CN202205797U - Full-automatic solar cell slice single welding machine - Google Patents
Full-automatic solar cell slice single welding machine Download PDFInfo
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- 238000003466 welding Methods 0.000 title claims abstract description 229
- 238000005520 cutting process Methods 0.000 claims abstract description 22
- 238000001035 drying Methods 0.000 claims abstract description 20
- 230000004907 flux Effects 0.000 claims abstract description 19
- 238000007599 discharging Methods 0.000 claims abstract description 8
- 239000011248 coating agent Substances 0.000 claims abstract description 6
- 238000000576 coating method Methods 0.000 claims abstract description 6
- 238000003825 pressing Methods 0.000 claims description 25
- 239000000463 material Substances 0.000 claims description 21
- 238000007664 blowing Methods 0.000 claims description 11
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Abstract
本实用新型公开了一种全自动太阳能电池片单焊机,包括机架,所述单焊机还包括焊带放料装置、助焊剂涂抹干燥装置、焊带拉直装置、焊带切断装置、焊带牵引定位装置、焊接装置、太阳能电池片送料装置和产品输送装置。该单焊机主要用于解决太阳能电池片负极单面焊接问题,工艺简单,自动化程度高,成本相对较低,降低了劳动强度,提高单面焊接质量。
The utility model discloses a full-automatic solar cell single welding machine, which includes a frame, and the single welding machine also includes a welding strip discharging device, a welding flux coating drying device, a welding strip straightening device, a welding strip cutting device, Ribbon pulling and positioning device, welding device, solar cell feeding device and product conveying device. This single welding machine is mainly used to solve the problem of single-sided welding of the negative electrode of solar cells. The process is simple, the degree of automation is high, the cost is relatively low, the labor intensity is reduced, and the quality of single-sided welding is improved.
Description
技术领域 technical field
本实用新型涉及一种单焊机,特别是指一种全自动太阳能电池片单焊机。 The utility model relates to a single welding machine, in particular to a fully automatic solar cell single welding machine.
背景技术 Background technique
20世纪以来,随着社会经济的发展和人们生活水平的提高,人们对能源的需求量不断增加。随着煤炭、石油、天然气等不可再生能源的频频告急,能源问题已成为制约国际社会经济发展的主要问题之一。越来越多的国家开始开发太阳能资源,寻求经济发展的新动力。 Since the 20th century, with the development of social economy and the improvement of people's living standards, people's demand for energy has been increasing. With the frequent shortage of non-renewable energy sources such as coal, oil, and natural gas, the energy problem has become one of the main problems restricting the development of the international society and economy. More and more countries have begun to develop solar energy resources and seek new impetus for economic development.
在国际光伏市场巨大潜力的推动下,各国的太阳能电池制造业争相投入巨资,扩大生产,以争一席之地。在太阳能电池制造中,太阳能电池片的焊接占很重要的一部分。因此,研制用于太阳能电池片焊接的装置成为了自动化和能源技术的一个研究热点,且如何实现高焊接质量、低碎片率成为了品质保障的追求目标。 Driven by the huge potential of the international photovoltaic market, the solar cell manufacturing industries of various countries are scrambling to invest huge sums of money and expand production in order to compete for a place. In the manufacture of solar cells, the welding of solar cells occupies a very important part. Therefore, the development of a device for welding solar cells has become a research hotspot in automation and energy technology, and how to achieve high welding quality and low debris rate has become the pursuit of quality assurance.
从焊接原理来看,焊接方法可概括分为超声波焊接法、红外线焊接法、热风焊接法、热板焊接法、电磁感应焊接法、激光焊接法等,太阳能电池片的焊接是通过某种焊接方法的焊接机实现的。将太阳能电池片和焊带准确定位置于焊接环境中,通过某种焊接方法使得焊带融化,经冷却后,完成焊接。目前我国绝大多数的中小型光伏企业的电池片单焊、串焊工序采用的是人工焊接。随着劳动力成本的不断提高,全自动太阳能电池片焊接设备正在走向新的舞台。但是,国内外的单串焊一体机相当昂贵,一般中小型企业很难购买,因此,开发全自动太阳能电池片单焊机符合国内的光伏产业需求。一方面单焊机投入成本低,自动化程度较好,比人工焊接具有更高的焊接质量;另一方面可以解决目前劳动力不足,劳动力成本不断增加的问题。 From the perspective of welding principles, welding methods can be broadly divided into ultrasonic welding, infrared welding, hot air welding, hot plate welding, electromagnetic induction welding, laser welding, etc. The welding of solar cells is through a certain welding method. Realized by welding machine. Accurately position the solar cell and the ribbon in the welding environment, melt the ribbon through a certain welding method, and complete the welding after cooling. At present, most of the small and medium-sized photovoltaic enterprises in my country use manual welding for single welding and series welding of cells. With the continuous improvement of labor costs, fully automatic solar cell welding equipment is moving towards a new stage. However, domestic and foreign single-string welding machines are quite expensive, and generally small and medium-sized enterprises are difficult to purchase. Therefore, the development of fully automatic solar cell single-welding machines meets the needs of the domestic photovoltaic industry. On the one hand, single welding machine has low input cost, better automation, and higher welding quality than manual welding; on the other hand, it can solve the problem of labor shortage and increasing labor cost.
实用新型内容 Utility Model Contents
本实用新型所要解决的技术问题是:提供一种全自动太阳能电池片单焊机,该单焊机主要用于解决太阳能电池片负极单面焊接问题,工艺简单,自动化程度高,成本相对较低,降低了劳动强度,提高单面焊接质量。 The technical problem to be solved by the utility model is: to provide a fully automatic solar cell single welding machine, the single welding machine is mainly used to solve the problem of single-side welding of the solar cell negative electrode, the process is simple, the degree of automation is high, and the cost is relatively low , Reduce labor intensity and improve single-sided welding quality.
为解决上述技术问题,本实用新型的技术方案是:一种全自动太阳能电池片单焊机,包括机架,所述单焊机还包括焊带放料装置、助焊剂涂抹干燥装置、焊带拉直装置、焊带切断装置、焊带牵引定位装置、焊接装置、太阳能电池片送料装置和产品输送装置;所述焊带放料装置包括安装于机架上的放料辊组,所述放料辊组由放料动力装置驱动沿机架纵向放卷;所述助焊剂涂抹干燥装置安装于机架上且位于放料辊组的下游,用于对焊带涂抹助焊剂并进行干燥;所述焊带拉直装置设置于助焊剂涂抹干燥装置的下游,包括纵向滑动安装在机架上的第一横梁和横向固定在机架上的第二横梁,所述第一横梁和第二横梁上分别安装有竖直压紧或松开焊带的焊带压紧装置,所述第一横梁由焊带拉直动力装置驱动滑动;所述焊带切断装置设置于所述焊带拉直装置的下游,包括用于切断焊带的横向切刀,所述横向切刀与切刀动力装置驱动连接;所述焊带牵引定位装置设置于焊带切断装置的下游,包括纵向滑动安装在机架上的第三横梁,所述第三横梁上安装有牵引夹头,所述牵引夹头由夹头驱动装置驱动夹紧或松开,所述第三横梁由焊带牵引动力装置驱动滑动;所述焊接装置包括支架,所述支架固定在机架上且位于焊带切断装置和焊带牵引定位装置之间,所述支架上竖直滑动安装有焊接头安装板,所述焊接头安装板上竖直滑动安装有焊接头,所述焊接头用于将焊带牵引定位装置输送来的焊带和太阳能电池片送料装置输送来的太阳能电池片焊接,所述焊接头安装板由安装板升降动力装置驱动连接,所述焊接头由焊接头微调动力装置驱动连接;太阳能电池片送料装置,所述太阳能电池片送料装置安装于机架上,用于将太阳能电池片输送至焊接工位处;产品输送装置,所述产品输送装置包括横向布置的由输送动力装置间歇控制动作的输送带,所述输送带设置于焊接头的下方,处于焊接头正下方的输送带部位为焊接工位。 In order to solve the above technical problems, the technical solution of the present invention is: a fully automatic solar cell single welding machine, including a frame, and the single welding machine also includes a welding strip discharging device, a flux coating drying device, a welding strip Straightening device, welding ribbon cutting device, welding ribbon pulling and positioning device, welding device, solar battery sheet feeding device and product conveying device; The feeding roller group is driven by the discharging power device to unwind longitudinally along the frame; the flux coating and drying device is installed on the frame and is located downstream of the discharging roller group, and is used to apply flux to the welding strip and dry it; The welding ribbon straightening device is arranged downstream of the flux smearing and drying device, and includes a first crossbeam longitudinally slidably mounted on the frame and a second crossbeam transversely fixed on the frame, the first crossbeam and the second crossbeam Ribbon clamping devices for vertically pressing or loosening the ribbon are respectively installed, and the first beam is driven to slide by the ribbon straightening power device; the ribbon cutting device is arranged on the ribbon straightening device Downstream, it includes a transverse cutter for cutting the ribbon, and the transverse cutter is driven and connected to the cutter power device; the ribbon pulling and positioning device is arranged downstream of the ribbon cutting device, including longitudinal sliding installation on the frame The third crossbeam is equipped with a traction chuck, and the traction chuck is driven to be clamped or loosened by the chuck driving device, and the third beam is driven to slide by the welding belt traction power device; The welding device includes a bracket, the bracket is fixed on the frame and is located between the welding ribbon cutting device and the welding ribbon pulling and positioning device, the welding head mounting plate is vertically slidably installed on the welding head mounting plate, A welding head is installed in a straight slide, and the welding head is used for welding the ribbon delivered by the ribbon traction positioning device and the solar battery sheet delivered by the solar cell feeding device, and the mounting plate of the welding head is lifted by the mounting plate power device Drive connection, the welding head is driven and connected by the welding head fine-tuning power device; solar cell feeding device, the solar cell feeding device is installed on the frame, and is used to transport the solar cell to the welding station; product delivery device, the product conveying device includes a horizontally arranged conveyor belt controlled intermittently by the conveying power device, the conveyor belt is arranged below the welding head, and the conveyor belt directly below the welding head is the welding station.
作为一种优选的方案,所述每个焊带压紧装置均包括焊带压紧块,两个焊带压紧块分别竖直滑动安装在第一横梁和第二横梁上,所述每个焊带压紧块均由压紧动力装置驱动。 As a preferred solution, each of the welding ribbon pressing devices includes a welding ribbon pressing block, and the two welding ribbon pressing blocks are respectively vertically slidably installed on the first beam and the second beam, and each of the The welding strip pressing blocks are all driven by the pressing power device.
作为一种优选的方案,所述太阳能电池片送料装置包括安装于机架上的料盒安装板,所述料盒安装板的底部可抽拉安装有顶端开口的电池片料盒,所述电池片料盒底部开有顶推口,所述料盒安装板上设有料仓,所述料盒安装板上开有电池片通过口,该料仓、电池片通过口和顶推口相互适配,所述料盒安装板的下方安装有电池片顶升装置,所述料盒安装板的上方安装有用于将料仓内的太阳能电池片移载到输送带的焊接工位的电池片移载装置。 As a preferred solution, the solar cell sheet feeding device includes a magazine mounting plate installed on the frame, the bottom of the magazine mounting plate can be drawn and installed with a cell magazine with an open top, the battery There is a push opening at the bottom of the sheet material box, a silo is provided on the mounting plate of the material box, and a passage opening for battery slices is opened on the mounting plate of the material box, the silo, the passage opening for battery slices and the push opening are mutually compatible A cell jacking device is installed below the magazine mounting plate, and a cell transfer device for transferring the solar cells in the magazine to the welding station of the conveyor belt is installed above the magazine mounting plate device.
作为一种优选的方案,所述电池片顶升装置包括顶块,所述顶块竖直滑动安装于顶升支撑板上,所述顶升支撑板固定于机架上,所述顶块由顶升动力装置驱动。 As a preferred solution, the cell jacking device includes a jacking block, the jacking block is vertically slidably mounted on the jacking support plate, the jacking support plate is fixed on the frame, and the jacking block is composed of Driven by jacking power unit.
作为一种优选的方案,所述电池片移载装置包括滑动安装于机架上的电池片移载支撑板,所述电池片移载支撑板上竖直滑动安装有电池片移载吸盘,所述电池片移载吸盘由电池片升降动力装置驱动竖直升降,所述电池片移载支撑板由电池片移载动力装置驱动。 As a preferred solution, the cell transfer device includes a cell transfer support plate slidably installed on the frame, and a cell transfer suction cup is vertically slidably installed on the cell transfer support plate, so The cell transfer suction cup is driven vertically by the cell lifting power device, and the cell transfer support plate is driven by the cell transfer power device.
作为一种优选的方案,所述机架上安装有吹气嘴,所述吹气嘴设置于料仓的周围,用于对电池片移载吸盘吸住的太阳能电池片吹气,这样,由于太阳能电池片非常的薄,电池片移栽吸盘在吸住太阳能电池片时可能由于吸力过大而吸住多块太阳能电池片,而此时,通过吹气嘴的吹气,可以有效的将太阳能电池片吹落,这样就保证移载的只有一块太阳能电池片,保证焊接工作的顺利进行。 As a preferred solution, an air blowing nozzle is installed on the frame, and the air blowing nozzle is arranged around the silo for blowing air to the solar cells sucked by the cell transfer suction cup, so that due to the solar energy The battery sheet is very thin, and when the battery sheet transplanting sucker absorbs the solar battery sheet, it may absorb multiple solar battery sheets due to excessive suction. At this time, the solar cell can be effectively blown by blowing air The sheet is blown off, so that only one solar cell sheet is transferred to ensure the smooth progress of the welding work.
作为一种优选的方案,所述料盒安装板上安装有对料仓内的太阳能电池片位置微调的微定位装置,该微定位装置是将料仓内的太阳能电池片位置调正,一定程度上保证太阳能电池片的焊接部位的精确。 As a preferred solution, a micro-positioning device for fine-tuning the position of the solar cells in the silo is installed on the mounting plate of the material box, and the micro-positioning device is to adjust the position of the solar cells in the silo to a certain extent To ensure the accuracy of the welding position of the solar cells.
作为一种优选的方案,所述产品输送装置还包括位于输送带的下游位置的用于将焊接好的太阳能电池片移载到产品收集箱内的产品移载装置。该产品移载装置的设置便于统一的收集焊接好的太阳能电池片, As a preferred solution, the product delivery device further includes a product transfer device located downstream of the conveyor belt for transferring the welded solar cells into the product collection box. The setting of the product transfer device is convenient for uniformly collecting the welded solar cells,
作为一种优选的方案,所述产品移载装置包括移载支架,所述移载支架上沿输送带的横向方向滑动安装有产品移载支撑板,产品移载支撑板上竖直滑动安装有产品移载吸盘,所述产品移载吸盘由产品升降动力装置驱动竖直升降,所述产品移载支撑板由产品移载动力装置驱动。 As a preferred solution, the product transfer device includes a transfer bracket, on which a product transfer support plate is slidably installed along the lateral direction of the conveyor belt, and a product transfer support plate is vertically slidably installed on the product transfer support plate. Product transfer suction cup, the product transfer suction cup is driven vertically by the product lifting power device, and the product transfer support plate is driven by the product transfer power device.
作为一种优选的方案,所述机架上设有焊带缓存箱,所述焊带缓存箱设置于放料辊组和助焊剂涂抹干燥装置之间,焊带缓存箱的设置便于焊带牵引定位装置的牵拉顺畅,也避免牵引过程中焊带张力过大而被拉断。 As a preferred solution, the frame is provided with a ribbon buffer box, and the ribbon buffer box is arranged between the discharge roller group and the flux application drying device, and the setting of the solder ribbon buffer box is convenient for the ribbon to be pulled The pulling of the positioning device is smooth, and it also prevents the welding ribbon from being pulled due to excessive tension during the pulling process.
焊带的输送和太阳能电池片的输送是并行工作,在完成电池片准确定位移载的同时完成焊带的精确定位,随后焊接装置动作完成焊接。在焊接时,焊带牵引定位装置仍然夹紧焊带,以免放置时焊带错位影响焊接质量;此时,电池片移载装置已返回。焊接结束后,焊接装置返回初始位置,经传感器检测,焊带牵引定位装置松开焊带,并返回至准备夹紧焊带位。松开焊带的同时,产品输送装置动作,将焊接后的产品输出。 The conveying of the ribbon and the conveying of the solar cells work in parallel, and the precise positioning of the ribbon is completed while the accurate positioning and transfer of the cells are completed, and then the welding device moves to complete the welding. During welding, the welding ribbon traction and positioning device still clamps the welding ribbon, so as to avoid the dislocation of the welding ribbon during placement and affect the welding quality; at this time, the cell transfer device has returned. After the welding is finished, the welding device returns to the initial position. After being detected by the sensor, the welding belt traction positioning device releases the welding belt and returns to the position where the welding belt is ready to be clamped. When the welding ribbon is loosened, the product conveying device operates to output the welded products.
本实用新型全自动太阳能电池片单焊装置具有如下优点: The utility model fully automatic solar cell single welding device has the following advantages:
1、本实用新型装置实现了太阳能电池片和焊带运动的机械化和自动化,提高了太阳能电池片单面焊的质量、生产效率和效益,大幅节省劳动力,降低劳动强度,节约生产成本。 1. The device of the utility model realizes the mechanization and automation of the movement of solar cells and ribbons, improves the quality, production efficiency and benefits of single-sided welding of solar cells, greatly saves labor, reduces labor intensity, and saves production costs.
2、本实用新型操作简便, 生产工艺简单,安全性高,稳定性好。 2. The utility model has the advantages of simple operation, simple production process, high safety and good stability.
附图说明 Description of drawings
下面结合附图和实施例对本实用新型进一步说明。 Below in conjunction with accompanying drawing and embodiment the utility model is further described.
图1为本实用新型实施例的整体结构三维示意图; Fig. 1 is the three-dimensional schematic diagram of the overall structure of the utility model embodiment;
图2为本实用新型实施例的焊带放料装置、助焊剂涂抹干燥装置、焊带拉直装置、焊带切断装置、焊带牵引定位装置的结构示意图; Fig. 2 is a structural schematic diagram of the ribbon discharging device, the flux coating and drying device, the ribbon straightening device, the ribbon cutting device, and the ribbon pulling and positioning device according to the embodiment of the utility model;
图3为本实用新型实施例的焊接装置的结构示意图; Fig. 3 is the structural representation of the welding device of the utility model embodiment;
图4为本实用新型实施例的太阳能电池片送料装置的结构三维示意图; Fig. 4 is a three-dimensional schematic diagram of the structure of the solar battery sheet feeding device according to the embodiment of the present invention;
图5为本实用新型视实施例的产品输送装置结构示意图; Fig. 5 is a schematic structural diagram of a product conveying device according to an embodiment of the present invention;
图6为本实用新型视实施例的电池片顶升装置和微定位装置的结构示意图; Fig. 6 is a structural schematic diagram of a cell jacking device and a micro-positioning device according to an embodiment of the present invention;
附图中:1.焊带放料装置;101.放料辊组;2.助焊剂涂抹干燥装置;3.焊带拉直装置;301. 焊带拉直动力装置;302.第一横梁;303. 焊带压紧装置;304.第二横梁;4.焊接装置;401.支架;402. 安装板升降动力装置;403. 焊接头安装板;404. 焊接头;405.凸轮微调机构;406. 焊接头微调动力装置;5.太阳能电池片送料装置;501.料盒安装板;502.电池片料盒;503.料仓;504.电池片通过口;505.电池片顶升装置;5051.顶块;5052.顶升支撑板;5053.顶升动力装置;506.电池片移载装置;5061.电池片移载支撑板;5062.电池片移载吸盘;5063.电池片升降动力装置;5064.电池片移载动力装置;507.微定位装置;5071.微定位动力装置;5072.微定位块;5073.滑动板;6.焊带缓存箱;7.焊带牵引定位装置;701.第三横梁;702.夹头驱动装置;703.牵引夹头;704.焊带牵引动力装置;8.产品输送装置;801. 输送带;802. 输送动力装置;803.焊接工位;804. 产品移载装置;8041. 移载支架;8042. 产品移载支撑板;8043. 产品移载吸盘;8044. 产品升降动力装置;8045. 产品移载动力装置;9.机架;10.焊带切断装置;11.吹气嘴。 In the attached drawings: 1. Ribbon discharging device; 101. Discharging roller group; 2. Flux coating drying device; 3. Ribbon straightening device; 301. Ribbon straightening power device; 302. First beam; 303. Welding belt pressing device; 304. Second beam; 4. Welding device; 401. Bracket; 402. Mounting plate lifting power device; 403. Welding head mounting plate; 404. Welding head; 405. Cam fine-tuning mechanism; 406 Welding head fine-tuning power unit; 5. Solar cell feeding device; 501. Material box mounting plate; 502. Battery material box; 503. Material bin; 504. Cell passing port; .Jack block; 5052. Lifting support plate; 5053. Jacking power device; 506. Cell transfer device; 5061. Cell transfer support plate; 5062. Cell transfer suction cup; 5063. Cell lifting power device ;5064. Cell transfer power device; 507. Micro-positioning device; 5071. Micro-positioning power device; 5072. Micro-positioning block; .Third beam; 702. Chuck driving device; 703. Pulling chuck; 704. Welding belt traction power device; 8. Product conveying device; 801. Conveyor belt; 802. Conveying power device; 803. Welding station; 804 . Product transfer device; 8041. Transfer bracket; 8042. Product transfer support plate; 8043. Product transfer suction cup; 8044. Product lifting power device; 8045. Product transfer power device; With cutting device; 11. Blowing nozzle.
具体实施方式 Detailed ways
下面通过具体实施例对本实用新型作进一步的详细描述。 The utility model is described in further detail below by specific examples.
一种全自动太阳能电池片单焊机,如图1所示,包括机架9,所述单焊机还包括焊带放料装置1、焊带缓存箱6;助焊剂涂抹干燥装置2、焊带拉直装置3、焊带切断装置10、焊带牵引定位装置7、焊接装置4、太阳能电池片送料装置5和产品输送装置8。
A fully automatic solar cell sheet single welding machine, as shown in Figure 1, includes a
如图1、如图2所示,所述焊带放料装置1包括安装于机架9上的放料辊组101,放料辊组101位于机架9的最始端,图中是位于机架9的最左端,所述放料辊组101由放料动力装置驱动沿机架9纵向放卷;而根据生产的需要,该单焊机可以同时焊接四块太阳能电池片,每个太阳能的电池片需要焊接两个焊带,因而放料辊组101包括八个放料辊,且分别安装在两组支撑柱之间,可分别由放料动力装置驱动完成开卷,该放料动力装置选用三相异步电机。
As shown in Fig. 1 and Fig. 2, the said
如图1、如图2所示,所述机架9上安装有焊带缓存箱6,所述焊带缓存箱6设置于放料辊组101和助焊剂涂抹干燥装置2之间,具体位置是位于放料辊组101的下方,焊带缓存箱6的设置便于焊带牵引定位装置7的牵拉顺畅,也避免牵引过程中焊带张力过大而被拉断,同时,也便于焊带的检测。
As shown in Fig. 1 and Fig. 2, a solder
如图1、如图2所示,所述助焊剂涂抹干燥装置2安装于机架9上且位于放料辊组101的下游,用于对焊带涂抹助焊剂并进行干燥;所述助焊剂涂抹干燥装置2包括固定在机架9上的涂抹箱,所述涂抹箱内安装有便于焊带输送的输送导辊、涂抹装置和干燥装置,输送导辊竖置成两组,从而延长焊带在涂抹箱内的输送时间,保证涂抹和干燥质量。
As shown in Fig. 1 and Fig. 2, the described flux
如图1、如图2所示,所述焊带拉直装置3设置于助焊剂涂抹干燥装置2的下游,包括纵向滑动安装在机架9上的第一横梁302和横向固定在机架9上的第二横梁304,所述第一横梁302和第二横梁304上分别安装有竖直压紧或松开焊带的焊带压紧装置303,所述第一横梁302由焊带拉直动力装置301驱动滑动;所述每个焊带压紧装置303均包括焊带压紧块,两个焊带压紧块分别竖直滑动安装在第一横梁302和第二横梁304上,所述每个焊带压紧块均由压紧动力装置驱动,通过焊带压紧块压紧焊带,然后焊带拉直动力装置301拉动第一横梁302,从而利用焊带压紧块的压紧力将焊带拉直,压紧动力装置和焊带拉直动力装置301均选用气缸。
As shown in Fig. 1 and Fig. 2, the said welding
如图1、如图2所示,所述焊带切断装置10设置于所述焊带拉直装置3的下游,包括用于切断焊带的横向切刀,所述横向切刀与切刀动力装置驱动连接;具体的,所述横向切刀是竖直滑动安装在第二横梁304上,切刀动力装置驱动横向切刀竖直运动完成切断动作,切断动力装置优选用气缸。
As shown in Figure 1 and Figure 2, the welding
如图1、如图2所示,所述焊带牵引定位装置7设置于焊带切断装置10的下游,包括纵向滑动安装在机架9上的第三横梁701,所述第三横梁701上安装有牵引夹头703,所述牵引夹头703由夹头驱动装置702驱动夹紧或松开,所述第三横梁701由焊带牵引动力装置704驱动滑动;所述牵引夹头703的数目为四个,每个牵引夹头703牵引两条焊带(也就是一组焊带),该焊带牵引动力装置704为伺服电机,该伺服电机通过丝杠螺母机构驱动第三横梁701滑动,夹头驱动装置702优选为气缸。
As shown in Fig. 1 and Fig. 2, the said welding strip
如图1、图3所示,所述焊接装置4包括支架401,所述支架401固定在机架9上且位于焊带切断装置10和焊带牵引定位装置7之间,所述支架401上竖直滑动安装有焊接头安装板403,所述焊接头安装板403上竖直滑动安装有焊接头404,焊接头404所在的平面要高于牵引夹头703所在的平面,所述焊接头404用于将焊带牵引定位装置7输送来的焊带和太阳能电池片送料装置5输送来的太阳能电池片焊接,本实用新型中焊接头404的数目为四个,每个焊接头404将一组焊带焊接在一个太阳能电池片上,所述焊接头安装板403由安装板升降动力装置402驱动连接,所述焊接头404由焊接头微调动力装置406驱动连接;具体的,焊接头微调动力装置406优选为气缸,并通过凸轮微调机构405驱动焊接头404竖直微小距离进给,安装板升降动力装置402为直线步进电机,直线步进电机控制焊接头安装板403竖直滑动实现焊接头404的大位移进给,通过大位移进给和小距离进给动作,提高焊接的质量。
As shown in Figures 1 and 3, the
如图1、图4和图6所示,太阳能电池片送料装置5,所述太阳能电池片送料装置5安装于机架9上,用于将太阳能电池片输送至焊接工位803处;所述太阳能电池片送料装置5包括安装于机架9上的料盒安装板501,所述料盒安装板501的底部可抽拉安装有顶端开口的电池片料盒502,电池片料盒502内设有四个安放太阳能电池片的安放工位,所述电池片料盒502每个安放工位的底部开有顶推口,所述料盒安装板501上设有料仓503,所述料盒安装板501上开有电池片通过口504,该料仓503、电池片通过口504和顶推口的数目和位置是相互适配的,也就是说在安放好电池片料盒502后,顶推口、料仓503和电池片通过口504竖直对齐。在料仓503的附近,所述机架9上安装有吹气嘴11,用于对电池片移载吸盘5062吸住的太阳能电池片吹气,这样,由于太阳能电池片非常的薄,电池片移栽吸盘在吸住太阳能电池片时可能由于吸力过大而吸住多块太阳能电池片,此时,通过吹气嘴11的吹气,可以有效的将太阳能电池片吹落,这样就保证移载的只有一块太阳能电池片,保证焊接工作的顺利进行。所述料盒安装板501的下方安装有电池片顶升装置505,所述电池片顶升装置505包括顶块5051,该顶块5051的大小可以通过顶推口和电池通过口,顶块5051的数目也为四个,四个顶块5051固定在一个顶块安装板上,顶块安装板通过光轴竖直滑动安装于顶升支撑板5052上,从而实现顶块5051竖直滑动安装于顶升支撑板5052上,所述顶升支撑板5052固定于机架9上,所述顶块5051由顶升动力装置5053驱动,所述顶升动力装置5053优选为步进电机,步进电机的输出轴和顶块安装板螺纹连接从而构成丝杠螺母机构,驱动顶块5051竖直滑动。所述料盒安装板501上安装有对料仓503内的太阳能电池片位置微调的微定位装置507,该微定位装置507是将料仓503内的太阳能电池片位置调正,其也对吹气嘴11吹落下来的太阳能电池片进行调正,一定程度上保证顶块5051顶出顺畅,进而保证太阳能电池片的焊接部位的精确。该微定位装置507包括设置在料盒安装板501上的一排固定座,一根丝杠贯穿一排固定座并由微定位动力装置5071驱动转动,所述丝杠上螺纹安装有滑动座,所述滑动座和滑动板5073固定为一体,滑动板5073上安装有微定位块5072,该微定位块5072为直角板,丝杠转动,带动滑动座沿丝杠移动,进而带动滑动板5073滑动,微定位块5072则随之运动,从而将料仓503内的太阳能电池片微定位。所述料盒安装板501的上方安装有用于将料仓503内的太阳能电池片移载到输送带801的焊接工位803的电池片移载装置506。
As shown in Fig. 1, Fig. 4 and Fig. 6, the solar battery
所述电池片移载装置506包括滑动安装于机架9上的电池片移载支撑板5061,所述电池片移载支撑板5061上竖直滑动安装有电池片移载吸盘5062,电池片移载吸盘5062是包括一个移载板和设置在移载板上的四个吸嘴,通过吸嘴产生负压吸住太阳能电池片,移载吸盘通过光杆竖直滑动安装在电池片移载支撑板5061上,所述电池片移载吸盘5062由电池片升降动力装置5063驱动竖直升降,该电池片升降动力装置5063优选为步进电机,通过丝杠螺母机构控制电池片移载吸盘5062竖直滑动,所述电池片移载支撑板5061由电池片移载动力装置5064驱动,电池片移载动力装置5064优选为伺服电机,也是通过丝杠螺母机构控制电池片移载支撑板5061移动的。
The
如图1和图5所示,产品输送装置8,所述产品输送装置8包括横向布置的由输送动力装置802间歇控制动作的输送带801,所述输送带801设置于焊接头404的下方,处于焊接头404正下方的输送带801部位为焊接工位803。由上可知,输送带801处在的水平面最低,从而才能完成太阳能电池片的移载和焊带的输送。所述产品输送装置8还包括位于输送带801的下游位置的用于将焊接好的太阳能电池片移载到产品收集箱内的产品移载装置804。该产品移载装置804的设置便于统一的收集焊接好的太阳能电池片,所述产品移载装置804包括移载支架8041,所述移载支架8041上沿输送带801的横向方向滑动安装有产品移载支撑板8042,产品移载支撑板8042上竖直滑动安装有产品移载吸盘8043,所述产品移载吸盘8043和电池片移载吸盘5062机构一致,且由产品升降动力装置8044驱动竖直升降,所述产品移载支撑板8042由产品移载动力装置8045驱动,产品升降动力装置8044优选为步进电机,产品移载动力装置8045优选为伺服电机。
As shown in Figures 1 and 5, the
本实用新型的工作原理是: The working principle of the utility model is:
操作者将准备好的电池片盒放到指定的位置,单焊机开机,各单元找零,返回零点位置。找零结束后,机器开始正常工作。 The operator puts the prepared cell box into the designated position, the single welding machine is turned on, each unit makes change, and returns to the zero position. After the change is over, the machine starts to work normally.
如图2所示,首先由操作者将焊带开卷,并将焊带依次穿过焊带缓存箱6、助焊剂涂抹干燥装置2、焊带拉直装置3,将焊带头放置在焊带切断口处。正常工作时,压紧动力装置动作,驱动焊带压紧块下压将焊带固定,然后焊带拉直动力装置301作业,向后拉直焊带,同时夹头驱动装置702动作驱动牵引夹头703夹紧焊带。焊带拉直动力装置301返回起始位置后,压紧动力装置解除固定,焊带牵引动力装置704动作,将焊带向前拉出两个电池片的长度(可通过程序调节),压紧动力装置动作,将焊带压紧,切刀动力装置动作,横向切刀下切切断焊带。焊带牵引动力装置704动作,将切断的焊带向前拉至焊接工位803,此时电池片已经在焊接工位803放置,焊带到位后,如图3所示,焊接装置4动作,安装板升降动力装置402控制焊接头安装板403向下大位移进给,到位后,焊接头微调动力装置406动作,通过凸轮微调机构405控制焊接头404向下小位移进给,到位后,进行焊接作业,焊接完成后,焊接头微调动力装置406控制焊接头404回位后,安装板升降动力装置402控制焊接头安装板403回到起始位置,焊带牵引定位装置7松开焊带,返回初始位置,准备夹取下一条焊带。在焊带动作过程中,焊带缓存箱6对焊带的缓存进行检测,焊带缓存量不足时,焊带放料装置1放卷,使焊带始终有一定的缓存。
As shown in Figure 2, the operator first uncoils the welding ribbon, passes the welding ribbon through the welding
如图4所示,对于太阳能电池片送料装置5,顶升动力装置5053动作,驱动顶块5051上升,顶着太阳能电池片进入到料仓503内停止顶升;微定位动力装置5071动作,带动微定位块5072滑动对电池片进行微定位;进而,电池片升降动力装置5063控制电池片移载吸盘5062向下移动到位后吸取电池片,吸好后,吹气嘴11对其吹起,将可能多吸取的电池片吹落,然后电池片升降动力装置5063控制电池片向上移动,到位后,电池片移载动力装置5064控制电池片移载支撑板5061向焊接工位803滑动,到位后,电池片移载吸盘5062下移将电池片放置在输送带801的焊接工位803上,然后电池片移载吸盘5062上移到位,电池片移载支撑板5061回到初始位置,准备下一次的吸取作业;在电池片移载吸盘5062吸取电池片移动的同时,顶升动力装置5053带动顶块5051向下动作,然后将下一个电池片顶升到位。
As shown in Figure 4, for the solar cell
焊接结束,焊带牵引定位装置7松开焊带后,如图5所示,输送动力装置802动作带动输送带801运动,将焊接好的电池片输送到产品输出位。产品升降动力装置8044控制产品移载吸盘8043向下运动吸取产品,之后上移到位,产品移载动力装置8045则控制产品移载支撑板8042滑动到产品收集箱上方,然后产品升降动力装置8044由控制产品移载吸盘8043向下移动到位后,将电池片放下落入到产品收集箱内,然后产品移载吸盘8043上移到位,产品移载支撑板8042回位滑动,准备下一次的吸取作业。
After the welding is completed, the ribbon traction and
上述各部件的先后动作的实现是由一套电气控制系统来控制,在此省略电气控制系统部分。 The realization of the successive actions of the above-mentioned components is controlled by a set of electrical control system, and the part of the electrical control system is omitted here.
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102294550A (en) * | 2011-08-25 | 2011-12-28 | 江苏爱动力自动化设备有限公司 | Full-automatic solar cell single-welding machine |
| CN103128135A (en) * | 2013-04-01 | 2013-06-05 | 山东宏康机械制造有限公司 | Withdrawal strengthening device for band steel |
| CN103692097A (en) * | 2013-12-09 | 2014-04-02 | 夏德湘 | Full-automatic welding method of photovoltaic panel and automatic photovoltaic panel welding machine capable of realizing method |
| CN104526198A (en) * | 2014-12-12 | 2015-04-22 | 中山市凯歌自动化设备有限公司 | Feeding system of battery bridge welding machine |
| CN104668835A (en) * | 2015-01-06 | 2015-06-03 | 东华大学 | Adjustable welding strip feeding device |
| CN112372211A (en) * | 2020-11-10 | 2021-02-19 | 湖南旭昱新能源科技有限公司 | Front welding device for manufacturing solar cell panel |
| CN114783929A (en) * | 2022-06-23 | 2022-07-22 | 丽瀑光能(常熟)有限公司 | Photovoltaic module's area conveyor that converges |
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2011
- 2011-08-25 CN CN2011203129270U patent/CN202205797U/en not_active Withdrawn - After Issue
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102294550A (en) * | 2011-08-25 | 2011-12-28 | 江苏爱动力自动化设备有限公司 | Full-automatic solar cell single-welding machine |
| CN102294550B (en) * | 2011-08-25 | 2012-09-26 | 江苏爱动力自动化设备有限公司 | Full-automatic solar cell single-welding machine |
| CN103128135A (en) * | 2013-04-01 | 2013-06-05 | 山东宏康机械制造有限公司 | Withdrawal strengthening device for band steel |
| CN103692097A (en) * | 2013-12-09 | 2014-04-02 | 夏德湘 | Full-automatic welding method of photovoltaic panel and automatic photovoltaic panel welding machine capable of realizing method |
| CN103692097B (en) * | 2013-12-09 | 2016-08-17 | 东莞市开胜电子有限公司 | A kind of Full-automatic welding method of photovoltaic panel and realize the photovoltaic panel automatic welding machine of said method |
| CN104526198A (en) * | 2014-12-12 | 2015-04-22 | 中山市凯歌自动化设备有限公司 | Feeding system of battery bridge welding machine |
| CN104668835A (en) * | 2015-01-06 | 2015-06-03 | 东华大学 | Adjustable welding strip feeding device |
| CN104668835B (en) * | 2015-01-06 | 2016-06-08 | 东华大学 | A kind of adjustable welding feeding device |
| CN112372211A (en) * | 2020-11-10 | 2021-02-19 | 湖南旭昱新能源科技有限公司 | Front welding device for manufacturing solar cell panel |
| CN114783929A (en) * | 2022-06-23 | 2022-07-22 | 丽瀑光能(常熟)有限公司 | Photovoltaic module's area conveyor that converges |
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