CN210182400U - Solar cell string typesetting and detecting integrated machine - Google Patents

Solar cell string typesetting and detecting integrated machine Download PDF

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Publication number
CN210182400U
CN210182400U CN201921095488.5U CN201921095488U CN210182400U CN 210182400 U CN210182400 U CN 210182400U CN 201921095488 U CN201921095488 U CN 201921095488U CN 210182400 U CN210182400 U CN 210182400U
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CN
China
Prior art keywords
solar cell
driving mechanism
typesetting
driving
assembly
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Expired - Fee Related
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CN201921095488.5U
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Chinese (zh)
Inventor
Fei He
何飞
Quanwei Li
李全威
Wenbin Wang
王文彬
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Suzhou Tuoduo Intelligent Technology Co Ltd
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Suzhou Tuoduo Intelligent Technology Co Ltd
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Priority to CN201921095488.5U priority Critical patent/CN210182400U/en
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

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Abstract

The utility model provides a solar cell cluster typesetting detects all-in-one, it includes: the automatic typesetting machine comprises a conveying mechanism, a first mechanical arm, a second mechanical arm, a detection mechanism and a typesetting and blanking mechanism. The utility model discloses can realize the serialization operation that the battery cluster detected, typeset, it can pass through the method test power of test current and voltage under the illumination to the battery cluster that conveys to and add the luminous test and detect its electricity generation condition, can also carry out visual detection through detecting the camera. Meanwhile, the qualified battery strings are typeset, so that the subsequent welding of the battery strings is facilitated, and the quality of the obtained solar battery is ensured.

Description

Solar cell string typesetting and detecting integrated machine
Technical Field
The utility model relates to a solar wafer technical field especially relates to a solar cell cluster typesetting detects all-in-one.
Background
In the case of solar cells, the solar cells are circulated in the form of a cell string during the production process. In order to obtain a solar cell, a plurality of cell strings need to be soldered. Therefore, in order to facilitate welding between the battery strings, the battery strings need to be laid out, that is, the battery strings are arranged according to the positions of the battery strings during welding. However, in the actual production process, there is a quality problem in the individual cell strings, and the quality of the solar cell is affected after the solar cell is formed by welding the individual cell strings with other cell strings. Therefore, it is necessary to perform quality inspection of the battery pieces simultaneously with and before layout. Therefore, it is necessary to provide a further solution for how to satisfy the quality detection and subsequent layout of the battery strings.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a solar cell cluster typesetting detects all-in-one to overcome the not enough that exists among the prior art.
In order to realize the above-mentioned utility model purpose, the utility model provides a solar cell cluster typesetting detects all-in-one, it includes:
a transport mechanism, comprising: a transfer table for transferring along the X direction;
a first robot provided above the transfer mechanism, the first robot including: the driving mechanism comprises a first suction disc assembly, a first driving mechanism for driving the first suction disc assembly to move along the Y direction, a second driving mechanism for driving the first suction disc assembly to move along the Z direction, and a third driving mechanism for driving the first suction disc assembly to rotate by taking the Z-direction axis as a rotating shaft;
a second manipulator provided at one side of the first manipulator, the second manipulator including: the second sucker component, a fourth driving mechanism for driving the second sucker component to move along the Y direction, a fifth driving mechanism for driving the second sucker component to move along the Z direction, and a sixth driving mechanism for driving the second sucker component to rotate by taking the Z-direction axis as a rotating shaft;
a detection mechanism, comprising: the linear light source is arranged between the first manipulator and the second manipulator, and the detection camera is positioned below the second manipulator.
As the utility model discloses an improvement of typesetting and detecting all-in-one, the conveying platform is driven by the linear electric motor who sets up along the X direction, the conveying platform has the conveyer belt that sets up along the Y direction.
As the utility model discloses an improvement of typesetting and detecting all-in-one, transport mechanism is two, and two transport mechanism set up side by side in the X direction.
As the utility model discloses an improvement of typesetting and detecting all-in-one machine, first, two sucking disc subassemblies include: a plurality of sucking disc units, the section bar of connecting each sucking disc unit, arbitrary the sucking disc unit includes: the sucking discs are arranged on four end points of the connecting frame.
As the utility model discloses an improvement of composing detection all-in-one, the tip of first, two sucking disc subassemblies still is provided with the clamping jaw, and it includes: chuck, connecting rod and cylinder, the one end of connecting rod with the cylinder transmission is connected, and the other end extends to the below of sucking disc subassembly tip, the centre of connecting rod with the tip pivotal connection of sucking disc subassembly, the chuck with the other end of connecting rod is connected.
As the utility model discloses an improvement of composing detection all-in-one, first sucking disc subassembly and second sucking disc subassembly are installed on a crossbearer that sets up along the Y direction with sliding.
As the utility model discloses an improvement of composing detection all-in-one, first actuating mechanism and fourth actuating mechanism are the tank chain, first sucking disc subassembly and second sucking disc subassembly are followed by respective tank chain drive the crossbearer slides.
As the utility model discloses an improvement of composing detection all-in-one, first sucking disc subassembly and second sucking disc unit mount are on respective mount pad, second actuating mechanism and fifth actuating mechanism be for set up in rotating electrical machines on the mount pad.
As the utility model discloses an improvement of composing detection all-in-one, three actuating mechanism and sixth actuating mechanism are the linear electric motor who sets up along the Z direction, linear electric motor pass through the slide install with sliding in on the crossbearer, first sucking disc subassembly and second sucking disc subassembly are driven by respective linear electric motor.
As the utility model discloses an improvement of typesetting and detecting all-in-one, solar cell cluster typesetting and detecting all-in-one still includes: the layout blanking mechanism is arranged below the second mechanical arm and comprises: the blanking belt is arranged below the typesetting plate.
Compared with the prior art, the beneficial effects of the utility model are that: the utility model discloses can realize the serialization operation that the battery cluster detected, typeset, it can add the mode of luminous test and detect its electricity generation condition and product quality through polishing the power test to the battery cluster that the transmission comes, can also carry out visual detection through detecting the camera. Meanwhile, the qualified battery strings are typeset, so that the subsequent welding of the battery strings is facilitated, and the quality of the obtained solar battery is ensured.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments described in the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
Fig. 1 is a schematic perspective view of the solar cell string layout detection all-in-one machine of the present invention;
FIG. 2 is an enlarged view of a portion of FIG. 1;
FIG. 3 is an enlarged view of the circled portion of FIG. 2;
fig. 4 is a front view of the solar cell string typesetting and detecting integrated machine of the present invention;
fig. 5 is a schematic perspective view of the solar cell string layout detection all-in-one machine of the present invention at another angle;
fig. 6 is an enlarged view of the circled portion in fig. 5.
Detailed Description
The present invention is described in detail with reference to the embodiments shown in the drawings, but it should be understood that these embodiments are not intended to limit the present invention, and those skilled in the art should understand that the functions, methods, or structural equivalents or substitutions made by these embodiments are within the scope of the present invention.
As shown in fig. 1-6, the utility model discloses a solar cell string typesetting detects all-in-one, it includes: the automatic typesetting machine comprises a conveying mechanism 1, a first manipulator 2, a second manipulator 3, a detection mechanism 4 and a typesetting and blanking mechanism 5. The battery strings are conveyed to the lower part of the first mechanical arm 2 by the conveying mechanism 1, the first mechanical arm 2 transfers the battery strings to the detection mechanism 4 for detection, the qualified battery strings are typeset at the typesetting and blanking mechanism 5 by the second mechanical arm 3, and the typesetting and blanking is completed by the typesetting and blanking mechanism 5.
In one embodiment, the transfer mechanism 1 comprises: and a transfer table 11 for transferring in the X direction.
Specifically, the transfer table 11 is driven by a linear motor disposed in the X direction, and the transfer table 11 has a conveyor belt disposed in the Y direction. The conveying belt is sleeved on the two roll shafts, and the support where the roll shafts are located is driven by a linear motor arranged along the X direction. Meanwhile, the distance between the two rollers should be greater than the length of the battery string. The linear motor extends all the way to below the first manipulator 2. In addition, in order to improve the feeding efficiency of the battery string, the number of the conveying mechanisms 1 is two, and the two conveying mechanisms 1 are arranged side by side in the X direction.
In one embodiment, the first robot 2 is disposed above the transfer mechanism 1, and the first robot 2 includes: the driving mechanism comprises a first suction disc assembly 21, a first driving mechanism 22 for driving the first suction disc assembly 21 to move along the Y direction, a second driving mechanism 23 for driving the first suction disc assembly 21 to move along the Z direction, and a third driving mechanism 24 for driving the first suction disc assembly 21 to rotate by taking the Z direction axis as a rotating shaft.
The first chuck assembly 21 is first driven by the third driving mechanism 24 to rotate to a position in the same direction as the battery string, which is the length direction of the battery string. The second driving mechanism 23 then drives the first chuck assembly 21 to descend to the level of the battery string, and the transferred battery string is sucked by the first chuck assembly 21. The second driving mechanism 23 further drives the first chuck assembly 21 to ascend, and simultaneously the third driving mechanism 24 drives the first chuck assembly 21 to return to the position of the initial direction, and under the driving of the first driving mechanism 22, the battery string is transmitted to the detecting mechanism 4 for quality detection.
In one embodiment of this embodiment, the first suction cup assembly 21 includes: a plurality of sucking disc units 211, the section bar 212 of connecting each sucking disc unit, arbitrary sucking disc unit includes: the suction cup device comprises an I-shaped connecting frame 2121 and suction cups 2122 arranged at four end points of the connecting frame 2121. The four end points of the connecting frame 2121 are further provided with waist-shaped holes for facilitating the position adjustment of the suction cup 2122. The connecting bracket 2121 and the profile 212 may be connected by bolts, and the profile 212 may be an aluminum profile or the like.
Further, for convenience, the end of the first suction cup assembly 21 is further provided with a clamping jaw 213, which includes: the connecting rod 2132 is in transmission connection with the cylinder 2133, the other end of the connecting rod 2132 extends to the lower part of the end part of the first suction disc component 21, the middle of the connecting rod 2132 is in pivot connection with the end part of the first suction disc component 21, and the chuck 2131 is connected with the other end of the connecting rod 2132. Therefore, when the first suction cup assembly 21 sucks the battery string, the air cylinder 2133 drives the collets 2131 through the connecting rods 2132, the collets 2131 act on the end portions of the battery string, the height of the battery string is increased, and the battery string is further sucked by the suction cups 2122 conveniently.
The first chuck assembly 21 and the second chuck assembly 31 of the second robot 3 are slidably mounted on a cross frame 6 disposed in the Y direction. At this time, the first driving mechanism 22 is a tank chain, and the first sucker assembly 21 slides along the cross frame 6 under the driving of the tank chain, so as to realize the movement of the first sucker assembly 21 in the Y direction.
Further, the first chuck assembly 21 is mounted on a mounting base, and the third driving mechanism 24 is a rotating motor disposed on the mounting base, so as to realize the rotation of the first chuck assembly 21.
Further, the two driving mechanisms are linear motors arranged along the Z direction, the linear motors are slidably mounted on the cross frame 6 through sliding plates, and the first suction cup assembly 21 is driven by the linear motors, so as to realize the movement of the first suction cup assembly 21 in the Z direction. At this time, the mount is directly connected to the linear motor disposed in the Z direction.
In one embodiment, the detection mechanism 4 comprises: a line type light source 41 and a detection camera 42, the line type light source 41 being disposed between the first manipulator 2 and the second manipulator 3, the detection camera 42 being located below the second manipulator 3.
The linear light source 41 is used for providing illumination to simulate sunlight so as to realize power detection under illumination. In one embodiment, the linear light source 41 may be an array of halogen lamps. When the detection is carried out, the first mechanical arm 2 transfers the battery string to the upper part of the row of halogen lamps, the halogen lamps irradiate on the battery string, the battery string generates heat to generate current, then the two ends of the battery string are respectively connected with a test instrument, the current and the voltage generated by the battery string are measured, and the power of the battery piece is calculated to be whether the power of the battery piece reaches the standard or not.
The inspection camera 42 is used to realize the visual inspection of the battery string, and the inspection of the inspection camera 42 is performed by the linear light source 41. Specifically, under the irradiation of the line light source 41, it is possible to detect whether there is a crack on the surface of the battery string, whether the welding spot is acceptable, whether there is a missing welding, whether there are impurities on the surface, and other conventional appearance defects, so as to determine whether the product requirements are met. In addition, through electroluminescence, hidden cracks in the battery piece can be detected, and the problems of color cast, blackened welding spots and the like can be detected. The electroluminescence means that current is connected to two ends of the battery string, after the battery string is electrified, welding spots and gratings on the battery string can shine, and if dark spots or breakpoints are found, the product is unqualified.
In one embodiment, the second manipulator 3 is disposed at one side of the first manipulator 2, and the second manipulator 3 includes: the second sucker component 31, the fourth driving mechanism 32 for driving the second sucker component 31 to move along the Y direction, the fifth driving mechanism 33 for driving the second sucker component 31 to move along the Z direction, and the sixth driving mechanism 34 for driving the second sucker component 31 to rotate by taking the Z-direction axis as a rotating shaft.
The fifth driving mechanism 33 drives the second chuck assembly 31 to descend to the height of the battery string, and the transferred battery string is sucked by the second chuck assembly 31. The fifth driving mechanism 33 further drives the second chuck assembly 31 to ascend, and simultaneously, the battery string is conveyed to the upper part of the detection camera 42 for visual detection under the driving of the fourth driving mechanism 32. The qualified battery strings are further conveyed to a downstream typesetting and blanking mechanism 5 by the second mechanical arm 3 for typesetting.
In one embodiment of this embodiment, the second chuck assembly 31 comprises: a plurality of sucking disc units 311, section bar 312 of connecting each sucking disc unit, arbitrary sucking disc unit 311 includes: i-shaped connecting frame 3111, and sucking discs 3112 arranged on four end points of connecting frame 3111. Wherein, the four end points of the connecting frame 3111 are also provided with waist-shaped holes for facilitating the position adjustment of the sucking discs 3112. The connecting rack 3111 and the profile 312 may be connected by bolts, and the profile 312 may be an aluminum profile or the like.
Further, for convenience, the end of the second chuck assembly 31 is further provided with a clamping jaw 313, which comprises: the suction cup assembly comprises a chuck, a connecting rod 3132 and a cylinder 3133, wherein one end of the connecting rod 3132 is in transmission connection with the cylinder 3133, the other end of the connecting rod 3132 extends to the lower part of the end part of the suction cup assembly 31, the middle of the connecting rod 3132 is in pivot connection with the end part of the suction cup assembly 31, and the chuck is connected with the other end of the connecting rod 3132. Thus, when the second suction cup assembly 31 sucks the battery string, the cylinder 3133 drives the chuck via the connecting rod 3132, and the chuck acts on the end of the battery string to raise the height of the battery string, so that each suction cup can further suck the battery string conveniently.
As described above, the first and second chuck assemblies 21 and 31 are slidably mounted on a cross frame 6 disposed in the Y-direction. At this time, the fourth driving mechanism 32 is a tank chain, and the second suction cup assembly 31 slides along the cross frame 6 driven by the tank chain, so as to realize the motion of the second suction cup assembly 31 in the Y direction.
Further, the second chuck assembly 31 is mounted on another mounting seat, and the sixth driving mechanism 34 is a rotating motor disposed on the mounting seat, so as to realize the rotation of the second chuck assembly 31.
Further, the five driving mechanisms are linear motors arranged along the Z direction, the linear motors are slidably mounted on the cross frame 6 through another sliding plate, and the two sucker assemblies are driven by the linear motors, so that the movement of the second sucker assembly 31 in the Z direction is realized. At this time, the mount is directly connected to the linear motor disposed in the Z direction.
In one embodiment, the typesetting and blanking mechanism 5 is disposed below the second manipulator 3, and the typesetting and blanking mechanism 5 includes: the typesetting device comprises a typesetting plate 51 and a blanking belt 52 arranged below the typesetting plate 51.
The typesetting plate 51 is used as a platform required by the second manipulator 3 for typesetting, the blanking belt 52 is in contact with the typesetting plate 51, and after the battery strings are completely typeset on the typesetting plate 51, the typesetting plate 51 is conveyed to a downstream station. The number of the blanking belts 52 may be multiple, and the multiple blanking belts 52 are disposed below the typesetting plate 51 at intervals.
To sum up, the utility model discloses can realize the serialization operation that the battery cluster detected, typeset, it can detect its electricity generation condition and product quality through polishing the power test to the battery cluster that conveys, adds the mode of luminous test, can also carry out visual detection through detecting the camera. Meanwhile, the qualified battery strings are typeset, so that the subsequent welding of the battery strings is facilitated, and the quality of the obtained solar battery is ensured.
It is obvious to a person skilled in the art that the invention is not restricted to details of the above-described exemplary embodiments, but that it can be implemented in other specific forms without departing from the spirit or essential characteristics of the invention. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.

Claims (10)

1. The utility model provides a solar cell cluster typesetting detects all-in-one which characterized in that, solar cell cluster typesetting detects all-in-one and includes:
a transport mechanism, comprising: a transfer table for transferring along the X direction;
a first robot provided above the transfer mechanism, the first robot including: the driving mechanism comprises a first suction disc assembly, a first driving mechanism for driving the first suction disc assembly to move along the Y direction, a second driving mechanism for driving the first suction disc assembly to move along the Z direction, and a third driving mechanism for driving the first suction disc assembly to rotate by taking the Z-direction axis as a rotating shaft;
a second manipulator provided at one side of the first manipulator, the second manipulator including: the second sucker component, a fourth driving mechanism for driving the second sucker component to move along the Y direction, a fifth driving mechanism for driving the second sucker component to move along the Z direction, and a sixth driving mechanism for driving the second sucker component to rotate by taking the Z-direction axis as a rotating shaft;
a detection mechanism, comprising: the linear light source is arranged between the first manipulator and the second manipulator, and the detection camera is positioned below the second manipulator.
2. The solar cell string layout detection all-in-one machine as claimed in claim 1, wherein the conveying table is driven by a linear motor arranged along the X direction, and the conveying table is provided with a conveying belt arranged along the Y direction.
3. The all-in-one machine for typesetting and detecting of solar cell strings as claimed in claim 1, wherein the number of the conveying mechanisms is two, and the two conveying mechanisms are arranged side by side in the X direction.
4. The solar cell string layout detection all-in-one machine of claim 1, wherein the first and second sucker assemblies comprise: a plurality of sucking disc units, the section bar of connecting each sucking disc unit, arbitrary the sucking disc unit includes: the sucking discs are arranged on four end points of the connecting frame.
5. The solar cell string layout detection all-in-one machine as claimed in claim 1 or 4, wherein the ends of the first and second sucker assemblies are further provided with clamping jaws, which comprise: chuck, connecting rod and cylinder, the one end of connecting rod with the cylinder transmission is connected, and the other end extends to the below of sucking disc subassembly tip, the centre of connecting rod with the tip pivotal connection of sucking disc subassembly, the chuck with the other end of connecting rod is connected.
6. The solar cell string layout detection all-in-one machine according to claim 1, wherein the first suction cup assembly and the second suction cup assembly are slidably mounted on a cross frame arranged along the Y direction.
7. The solar cell string composition detection all-in-one machine as claimed in claim 6, wherein the first driving mechanism and the fourth driving mechanism are tank chains, and the first sucker assembly and the second sucker assembly are driven by the respective tank chains to slide along the cross frame.
8. The all-in-one machine for typesetting and detecting of solar cell strings as claimed in claim 6, wherein the first sucker component and the second sucker component are mounted on respective mounting seats, and the second driving mechanism and the fifth driving mechanism are rotating motors arranged on the mounting seats.
9. The all-in-one machine for typesetting and detecting of solar cell strings as claimed in claim 6, wherein the three driving mechanisms and the sixth driving mechanism are linear motors arranged along the Z direction, the linear motors are slidably mounted on the cross frame through a sliding plate, and the first sucker assembly and the second sucker assembly are driven by the respective linear motors.
10. The solar cell string layout detection all-in-one machine according to claim 1, further comprising: the layout blanking mechanism is arranged below the second mechanical arm and comprises: the blanking belt is arranged below the typesetting plate.
CN201921095488.5U 2019-07-15 2019-07-15 Solar cell string typesetting and detecting integrated machine Expired - Fee Related CN210182400U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201921095488.5U CN210182400U (en) 2019-07-15 2019-07-15 Solar cell string typesetting and detecting integrated machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201921095488.5U CN210182400U (en) 2019-07-15 2019-07-15 Solar cell string typesetting and detecting integrated machine

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CN210182400U true CN210182400U (en) 2020-03-24

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CN201921095488.5U Expired - Fee Related CN210182400U (en) 2019-07-15 2019-07-15 Solar cell string typesetting and detecting integrated machine

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110364591A (en) * 2019-07-15 2019-10-22 苏州拓多智能科技有限公司 Solar battery string typesetting detects all-in-one machine
CN114985313A (en) * 2022-07-19 2022-09-02 宿迁庆阳太阳能科技有限公司 Sample testing system based on solar panel processing

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110364591A (en) * 2019-07-15 2019-10-22 苏州拓多智能科技有限公司 Solar battery string typesetting detects all-in-one machine
CN114985313A (en) * 2022-07-19 2022-09-02 宿迁庆阳太阳能科技有限公司 Sample testing system based on solar panel processing
CN114985313B (en) * 2022-07-19 2022-10-21 宿迁庆阳太阳能科技有限公司 Sample testing system based on solar panel processing

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Granted publication date: 20200324