CN209740226U - A hanging basket formula unloads brick packing system for environmental protection brick production - Google Patents

Abstract

The utility model belongs to the environmental protection brick production facility field, it discloses a hanging basket type brick unloading and packing system for environmental protection brick production, including brick kiln, a first conveyer belt for outputting environmental protection brick from brick kiln, a second conveyer belt butted with the first conveyer belt, a packer for transferring environmental protection brick on the first conveyer belt to the second conveyer belt, the packer include a clamping unit for clamping environmental protection brick, a lifting unit for controlling the lifting of the clamping unit and a travelling crane unit for supporting the load of the lifting unit, the travelling crane unit includes a bracket arranged between the first conveyer belt and the second conveyer belt, a guide rail arranged side by side on the bracket, and a travelling frame arranged on the guide rail; the lifting unit is connected below the walking frame; two driving wheels and two driven wheels which are arranged in a triangular mode are arranged at two ends of the walking frame respectively. The system can stably and continuously take out and transfer the environment-friendly bricks from the brick kiln, and has low failure rate and stable operation.

Description

a hanging basket formula unloads brick packing system for environmental protection brick production

Technical Field

The utility model relates to an environmental protection brick production facility field specifically is a hanging basket formula unloads brick packaging system for environmental protection brick production.

Background

CN201620267391.8 discloses a fragment of brick clamp is got and pile up neatly device belongs to production machinery, and including grabbing device, elevating gear, support body and position control device, elevating gear is connected with the support body, and position control device is connected with elevating gear, and grabbing device is used for pressing from both sides tight fragment of brick, and position control device is used for adjusting grabbing device's real-time position to make the fragment of brick and the bonding relation between the lower floor's fragment of brick of centre gripping suspend. Through setting up grabbing device, press from both sides the fragment of brick that the interval set up fast tightly to make the fragment of brick of centre gripping and the relation of bonding between the lower floor's fragment of brick suspend, so that shift the fragment of brick and carry out the pile up neatly. The device not only solves the problem of adhesion of the baked bricks, but also has more grabbing quantity at a time, thereby saving time and labor. The working efficiency is greatly improved. Truly realizing the full mechanization of the brickyard.

The problem that this scheme exists lies in, the structure is more complicated, and for the frequent pile up neatly production that shifts of carrying out the environmental protection brick, we need to develop the production system of the environmental protection brick of simple structure in order to improve the stability of production, reduce the fault rate in the normal in-process of environmental protection brick.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a hanging basket formula unloads brick packaging system for environmental protection brick production, this system can be stable, continuation take out and shift the environmental protection brick from the brickkiln, its fault rate is low, the operation is stable.

In order to achieve the above object, the utility model provides a following technical scheme: a hanging basket type brick unloading and packaging system for environment-friendly brick production comprises a brick kiln, a first conveying belt for outputting environment-friendly bricks from the brick kiln, a second conveying belt in butt joint with the first conveying belt, and a packaging machine for transferring the environment-friendly bricks on the first conveying belt to the second conveying belt, wherein the packaging machine comprises a clamping unit for clamping the environment-friendly bricks, a lifting unit for controlling the lifting of the clamping unit and a travelling unit for supporting the load of the lifting unit, the travelling unit comprises a support arranged between the first conveying belt and the second conveying belt, guide rails arranged on the support side by side, and a travelling frame erected on the guide rails; the lifting unit is connected below the walking frame; two driving wheels and two driven wheels which are arranged in a triangular manner are respectively arranged at two ends of the walking frame; the axes of the driving wheel and the driven wheel are in transmission connection, and the driven wheel is matched with the guide rail and driven by the driving wheel to travel on the guide rail; the walking frame is provided with a double-shaft motor, and two power output ends of the double-shaft motor are respectively in transmission connection with corresponding driving wheels.

In the hanging basket type brick unloading and packaging system for producing environment-friendly bricks, the lifting unit comprises a lifting frame, a lifting motor fixed on the walking frame and rotating shafts fixed at four corners of the lifting frame; the clamping unit is fixed on the lifting frame, the lifting motor and the rotating shaft are in one-to-one correspondence, and the lifting motor controls the lifting frame to lift through a belt bypassing the rotating shaft.

In the hanging basket type brick unloading and packaging system for producing environment-friendly bricks, the lower surface of the walking frame is provided with a hollow guide post, and the lifting frame is provided with a guide rod matched with the hollow portion of the guide post; the guide rod extends into the hollow part of the guide post.

In the hanging basket type brick unloading and packaging system for producing environment-friendly bricks, the clamping unit comprises a base, a motor arranged on the base, a fixing plate arranged below the base and a pair of clamping plates arranged below the base, wherein the clamping plates are respectively arranged on two sides of the fixing plate; the motor drives the clamping plate to move towards the fixing plate or move away from the fixing plate through the driving module.

In the above hanging basket type brick unloading and packaging system for environment-friendly brick production, the driving module comprises a driving gear arranged on the base, racks arranged on two sides of the driving gear and matched with the driving gear, and each rack is connected with one clamping plate.

In the hanging basket type brick unloading and packaging system for producing the environment-friendly bricks, the back of the clamping plate is provided with the reinforcing ribs.

Compared with the prior art, the beneficial effects of the utility model are that:

The baling press through the structural simplification of this scheme comes the operational failure rate of lowering system, and all actuating mechanism all adopt motor drive in this scheme, avoid the poor problem of stability of pneumatic structure under high temperature environment to appear, and the running gear of this scheme is through adopting the triangle to arrange from driving wheel and action wheel, can effectual improvement walking frame's walking stability, under the condition of high load, its walking synchronism is good, stability is high, and durable.

Drawings

Figure 1 is an axonometric view of the overall structure of embodiment 1 of the invention

fig. 2 is an isometric view of a baler of embodiment 1 of the invention;

Fig. 3 is a front view of a baler according to embodiment 1 of the invention;

Fig. 4 is a right side view of a baler according to embodiment 1 of the invention;

Fig. 5 is a plan view of a base according to embodiment 1 of the present invention.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Example 1

Referring to fig. 1-5, a hanging basket type brick unloading and packing system for environmental brick production comprises a brick kiln 1, a first conveyor belt 2 for outputting environmental bricks from the brick kiln 1, a second conveyor belt 3 butted with the first conveyor belt 2, and a packing machine for transferring environmental bricks a on the first conveyor belt 2 to the second conveyor belt 3, wherein the packing machine 4 comprises a clamping unit for clamping bricks, a lifting unit for controlling the lifting of the clamping unit, and a traveling unit for supporting the load of the lifting unit, the traveling unit comprises a bracket 11 arranged between the first conveyor belt 2 and the second conveyor belt 3, a guide rail 12 arranged on the bracket 11 in parallel, and a traveling frame 13 erected on the guide rail 12; the traveling frame 13 is adapted to reciprocate between the first conveyor belt 2 and the second conveyor belt 3 along the guide rail 12; the lifting unit is connected below the walking frame 13; two driving wheels 14 and two driven wheels 15 which are arranged in a triangular manner are respectively arranged at two ends of the walking frame 13; the axes of the driving wheel 14 and the driven wheel 15 are in transmission connection, the driving is generally realized through the transmission of a rack belt 17, the driven wheel 15 is matched with the guide rail 12, and the driving wheel 14 drives the driven wheel to run on the guide rail 12; the walking frame 13 is provided with a double-shaft motor 16, and two power output ends of the double-shaft motor 16 are respectively in transmission connection with corresponding driving wheels 14.

In the processing process, after the environment-friendly brick A is fired from the brick kiln 1, the environment-friendly brick A is packaged by proper cooling, the travelling unit drives the clamping unit to travel above the first conveying belt 2, the lifting unit drives the clamping unit to travel downwards, the clamping unit acts to clamp bricks, the lifting unit drives the clamping unit to travel upwards, the travelling unit drives the clamping unit to move above the second conveying belt 3, and then the clamping unit travels downwards and acts to place the bricks A down.

In the walking process, the driving wheels 14 at the two ends of the walking frame 13 are driven by the double-shaft motor 16 to synchronously move, the driven wheel 15 is driven to move along the guide rail 12, the guide groove is formed in the guide rail 12, and the edge of the driven wheel 15 is embedded into the guide groove to walk. The device has the advantages of stable operation, simple structure and low failure rate.

In this embodiment, the lifting unit includes a lifting frame 21, a lifting motor 22 fixed on the walking frame 13, and rotating shafts 23 fixed at four corners of the lifting frame 21; the clamping unit is fixed on the lifting frame 21, the lifting motors 22 and the rotating shafts 23 are in one-to-one correspondence, and the lifting motors 22 control the lifting of the lifting frame 21 through belts 24 bypassing the rotating shafts 23. The lifting motor 22 plays a role of a lifter, one end of the belt 24 is fixed on the walking frame 13, and the other end of the belt is wound on the power output end of the lifting motor 22, so that the lifting of the lifting frame 21 is realized through the operation of the lifting motor 22. The 4 lifting motors 22 are controlled to synchronously act through the controller.

in the embodiment, the lower surface of the walking frame 13 is provided with a hollow guide post 25, and the lifting frame 21 is provided with a guide rod 26 matched with the hollow part of the guide post 25; the guide rod 26 extends into the hollow of the guide post 25. The lifting stability of the lifting frame 21 can be improved by the cooperation of the guide post 25 and the guide bar 26.

In this embodiment, the clamping unit includes a base 31, a motor 32 disposed on the base 31, a fixing plate 33 disposed below the base 31, and a pair of clamping plates 34 disposed below the base 31, wherein the clamping plates 34 are respectively disposed on two sides of the fixing plate 33; the motor 32 drives the clamping plate 34 via the drive module and simultaneously moves towards the fixed plate 33 or away from the fixed plate 33. Of course, in practical application, the clamping unit can be clamped by using the cylinder power as described in paragraphs 60-62 of the specification of CN 201620267391.8.

As an alternative to this embodiment, it is also possible to drive the movement of the clamp plate 34 by means of the motor 32, which does not require the introduction of an air source.

in this embodiment, the driving module includes a driving gear 35 disposed on the base 31, and racks 36 disposed on both sides of the driving gear 35 and engaged with the driving gear 35, each rack 36 being connected to one of the clamping plates 34. Generally speaking, the base 31 is a hollow square box, the upper wall and the lower wall in the box are both provided with grooves for the rack 36 to slide so as to limit the rack 36 in the box, the rack 36 is synchronously driven by the driving gear 35 to move, the rack 36 drives the clamping plate 34 to move, and the synchronism is good.

In order to improve the structural stability of the clamping plate 34, a reinforcing rib 37 is arranged on the back surface of the clamping plate 34. It is obvious to a person skilled in the art that the invention is not restricted to details of the above-described exemplary embodiments, but that it can be implemented in other specific forms without departing from the spirit or essential characteristics of the invention. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Claims (6)

1. A hanging basket type brick unloading and packaging system for environment-friendly brick production comprises a brick kiln, a first conveying belt for outputting environment-friendly bricks from the brick kiln, a second conveying belt in butt joint with the first conveying belt, and a packaging machine for transferring the environment-friendly bricks on the first conveying belt to the second conveying belt, and is characterized in that the packaging machine comprises a clamping unit for clamping the environment-friendly bricks, a lifting unit for controlling the lifting of the clamping unit and a travelling unit for supporting the load of the lifting unit, wherein the travelling unit comprises a bracket arranged between the first conveying belt and the second conveying belt, guide rails arranged on the bracket side by side, and a travelling frame erected on the guide rails; the lifting unit is connected below the walking frame; two driving wheels and two driven wheels which are arranged in a triangular manner are respectively arranged at two ends of the walking frame; the axes of the driving wheel and the driven wheel are in transmission connection, and the driven wheel is matched with the guide rail and driven by the driving wheel to travel on the guide rail; the walking frame is provided with a double-shaft motor, and two power output ends of the double-shaft motor are respectively in transmission connection with corresponding driving wheels.

2. The hanging basket type brick unloading and packaging system for the production of environment-friendly bricks according to claim 1, wherein the lifting unit comprises a lifting frame, a lifting motor fixed on the walking frame, and rotating shafts fixed on four corners of the lifting frame; the clamping unit is fixed on the lifting frame, the lifting motor and the rotating shaft are in one-to-one correspondence, and the lifting motor controls the lifting frame to lift through a belt bypassing the rotating shaft.

3. The hanging basket type brick unloading and packaging system for environment-friendly brick production as claimed in claim 2, wherein the lower surface of the walking frame is provided with a hollow guide post, and the lifting frame is provided with a guide rod matched with the hollow portion of the guide post; the guide rod extends into the hollow part of the guide post.

4. The hanging basket type brick unloading and packaging system for the production of environment-friendly bricks according to claim 2, wherein the clamping unit comprises a base, a motor arranged on the base, a fixing plate arranged below the base, and a pair of clamping plates arranged below the base, wherein the clamping plates are respectively arranged at two sides of the fixing plate; the motor drives the clamping plate to move towards the fixing plate or move away from the fixing plate through the driving module.

5. The hanging basket type brick unloading and packing system for environment-friendly brick production according to claim 4, wherein the driving module comprises a driving gear arranged on the base, racks arranged on two sides of the driving gear and matched with the driving gear, and each rack is connected with one clamping plate.

6. The hanging basket type brick unloading and packing system for environment-friendly brick production as claimed in claim 5, wherein the back of the clamping plate is provided with a reinforcing rib.