CN209554152U - 一种皮带输送机 - Google Patents

一种皮带输送机 Download PDF

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CN209554152U
CN209554152U CN201822206639.1U CN201822206639U CN209554152U CN 209554152 U CN209554152 U CN 209554152U CN 201822206639 U CN201822206639 U CN 201822206639U CN 209554152 U CN209554152 U CN 209554152U
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赵悦贤
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Yiwu Lingfeng Intellectual Property Service Co ltd
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Abstract

本实用新型公开了一种皮带输送机,包括支撑板、主动滚筒和从动滚筒,所述主动滚筒同心焊接有主动轴,所述主动轴使用轴承与两个支撑板转动连接,从动滚筒使用轴承转动连接有圆轴,所述主动滚筒和从动滚筒共同套设有输送皮带。当外界的动力装置出现故障无法驱动主动滚筒转动时,输送皮带在其上的成品砖的重力作用下有反向转动的趋势,此时花型板上的直边与滑套的侧壁相抵使得花型板和从动滚筒无法转动,输送皮带也无法反向转动,进而避免了成品砖的因输送皮带反转而损坏的情况;在输送皮带的检修过程中,使电磁铁产生对滑套的磁力,使滑套相对滑柱滑动而无法与花型板接触,此时检修人员即可自由转动输送皮带。

Description

一种皮带输送机
技术领域
本实用新型涉及输送机技术领域,尤其涉及一种皮带输送机。
背景技术
随着社会的不断进步,工厂生产线的自动化程度越来越高,解放了越来越多的人力资源,尤其是在制砖生产线中,原先的沙石运输、成品输送等均由人工搬运,现有的生产线中均使用皮带输送机运输,极大的加快的生产效率;
物料输送过程中,很多都是将低处的物料输送至高处,现有的皮带输送机虽能较好的完成物料输送的过程,但不设有保险装置,当输送机出现失去动力的情况时(如:断电、发动机损坏等),皮带在物料的重力作用会发生反转,极易导致成品砖块损毁等情况。
实用新型内容
本实用新型的目的是为了解决现有技术中皮带输送机在失去动力时,皮带会出现反转的缺点,而提出的一种皮带输送机。
为了实现上述目的,本实用新型采用了如下技术方案:
一种皮带输送机,包括支撑板、主动滚筒和从动滚筒,所述主动滚筒同心焊接有主动轴,所述主动轴使用轴承与两个支撑板转动连接,所述从动滚筒使用轴承转动连接有圆轴,所述主动滚筒和从动滚筒共同套设有输送皮带,所述圆轴与两个支撑板连接,所述从动滚筒内壁焊接有多个花型板,所述圆轴对应花型板的位置对称焊接有多个滑柱,每个所述滑柱上均滑动连接有一个滑套,所述滑套内部套设有弹簧,所述弹簧的一端与滑柱相抵,所述弹簧的另一端与滑套内壁相抵。
优选地,所述花型板包括多个弧边和多个直边,所述弧边和直边交替布置。
优选地,所述滑套远离滑柱的一端为半球型结构。
优选地,所述圆轴为空心管状结构,所述圆轴内部胶合有多个电磁铁,所述滑套使用钢制材料制成,所述滑柱和圆轴使用铝合金材质制成。
优选地,所述圆轴的两端均焊接有一个方管,每个所述方管内部均套设有一个方块,每个所述方块均贯穿对应位置的支撑板并焊接有端盖,所述端盖使用螺栓与支撑板固定连接。
优选地,所述主动滚筒高于从动滚筒。
与现有技术相比,本实用新型的优点在于:
1.当外界的动力装置出现故障无法驱动主动滚筒转动时,输送皮带在其上的成品砖的重力作用下有反向转动的趋势,此时花型板上的直边与滑套的侧壁相抵使得花型板和从动滚筒无法转动,输送皮带也无法反向转动,进而避免了成品砖的因输送皮带反转而损坏的情况;
2.在输送皮带的检修过程中,使电磁铁产生对滑套的磁力,使滑套相对滑柱滑动而无法与花型板接触,此时检修人员即可自由转动输送皮带。
附图说明
图1为本实用新型提出的一种皮带输送机的结构示意图;
图2为本实用新型提出的一种皮带输送机中从动滚筒部分结构的剖视图;
图3为本实用新型提出的一种皮带输送机中花型板部分的结构示意图。
图中:1支撑板、2主动滚筒、3圆轴、4从动滚筒、5输送皮带、6花型板、7滑柱、8滑套、9弹簧、10电磁铁、11方管、12端盖、13方块、61弧边、62直边。
具体实施方式
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。
在本实用新型的描述中,需要理解的是,术语“上”、“下”、“前”、“后”、“左”、“右”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用的限制。
参照图1-3,一种皮带输送机,包括支撑板1、主动滚筒2和从动滚筒4,主动滚筒2同心焊接有主动轴,主动轴使用轴承与两个支撑板1转动连接,从动滚筒4使用轴承转动连接有圆轴3,主动滚筒2和从动滚筒4共同套设有输送皮带5,圆轴3与两个支撑板1连接,从动滚筒4内壁焊接有多个花型板6,圆轴3对应花型板6的位置对称焊接有多个滑柱7,每个滑柱7上均滑动连接有一个滑套8,滑套8内部套设有弹簧9,弹簧9的一端与滑柱7相抵,弹簧9的另一端与滑套8内壁相抵,滑套8在弹簧9的作用下有远离圆轴3的趋势,使滑套8始终与花型板6相抵。
花型板6包括多个弧边61和多个直边62,弧边61和直边62交替布置,输送皮带5在正向转动时,滑套8的端部与弧边61相抵,弧边61对滑套8产生挤压效果,由于滑套8可相对滑柱7滑动,所以输送皮带5在主动滚筒2的作用下正向转动时,滑套8部分结构不对花型板6产生限位的效果;当输送皮带5反转时,滑套8的侧壁会与直边62相抵,使得花型板6无法继续转动,进而避免输送皮带5反转;
滑套8远离滑柱7的一端为半球型结构,减小滑套8与花型板6的摩擦力;圆轴3为空心管状结构,圆轴3内部胶合有多个电磁铁10,滑套8使用钢制材料制成,滑柱7和圆轴3使用铝合金材质制成;电磁铁10通电对滑套8产生磁力可使滑套8相对滑柱7滑动,避免滑套8与花型板6接触,使输送皮带5能够自由转动。
圆轴3的两端均焊接有一个方管11,每个方管11内部均套设有一个方块13,每个方块13均贯穿对应位置的支撑板1并焊接有端盖12,方块13与支撑板1滑动连接,端盖12使用螺栓与支撑板1固定连接,使得圆轴3无法相对支撑板1产生转动,同时,端盖12和方块13可从两端取出,便于工作人员将主动滚筒2取下用于维修;主动滚筒2高于从动滚筒4,由于输送皮带5存在弹力,主动滚筒2带动输送皮带5转动时,输送皮带5会产生弹性形变,当主动滚筒2位于高点时,弹性形变产生的褶皱位于输送皮带5的下部区域,不对输送皮带5上的成品砖产生影响;
本实用新型中,主动滚筒2与主动轴与外界的动力装置连接,为本装置中的主动滚筒2提供动力,驱动输送皮带5运动,此时从动滚筒4受输送皮带5的摩擦力作用一起转动,滑套8在弹簧9的弹力作用下始终与花型板6相抵,在其转动过程中,圆轴3和滑柱7部分结构不产生转动,滑套8与弧边61相抵,并在弧边61的相抵作用下相对滑柱7产生滑动,从动滚筒4可相对圆轴3自由转动;
当外界的动力出现故障使主动滚筒2停止转动时,输送皮带5上的成品砖的重力作用下有反向转动的趋势,此时花型板6上的直边62与滑套8相抵使得花型板6和从动滚筒4无法转动,输送皮带5也无法反向转动,进而避免了成品砖的因输送皮带5反转而损坏的情况,当外界的动力装置恢复动力后,本装置即可重新恢复运行。
在输送皮带5的检修过程中,往往需要使输送皮带5正反转,此时应使得电磁铁10通电,电磁铁10通电可对滑套8产生磁力,滑套8受磁力的作用相对滑柱7产生滑动并压缩弹簧9,使得从动滚筒4在相对圆轴3转动时,滑套8不与花型板6接触,避免了滑套8对从动滚筒4的转动产生限位的效果,使得输送皮带5能够在检修人员的控制下自由转动。
以上所述,仅为本实用新型较佳的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,根据本实用新型的技术方案及其实用新型构思加以等同替换或改变,都应涵盖在本实用新型的保护范围之内。

Claims (6)

1.一种皮带输送机,包括支撑板(1)、主动滚筒(2)和从动滚筒(4),所述主动滚筒(2)同心焊接有主动轴,所述主动轴使用轴承与两个支撑板(1)转动连接,其特征在于,所述从动滚筒(4)使用轴承转动连接有圆轴(3),所述主动滚筒(2)和从动滚筒(4)共同套设有输送皮带(5),所述圆轴(3)与两个支撑板(1)连接,所述从动滚筒(4)内壁焊接有多个花型板(6),所述圆轴(3)对应花型板(6)的位置对称焊接有多个滑柱(7),每个所述滑柱(7)上均滑动连接有一个滑套(8),所述滑套(8)内部套设有弹簧(9),所述弹簧(9)的一端与滑柱(7)相抵,所述弹簧(9)的另一端与滑套(8)内壁相抵。
2.根据权利要求1所述的一种皮带输送机,其特征在于,所述花型板(6)包括多个弧边(61)和多个直边(62),所述弧边(61)和直边(62)交替布置。
3.根据权利要求1所述的一种皮带输送机,其特征在于,所述滑套(8)远离滑柱(7)的一端为半球型结构。
4.根据权利要求1所述的一种皮带输送机,其特征在于,所述圆轴(3)为空心管状结构,所述圆轴(3)内部胶合有多个电磁铁(10),所述滑套(8)使用钢制材料制成,所述滑柱(7)和圆轴(3)使用铝合金材质制成。
5.根据权利要求1所述的一种皮带输送机,其特征在于,所述圆轴(3)的两端均焊接有一个方管(11),每个所述方管(11)内部均套设有一个方块(13),每个所述方块(13)均贯穿对应位置的支撑板(1)并焊接有端盖(12),所述端盖(12)使用螺栓与支撑板(1)固定连接。
6.根据权利要求1所述的一种皮带输送机,其特征在于,所述主动滚筒(2)高于从动滚筒(4)。
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111348378A (zh) * 2020-04-16 2020-06-30 安徽华源物流有限责任公司 一种物流包裹爬坡机构

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111348378A (zh) * 2020-04-16 2020-06-30 安徽华源物流有限责任公司 一种物流包裹爬坡机构

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