CN209447830U - High speed solar components stitch welding equipment - Google Patents

High speed solar components stitch welding equipment Download PDF

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Publication number
CN209447830U
CN209447830U CN201920238693.6U CN201920238693U CN209447830U CN 209447830 U CN209447830 U CN 209447830U CN 201920238693 U CN201920238693 U CN 201920238693U CN 209447830 U CN209447830 U CN 209447830U
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CN
China
Prior art keywords
cell piece
pipeline
magazine
cell
vacuum chuck
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Active
Application number
CN201920238693.6U
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Chinese (zh)
Inventor
陈祥
焦伟猛
董建
洪楚国
田明
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Yingkou Jinchen Machinery Co ltd
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Suzhou Chenzheng Solar Energy Equipment Co Ltd
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Priority to CN201920238693.6U priority Critical patent/CN209447830U/en
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Abstract

The utility model high speed solar components stitch welding equipment, the cell piece feeding including being symmetrically disposed on board median plane two sides jack mould group, cell piece rotation carrying mechanism, CCD detection pipeline, Manipulator Transportation mechanism, UV dressing plate, cell piece dispensing pipeline, cell piece and carry stacking mechanism, welding of battery film mechanism;It includes cell piece magazine, magazine conveying mechanism, material jacking mechanism and cell piece height detection and air knife structure that cell piece feeding, which jacks mould group,;Cell piece rotation carrying mechanism includes motor rotating mechanism, two stations band vacuum chuck carrying elevating mechanism;CCD detection pipeline include before cell piece corrects pipeline and CCD take pictures mechanism;Manipulator Transportation mechanism includes reciprocating mould group, two stations band vacuum chuck lifting grasping mechanism;UV dressing plate includes X-axis aligning gear, Y-axis aligning gear, absorption platform.

Description

High speed solar components stitch welding equipment
Technical field
The utility model relates to automated production equipment and automatic production technologies, in particular to solar components stitch welding skill Art, specifically, it shows a kind of high speed solar components stitch welding equipment.
Background technique
As global economy develops rapidly, photovoltaic is with energy storage as clean low-carbon energy in China's energy system In play the part of more and more important role, solar photovoltaic industry Chinese market is maximum.
In recent years, China's solar battery was expanded rapidly with component scale, and photovoltaic cell manufacturing technology is constantly progressive, technology Progress pushes industrial upgrading, industry cost and component price decline, battery component production equipment Market competition.
Full-automatic battery outside Current Domestic, which is concatenated, produces on apparatus and process still gap, but its effect for producing battery strings Rate is not much different with the battery strings generating efficiency produced, and all has reached bottleneck, existing solar cell module production efficiency It is still industry problems with battery conversion efficiency difference.For photovoltaic generating system, if solar cell module generating efficiency is damaged 2% is lost, then correspondence system equalizing feature cost will increase by 12%.Therefore it improves cell piece series welding quality, improve solar cell module Photoelectric conversion rate and reduction production cost will be the major demands directions of cell piece string welding machine development.Therefore it provides a kind of The high speed solar components stitch welding equipment for having the characteristics that high-efficient, equipment operation is simple, quality is stablized is necessary.
Utility model content
The purpose of the utility model is to provide a kind of high speed solar components stitch welding equipment.
Technical solution is as follows:
A kind of high speed solar components stitch welding equipment, the cell piece feeding top including being symmetrically disposed on board median plane two sides Rising mould group, cell piece rotation carrying mechanism, CCD detect pipeline, Manipulator Transportation mechanism, UV dressing plate, cell piece dispensing Pipeline, cell piece carry stacking mechanism, welding of battery film mechanism;
The cell piece feeding jacking mould group includes that cell piece magazine, magazine conveying mechanism, material jacking mechanism and cell piece are high Degree detection and air knife structure;
The cell piece rotation carrying mechanism includes motor rotating mechanism, two stations band vacuum chuck carrying elevating mechanism;
CCD detection pipeline include before cell piece corrects pipeline and CCD take pictures mechanism;The Manipulator Transportation machine Structure includes reciprocating mould group, two stations band vacuum chuck lifting grasping mechanism;
The UV dressing plate includes X-axis aligning gear, Y-axis aligning gear, absorption platform;
The cell piece dispensing pipeline includes pipeline, supply conductive material mechanism after cell piece correction;
It includes carrying mould group, carrying sucker mechanism, stacking mechanism that the cell piece, which carries stacking mechanism,;The cell piece weldering Connection mechanism includes high temperature belt conveyor line and welding lampshade mechanism.
Further, cell piece feeding jacking mould group include cell piece magazine, magazine conveying mechanism, material jacking mechanism and Cell piece height detection and air knife structure;A certain number of cell pieces are placed in the cell piece magazine manually, by the battery Piece magazine is put in magazine conveying mechanism front end, by the magazine conveying mechanism by magazine be delivered to material jacking mechanism just on Side, sensor sensing magazine in place after, the lifting body jacks up magazine piecewise, jacks up height by the cell piece height detection Mechanism controls, then inductive signal is transferred to cell piece rotation carrying mechanism.
Further, the band vacuum chuck carries cell piece in the elevating mechanism A absorption magazine, while the air knife Structure is blown, and multi-disc cell piece bonding die is avoided;The cell piece rotation carrying mechanism rotates 180 ° and cell piece is carried to CCD inspection It surveys right above pipeline, the band vacuum chuck carries elevating mechanism A vacuum breaker, and cell piece is launched before cell piece correction On pipeline;The band vacuum chuck carries elevating mechanism A film releasing simultaneously, and band vacuum chuck carries elevating mechanism B and adsorbs battery Piece, the cell piece rotate carrying mechanism cycle operation;
Further, pipeline passes through vacuum suction cell piece, sensor sensing to cell piece before the cell piece corrects Afterwards, pipeline transmits cell piece and takes pictures below mechanism to CCD;Cell piece picture-taking position information is given by CCD mechanism of taking pictures Manipulator Transportation mechanism and UV dressing plate mechanism.
Further, the band vacuum chuck lifting grasping mechanism A adsorbs cell piece, and the Manipulator Transportation mechanism will Cell piece is carried to right above UV dressing plate, and the band vacuum chuck goes up and down grasping mechanism A vacuum breaker blanking, while UV is corrected Platform vacuum adsorbs cell piece, while according to CCD picture-taking position information, UV dressing plate corrects cell piece;
Pipeline cell piece before the band vacuum chuck lifting grasping mechanism A absorption corrects, band vacuum chuck lifting crawl Mechanism B adsorbs UV dressing plate cell piece, and cell piece is placed on UV dressing plate before correcting, and cell piece is placed in after correction After the cell piece correction on pipeline, Manipulator Transportation mechanism cycle operation.Cell piece is NG's, and Manipulator Transportation mechanism will Cell piece is launched in NG box.
Further, cell piece is delivered under the supply conductive material mechanism by pipeline after the cell piece correction The cell piece for adding conductive material is transmitted to the cell piece and carried below stacking mechanism by side.
Further, cell piece is adsorbed in the carrying sucker mechanism, carries mould group and is moved according to lamination position, stacking mechanism Successively the high temperature belt conveyor line is overlayed by the cell piece for having added conductive material is from beginning to end piecewise.
Further, cell piece is transmitted to below the welding lampshade mechanism by the high temperature belt conveyor line, the weldering Lampshade heating cell piece and conductive material are connect, conductive material links together multiple cell pieces after melting solidification, forms battery String.
Compared with prior art, the utility model is high-efficient, quality is stable, maintenance is convenient, easy to operate, required artificial It is few.
A kind of synchronous electric motor rotor assembly tooling, two including being used cooperatively half plate bodys being made of nylon material, institute It states and has been provided with semicolumn through-hole in the middle part of half plate body, and semicolumn through-hole top is in horn-like opening, the semicircle Contraposition bowl assembly and fixed plate component are respectively arranged on half plate body of column through-hole two sides, and half plate body lower end is provided with electricity Machine shell card slot.
Further, the contraposition bowl assembly includes the front end locating slot being opened on half plate body and is connected to front end The rear end fixing groove of locating slot.
Further, the fixed plate component include be connected to it is matched with the front end locating slot on half plate body Front end positioning plate and be connected to the front end positioning plate with the matched rear end fixed plate of the rear end fixing groove.
Further, positioning annular plate is provided on the motor housing card slot, and the bottom of half plate body is provided with Tapered frustum, the region between the tapered frustum and the positioning annular plate form motor housing locking groove.
The two of the purpose of this utility model are to provide a kind of synchronous electric motor rotor assembly technology structure, including inner wall is provided with The motor housing of winding, the synchronous rotor assembly tooling being sheathed on the motor housing, the synchronous electric motor rotor assembler Dress includes half plate body that two be used cooperatively are made of nylon material, has been provided with semicolumn through-hole in the middle part of half plate body, And semicolumn through-hole top is to be respectively arranged on half plate body of semicolumn through-hole two sides pair in horn-like opening Position bowl assembly and fixed plate component, and half plate body lower end is provided with motor housing card slot;Rotor passes through two halves cylinder Rotor made of through-hole cooperation enters hole, and quick group of the accurate positioning of the notch and copper wire insulating outer layer for the winding that carries out avoiding damaging Dress.
Further, the contraposition bowl assembly includes the front end locating slot being opened on half plate body and is connected to front end The rear end fixing groove of locating slot.
Further, the fixed plate component include be connected to it is matched with the front end locating slot on half plate body Front end positioning plate and be connected to the front end positioning plate with the matched rear end fixed plate of the rear end fixing groove.
Further, positioning annular plate is provided on the motor housing card slot, and the bottom of half plate body is provided with Tapered frustum, the region between the tapered frustum and the positioning annular plate form motor housing locking groove.
Compared with prior art, the utility model can quickly carry out the notch and copper of the winding that avoids damaging of electronics rotor The quick assembling of the accurate positioning of line insulating outer layer guarantees product quality and product preparation efficiency.
Detailed description of the invention
Fig. 1 is one of structural schematic diagram of the utility model;
Fig. 2 is the second structural representation of the utility model;
Fig. 3 is cell piece feeding jacking mould group schematic diagram;
Fig. 4 is cell piece rotation carrying mechanism schematic diagram;
Fig. 5 is CCD detection pipeline schematic diagram;
Fig. 6 is Manipulator Transportation structural scheme of mechanism;
Fig. 7 is UV dressing plate schematic diagram;
Fig. 8 is cell piece dispensing pipeline schematic diagram;
Fig. 9 is that cell piece carries stacking mechanism schematic diagram;
Figure 10 is welding of battery film mechanism schematic diagram;
Digital representation in figure:
1 cell piece feeding jacks mould group:
9 cell pieces, 10 cell piece magazines, 11 magazine conveying mechanisms, 12 material jacking mechanisms, 13 cell piece height detections and air knife Mechanism;
2 cell pieces rotate carrying mechanism:
14 motor rotating mechanisms, 15 band vacuum chucks carry elevating mechanism A, 16 band vacuum chucks carry elevating mechanism B;
3 CCD detect pipeline:
Mechanism that 17 cell pieces correct preceding pipeline, 18 CCD take pictures;
4 Manipulator Transportation mechanisms:
19 reciprocating mould groups, 20 band vacuum chuck lifting grasping mechanism A, 21 band vacuum chucks go up and down grasping mechanism B;
5 UV dressing plate mechanisms:
22 X-axis aligning gears, 23 Y-axis aligning gears, 24 absorption platforms
6 cell piece dispensing pipelines:
Pipeline, 26 supply conductive material mechanisms after the correction of 25 cell pieces
7 cell pieces carry stacking mechanism:
27 carry mould group, 28 carrying sucker mechanisms, 29 stacking mechanisms
8 welding of battery film mechanisms:
30 high temperature belt conveyor lines, 31 welding lampshade mechanisms.
Specific embodiment
Embodiment:
Fig. 1 to Figure 10 is please referred to, the present embodiment shows high speed solar components stitch welding equipment:
Cell piece feeding including being symmetrically disposed on board median plane two sides jacks mould group 1, cell piece rotation carrying mechanism 2, CCD detects pipeline 3, Manipulator Transportation mechanism 4, UV dressing plate 5, cell piece dispensing pipeline 6, cell piece and carries lamination Mechanism 7, welding of battery film mechanism 8;
It includes cell piece magazine 10, magazine conveying mechanism 11, material jacking mechanism 12 and cell piece that cell piece feeding, which jacks mould group 1, Height detection and air knife structure 13;
The cell piece magazine 10 for storing certain amount cell piece 9 is put in 11 front end of magazine conveying mechanism, by magazine Be delivered to right above material jacking mechanism 12, sensor sensing magazine in place after, lifting body 12 jacks up magazine piecewise, jack up height by Cell piece height detection mechanism 13 controls, then inductive signal is transferred to cell piece rotation carrying mechanism 2.
It includes motor rotating mechanism 14, band vacuum chuck carrying elevating mechanism A 15, with true that cell piece, which rotates carrying mechanism 2, Suction disk carries elevating mechanism B 16;
Band vacuum chuck carries elevating mechanism A and adsorbs cell piece 9, while air knife structure 13 is blown, and multi-disc cell piece is avoided Bonding die;
Band vacuum chuck carries elevating mechanism A vacuum breaker, and cell piece is placed on pipeline 17 before cell piece corrects, band vacuum Sucker carries elevating mechanism A film releasing simultaneously, and band vacuum chuck carries elevating mechanism B and adsorbs cell piece, and cell piece rotates carrying implement 2 cycle operation of structure;
Pipeline 17 is by vacuum suction cell piece 9 before cell piece corrects, after sensor sensing to cell piece 9, pipeline Transmit cell piece;
Manipulator Transportation mechanism 4 and UV dressing plate 5 are given cell piece picture-taking position information to by CCD mechanism 18 of taking pictures.
Band vacuum chuck lifting grasping mechanism A 20 adsorbs cell piece, and cell piece is carried to UV by Manipulator Transportation mechanism 4 Right above dressing plate 5, band vacuum chuck goes up and down grasping mechanism A vacuum breaker blanking, while UV dressing plate vacuum suction battery Piece, while according to CCD picture-taking position information, UV dressing plate corrects cell piece.
17 cell piece of pipeline before the band vacuum chuck lifting absorption of grasping mechanism A 20 corrects, band vacuum chuck lifting crawl Mechanism B 21 adsorbs 5 cell piece of UV dressing plate, and cell piece is placed on UV dressing plate before correcting, and cell piece is put after correction It is placed in pipeline 25 after the cell piece corrects, 4 cycle operation of Manipulator Transportation mechanism.
Cell piece is NG's, and Manipulator Transportation mechanism launches cell piece in NG box.
Cell piece 9 is delivered to 26 lower section of supply conductive material mechanism by pipeline 25 after cell piece correction, will be added The cell piece of conductive material is transmitted to the cell piece and carries 7 lower section of stacking mechanism.
Carrying sucker mechanism 28 adsorb cell piece, carry mould group 27 according to lamination position move, stacking mechanism 29 successively by Piece will add that conductive material cell piece is from beginning to end to overlay the high temperature belt conveyor line 30.
Cell piece is transmitted to 31 lower section of welding lampshade mechanism, the welding lampshade heating by high temperature belt conveyor line 30 Cell piece and conductive material, conductive material link together multiple cell pieces after melting solidification, form battery strings.
When the utility model connects for solar components stitch welding, a certain number of cell pieces are manually placed in cell piece magazine 10, cell piece feeding jacks mould group 1 and the automatic fetching battery piece 9 piecewise of cell piece rotation carrying mechanism 2, successively puts CCD Pipeline 3 is detected, after CCD takes pictures, cell piece 9 is carried to UV dressing plate 5 by Manipulator Transportation mechanism 4, and UV correction is flat Platform 5 is taken pictures information according to CCD, corrects cell piece 9, and cell piece 9 is carried to cell piece dispensing pipeline by Manipulator Transportation mechanism 4 6, cell piece 9 is transmitted to 26 lower section of supply conductive material mechanism, and the cell piece 9 for adding conductive material is transmitted to the cell piece 7 lower section of stacking mechanism is carried, it is successively piecewise that the cell piece for having added conductive material is from beginning to end that cell piece carries stacking mechanism 7 It overlays on the high temperature belt conveyor line 30, then cell piece 9 is transmitted to 31 lower section of welding lampshade mechanism, the welding Lampshade heats cell piece and conductive material, and conductive material links together multiple cell pieces after melting solidification, forms battery strings.
Compared with prior art, the present embodiment is high-efficient, quality is stable, maintenance is convenient, easy to operate, required artificial few.
Above-described is only some embodiments of the utility model.For those of ordinary skill in the art, Without departing from the concept of the present invention, various modifications and improvements can be made, these belong to practical Novel protection scope.

Claims (9)

1. a kind of high speed solar components stitch welding equipment, it is characterised in that: the electricity including being symmetrically disposed on board median plane two sides Pond piece feeding jack mould group, cell piece rotation carrying mechanism, CCD detection pipeline, Manipulator Transportation mechanism, UV dressing plate, Cell piece dispensing pipeline, cell piece carry stacking mechanism, welding of battery film mechanism;
The cell piece feeding jacking mould group includes cell piece magazine, magazine conveying mechanism, material jacking mechanism and the inspection of cell piece height Survey and air knife structure;
The cell piece rotation carrying mechanism includes motor rotating mechanism, two stations band vacuum chuck carrying elevating mechanism;
CCD detection pipeline include before cell piece corrects pipeline and CCD take pictures mechanism;Manipulator Transportation mechanism packet Include reciprocating mould group, two stations band vacuum chuck goes up and down grasping mechanism;
The UV dressing plate includes X-axis aligning gear, Y-axis aligning gear, absorption platform;
The cell piece dispensing pipeline includes pipeline, supply conductive material mechanism after cell piece correction;
It includes carrying mould group, carrying sucker mechanism, stacking mechanism that the cell piece, which carries stacking mechanism,;The cell chip bonding machine Structure includes high temperature belt conveyor line and welding lampshade mechanism.
2. a kind of high speed solar components stitch welding equipment according to claim 1, it is characterised in that: the cell piece feeding Jacking mould group includes cell piece magazine, magazine conveying mechanism, material jacking mechanism and cell piece height detection and air knife structure;Manually will A certain number of cell pieces are placed in the cell piece magazine, and the cell piece magazine is put in magazine conveying mechanism front end, Magazine is delivered to right above material jacking mechanism by the magazine conveying mechanism, sensor sensing magazine in place after, the jacking Mechanism jacks up magazine piecewise, jacks up height and is controlled by the cell piece height detection mechanism, then inductive signal is transferred to battery Piece rotates carrying mechanism.
3. a kind of high speed solar components stitch welding equipment according to claim 2, it is characterised in that: the band vacuum chuck It carries elevating mechanism A and adsorbs cell piece in the magazine, while the air knife structure is blown, and multi-disc cell piece bonding die is avoided;Institute It states 180 ° of cell piece rotation carrying mechanism rotation cell piece is carried to right above CCD detection pipeline, the band vacuum chuck Elevating mechanism A vacuum breaker is carried, cell piece is launched before the cell piece corrects on pipeline;The band vacuum chuck, which is carried, to be risen Simultaneously, band vacuum chuck carries elevating mechanism B and adsorbs cell piece, the cell piece rotation carrying mechanism circulation for descending mechanism A film releasing Work.
4. a kind of high speed solar components stitch welding equipment according to claim 3, it is characterised in that: the cell piece correction Preceding pipeline is by vacuum suction cell piece, and after sensor sensing to cell piece, pipeline, which transmits cell piece, takes pictures mechanism to CCD Lower section;Manipulator Transportation mechanism and UV dressing plate mechanism are given cell piece picture-taking position information to by CCD mechanism of taking pictures.
5. a kind of high speed solar components stitch welding equipment according to claim 4, it is characterised in that: the band vacuum chuck It goes up and down grasping mechanism A and adsorbs cell piece, cell piece is carried to right above UV dressing plate, institute by the Manipulator Transportation mechanism It states band vacuum chuck and goes up and down grasping mechanism A vacuum breaker blanking, while UV dressing plate vacuum suction cell piece, while according to CCD Picture-taking position information, UV dressing plate correct cell piece.
6. a kind of high speed solar components stitch welding equipment according to claim 5, it is characterised in that: the band vacuum chuck Pipeline cell piece before grasping mechanism A absorption corrects is gone up and down, band vacuum chuck lifting grasping mechanism B adsorbs UV dressing plate battery Piece, cell piece is placed on UV dressing plate before correcting, and cell piece is placed in pipeline after the cell piece correction after correction On, Manipulator Transportation mechanism cycle operation;Cell piece is NG's, and Manipulator Transportation mechanism launches cell piece in NG box.
7. a kind of high speed solar components stitch welding equipment according to claim 6, it is characterised in that: the cell piece correction Cell piece is delivered to below the supply conductive material mechanism by pipeline afterwards, and the cell piece for adding conductive material is transmitted to institute Cell piece is stated to carry below stacking mechanism.
8. a kind of high speed solar components stitch welding equipment according to claim 7, it is characterised in that: the carrying sucker machine Structure adsorbs cell piece, carries mould group and is moved according to lamination position, stacking mechanism will successively add the battery of conductive material piecewise Piece is from beginning to end to overlay the high temperature belt conveyor line.
9. a kind of high speed solar components stitch welding equipment according to claim 8, it is characterised in that: the high temperature belt is defeated Cell piece is transmitted to below the welding lampshade mechanism by line sending, the welding lampshade heating cell piece and conductive material, conductive Multiple cell pieces are linked together after material melts solidification, form battery strings.
CN201920238693.6U 2019-02-26 2019-02-26 High speed solar components stitch welding equipment Active CN209447830U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201920238693.6U CN209447830U (en) 2019-02-26 2019-02-26 High speed solar components stitch welding equipment

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201920238693.6U CN209447830U (en) 2019-02-26 2019-02-26 High speed solar components stitch welding equipment

Publications (1)

Publication Number Publication Date
CN209447830U true CN209447830U (en) 2019-09-27

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ID=68033581

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Application Number Title Priority Date Filing Date
CN201920238693.6U Active CN209447830U (en) 2019-02-26 2019-02-26 High speed solar components stitch welding equipment

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109728134A (en) * 2019-02-26 2019-05-07 苏州辰正太阳能设备有限公司 High speed solar components stitch welding equipment

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109728134A (en) * 2019-02-26 2019-05-07 苏州辰正太阳能设备有限公司 High speed solar components stitch welding equipment

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Legal Events

Date Code Title Description
GR01 Patent grant
GR01 Patent grant
TR01 Transfer of patent right

Effective date of registration: 20240613

Address after: 115000 No.95 Xingang street, Xishi District, Yingkou City, Liaoning Province

Patentee after: YINGKOU JINCHEN MACHINERY Co.,Ltd.

Country or region after: China

Address before: No. 271 Bacheng Dongping Road, Kunshan City, Suzhou City, Jiangsu Province, 215300

Patentee before: SUZHOU CHENZHENG SOLAR EQUIPMENT CO.,LTD.

Country or region before: China