CN209174681U - A kind of intelligent punching pipes machine of pneumatic crawl - Google Patents
A kind of intelligent punching pipes machine of pneumatic crawl Download PDFInfo
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- CN209174681U CN209174681U CN201821510545.7U CN201821510545U CN209174681U CN 209174681 U CN209174681 U CN 209174681U CN 201821510545 U CN201821510545 U CN 201821510545U CN 209174681 U CN209174681 U CN 209174681U
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- pull rod
- pneumatic
- conveyer belt
- cylinder
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Abstract
The utility model provides a kind of intelligent punching pipes machine of pneumatic crawl, including rack, it is set on the rack feeding machanism, shaping mechanism, first conveying mechanism, material receiving mechanism and set on the rack to each mechanism provide power and control hydraulic control system and electric control system, shaping mechanism includes that at least one set is set on the rack transfer, at least one set, which is set, is punched out molding hole punched device to pull rod on the rack, feeding machanism includes the conveyer belt for being located at rack side, it is located at the positioning device of conveyer belt one end, if the second conveyor structure in positioning device is moved to the pull rod on conveyer belt on the rack, second conveyor structure includes being set on the rack sliding seat, the third control cylinder being slidably installed on sliding seat, the pneumatic grappling fixture being located on third control cylinder piston rod.It is able to solve that position of the irregular tubing in punching molding is not easy correction and front end feed section occurs being fed unstable problem, structure is simple, easy to operate, and performance is stablized.
Description
Technical field
The utility model relates to machinery fields, and in particular to a kind of pneumatic intelligent punching pipes machine of crawl.
Background technique
In Modern Live, tubing using more and more extensive, and these tubing usually require during processing
Be punched out, currently on the market for the equipment of automatic punching of tubing and few, and promoted substantially using Mutli-station cylinder it is fixed
Position, cylinder propulsion are difficult to ensure positioning accuracy, and the product cylinder of different length will relocate, and multistation design is produced in replacement
It is time-consuming and laborious when product, it is not suitable for the Market Situation of current multi-varieties and small-batch production, product will be carried out according to numerical control
It when multi-panel punching, needs to carry out multiple clamping, greatly reduces working efficiency, and need professional skilled worker that could operate.And pass through
Manually when being punched out, punching precision cannot effectively guarantee, punching low efficiency, scrapped during punching it is high-efficient, and
Safety coefficient is low, and labor intensity is high, and punching noise is big, is unfavorable for protecting the physical and mental health of labourer, and present punching is set
It is standby to be substantially that volume is bigger, and occupied area is wide, than cumbersome when for installation and carrying, therefore, in the art
Technical staff, need to be developed it is a kind of can be simpler efficiently to the various tubular equipment for carrying out multi-panel Continuous machings.
Meanwhile present full automatic punching machine is in process, is most difficult to solve the problems, such as be to enter punching in pull rod
Position correction problem before molding, position is accurately inaccurate when punching, this be easy to cause production accident, gently then product report
It is useless, heavy then direct machine breakdown or generation work safety accident, therefore, present full automatic punching machine generally be directed to round tube or
The punching that elliptical tube etc. facilitates the material of correction to carry out, such as the product of my company previous generation research and development: CN201620752969.9,
When tubing is related to irregular shape, then it cannot achieve the accurate positioning of pull rod since equipment does not have automatic identification function,
To cannot achieve full-automatic processing, therefore, we carry out on the basis of previous generation is designed, then to the punching of irregular pull rod
It improves, so that improved equipment is made to can be realized the punching processing of any most of irregular shape and regular shape, it is right
It is to use manipulator to overturn structure, and the pull rod of starting point is accumulation deposit now, when in use in the feeding part of pull rod
Will appear stuck phenomenon, when crawl, which is easy to appear, to be clamped situation not in place and occurs, therefore, feed section of the application to front end
It is improved.
Itself for present perforating press, usually stationary machine process, not with present Internet technology
Combine, so as to cause when something goes wrong must technical maintenance person handled, especially when some systems break down,
Intellectual technology person could produce after resetting system, this province of system does not have self-regeneration function, and also not have self
Function is practised, meanwhile, present equipment is generally single-set operation, and no and network-in-dialing, when it is time for repair, intellectual technology person arrives
Scene goes maintenance not handle remotely.
Summary of the invention
In order to solve certain or certain technical problems existing in the prior art, the utility model provides a kind of pneumatic crawl
Intelligent punching pipes machine is able to solve position of the irregular tubing in punching molding and is not easy correction and the appearance of front end feed section
It is fed unstable problem, structure is simple, and easy to operate, performance is stablized, and easy to maintenance.
In order to solve the above-mentioned prior art problems, the utility model uses following scheme:
A kind of intelligent punching pipes machine of pneumatic crawl, including rack, the feeding machanism being located in the rack, to the confession
Molding shaping mechanism, to carry out mobile first to the pull rod on the shaping mechanism defeated for being punched out in material mechanism to pull rod
The material receiving mechanism for sending mechanism, being located at described rack one end is located in the rack and provides the hydraulic control of power to each mechanism
System, the electric control system controlled the shaping mechanism, the shaping mechanism include that at least one set is located at the machine
Transfer, at least one set on frame, which are located in the rack, is punched out molding hole punched device, the feeding machine to pull rod
Structure include the conveyer belt for being located at the rack side, the positioning device for being located at described conveyer belt one end, be located at it is right in the rack
Pull rod on the conveyer belt is moved to the second conveyor structure in the positioning device, and the second conveyor structure includes being located at
Sliding seat in the rack, is located at the third control cylinder piston at the third being slidably installed on sliding seat control cylinder
Pneumatic grappling fixture on bar, the motion track of the sliding seat and the motion track of first conveying mechanism are vertically arranged, described
After pull rod on conveyer belt is moved in the positioning device by the pneumatic grappling fixture, then pass through the first conveying mechanism for pull rod
It is moved on the transfer and carries out molding to be punched.
Further, the pneumatic grappling fixture includes that one end is detachably mounted on the third control cylinder piston rod
A piece main flow pipe is vertically set on several isocons that the mainstream bottom of the tube grabs pull rod, is located at the isocon
The sucker of bottom, the length of the main flow pipe is less than the length of pull rod to be extracted, by the electric control system to the gas
Dynamic grappling fixture carries out air-breathing and gas supply realizes crawl and release of the sucker to pull rod.
Further, the positioning device includes the first locating slot for being fixed on described rack one end, is located at the rack
On the 4th control cylinder, the second locating slot for being located on the 4th control cylinder piston rod, the both ends of pull rod pass through described
Pneumatic grappling fixture is moved respectively in first locating slot and the second locating slot, then by the 4th control cylinder piston rod to
Preceding movement makes the second locating slot to pull rod to the movement of the first locating slot and both ends fix the fixation for realizing position,.
Further, the conveyer belt is equipped with width adjusting device, and the width adjusting device includes being located at the machine
Support rod on frame, the adjustable plate being located on the support rod, are fixed between the adjustable plate and the support rod by screw rod,
A pull rod channel is formed between the side wall of the conveyer belt and the adjustable plate, pull rod is from the pull rod channel from Xiang Qianyi
It is dynamic.
Further, the transfer includes being located at first movement pedestal in the rack, being located at the first movement
The first control cylinder on pedestal, the clamper being located on the first control cylinder piston rod, the clamper and described the
It is equipped with the angle adjustment device controlled by the electrical control system between the piston rod of one control cylinder, pull rod passes through described
Feeding machanism carries out arrangement and to currently positioning to punching pull rod, is then moved to the steering by the first conveying mechanism
It on device, moves again to and carries out punch forming on the shaping mechanism, finally enter the material receiving mechanism, pull rod is from the positioning
Device is to by first conveying mechanism, to processing pull rod progress, successively forward movement is formed simultaneously during the material receiving mechanism
Blanking.
Further, first conveying mechanism includes the second mobile bottom being slidably installed in rack by sliding rail and sliding block
Seat is located at several clamping devices being used cooperatively in the second mobile base with shaping mechanism, sets on the rack to the second movement
The driving cylinder that pedestal is moved forward and backward, the clamping device include telescopic cylinder, are located on telescopic cylinder to pull rod progress
The pneumatic chuck of clamping is additionally provided with the damping buffer being used cooperatively with driving cylinder in the rack.
Further, the angle adjustment device includes the adjusting motor being located on the first movement pedestal, is located at institute
The transmission chain stating the adjustment seat on clamper, being located between the adjusting motor and the adjustment seat, the clamper pass through institute
State adjust motor positive and negative rotation drive the transmission chain adjustment seat is realized rotate synchronously after realize angular adjustment.
Further, the adjustment seat is driven gear, and the transmission chain includes transmission belt, is located on the inside of the transmission belt
Transmission gear, the transmission gear and driven gear engaged transmission.
Further, adapter, the adjusting are equipped between the adjustment seat and the piston rod of the first control cylinder
Seat is fixedly connected with the clamper, is connected between the adjustment seat and the adapter by bearing.
Further, the material receiving mechanism includes the firm banking being located in the rack, sets on the fixed base
Splicing groove, the splicing groove be circular groove.
Further, the arc-shaped transition to raise upward is equipped with positioned at the side of the shaping mechanism in the splicing groove
Section, is tangent connection between the changeover portion and the splicing groove, pull rod is transported to the transition by first conveying mechanism
Duan Shanghou is entered back into the splicing groove.
Further, one layer of cushion rubber layer is equipped on the splicing groove and the changeover portion.
Further, the rack is equipped with a relative position angle to pull rod after positioning device positioning
The vision system being sent to after data in the electric control system is detected and is acquired, pull rod is fixed by the positioning device
Behind position, the electric-controlled is sent to after carrying out data acquisition to the draw rod positions in the positioning device by the vision system
In system processed, the angle adjustment device is controlled by the electrical control system, the angle to be accommodated of the clamper is carried out
It adjusts, and the angle after accommodating on the clamper is controlled, position is accurate when pull rod being made to enter the shaping mechanism.
Further, the automatic running progress to being connect with internet to whole equipment is equipped in the electric control system
The intelligence control system of control, the intelligence control system have be automatically repaired and diagnose, self-teaching and warning note
Function can diagnose automatically when the information and initial set value difference that vision system is sent and issue warning note, to make to tie up
The personnel of repairing repair, and record the data that do not repair after the data and alarm after maintenance, can when not repairing after there is alarm
Automatically record the elaboration and be included in safe handling f range, into cross be used for a long time after realize repairing for Urine scent and alarm parameters
It is multiple, it avoids generating false alarm, simultaneously, additionally it is possible to according to the data that the staff recorded is adjusted a certain problem,
When occurring same technical problem again, system makes after capable of inputting automatically to the solution of this technical problem automatically
Equipment realizes normal process, so as to make equipment realize self-regeneration function for simple question, enables staff
More easily, smaller for the technology dependence of the maintenance personal of equipment.
Further, the intelligence control system further includes long-range monitoring and control module, can be repaired with remote assistance with
And the reparation of program operation is corrected.
Compared with prior art, the utility model has the beneficial effects that:
By feeding machanism by pull rod be transported to the first conveying mechanism it is to be captured during, moved by conveyer belt
It is dynamic, every pull rod can be made all smoothly to place side by side, and by conveyer belt forward movement after, again by second conveyor structure
It takes to the pull rod currently processed to after the positioning and correction of positioning device progress position, when the first conveying mechanism can be made to clamp
Each pull rod be accurately fixed on the same position, can be effectively solved pull rod enter molding before positioning it is inaccurate
Problem, and when being moved using second conveyor structure, is controlled cylinder by third and controls pneumatic grappling fixture and move up and down crawl, energy
The across obstacle for enough making pull rod more convenient, different according to the sliding trace of sliding seat, the motion track control of pull rod is more
Diversification, structure is simple, easy to operate, and performance is stable and easy to maintenance.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the utility model;
Fig. 2 is the main view of the utility model feeding machanism;
Fig. 3 is the structural schematic diagram of the utility model transfer;
Fig. 4 is the left view of this practicability feeding machanism.
In figure: rack 1, positioning device 2, conveyer belt 3, adjustable plate 4, pull rod channel 5, pneumatic grappling fixture 6, feeding machanism 7,
Vision system 8, transfer 9, damping buffer 10, hole punched device 11, driving cylinder 12, the first conveying mechanism 13, second move
Dynamic pedestal 14, clamping device 15, contracting cylinder 16, pneumatic chuck 17, shaping mechanism 18, changeover portion 19, splicing groove 20, rubber buffer
Layer 21, material receiving mechanism 22, firm banking 23, sucker 24, isocon 25, width adjusting device 26, main flow pipe 27, first movement bottom
Seat 28, first controls cylinder 29, adapter 30, adjustment seat 31, clamper 32, transmission chain 33, transmission belt 34, angle adjustment device
35, motor 36, transmission gear 37, strut 38, second conveyor structure 39, sliding seat 40, third are adjusted and controls cylinder 41, second
Locating slot the 42, the 4th controls cylinder 43, the first locating slot 44.
Specific embodiment
In the following, being described further in conjunction with attached drawing and specific embodiment to the utility model, it should be noted that
Under the premise of not colliding, it can be formed in any combination between various embodiments described below or between each technical characteristic new
Embodiment.
As shown in figures 1-4, a kind of intelligent punching pipes machine of pneumatic crawl, including rack 1, is located in the rack 1
Feeding machanism 7 is punched out molding shaping mechanism 18, to the shaping mechanism 18 to pull rod on the feeding machanism 7
On the pull rod material receiving mechanism 22 that carries out the first mobile conveying mechanism 13, be located at described 1 one end of rack, be located at the rack 1
On provide the hydraulic control system of power, the electric control system that is controlled the shaping mechanism 18, institute to each mechanism
State that shaping mechanism 18 includes at least one set of transfer 9 being located in the rack 1, that at least one set is located at is right in the rack 1
Pull rod is punched out molding hole punched device 11, and the feeding machanism 7 includes the conveyer belt 3 for being located at 1 side of rack, is located at
The positioning device 2 of described 3 one end of conveyer belt is located in the rack 1 and is moved to the positioning to the pull rod on the conveyer belt 3
Second conveyor structure 39 on device 2, the second conveyor structure 39 include be located in the rack 1 sliding seat 40, cunning set
In the pneumatic grappling fixture 6 that the third on the sliding seat 40 controls cylinder 41, is located on third control 41 piston rod of cylinder, institute
The motion track for stating the motion track and first conveying mechanism 13 of sliding seat 40 is vertically arranged, the drawing on the conveyer belt 3
After bar is moved in the positioning device 2 by the pneumatic grappling fixture 6, then pull rod is moved to by institute by the first conveying mechanism 13
It states and carries out molding to be punched on transfer 9;The pneumatic grappling fixture 6 includes that one end is detachably mounted to the third control gas
A main flow pipe 27 on 41 piston rod of cylinder is vertically set on several points that 27 bottom of main flow pipe grabs pull rod
Flow tube 25, the sucker 24 for being located at 25 bottom of isocon, the length of the main flow pipe 27 are less than the length of pull rod to be extracted, lead to
It crosses the electric control system and the crawl and pine of air-breathing and the gas supply realization sucker 24 to pull rod is carried out to the pneumatic grappling fixture 6
It opens;The positioning device 2 includes the first locating slot 44 for being fixed on described 1 one end of rack, the be located in the rack 1 the 4th
Control cylinder 43, the second locating slot 42 being located on the 4th control 43 piston rod of cylinder, the both ends of pull rod pass through the gas
Dynamic grappling fixture 6 is moved respectively in first locating slot 44 and the second locating slot 42, then living by the 4th control cylinder 43
Stopper rod, which moves forward, makes the second locating slot 42 to pull rod to the movement of the first locating slot 44 and both ends fix the fixation for realizing position;Institute
Conveyer belt 3 is stated equipped with width adjusting device 26, the width adjusting device 26 includes the support rod being located in the rack 1
38, the adjustable plate 4 being located on the support rod 38, is fixed between the adjustable plate and the support rod 38 by screw rod, described
A pull rod channel 5 is formed between the side wall of conveyer belt 3 and the adjustable plate 4, pull rod is from the pull rod channel 5 from Xiang Qianyi
It is dynamic;The transfer 9 includes being located at first movement pedestal 28 in the rack 1, being located on the first movement pedestal 28
First control cylinder 29, the clamper 32 being located on the first control 29 piston rod of cylinder, the clamper 32 and described the
It is equipped with the angle adjustment device 35 controlled by the electrical control system between the piston rod of one control cylinder 29, pull rod is logical
It crosses the feeding machanism 7 and carries out arrangement and to currently positioning to punching pull rod, it is then mobile by the first conveying mechanism 13
Onto the transfer 9, moves again on the shaping mechanism 18 and carry out punch forming, finally enter the material receiving mechanism
22, pull rod from the positioning device 2 to during the material receiving mechanism 22 by first conveying mechanism 13 to processing pull rod
It carries out successively moving forward molding and blanking;First conveying mechanism 13 includes being slidably installed in rack 1 by sliding rail and sliding block
The second mobile base 14, be located at several clamping devices 15 being used cooperatively in the second mobile base 14 with shaping mechanism 18,
It is located at the driving cylinder 12 being moved forward and backward in rack 1 to the second mobile base 14, the clamping device 15 includes flexible gas
Cylinder 16 is located at the pneumatic chuck 17 being clamped on telescopic cylinder 16 to pull rod, and one and driving gas are additionally provided in the rack 1
The damping buffer 10 that cylinder 12 is used cooperatively;The angle adjustment device 35 includes being located on the first movement pedestal 28
It adjusts motor 36, the adjustment seat 31 being located on the clamper 32, be located between the adjusting motor 36 and the adjustment seat 31
Transmission chain 33, the clamper 32 drives the transmission chain 33 to the adjusting by the positive and negative rotation for adjusting motor 36
Seat 31 realizes angular adjustment after realizing synchronous rotation;The adjustment seat 31 is driven gear, and the transmission chain 33 includes transmission belt
34, the transmission gear 37 of 34 inside of transmission belt, the transmission gear 37 and the driven gear engaged transmission are located at;It is described
Adapter 30, the adjustment seat 31 and the clamper are equipped between adjustment seat 31 and the piston rod of the first control cylinder 29
32 are fixedly connected, and are connected between the adjustment seat 31 and the adapter 30 by bearing;The material receiving mechanism 22 includes being located at
Firm banking 23 in the rack 1, the splicing groove 20 being located on the firm banking 23, the splicing groove 20 are arc-shaped recessed
Slot;The arc-shaped changeover portion 19 to raise upward, the mistake are equipped with positioned at the side of the shaping mechanism 18 in the splicing groove 20
Crossing is tangent connection between section 19 and the splicing groove 20, and pull rod is transported to the changeover portion by first conveying mechanism 13
It is entered back into after on 19 in the splicing groove 20;One layer of cushion rubber layer is equipped in the splicing groove 20 and the changeover portion 19
21;The rack 1 is equipped with one and relative position angle of the pull rod after the positioning device 2 positioning is detected and adopted
The vision system 8 being sent in the electric control system after collection data, pull rod pass through after the positioning device 2 positioning
The vision system 8 is sent to the electric control system after carrying out data acquisition to the draw rod positions in the positioning device 2
In, the angle adjustment device 35 is controlled by the electrical control system, the angle to be accommodated of the clamper 32 is adjusted
Section, and the angle after accommodating on the clamper 32 is controlled, position is accurate when pull rod being made to enter the shaping mechanism 18.
In actual work, it will be placed on conveyer belt 3 for processing tubing (pull rod), be moved forward by conveyer belt 3 first
To fixed position, general fixed position is determined by limited block etc., while third control cylinder 41 is located at the one of sliding seat 40
A initial position, the initial position are to control after cylinder 41 moves down pneumatic grappling fixture 6 just grab drawing by third
Subject to bar, is stretched out by the piston rod that third controls cylinder 41, pneumatic grappling fixture 6 is made to grab pull rod, then third controls cylinder 41
Piston rod withdraw, so that pull rod is drawn up and is moved along sliding seat 40 to positioning device 2, while subsequent pull rod is by defeated
Band 3 is sent to move forward a draw rod positions, piston rod, which extends downwardly and passes through, after pull rod is moved in positioning device 2 pneumatically grabs
First 6 unclamp, and are located at pull rod in positioning device 2, then pick up by the first conveying mechanism 13 to pull rod, to pass through the
One conveying mechanism 13 will be moved to transfer 9 for processing tubing, when the tubing to be processed in front steering device 9 is synchronous by the
One conveying mechanism 13 is moved to punching on hole punched device 11 and forms, and the generation processing tubing on hole punched device 11 is synchronous defeated by first
It send mechanism 13 to be moved on material-receiving device, can be effectively solved positioning inaccurate problem of the pull rod before entering molding, and adopt
When being moved with second conveyor structure 39, pneumatic grappling fixture 6 is controlled by third control cylinder 41 and moves up and down crawl, can be made
The more convenient across obstacle of pull rod, different according to the sliding trace of sliding seat 40, the motion track control of pull rod is more more
Sample, structure is simple, easy to operate, and performance is stable and easy to maintenance.
As preferential, pneumatic grappling fixture 6 is made of a main flow pipe 27 and several isocons 25, and the bottom of isocon 25
It is also equipped with sucker 24, the gas in air pump can be diverted on each isocon 25 by main flow pipe 27, when needing to pull rod
When being grabbed, it need to only control main flow pipe 27 and air-breathing processing is carried out to isocon 25, pull rod can be carried out by sucker 24
Absorption, and after reaching positioning device 2, then generate inflation and can be realized as the effect decontroled, control is simpler, meanwhile, it uses
Sucker 24 is controlled, more more convenient than clip grappling fixture to the crawl of pull rod flexible, sucker 24 smaller to the surface damage of workpiece
Rubber or silicon rubber suction cup 24 are generally used, pliability is higher, and compactness is more preferable in crawl, using multiple structures, can make
Its grasp stability is more preferable.
Further, since the both ends of pull rod are to be moved respectively to first locating slot 44 by the pneumatic grappling fixture 6
In the second locating slot 42, then by it is described 4th control 43 piston rod of cylinder forward movement make the second locating slot 42 to pull rod to
First locating slot 44 is mobile and both ends fix the fixation for realizing position, and position accuracy is higher after fixation, and the first positioning
Slot 44 and the second locating slot 42, with certain gap, can also facilitate the crawl of the first conveying mechanism 13 when fixed, and the
A positioning groove 44 and the shape of the second locating slot 42 can be adjusted according to different pull rod shapes, to make its flexibility
It is higher, while when placing pull rod after grabbing by pneumatic grappling fixture 6, axial position more lengthens, and places more convenient, whole equipment
Position accuracy can be lower.
When carrying out feed conveying to pull rod by conveyer belt 3, since the effective width of conveyer belt 3 is generally fixed knot
Structure, and convey rod length be not necessarily, therefore, on conveyer belt 3 install a width adjusting device 26 after, Neng Goutong
It crosses width adjusting device 26 width position of the pull rod on conveyer belt 3 is fixed, position during moving forward pull rod
Set more accurate, planarization is higher, and the discharge end of conveyer belt 3 generally has a baffle, after pull rod is moved to baffle, even if defeated
Send band 3 in movement, pull rod will not move further along, and width adjusting device 26 is made of support rod 38 and adjustable plate 4, support rod
38 by fixed hanging on conveyer belt 3 of rack 1, and support rod 38 generally uses 1 or 2, and adjustable plate 4 passes through one
Perforation is mounted on support rod 38 and is fixed by nut, and structure is simple, and at low cost, according to adjustable plate 4 on support rod 38
Position it is different, be capable of forming between adjustable plate 4 and the side of conveyer belt 3 different in width for convey the pull rod channel 5 of drawing,
To enable conveyer belt 3 when being moved to pull rod from pull rod channel 5 from forward movement, pull rod in moving process not
Inclination can be generated.
Before being extracted from feeding machanism 7 to tubing to be processed by the first conveying mechanism 13, in place after steel pipe
Image Acquisition is carried out to generation processing tubing relative position to what the first conveying mechanism 13 accommodated by vision system 8 first, and will
Image after acquisition is sent on rear end control system, so that control system be made to calculate transfer 9 by Internet technology
On clamper 32 required for the aid angle that rotates, and control signal will be adjusted and be sent to angle adjustment device 35 it is carried out
Angular adjustment, to make generation processing tubing when being moved on transfer 9 by the first conveying mechanism 13, clamper 32 can
Accurately tubing to be processed is accommodated, and makes the generation processing tubing after aid after turning to by the transfer 9, is led to
Crossing position when the first conveying mechanism 13 is moved to next process is not in mistake, to make hole punched device 11 to irregular pipe
The punching of material is more accurate, and transfer 9 is by being located at first movement pedestal 28 in the rack 1, being located at the first movement bottom
First on seat 28 32 groups of the clamper and angular adjustment dress for controlling cylinder 29, being located on the first control 29 piston rod of cylinder
35 compositions are set, first movement pedestal 28 can be made of two pieces of pedestals using stretching structure, and the first control cylinder 29 is mounted on one
On block pedestal, 32 groups of clamper and angle adjustment device 35 are mounted on another piece of pedestal, when needing to accommodate, pass through angle first
It spends after clamper 32 is adjusted in regulating device 35 and holds state into be added, when tubing to be processed is moved by conveying mechanism 13
It moves after accommodating position, clamper 32 is controlled by the first control cylinder 29 and moves forward and hold generation processing tubing, is added
It is rotated by a certain angle again by angle adjustment device 35 to clamper 32 after the completion of holding, generation processing tubing is made to be adjusted to be punched
Exact position can be such that generation processing tubing carries out accurate when being transported to next process again by the first conveying mechanism 13
Processing, so that pull rod position precision in 18 punch forming of shaping mechanism be made to be effectively guaranteed, effective solution is existing
There is automatic punch machine to be not easy Correction Problemss to position of the irregular tubing when punching forms, it is compact-sized, occupied area is small, energy
It is enough to carry out accurate control position, process of manufacture is controlled, can be completed to various tubular processing, the letter of more mold exchange
Singly, easily and fast, stable action precision is high, low noise.
Meanwhile the clamping device 15 matches with 11 numbers of transfer 9 and hole punched device on shaping mechanism 18, from
And realize and the processing tubing on molding machine is timely moved forward, clamping device 15 is controlled by driving cylinder 12
The sliding of mobile base on the slide rail, which is realized, to be moved forward and backward, and structure is simpler, and control is more convenient, can be according to control piston
The flexible of bar realizes required back-and-forth motion, during mobile base carries out mobile, is carried out by damping buffer 10
The control of speed adjusts damping buffer 10 to greatly alleviate the shock and vibration when cylinder piston rod reaches the limit of
Mobile base can be limited, so that mobile frequency and efficiency is controlled effectively, pneumatic chuck 17 passes through telescopic cylinder
16 carry out being clamped tubing and decontrol movement after stretching, will not be to just when pneumatic chuck 17 is mobile without pipe clamping
It being had an impact in the tubing of processing, and is clamped and unclamps by pneumatic chuck 17, working efficiency is higher, and cost is lower,
Pneumatic chuck 17 uses detachable structure, and pneumatic chuck 17 is matched with the current shape of the tubing processed, in clamping process
Clamping effect is more preferable.
Further, when clamper 32 is adjusted by angle adjustment device 35, the first control cylinder 29 and folder
It is transferred between holder 32 by adjustment seat 31, and adjusts and power is carried out by transmission chain 33 between motor 36 and adjustment seat 31
Transmission, control clamper 32 to its direction of rotation and angle by the adjusting motor 36, when adjust motor 36 into
When row positive and negative rotation, drives adjustment seat 31 to realize by transmission chain 33 and rotate synchronously, so that clamper 32 be made to realize final angle
It adjusts, more convenient in control directly adjusting motor 36 can use servo motor, and control precision is higher.Especially adjust
Seat 31 is driven gear, and the inside of transmission chain 33 is the transmission gear 37 of rack type, is between transmission gear 37 and driven gear
Engaged transmission, in transmission, precision is higher, and angle control is more accurate, and is not easy to skid.
Further, adapter 30, the tune are additionally provided between adjustment seat 31 and the piston rod of the first control cylinder 29
It saves and is connected between seat 31 and the adapter 30 by bearing, when driving rotation by adjusting motor 36, flexibility is higher.
Further, firm banking 23 of the material receiving mechanism 22 by being mounted in rack 1 and connecing on firm banking 23
Hopper 20 forms, and splicing groove 20 is circular groove, and tubing after punching moves forward to receiver by conveying mechanism 13
22 upper type of structure, only need to directly unclamp collet and can fall in splicing groove 20 and concentrate automatically and be classified as, and make subsequent remove
It transports more convenient.Especially for preventing tubing from directly being hit when falling with existing tubing, in the splicing
It is equipped with the arc-shaped changeover portion 19 to raise upward positioned at the side of the shaping mechanism 18 on slot 20, changeover portion 19 connects with described
Be tangent connection between hopper 20, after pull rod is transported on changeover portion 19 by the conveying mechanism 13, by changeover portion 19 into
It is entered back into splicing groove 20 after row guiding, can effectively avoid this case.
It due to splicing groove 20 and states changeover portion 19 and is generally formed using metal material processing, filling out one layer of rubber of setting above
After glue buffer layer 21, can make the generation processing tubing fallen is not in shock defect, keeps product shape more smooth.
Further, the automatic running progress to being connect with internet to whole equipment is equipped in the electric control system
The intelligence control system of control, the intelligence control system have be automatically repaired and diagnose, self-teaching and warning note
Function can diagnose automatically when the information and initial set value difference that vision system is sent and issue warning note, to make to tie up
The personnel of repairing repair, and record the data that do not repair after the data and alarm after maintenance, can when not repairing after there is alarm
Automatically record the elaboration and be included in safe handling f range, into cross be used for a long time after realize repairing for Urine scent and alarm parameters
It is multiple, it avoids generating false alarm, simultaneously, additionally it is possible to according to the data that the staff recorded is adjusted a certain problem,
When occurring same technical problem again, system makes after capable of inputting automatically to the solution of this technical problem automatically
Equipment realizes normal process, so as to make equipment realize self-regeneration function for simple question, enables staff
More easily, smaller for the technology dependence of the maintenance personal of equipment.
Further, the intelligence control system further includes long-range monitoring and control module, can be repaired with remote assistance with
And the reparation of program operation is corrected.
Above embodiment is only preferred embodiments of the present invention, cannot be protected with this to limit the utility model
Range, the variation of any unsubstantiality that those skilled in the art is done on the basis of the utility model and replacement belong to
In the utility model range claimed.
Claims (10)
1. a kind of intelligent punching pipes machine of pneumatic crawl, including rack, the feeding machanism being located in the rack, to the feed
Molding shaping mechanism is punched out to pull rod, carries out the first mobile conveying to the pull rod on the shaping mechanism in mechanism
Mechanism, the material receiving mechanism for being located at described rack one end are located in the rack and provide the hydraulic control system of power to each mechanism
System, the electric control system controlled the shaping mechanism, the shaping mechanism includes that at least one set is located at the rack
On transfer, at least one set is located in the rack and is punched out molding hole punched device to pull rod, it is characterised in that: institute
State feeding machanism include the conveyer belt for being located at the rack side, the positioning device for being located at described conveyer belt one end, be located at it is described
The second conveyor structure in the positioning device, the second conveyor structure are moved to the pull rod on the conveyer belt in rack
Including the sliding seat being located in the rack, the third being slidably installed on sliding seat control cylinder, it is located at the third control
Pneumatic grappling fixture on cylinder piston rod, the motion track of the sliding seat is vertical with the motion track of first conveying mechanism to be set
It sets, after the pull rod on the conveyer belt is moved in the positioning device by the pneumatic grappling fixture, then passes through the first conveyer
Pull rod is moved on the transfer and carries out molding to be punched by structure.
2. a kind of pneumatic intelligent punching pipes machine of crawl according to claim 1, it is characterised in that: the pneumatic grappling fixture packet
It includes a main flow pipe that one end is detachably mounted on third control cylinder piston rod, be vertically set on the main flow pipe
Several isocons that bottom grabs pull rod are located at the sucker for shunting bottom of the tube, and the length of the main flow pipe is less than
The length of pull rod to be extracted carries out air-breathing to the pneumatic grappling fixture by the electric control system and gas supply realizes the sucker
Crawl and release to pull rod.
3. a kind of pneumatic intelligent punching pipes machine of crawl according to claim 2, it is characterised in that: the positioning device packet
It includes and is fixed on first locating slot of described rack one end, the 4th be located in the rack controls cylinder, is located at the 4th control
The both ends of the second locating slot on cylinder piston rod processed, pull rod are moved respectively to first locating slot by the pneumatic grappling fixture
Keep the second locating slot fixed to first to pull rod in the second locating slot, then through the 4th control cylinder piston rod forward movement
Position slot is mobile and both ends fix the fixation for realizing position.
4. a kind of pneumatic intelligent punching pipes machine of crawl according to claim 3, it is characterised in that: set on the conveyer belt
There is width adjusting device, the width adjusting device includes the support rod being located in the rack, is located on the support rod
Adjustable plate is fixed between the adjustable plate and the support rod by screw rod, the side wall of the conveyer belt and the adjustable plate it
Between form a pull rod channel, pull rod is from the pull rod channel from forward movement.
5. a kind of pneumatic intelligent punching pipes machine of crawl according to any one of claims 1 to 4, it is characterised in that: described
Transfer include be located at first movement pedestal in the rack, be located on the first movement pedestal first control cylinder,
The clamper being located on the first control cylinder piston rod, between the clamper and the piston rod of the first control cylinder
Equipped with the angle adjustment device controlled by the electric control system, pull rod by the feeding machanism carries out arrangement and to working as
It is preceding to be positioned to punching pull rod, be then moved on the transfer by the first conveying mechanism, move again to it is described at
Punch forming is carried out in type mechanism, finally enters the material receiving mechanism, pull rod is from the positioning device to the material receiving mechanism phase
Between by first conveying mechanism to processing pull rod carry out successively move forward molding and blanking.
6. a kind of pneumatic intelligent punching pipes machine of crawl according to claim 5, it is characterised in that: first conveyer
Structure includes the second mobile base being slidably installed in rack by sliding rail with sliding block, is located in the second mobile base and matches with shaping mechanism
It closes several clamping devices used, set the driving cylinder being moved forward and backward on the rack to the second mobile base, the folder
It holds mechanism to include telescopic cylinder, be located at the pneumatic chuck for being clamped pull rod on telescopic cylinder, is additionally provided with one in the rack
A damping buffer being used cooperatively with driving cylinder.
7. a kind of pneumatic intelligent punching pipes machine of crawl according to claim 6, it is characterised in that: the angular adjustment dress
It sets including the adjusting motor being located on the first movement pedestal, the adjustment seat being located on the clamper, be located at the adjusting
Transmission chain between motor and the adjustment seat, the clamper drive the transmission chain by the positive and negative rotation for adjusting motor
The adjustment seat is realized and realizes angular adjustment after rotating synchronously.
A kind of pneumatic grab intelligent punching pipes machine 8. according to claim 7, it is characterised in that: the adjustment seat be from
Moving gear, the transmission chain includes transmission belt, the transmission gear that is located on the inside of the transmission belt, the transmission gear and it is described from
Moving gear engaged transmission.
9. a kind of pneumatic intelligent punching pipes machine of crawl according to claim 8, it is characterised in that: the adjustment seat and institute
It states and is equipped with adapter between the piston rod of the first control cylinder, the adjustment seat is fixedly connected with the clamper, the adjusting
It is connected between seat and the adapter by bearing.
10. a kind of pneumatic intelligent punching pipes machine of crawl according to claim 1, it is characterised in that: the material receiving mechanism
Including be located in the rack firm banking, set splicing groove on the fixed base, the splicing groove is arc-shaped recessed
Slot.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201821510545.7U CN209174681U (en) | 2018-09-17 | 2018-09-17 | A kind of intelligent punching pipes machine of pneumatic crawl |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201821510545.7U CN209174681U (en) | 2018-09-17 | 2018-09-17 | A kind of intelligent punching pipes machine of pneumatic crawl |
Publications (1)
Publication Number | Publication Date |
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CN209174681U true CN209174681U (en) | 2019-07-30 |
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Application Number | Title | Priority Date | Filing Date |
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CN201821510545.7U Active CN209174681U (en) | 2018-09-17 | 2018-09-17 | A kind of intelligent punching pipes machine of pneumatic crawl |
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CN (1) | CN209174681U (en) |
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2018
- 2018-09-17 CN CN201821510545.7U patent/CN209174681U/en active Active
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