CN209184432U - A kind of small motor rotor commutator automatic press mounting system - Google Patents
A kind of small motor rotor commutator automatic press mounting system Download PDFInfo
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- CN209184432U CN209184432U CN201822257711.3U CN201822257711U CN209184432U CN 209184432 U CN209184432 U CN 209184432U CN 201822257711 U CN201822257711 U CN 201822257711U CN 209184432 U CN209184432 U CN 209184432U
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Abstract
The utility model discloses a kind of small motor rotor commutator automatic press mounting systems, the system includes rotor feeding machanism, commutator feeding machanism, press-loading device, rotor blanking transshipment acitivity, transfer robot and control system, and the rotor feeding machanism, commutator feeding machanism, press-loading device, rotor blanking transshipment acitivity and conveying robot are connect with control system per capita；The commutator feeding machanism, including sequentially connected commutator rollway, commutator delivery module and commutator set right module；Commutator module of setting right is set at the first feeding, for the commutator to be grabbed that sets right；The rotor blanking transshipment acitivity, for placing the rotor for being pressed commutator, and the rollway as subsequent processing；The transfer robot is disposed adjacent with the rotor feeding machanism and the commutator feeding machanism respectively.The utility model can realize the Full-automatic feeding to commutator, and be conducive to improve press fitting qualification rate and assembly efficiency.
Description
Technical field
The utility model relates to small machine Automated assembly technologies, in particular to a kind of small motor rotor commutates
Device automatic press mounting system.
Background technique
With the increase of business manpower cost, the guiding that enterprise improves upgrading and national policy is manufactured, automation
Production has been that trend of the times, industry of motor production, including small machine manufacturing also promote manufacture to upgrade and promoted continuous,
Important composition component of the commutator as small machine, to the stability of small machine operation, reliability has very big influence, because
This, the quality of rotor and commutator press fitting determines the performance of small machine.
Tradition pressure commutator tooling is positioned using guide pad and locating slot, is pressed using spring attachment,
This press-loading device is mainly completed by manual operation, specifically, press fitting operation is manually completed by mechanical force and pressure mounting of the spring,
This just needs producers that must have enough experiences and proficiency, and therefore, press fitting dynamics, press fitting precision and differing needles are not to
With the flexibility switching between small motor rotor model, still more difficult control, this results in the prior art, being pressed qualification rate and work
Efficiency is lower.
Utility model content
In order to solve the above-mentioned technical problem, the utility model discloses a kind of small motor rotor commutator automatic press mounting systems
System, the commutator feeding machanism of the utility model are set right the cooperation of module by vibrating disk, conveyer belt and commutator, are realized pair
The Full-automatic feeding of commutator improves the degree of automation of commutator feed, hence it is evident that save human cost；Using pressing machine
Structure detects the adhesive force between rotor and commutator by pressure sensor device during press fitting, convenient for the accurate palm
Grip pressure fills dynamics, is remarkably improved press fitting qualification rate and assembly efficiency；In addition, the utility model will using rotor transhipment blanking bench
The rotor for being pressed commutator is removed from press-loading device, and is delivered to subsequent processing so that the process of rotor press-mounting commutator with
Subsequent processing is well connected, and is conducive to the assembly efficiency for improving entire small machine.
To achieve the goals above, the utility model provides a kind of small motor rotor commutator automatic press mounting system, this is
System includes rotor feeding machanism, commutator feeding machanism, press-loading device, rotor blanking transshipment acitivity, transfer robot and control
System, the rotor feeding machanism, commutator feeding machanism, press-loading device, rotor blanking transshipment acitivity and conveying robot are per capita
It is connect with control system；
The commutator feeding machanism, including sequentially connected commutator rollway, commutator delivery module and commutator
It setting right module, the commutator in the commutator rollway is sent at the first feeding by the commutator delivery module one by one,
It is grabbed for transfer robot；Commutator module of setting right is set at the first feeding, for the commutator to be grabbed that sets right, so as to
It is grabbed in transfer robot；
The rotor feeding machanism, for providing rotor to be pressed；
The press-loading device, including support frame, press-loading apparatus and positioning device, the positioning device are set to support frame bottom
Portion, for being positioned to rotor and commutator；The press-loading apparatus is set to positioning device upper end, and coaxially setting,
For to after positioning commutator and rotor execute press fitting movement；
The rotor blanking transshipment acitivity, for placing the rotor for being pressed commutator, and the confession as subsequent processing
Expect platform；
The transfer robot is disposed adjacent with the rotor feeding machanism and the commutator feeding machanism, institute respectively
It states transfer robot and grabs rotor and commutator at the rotor feeding machanism and the commutator feeding machanism respectively, and will
Rotor and commutator are individually positioned at the rotor fixed position device and commutator positioning device.
Preferably, the commutator rollway includes vibrating disk, first sensor is provided on the vibrating disk, it is described
First sensor is connect with control system, and for detecting, whether clout is sufficient in vibrating disk, and control system is sentenced according to clout quantity
It is disconnected whether to need artificial enrichment commutator.
Preferably, the commutator delivery module includes conveyer belt, belt-driven motor, the conveyer belt is used for will
Commutator on commutator rollway is transported at the first feeding；The belt-driven motor and transmission band connection, for driving
Dynamic conveyer belt rotation.
Preferably, the inlet of the conveyer belt is provided with the second sensing whether rotated for detecting the vibrating disk
Device.
Preferably, the commutator delivery module further includes the spacing block being set in the middle part of the conveyer belt, it is described every
It is used to be isolated the commutator to be grabbed and other commutators at the first feeding from block, makes an only commutation in single press fitting process
Device is transferred at the first feeding.
Preferably, the commutator sets right, module includes 3rd sensor, set right block and block control module of setting right, described
The block that sets right is for commutator to be positioned at the first feeding, and the commutator that sets right, and prevents it from skew occurs；The block control of setting right
Whether module for controlling and driving block movement of setting right, removed by the commutator that the 3rd sensor is used to detect at the first feeding
Robot crawl is transported to walk.
Preferably, the positioning device includes rotor fixed position device, commutator positioning device, the rotor fixed position device
It is set to support frame bottom, the commutator positioning device and the neighbouring setting of rotor fixed position device.
Preferably, the positioning device is removably mounted on support frame as described above.
Preferably, the rotor blanking transshipment acitivity includes conveyer table, rotor handgrip, handgrip slide rail, blanking inspection
It surveys device and rotor holds out against cylinder；
The handgrip slide rail, is fixed on the conveyer table, for providing walking guiding for rotor handgrip；
The rotor handgrip is set in the handgrip slide rail formula, for the rotor for being pressed commutator to be pressed certainly
Mechanism is removed, and is delivered at the feeding of subsequent processing；
The rotor holds out against cylinder and connect with the rotor handgrip, turns for holding out against during rotor press-mounting commutator
Son.
Preferably, the control system includes control cabinet, it is provided with PLC controller in the control cabinet and is connected thereto
Transformer, interface module and communication module, the PLC controller by interface module respectively with the rotor feeding machanism,
Commutator feeding machanism, press-loading device, rotor blanking transshipment acitivity and transfer robot connection, to rotor commutator from dynamic pressure
Dress process is controlled.
Compared with prior art, the utility model has the beneficial effects that
1) the utility model by commutator feeding machanism, press-loading device and rotor blanking transshipment acitivity and control system it
Between cooperation, solve the problems such as rotor pressure quality testing and performance test of the commutator in assembling process, and can
Effective mistake proofing control is carried out, the automation of rotor and commutator press fitting process is realized；
2) the commutator feeding machanism of the utility model is set right the cooperation of module by vibrating disk, conveyer belt and commutator,
The Full-automatic feeding to commutator is realized, improves the degree of automation of commutator feed, hence it is evident that save human cost；
3) the utility model uses press-loading device, during press fitting, by pressure sensor device to rotor and commutator
Between adhesive force detected, be pressed dynamics convenient for accurate perception, be remarkably improved press fitting qualification rate and assembly efficiency；
4) the utility model is removed the rotor for being pressed commutator from press-loading device using rotor transhipment blanking bench, and defeated
It send to subsequent processing, so that the process of rotor press-mounting commutator is well connected with subsequent processing, is conducive to improve entire small machine
Assembly efficiency.
Detailed description of the invention
The accompanying drawings constituting a part of this application is used to provide further understanding of the present application, and the application's shows
Meaning property embodiment and its explanation do not constitute the restriction to the application for explaining the application.
Fig. 1 is the overall structure diagram of the utility model embodiment one；
Fig. 2 is the structural schematic diagram of commutator feeding machanism in the utility model embodiment one；
Fig. 3 (a) is the overall structure figure of press-loading device in the utility model embodiment one；
Fig. 3 (b) is the structural schematic diagram of press-loading apparatus in the utility model embodiment one；
Fig. 3 (c) is the explosive view of positioning device in the utility model embodiment one；
Fig. 3 (d) is the structural schematic diagram of support frame and press-mounting detecting device in the utility model embodiment one；
Fig. 4 is the structural schematic diagram of rotor blanking transshipment acitivity in the utility model embodiment one.
Wherein, 1, commutator feeding machanism；2, rotor feeding machanism；3, press-loading device；4, rotor blanking transshipment acitivity；5,
Robot；6, control cabinet；
11, commutator rollway；12, commutator delivery module；13, commutator sets right module；
111, vibrating disk；112, first pressure sensor；
121, conveyer belt；122, belt-driven motor；123, second sensor；124, belt corrects block；125, it is isolated
Plate；126, cylinder is isolated；
131,3rd sensor；132, set right block；133, the block that sets right controls cylinder；
31, support frame；32, press-loading apparatus；33, positioning device；
321, it is pressed cylinder；322, connecting rod；323, guide assembly；324, compression bar；
331, rotor fixed position device；332, commutator positioning device；
3311, rotor limit body；3312, magnet；3313, commutator guide pad positioning pin；3314, mounting base；
3321, commutator guide pad；3322, fin；3323, limited block；
341, second pressure sensor；342, rotor detects grating；343, commutator detects grating；344, distance detection passes
Sensor；
41, conveyer table；42, rotor handgrip；43, handgrip slide rail；44, handgrip is rotated in place detection sensor；45, turn
Son holds out against cylinder；46, handgrip rotation and transmission driving electric cylinders；47, electric cylinders protect chain belt；48, rotor tilt detection sensor.
Specific embodiment
The utility model is described in further detail with embodiment with reference to the accompanying drawing.
It is noted that following detailed description is all illustrative, it is intended to provide further instruction to the application.Unless another
It indicates, all technical and scientific terms used herein has usual with the application person of an ordinary skill in the technical field
The identical meanings of understanding.
It should be noted that term used herein above is merely to describe specific embodiment, and be not intended to restricted root
According to the illustrative embodiments of the application.As used herein, unless the context clearly indicates otherwise, otherwise singular
Also it is intended to include plural form, additionally, it should be understood that, when in the present specification using term "comprising" and/or " packet
Include " when, indicate existing characteristics, step, operation, device, component and/or their combination.
In addition, in the description of the present invention, it should be understood that term " center ", " longitudinal direction ", " transverse direction ", " length
Degree ", " width ", " thickness ", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom" "inner",
The orientation or positional relationship of the instructions such as " clockwise ", " counterclockwise " be based on the orientation or positional relationship shown in the drawings, be only for
Convenient for description the utility model and simplify description, rather than the device or element of indication or suggestion meaning must have specifically
Orientation is constructed and operated in a specific orientation, therefore should not be understood as limiting the present invention.
In addition, term " first ", " second " are used for descriptive purposes only and cannot be understood as indicating or suggesting relative importance
Or implicitly indicate the quantity of indicated technical characteristic.Define " first " as a result, the feature of " second " can be expressed or
Implicitly include one or more of the features.In the description of the present invention, unless otherwise indicated, the meaning of " multiple "
It is two or more, unless otherwise restricted clearly.
In the present invention unless specifically defined or limited otherwise, term " installation ", " connected ", " connection ", " Gu
It is fixed " etc. terms shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or be integrally connected；It can
To be mechanical connection, it is also possible to be electrically connected；It can be directly connected, can also can be indirectly connected through an intermediary
Connection inside two elements.For the ordinary skill in the art, above-mentioned term can be understood as the case may be
Concrete meaning in the present invention.
In the present invention unless specifically defined or limited otherwise, fisrt feature the "upper" of second feature or it
"lower" may include that the first and second features directly contact, and also may include that the first and second features are not direct contacts but lead to
Cross the other characterisation contact between them.Moreover, fisrt feature includes above the second feature " above ", " above " and " above "
One feature is right above second feature and oblique upper, or is merely representative of first feature horizontal height higher than second feature.First is special
Sign is directly below and diagonally below the second feature including fisrt feature under the second feature " below ", " below " and " below ", or only
Indicate that first feature horizontal height is less than second feature.
Embodiment
The present embodiment provides a kind of small motor rotor commutator automatic press mounting systems, as shown in Figure 1, the system includes rotor
Feeding machanism 2, commutator feeding machanism 1, press-loading device 3, rotor blanking transshipment acitivity 4, transfer robot 5 and control cabinet 6,
In, rotor feeding machanism 2, commutator feeding machanism 1, press-loading device 3, rotor blanking transshipment acitivity 4 and transfer robot 5 with
Control cabinet 6 connects, transfer robot 5 respectively after rotor feeding machanism 2, commutator feeding machanism 1 grab rotor and commutator,
The rotor grabbed and commutator are placed on to the corresponding position of press-loading device 3, press-loading device 3 detects that rotor and commutator arrive
Behind position, press fitting movement is executed；After press fitting, the rotor for being pressed commutator is delivered to next by rotor blanking transshipment acitivity 4
At the feeding of process；It is specific:
Referring to fig. 2, commutator feeding machanism 1 includes sequentially connected commutator rollway 11, commutator delivery module 12
It sets right module 13 with commutator, the commutator in commutator rollway 11 is sent to carrying implement by commutator delivery module 12 one by one
At the first feeding of device people, grabbed for transfer robot；Commutator module 13 of setting right is set at the first feeding, for set right to
Commutator is grabbed, in order to transfer robot crawl；
In the present embodiment, commutator rollway 11 includes vibrating disk 111, is provided with first sensor on vibrating disk, this
One sensor is connect with control cabinet 6, and for detecting, whether clout (commutator) is sufficient in vibrating disk 111, and control cabinet 6 is according to first
The clout quantity that sensor detects judges whether to need artificial enrichment commutator, and first sensor is setting in the present embodiment
First pressure sensor 112 on the commutator loading end of vibrating disk 111,112 real-time detection of first pressure sensor vibration
The total weight of commutator in Moving plate 111, and will test result and be transmitted to control cabinet 6, control cabinet 6 is according to testing result judgement
It is no to need hand stock.
In the present embodiment, commutator delivery module 12 includes conveyer belt 121, belt-driven motor 122, conveyer belt 121
Entrance be connected with the discharge port of vibrating disk 111, accept commutator for the discharge outlet in vibrating disk 111, and by commutator
(other end of conveyer belt) is transported at the first feeding；Belt-driven motor 122 is connect with conveyer belt 121, is passed for driving
Band 121 is sent to rotate.In addition, the inlet of conveyer belt 121 is provided with the second sensor whether to work for detecting vibrating disk 111
123, when second sensor inspection 123, which measures vibrating disk 111, to work, control cabinet 6 controls belt-driven motor 122 and starts, into
And conveyer belt 121 is driven to rotate, carry out the conveying of commutator；In addition, the discharge port of vibrating disk 111 goes out to be provided with belt correction block
124, which corrects block 124 and is used to correct the output orientation of commutator in the discharge outlet of vibrating disk 111, and guarantees commutator
The discharge port of self-vibration Moving plate 111 is exported one by one.
In the present embodiment, the middle part of conveyer belt 121 is provided with spacing block, the spacing block be used for be isolated at the first feeding to
Other commutators on commutator and conveyer belt are grabbed, so that an only commutator is transferred into first and takes
At material, which specifically includes isolation board 125 and isolation cylinder 126 connected to it, and isolation cylinder 126 drives isolation board
125 is elastic or move up and down, to realize above-mentioned isolation purpose.
Commutator sets right mould 13 including 3rd sensor 131, set right block 132 and block control module of setting right, and the block 132 that sets right is used
In commutator is positioned at the first feeding, and commutator direction of setting right, prevent its from skew occurs；Block control module of setting right is used for
Block movement of setting right is controlled and drives, which includes the block control cylinder 133 that sets right；3rd sensor 131 is for examining
Whether the commutator surveyed at the first feeding, which is handled upside down robot crawl, is walked.
Rotor feeding machanism 2 in the present embodiment, for providing rotor to be pressed；
In addition, referring to Fig. 1, transfer robot 5, respectively with rotor feeding machanism 2 and commutator feeding machanism 1 is adjacent sets
It sets, transfer robot 5 grabs rotor and commutator at rotor feeding machanism 2 and commutator feeding machanism 1 respectively, and by rotor
And commutator is individually positioned in the corresponding position of positioning device 33.
In the present embodiment, as shown in Fig. 3 (a), press-loading device 3 includes support frame 31, press-loading apparatus 32 and positioning device 33,
Positioning device 33 is detachably secured on support frame, and for positioning to rotor and commutator, press-loading apparatus 32 is set to
The upper end of positioning device 33, for after positioning commutator and rotor execute press fitting movement；
As shown in Fig. 3 (c), positioning device 33 includes rotor fixed position device 331, commutator positioning device 332, rotor fixed position
Device 331 is set to the bottom of support frame 31, commutator positioning device 332 and the neighbouring setting of rotor fixed position device 331, tool
Body:
Rotor fixed position device 331 includes mounting base 3314 and rotor limit body 3311, wherein mounting base 3314 is removably
It is set on support frame 31, rotor limit body 3311 is set to mounting base upper end；
Cross section is semi-annular shape in 3311 bottom of rotor limit body, and for encircling rotor, and its middle part is fixed with magnet
3312, to improve the tautness of rotor, 3311 upper end of rotor limit body is cylindrical shape, and internal side wall is oriented to equipped with commutator
Block positioning pin 3313, convenient for the installation and positioning of commutator guide pad.
Commutator positioning device 332 includes commutator guide pad 3321, and the commutator guide pad 3321 is from rotor limit body
3311 upper end is embedded in rotor limit body 3311；Commutator guide channel is equipped in commutator guide pad 3321, guiding is logical
The side wall in road is equipped at least one fin 3322 for being used to be oriented to commutator trend, in addition, the side of commutator guide pad 3321
Limited block 3323 is also embedded on wall, which is used to carry out further position restriction to commutator, so that commutator
Position it is more accurate.
Since commutator positioning device 332 is embedded in rotor fixed position device 331, the mounting base 3314 of rotor passes through screw
It is fixed on support frame 331, when rotor model change, mounting base 3314 is removed, a whole set of positioning device 33 can be torn open
Under, the replacement positioning device adaptable with rotor.
As shown in Fig. 3 (b), (d), press-loading apparatus 32 includes driving device, commutator press-in device and press-mounting detecting device,
Wherein, driving device includes press fitting cylinder 321, which is fixed on 31 upper end of support frame, commutator by mounting rack
Press-in device includes connecting rod 322, guide assembly 323 and compression bar 324, the output end of press fitting cylinder 321 by connecting rod 322 with
Compression bar 324 connects, meanwhile, connecting rod 322 is connect with guide assembly 323, the band under the driving of press fitting cylinder 321 of connecting rod 322
Dynamic pressure bar 324 is moved along the glide direction of guide assembly 323, realizes press fitting movement.
As shown in Fig. 3 (a), (d), press-mounting detecting device includes second pressure sensor 341, rotor detection grating 342, changes
Grating 343 and distance detection sensor 344 are detected to device, wherein rotor detection grating 342 and distance detection sensor 344 are divided
It is not fixed by the bracket in the rear and front end of 33 side of positioning device, it is whether ready for detecting rotor；Commutator detects grating
Whether 343 are fixed by the bracket in the other side of positioning device 33, ready for detecting commutator；Second pressure sensor passes through
Connecting rod 322 is connect with compression bar 324, for detecting compression bar pressure in assembling process, and then detect rotor and commutator it
Between adhesive force, the main controller controls pressure when the adhesive force between rotor and commutator reaches default size, in control cabinet 6
It fills cylinder 321 to act, connecting rod 322 is made to drive 324 return of compression bar, complete press fitting.
As shown in figure 4, rotor blanking transshipment acitivity 4 is used to place the rotor for being pressed commutator, and as next work
The rollway of sequence；It is specific: rotor blanking transshipment acitivity 4 include conveyer table 41, rotor handgrip 42, handgrip slide rail 43, under
Material detection device 44 and rotor hold out against cylinder 45；
Wherein, handgrip slide rail 43 is fixed on conveyer table 41, for providing walking guiding for rotor handgrip 42；
Rotor handgrip 42 is rotated by handgrip to be set in 43 formula of handgrip slide rail with transmission driving electric cylinders 46, and being used for will
The rotor for being pressed commutator is removed from press-loading device 3, and is delivered at the feeding of subsequent processing；
Rotor holds out against cylinder 45, connect with rotor handgrip 42, for holding out against rotor during rotor, commutator press fitting,
Its run-off the straight is prevented, guarantees press fitting straightness.
Blanking detection device, the handgrip that one end including being set to handgrip slide rail is connect with rotor handgrip are rotated in place
Detection sensor 44 and the rotor Anti-inclining detection sensor 48 for being set to the handgrip guide rail other end.
In addition, referring to fig. 4, in the technical solution of the present embodiment, in handgrip rotation and 46 outside of transmission driving electric cylinders, edge is grabbed
43 extending direction of hand slide rail is arranged electric cylinders and protects chain belt 47, for protecting handgrip rotation and transmission driving electric cylinders.
In the present embodiment, control system includes control cabinet, and PLC controller and transformation connected to it are provided in control cabinet
Device, interface module and communication module, PLC controller are fed with the rotor feeding machanism, commutator respectively by interface module
Mechanism, press-loading device, rotor blanking transshipment acitivity and transfer robot connection, carry out the automatic press mounting process of rotor commutator
Control.
The present embodiment passes through between commutator feeding machanism, press-loading device and rotor blanking transshipment acitivity and control system
Cooperation solves the problems such as quality testing and performance test of the rotor pressure commutator in assembling process, and can carry out
Effective mistake proofing control realizes the automation of rotor and commutator press fitting process；Commutator feeding machanism passes through vibrating disk, biography
The cooperation for sending band and commutator to set right module, realizes the Full-automatic feeding to commutator, improves the automatic of commutator feed
Change degree, hence it is evident that save human cost；In addition, the present embodiment passes through pressure sensing during press fitting using press-loading device
Device detects the adhesive force between rotor and commutator, is pressed dynamics convenient for accurate perception, is remarkably improved press fitting and closes
Lattice rate and assembly efficiency；The rotor for being pressed commutator is removed from press-loading device using rotor transhipment blanking bench, and is delivered to
Subsequent processing is conducive to the dress for improving entire small machine so that the process of rotor press-mounting commutator is well connected with subsequent processing
With efficiency.
In addition, it should be noted that:
In the description of this specification, reference term " one embodiment ", " some embodiments ", " example ", " specifically show
The description of example " or " some examples " etc. means specific features, structure, material or spy described in conjunction with this embodiment or example
Point is contained at least one embodiment or example of the utility model.In the present specification, to the schematic table of above-mentioned term
Stating may not refer to the same embodiment or example.Moreover, particular features, structures, materials, or characteristics described can be
It can be combined in any suitable manner in any one or more embodiment or examples.
Although the embodiments of the present invention have been shown and described above, it is to be understood that above-described embodiment is
Illustratively, it should not be understood as limiting the present invention, those skilled in the art are not departing from the utility model
Principle and objective in the case where above-described embodiment can be changed in the scope of the utility model, modify, replace and
Modification, it is made by the above technical examples according to the technical essence of the present invention it is any it is simple modification, equivalent variations with repair
Decorations, are still within the scope of the technical solutions of the present invention.
Claims (10)
1. a kind of small motor rotor commutator automatic press mounting system, which is characterized in that be fed including rotor feeding machanism, commutator
Mechanism, press-loading device, rotor blanking transshipment acitivity, transfer robot and control system, the rotor feeding machanism, commutator supply
Material mechanism, press-loading device, rotor blanking transshipment acitivity and conveying robot are connect with control system per capita；
The commutator feeding machanism, including sequentially connected commutator rollway, commutator delivery module and commutator set right
Module, the commutator in the commutator rollway is sent at the first feeding by the commutator delivery module one by one, for removing
Transport robot crawl；Commutator module of setting right is set at the first feeding, for the commutator to be grabbed that sets right, in order to remove
Transport robot crawl；
The rotor feeding machanism, for providing rotor to be pressed；
The press-loading device, including support frame, press-loading apparatus and positioning device, the positioning device are set to support frame bottom,
For being positioned to rotor and commutator；The press-loading apparatus is set to positioning device upper end, and coaxially setting, is used for
To after positioning commutator and rotor execute press fitting movement；
The rotor blanking transshipment acitivity, for placing the rotor for being pressed commutator, and the rollway as subsequent processing；
The transfer robot is disposed adjacent with the rotor feeding machanism and the commutator feeding machanism respectively, described to remove
It transports robot and grabs rotor and commutator at the rotor feeding machanism and the commutator feeding machanism respectively, and by rotor
And commutator is individually positioned at the rotor fixed position device and commutator positioning device.
2. a kind of small motor rotor commutator automatic press mounting system according to claim 1, which is characterized in that the commutation
Device rollway includes vibrating disk, and first sensor is provided on the vibrating disk, and the first sensor is connect with control system,
Whether sufficient for detecting clout in vibrating disk, control system judges whether to need artificial enrichment commutator according to clout quantity.
3. a kind of small motor rotor commutator automatic press mounting system according to claim 2, which is characterized in that the commutation
Device delivery module includes conveyer belt, belt-driven motor, and the conveyer belt is used to transport on the commutator on commutator rollway
It send to the first feeding；The belt-driven motor and transmission band connection, for driving conveyer belt to rotate.
4. a kind of small motor rotor commutator automatic press mounting system according to claim 3, which is characterized in that the transmission
The inlet of band is provided with the second sensor whether rotated for detecting the vibrating disk.
5. a kind of small motor rotor commutator automatic press mounting system according to claim 3 or 4, which is characterized in that described
Commutator delivery module further includes the spacing block being set in the middle part of the conveyer belt, and the spacing block is for being isolated at the first feeding
Commutator to be grabbed and other commutators, make single press fitting process in only a commutator be transferred at the first feeding.
6. a kind of small motor rotor commutator automatic press mounting system according to claim 1, which is characterized in that the commutation
Device module of setting right includes 3rd sensor, set right block and block control module of setting right, and the block that sets right is for commutator to be positioned at
At first feeding, and the commutator that sets right, prevent it from skew occurs；The block control module of setting right is for controlling and driving the block that sets right
Movement, whether the commutator that the 3rd sensor is used to detect at the first feeding, which is handled upside down robot crawl, is walked.
7. a kind of small motor rotor commutator automatic press mounting system according to claim 1, which is characterized in that the positioning
Device includes rotor fixed position device, commutator positioning device, and the rotor fixed position device is set to support frame bottom, the commutation
Device positioning device and the neighbouring setting of rotor fixed position device.
8. a kind of small motor rotor commutator automatic press mounting system according to claim 7, which is characterized in that the positioning
Device is removably mounted on support frame as described above.
9. a kind of small motor rotor commutator automatic press mounting system according to claim 1, which is characterized in that the rotor
Blanking transshipment acitivity includes that conveyer table, rotor handgrip, handgrip slide rail, blanking detection device and rotor hold out against cylinder；
The handgrip slide rail, is fixed on the conveyer table, for providing walking guiding for rotor handgrip；
The rotor handgrip is set in the handgrip slide rail formula, for will be pressed the rotor of commutator from press-loading device
It removes, and is delivered at the feeding of subsequent processing；
The rotor holds out against cylinder and connect with the rotor handgrip, for holding out against rotor during rotor press-mounting commutator.
10. a kind of small motor rotor commutator automatic press mounting system according to claim 1, which is characterized in that the control
System processed includes control cabinet, and PLC controller and transformer connected to it, interface module and communication are provided in the control cabinet
Module, the PLC controller by interface module respectively with the rotor feeding machanism, commutator feeding machanism, press-loading device,
Rotor blanking transshipment acitivity and transfer robot connection, control the automatic press mounting process of rotor commutator.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822257711.3U CN209184432U (en) | 2018-12-29 | 2018-12-29 | A kind of small motor rotor commutator automatic press mounting system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822257711.3U CN209184432U (en) | 2018-12-29 | 2018-12-29 | A kind of small motor rotor commutator automatic press mounting system |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109546818A (en) * | 2018-12-29 | 2019-03-29 | 浙江方德机器人系统技术有限公司 | A kind of small motor rotor commutator automatic press mounting system |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109546818A (en) * | 2018-12-29 | 2019-03-29 | 浙江方德机器人系统技术有限公司 | A kind of small motor rotor commutator automatic press mounting system |
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