) is mounted on the fixed bracket side of Z axis for two groups,
The Z axis cylinder sliding rail (35) is two groups and is mounted on the fixed bracket other side of Z axis；The Z axis stepper motor (32) is subtracted by Z axis
Fast device (31) connect with one end of drive lead screw；The X-axis mobile device (7) includes passing including X-axis linear slide rail (71), X-axis
Dynamic component, X-axis stepper motor (73) and X-axis retarder (74)；The X-axis transmission component include X-axis linear slide block (72) and
Drive lead screw, the X-axis linear slide block (72) are mounted on X-axis linear slide rail (71) and are socketed on drive lead screw, and X-axis is linearly slided
Rail (71) is mounted on the fixed rack upper surface of X-axis, and the X-axis stepper motor (73) passes through X-axis retarder (74) and drive lead screw
One end connection；The Y-axis mobile device (5) includes including Y-axis linear slide rail (51), Y-axis transmission component, y-axis stepper motor
(53) and Y-axis retarder (54)；The Y-axis transmission component includes Y-axis linear slide block (52) and drive lead screw, the Y-axis line
Property sliding block (52) be mounted on the fixed bracket lower surface of X-axis, and be socketed on drive lead screw, Y-axis linear slide rail (51) is mounted on Y-axis
Fixed rack upper surface, the y-axis stepper motor (53) are connect by Y-axis retarder (54) with one end of drive lead screw；The Z
Shaft moving device (3) and X-axis linear slide block (72) releasable connection, can be mobile along X-axis linear slide rail (71)；The mobile dress of the X-axis
(7) and the releasable connection of Y-axis linear slide block are set, it can be mobile along Y-axis linear slide rail (51)；The Y-axis mobile device (5) is mounted on can
In moving trolley.
4. packaged type super large caliber carat tube wall boring device according to claim 1, it is characterised in that the pipeline
Support device (1) includes handwheel (11), rod support (12), pedestal (13), the linear lead screw of left-right rotary (14)；The left and right spin line
Sex pilus thick stick (14) optical axis portion is adapted with through-hole on pedestal (13)；Two groups of rod supports (12) are symmetrically socketed in left-right rotary
The left and right hand thread part of linear lead screw (14)；One end of handwheel (11) the socket linear lead screw of left-right rotary (14).
5. packaged type super large caliber carat tube wall boring device according to claim 1, it is characterised in that the vehicle body
Support device (4) includes handle (41), clamping groove plate (42), supporting beam (43), support rod (44)；Support rod (44) threaded portion
Set is divided to be connected in supporting beam (43) threaded hole；The clamping groove plate (42) is flexibly connected with support rod (44) upper end；The clamping groove plate
(42) upper surface is equipped with threaded hole, and the handle (41) is installed in the threaded hole of clamping groove plate (42)；The supporting beam (43) with
Moveable carriage tail end two sides are flexibly connected, and movement initial position is located in support device card slot (10).
6. packaged type super large caliber carat tube wall boring device according to claim 1, it is characterised in that described removable
Dynamic trolley front end vertical direction is equipped with blanking hole (9), and the clast Storage Box (8) is mounted below blanking hole (9), and with it is removable
Dynamic trolley side through-hole is flexibly connected.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821544618.4U CN208681777U (en) | 2018-09-21 | 2018-09-21 | A kind of packaged type super large caliber carat tube wall boring device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821544618.4U CN208681777U (en) | 2018-09-21 | 2018-09-21 | A kind of packaged type super large caliber carat tube wall boring device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208681777U true CN208681777U (en) | 2019-04-02 |
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ID=65889185
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|---|---|---|---|
| CN201821544618.4U Expired - Fee Related CN208681777U (en) | 2018-09-21 | 2018-09-21 | A kind of packaged type super large caliber carat tube wall boring device |
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| CN (1) | CN208681777U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109015883A (en) * | 2018-09-21 | 2018-12-18 | 河北科技大学 | A kind of packaged type super large caliber carat tube wall boring device |
-
2018
- 2018-09-21 CN CN201821544618.4U patent/CN208681777U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109015883A (en) * | 2018-09-21 | 2018-12-18 | 河北科技大学 | A kind of packaged type super large caliber carat tube wall boring device |
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