CN216442009U - Pipe material processing system is used in cantilever processing - Google Patents

Pipe material processing system is used in cantilever processing Download PDF

Info

Publication number
CN216442009U
CN216442009U CN202122381441.9U CN202122381441U CN216442009U CN 216442009 U CN216442009 U CN 216442009U CN 202122381441 U CN202122381441 U CN 202122381441U CN 216442009 U CN216442009 U CN 216442009U
Authority
CN
China
Prior art keywords
pipe
processing
supporting
cantilever
positioning
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN202122381441.9U
Other languages
Chinese (zh)
Inventor
秦俊非
董建林
梁伟冬
周绍启
袁海林
张子龙
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
China Railway Construction Corp Ltd CRCC
China Railway Construction Electrification Bureau Group Co Ltd
Third Engineering Co Ltd of China Railway Construction Electrification Bureau Group Co Ltd
Original Assignee
China Railway Construction Corp Ltd CRCC
China Railway Construction Electrification Bureau Group Co Ltd
Third Engineering Co Ltd of China Railway Construction Electrification Bureau Group Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by China Railway Construction Corp Ltd CRCC, China Railway Construction Electrification Bureau Group Co Ltd, Third Engineering Co Ltd of China Railway Construction Electrification Bureau Group Co Ltd filed Critical China Railway Construction Corp Ltd CRCC
Priority to CN202122381441.9U priority Critical patent/CN216442009U/en
Application granted granted Critical
Publication of CN216442009U publication Critical patent/CN216442009U/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Abstract

A pipe material processing system for processing a wrist arm comprises: the device comprises a flat cantilever pipe fitting feeding device, a flat cantilever pipe fitting feeding device and a flat cantilever pipe fitting feeding device, wherein the flat cantilever pipe fitting feeding device is used for carrying a plurality of pipe fittings for processing a flat cantilever; the inclined cantilever pipe fitting feeding device is used for carrying a plurality of pipe fittings for processing an inclined cantilever; the processing device is used for processing the pipe material; the adjusting and correcting device is used for adjusting and correcting the pipe material; and the moving device is used for transferring the pipe material to the processing device or the adjusting and correcting device. The pipe material processing system for processing the cantilever provided by the utility model has the advantages of higher processing efficiency, strong universality and higher processing precision.

Description

Pipe material processing system is used in cantilever processing
Technical Field
The utility model relates to the field of wrist arm processing equipment, in particular to a pipe material processing system for processing a wrist arm.
Background
The cantilever is an important component of an electrified railway contact net and is used for supporting a high-voltage power transmission line for a pantograph to take current. The cantilever mainly comprises a flat cantilever, an inclined cantilever, a messenger wire seat, a positioning and mounting upright post and the like. In the wrist arm, important parts such as a flat wrist arm, an inclined wrist arm and the like are all processed by adopting pipe fittings. In the prior art, the tube processing equipment is poor in universality, only a wrist arm part of a specific model can be processed, and the processing efficiency is not high.
SUMMERY OF THE UTILITY MODEL
In order to overcome the defects in the prior art, the utility model provides the pipe material processing system for processing the wrist arm, which has the advantages of higher processing efficiency, strong universality and higher processing precision.
In order to achieve the purpose, the utility model adopts the specific scheme that: a pipe material processing system for processing a wrist arm comprises: the flat cantilever pipe fitting feeding device is used for carrying a plurality of pipe fittings for processing a flat cantilever; the inclined cantilever pipe fitting feeding device is used for carrying a plurality of pipe fittings for processing an inclined cantilever; the processing device is used for processing the pipe material; the adjusting and correcting device is used for adjusting and positioning the pipe material; and the moving device is used for transferring the pipe material to the processing device or the adjusting and correcting device.
As the further optimization of the pipe material processing system for processing the cantilever: the feeding device for the pipe fittings of the flat cantilever comprises a discharging platform and a plurality of feeding conveying belts arranged in parallel, wherein a plurality of feeding supporting blocks used for supporting the pipe fittings are fixedly arranged on the feeding conveying belts and are uniformly distributed along the length direction of the feeding conveying belts, the discharging platform is positioned at the tail ends of all the feeding conveying belts and is in a strip shape, a plurality of pairs of discharging rollers are arranged on the discharging platform in a rotating mode and are distributed along the length direction of the discharging platform.
As the further optimization of the pipe material processing system for processing the cantilever: the feeding conveyor belt with be provided with a plurality of promotion conveyer belt between the ejection of compact platform to promote the conveyer belt and set up perpendicularly, promote the conveyer belt drive and be connected with at least one and promote the supporting shoe, promote and be provided with a plurality of transition loading board between conveyer belt and the ejection of compact platform, and transition loading board level sets up.
As the further optimization of the pipe material processing system for processing the cantilever: the inclined cantilever pipe fitting feeding device comprises a plurality of bins, each bin comprises at least two material rack cross beams, at least two partition plates are fixedly arranged on all the material rack cross beams of the same bin, at least two inclined supporting beams are arranged between every two adjacent partition plates, the partition plates are parallel to the supporting beams, and the supporting beams of the same bin are fixedly arranged on the material rack cross beams.
As the further optimization of the pipe material processing system for processing the cantilever: the processing device comprises a rack, wherein a sawing mechanism, a drilling mechanism, a chamfering mechanism, a code spraying mechanism and a bearing mechanism for bearing pipe materials are arranged on the rack; the sawing mechanism comprises a sawing motor which is arranged on the rack in a lifting manner, and the sawing motor is connected with a sawing cutter in a driving manner; the drilling mechanism comprises at least one drilling machine fixedly arranged on the frame; the chamfering mechanism comprises a chamfering motor arranged on the rack, and the chamfering motor is connected with a chamfering tool in a driving way; the code spraying mechanism comprises a code spraying machine and a code spraying control assembly for controlling the code spraying machine to move, and the code spraying control assembly is arranged on the rack; the bearing mechanism comprises a plurality of centering and positioning assemblies and at least one clamping assembly, the centering and positioning assemblies are used for positioning the pipe materials, the clamping assemblies are used for fixing the pipe materials, each centering and positioning assembly comprises two centering driving cylinders which are arranged oppositely, one centering driving cylinder is connected with a positioning rod in a driving mode, each clamping assembly comprises two clamping blocks which are arranged in parallel, and the two clamping blocks move oppositely.
As the further optimization of the pipe material processing system for processing the cantilever: saw cut mechanism is including fixed the setting up lifting support in the frame, the last fixed saw cutting control cylinder that is provided with of lifting support to saw cutting control cylinder is downwards towards the frame, saw cutting control cylinder drive is connected with first backup pad, saw cut the fixed setting of motor on first backup pad, still fixed being provided with in the frame and processing the case, saw the cutter and stretch into in the processing case, set up the through-hole that is used for holding the pipe material of two relative settings on the processing case.
As the further optimization of the pipe material processing system for processing the cantilever: the chamfering mechanism comprises a supporting table for supporting the pipe materials, the supporting table is fixedly arranged on the rack, a pressing plate used for pressing the pipe materials on the supporting table is arranged on the side of the supporting table in a rotating mode, and a waste chip collecting box with an open top is further arranged between the supporting table and the saw cutting motor.
As the further optimization of the pipe material processing system for processing the cantilever: the code spraying control assembly is fixedly arranged on the code spraying control servo mechanism on the rack, the code spraying control servo mechanism is in driving connection with a code spraying control cylinder, the code spraying control cylinder is in driving connection with an installation stand column, the code spraying control servo mechanism, the code spraying control cylinder and the installation stand column are perpendicular to each other, a lifting block with a fixable position is movably arranged on the installation stand column, and the code spraying machine is fixedly arranged on the lifting block.
As the further optimization of the pipe material processing system for processing the cantilever: the adjusting and correcting device comprises a strip-shaped base, an inclined cantilever adjusting and positioning mechanism and a flat cantilever adjusting and positioning mechanism are fixedly arranged at two ends of the base respectively, two supporting mechanisms used for supporting the inclined cantilever or the flat cantilever are fixedly arranged in the middle of the base, the two supporting mechanisms are matched with the inclined cantilever adjusting and positioning mechanism and the flat cantilever adjusting and positioning mechanism respectively, each supporting mechanism comprises a plurality of supporting units distributed along the length direction of the base, each supporting unit comprises a square pipe fixedly arranged on the base, two supporting rollers are rotatably arranged on the square pipes, and the axes of the supporting rollers are parallel to the axes of the inclined cantilever or the flat cantilever.
Has the advantages that: the automatic pipe processing machine can realize automatic pipe processing, can process a flat cantilever and an inclined cantilever, and has the advantages of higher processing efficiency, strong universality and higher processing precision.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a top view of the present invention;
FIG. 3 is a schematic structural diagram of a flat cantilever tube fitting feeding device;
FIG. 4 is a top view of the flat cantilever tube loader;
FIG. 5 is a perspective view showing the overall structure of the processing apparatus;
FIG. 6 is a front view of the entire structure of the present working apparatus;
FIG. 7 is an enlarged view of portion A of FIG. 5;
fig. 8 is an enlarged view of portion B of fig. 5;
FIG. 9 is an enlarged view of portion C of FIG. 5;
FIG. 10 is an enlarged view of portion D of FIG. 5;
FIG. 11 is a schematic view of the overall construction of the clamping assembly;
FIG. 12 is a schematic view showing the internal structure of the case in the clamping assembly;
FIG. 13 is a schematic view of the arrangement of the collision detecting sensors in the clamping assembly;
FIG. 14 is a perspective view of the adjustment correction device;
FIG. 15 is a top view of the adjustment correction device;
FIG. 16 is a perspective view of the flat cantilever adjustment positioning mechanism;
FIG. 17 is a top view of the flat cantilever adjustment positioning mechanism;
FIG. 18 is a perspective view of the oblique wrist adjustment positioning mechanism;
FIG. 19 is a top view of the oblique wrist adjustment positioning mechanism;
FIG. 20 is a perspective view of the oblique wrist arm tube fitting loading device;
fig. 21 is a front view of the oblique cantilever tube loading device.
Description of the drawings: 1-a flat cantilever pipe fitting feeding device, 2-a processing device, 3-a moving device, 4-an adjusting and correcting device, 5-an inclined cantilever pipe fitting feeding device and 6-a waste bin;
101-support frame, 102-feeding conveyor belt, 103-feeding support block, 104-lifting conveyor belt, 105-lifting support block, 106-lifting plate, 107-transition bearing plate, 108-discharging table, 109-first protection plate, 110-second protection plate, 111-supporting plate, 112-arc-shaped bearing plate and 113-discharging roller;
201-a machine frame, 202-a bearing frame, 203-a bearing roller, 204-a pipe material, 205-a lifting support, 206-a first supporting plate, 207-a sliding frame, 208-a sawing motor, 209-a sawing control cylinder, 210-a chamfering motor, 211-a chamfering cutter, 212-a scrap collecting box, 213-a pressing plate, 214-a supporting table, 215-a processing box, 216-a code spraying control component, 217-a code spraying machine, 218-a centering and positioning component, 219-a bearing component, 220-a linear driving device, 221-a clamping component, 222-a drilling machine, 223-a scrap removing cylinder, 224-a sawing damper, 225-a first bottom plate, 226-a centering and positioning guide rail, 227-a centering and positioning slide block and 228-a centering and driving cylinder, 229-correlation photoelectric sensor, 230-positioning rod, 231-limit component, 232-annular groove, 233-second bottom plate, 234-bearing adjusting screw rod, 235-base plate, 236-bearing supporting vertical plate, 237-code-spraying control servo mechanism, 238-code-spraying control cylinder, 239-mounting upright post, 240-lifting block, 241-through groove, 242-pressing plate driver, 243-clamping driving cylinder, 244-box body, 245-cover plate, 246-sliding plate, 247-first connecting bar, 248-first mounting plate, 249-clamping block, 250-accommodating groove, 251-first sliding block, 252-clamping guide rail, 253-rack, 254-gear, 255-second sliding block, 256-third bottom plate, 257-adjusting guide rail, 258-adjustment cylinder, 259-sliding seat, 260-collision detection sensor;
301-supporting upright post, 302-top plate, 303-sliding rail, 304-base, 306-fixing plate, 307-inclined wrist arm adjusting and positioning mechanism, 308-second connecting bar, 309-square tube, 310-long hole, 311-roller bracket, 312-supporting roller, 313-flat wrist arm adjusting and positioning mechanism, 314-driving motor, 315-driving belt, 316-direction adjusting roller, 317-fourth bottom plate, 318-horizontal adjusting screw, 319-horizontal adjusting nut, 320-cylinder supporting vertical plate, 321-positioning cylinder, 322-top block, 323-clamping cylinder, 324-movable plate, 325-limiting guide rail, 326-first positioning pin, 327-first photoelectric sensor, 328-first through hole, 329-second supporting plate, 330-notch, 331-material sensor, 332-fine adjustment screw, 333-fine adjustment nut, 334-fine adjustment positioning block, 335-extension part, 336-second positioning pin, 337-second mounting plate, 338-second photoelectric sensor and 339-second through hole;
401-rack beam, 402-support beam, 403-rack vertical beam, 404-rack oblique beam, 405-clapboard, 406-baffle, 408-oblique support beam, 409-visual inspection support roller, 410-visual inspection support rod, 411-connecting beam, 412-support vertical beam, 413-support beam and 414-third support plate.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1 and 2, a pipe material processing system for processing a cantilever includes a flat cantilever pipe fitting feeding device 1, an inclined cantilever pipe fitting feeding device 5, a processing device 2, an adjustment and correction device 4, and a moving device 3.
The flat cantilever pipe fitting feeding device 1 carries a plurality of pipe fittings 204 for processing a flat cantilever.
The inclined cantilever pipe fitting feeding device 5 carries a plurality of pipe fittings 204 for processing the inclined cantilever.
And the processing device 2 is used for processing the pipe material 204.
And the adjusting and correcting device 4 is used for adjusting and positioning the pipe material 204.
And the moving device 3 is used for transferring the tube material 204 to the processing device 2 or the adjusting and correcting device 4.
When the cantilever is processed, firstly, the pipe material 204 for processing the flat cantilever is placed on the flat cantilever pipe fitting feeding device 1, and the pipe material 204 for processing the oblique cantilever is placed on the oblique cantilever pipe fitting feeding device 5. When the flat cantilever needs to be processed, the pipe material 204 is transferred to the processing device 2 from the flat cantilever pipe fitting feeding device 1 by the aid of the moving device 3, or the flat cantilever pipe fitting feeding device 1 is directly communicated with the processing device 2, so that the pipe material 204 can directly enter the processing device 2, the pipe material 204 is sawed by the aid of the processing device 2, chamfering, code spraying and other processing operations are performed, after processing is completed, the pipe material 204 is moved to the adjustment and correction device 4 by the moving device 3 to be adjusted and positioned, and after the adjustment and positioning is completed, the pipe material can be transferred to the wrist arm assembly equipment. When the inclined cantilever needs to be machined, the pipe material 204 is transferred to the adjusting and correcting device 4 from the inclined cantilever pipe fitting feeding device 5 through the moving device 3 to be adjusted and positioned for the first time, then the pipe material 204 is transferred to the machining device 2 from the adjusting and correcting device 4 through the moving device 3, the machining device 2 is used for performing machining operations such as sawing, chamfering and code spraying on the pipe material 204, after machining is completed, the pipe material 204 is moved to the adjusting and correcting device 4 through the moving device 3 again to be adjusted and positioned for the second time, and after the adjustment and positioning are completed, the pipe material can be transferred to the wrist arm assembling equipment.
The automatic pipe material processing device can realize automatic pipe material 204 processing, can process a flat cantilever and an inclined cantilever, has higher processing efficiency, can adjust and position the pipe material 204 through the adjusting and correcting device 4, can ensure the precision of a grabbing position in the process of moving the pipe material 204, and further ensures the precision of a subsequent processing process and an assembling process.
Referring to fig. 3 and 4, the structure of the loading device 1 for flat cantilever pipe fittings is as follows: the platform cantilever pipe fitting loading attachment 1 includes ejection of compact platform 108 and a plurality of feeding conveyer belt 102 that set up side by side, ejection of compact platform 108 and feeding conveyer belt 102 all set up on a support frame 101, the fixed feeding supporting shoe 103 that is provided with a plurality of pipes 204 that are used for supporting on the feeding conveyer belt 102, and a plurality of feeding supporting shoes 103 along the length direction evenly distributed of feeding conveyer belt 102, ejection of compact platform 108 is located all feeding conveyer belt 102's end, and ejection of compact platform 108 is the strip, it is provided with a plurality of pairs of discharging roller 113 to rotate on the ejection of compact platform 108, and a plurality of pairs of discharging roller 113 along the length direction distribution of ejection of compact platform 108. When the pipe material processing device is used, the pipe material 204 is firstly placed on the feeding conveyor belt 102, the feeding support block 103 is used for supporting the pipe material 204, in order to ensure the stability of the pipe material 204, a support groove for accommodating the pipe material 204 can be formed in the feeding support block 103, then the feeding conveyor belt 102 drives the pipe material 204 to move towards the discharging table 108, when the pipe material 204 reaches the side of the discharging table 108, the pipe material is transferred onto the discharging table 108 from the feeding conveyor belt 102 and is supported by the discharging roller 113, and then part of the discharging roller 113 is driven, namely, the pipe material 204 can be driven to move along the axial direction until the pipe material 204 is conveyed into the processing device 2.
Because the height of processingequipment 2 is higher, in order to be convenient for the feeding when guaranteeing to carry pipe material 204 in the processingequipment 2, be provided with a plurality of lifting conveyor 104 between feeding conveyor 102 and the play work or material rest 108, and lifting conveyor 104 sets up perpendicularly, lifting conveyor 104 drive connection has at least one promotion supporting shoe 105 and a plurality of lifting plate 106 that are used for installing promotion supporting shoe 105, and a plurality of lifting plate 106 are along the length direction evenly distributed of lifting conveyor 104, be provided with a plurality of transition loading board 107 between lifting conveyor 104 and the play work or material rest 108, and transition loading board 107 level sets up. Through the cooperation of lifting conveyor belt 104 and lifting support block 105, can upwards lift the terminal pipe material 204 of feeding conveyor belt 102 to a position that is a little higher than ejection of compact platform 108, later throw pipe material 204 to ejection of compact gyro wheel 113 on ejection of compact platform 108 on, transition loading board 107 can make pipe material 204 can move steadily to ejection of compact gyro wheel 113 on.
In order to ensure that the pipe materials 204 can be smoothly transferred to the discharging roller 113 from the transition bearing plate 107, a plurality of first protection plates 109 and a plurality of second protection plates 110 are fixedly arranged on the discharging table 108, the first protection plates 109 are vertically arranged below the transition bearing plate 107, the second protection plates 110 are obliquely arranged on the discharging table 108, and the discharging roller 113 is positioned between the first protection plates 109 and the second protection plates 110. The first protection plate 109 and the second protection plate 110 are used for limiting the pipe material 204, so that the pipe material 204 is prevented from dropping from the side of the discharging table 108, and the pipe material 204 can be guaranteed to drop onto the discharging roller 113 from the transition bearing plate 107.
In order to further ensure that the pipe 204 can smoothly fall onto the discharging roller 113 from the transition bearing plate 107, a plurality of jacking cylinders are fixedly arranged on the discharging table 108, the jacking cylinders are in driving connection with supporting plates 111, the supporting plates 111 are integrally connected with arc-shaped bearing plates 112 which are inclined upwards, and the arc-shaped bearing plates 112 are close to the second protection plates 110. When the pipe 204 is on the transition bearing plate 107, the jacking cylinder jacks up the supporting plate 111, the upper part of the arc-shaped bearing plate 112 is close to the lower part of the second protection plate 110, the pipe 204 is impacted on the second protection plate 110 and then rolls down on the arc-shaped bearing plate 112, and then rolls down on the supporting plate 111, and then the jacking cylinder resets and pulls the supporting plate 111 to move down to drive the pipe 204 to move down to the discharging roller 113.
Referring to fig. 20 and 21, the oblique-cantilever pipe fitting feeding device 5 has the following specific structure: the inclined cantilever pipe fitting feeding device 5 comprises a plurality of bins and a third supporting plate 414 used for supporting all the bins, one bin comprises at least two material rack cross beams 401, at least two partition plates 405 are fixedly arranged on all the material rack cross beams 401 of the same bin, at least two inclined supporting beams 402 are arranged between every two adjacent partition plates 405, the partition plates 405 are parallel to the supporting beams 402, and the supporting beams 402 of the same bin are fixedly arranged on the material rack cross beams 401.
The silo is used for containing the pipe material 204, the pipe material 204 is placed on the supporting beam 402 and is positioned between two adjacent partition plates 405, and the inclination degree of the supporting beam 402 is set according to actual conditions. When the pipe material feeding device is used, the pipe material 204 is placed on the inclined cantilever pipe fitting feeding device 5, the supporting beam 402 is obliquely arranged, the pipe material 204 can slide downwards along the supporting beam 402, and in order to prevent the pipe material 204 from being scratched, the surfaces of all parts of the inclined cantilever pipe fitting feeding device 5 are guaranteed to be smooth. To prevent the tube 204 from sliding down when the tube 204 slides to the lower end of the support beam 402, an obstacle, such as an arc plate, is disposed at the lower end of the support beam 402. In order to improve space utilization, according to the length of required different pipes 204, set up the distance between two adjacent baffles 405, same feed bin is divided into a plurality of regions, and the pipe 204 length that every region held can be inequality, in an oblique cantilever pipe fitting loading attachment 5 alright with the pipe 204 of placing different length, the mobile device of being convenient for snatchs pipe 204, improves work efficiency.
The bevel cantilever pipe fitting feeding device 5 further comprises two rack vertical beams 403 and two rack bevel beams 404, all the bins are sequentially arranged from top to bottom, and the rack cross beam 401 is fixedly connected between the two rack vertical beams 403 or between the two rack bevel beams 404.
The supporting beams 402 of the same bin are the same in length, so that the supporting beams 402 can be sequentially lengthened from top to bottom in order to facilitate grabbing of the moving device, and the moving device cannot touch the upper-layer bin when grabbing the pipe materials 204 of the lower-layer bin. In order to match the length of the supporting beam 402, the number of the rack beams 401 of the storage bin is sequentially increased from top to bottom. All the bins are connected with a material rack cross beam 401 through material rack vertical beams 403 and material rack oblique beams 404, the top ends of the two material rack vertical beams 403 are connected with the material rack cross beam 401, and the upper ends of the two material rack oblique beams 404 are connected with the material rack cross beam 401.
Each layer of material bin is divided into three areas by four partition plates 405, two areas on the outer side are used for placing pipe materials 204, two or more than two supporting beams 402 are arranged in the two areas, and the middle area is not used for placing the pipe materials 204. In order to improve the stability of the inclined cantilever pipe fitting feeding device 5, a plurality of inclined supporting beams 408 are further connected between the middle areas of the two adjacent bins, one end of each inclined supporting beam 408 is fixedly connected with one material rack cross beam 401 of the bin located on the upper layer relatively, and the other end of each inclined supporting beam 408 is fixedly connected with one material rack cross beam 401 of the bin located on the lower layer relatively.
A plurality of connecting beams 411 are fixedly connected between the vertical beam 403 of the material rack and the oblique beam 404 of the material rack at the same end of the storage bin.
In order to further strengthen the stability of the inclined cantilever pipe fitting feeding device 5, the vertical rack beams 403 and the inclined rack beams 404 are connected through the connecting beams 411 and are positioned on the connecting beam 411 at the bottom, and a plurality of supporting beams 402 are also connected between the cross rack beams 401 connected with the top ends of the two vertical rack beams 403 and the cross rack beams 401 connected with the upper ends of the two inclined rack beams 404.
The feeding frame further comprises a feeding frame support, the feeding frame support comprises a plurality of support cross beams 413, a plurality of support vertical beams 412 are fixedly arranged on the support cross beams 413, and the support vertical beams 412 are fixedly connected with the feeding frame cross beams 401 located at the lowest position.
The lower end of the support beam 402 is fixedly connected with a baffle 406. When the pipe 204 slides to the lower end of the support beam 402, the stop plate 406 prevents the pipe 204 from sliding further downward, so that the pipe 204 is stabilized at the lower end of the support beam 402. To prevent damage to the tubing 204, the baffle 406 and support beam 402 should be connected smoothly.
The upper end of one part of the supporting beam 402 is fixedly connected with a visual inspection supporting rod 410, two visual inspection supporting rollers 409 are arranged on the visual inspection supporting rod 410, and a distance is reserved between the two visual inspection supporting rollers 409. Before the pipe material 204 is put into the silo, the pipe material 204 needs to be visually inspected, that is, the pipe material 204 needs to be manually inspected. A storage bin is selected, the supporting beam 402 of the storage bin is fixedly connected with visual inspection supporting rods 410, the lengths of the pipe materials 204 which can be placed on any two visual inspection supporting rods 410 can meet the length of each pipe material 204 which can be contained on the inclined cantilever pipe fitting feeding device 5, the lengths of all the visual inspection supporting rods 410 are equal and are at the same height, one end of each pipe material 204 is placed between two visual inspection supporting rollers 409 on one visual inspection supporting rod 410, the other end of each pipe material 204 is placed between two visual inspection supporting rollers 409 on the other visual inspection supporting rod 410, the pipe materials 204 can be flexibly rotated by utilizing the visual inspection supporting rollers 409, and manual inspection is facilitated.
The top of two work or material rest vertical beams 403 is connected with work or material rest crossbeam 401 jointly, the upper end of two work or material rest sloping 404 is connected with work or material rest crossbeam 401 jointly, be provided with two short vertical beams and two short sloping on these two work or material rest crossbeams 401, set up the shorter feed bin of two length on these two work or material rest crossbeams 401, mark as short feed bin, other feed bins mark as long feed bin, the one end of short feed bin and the one end parallel and level of long feed bin, two short feed bin from the top down are arranged in proper order, the work or material rest crossbeam 401 fixed connection of short feed bin is between two short vertical beams or between two short sloping.
Referring to fig. 5 to 13, the specific structure of the processing apparatus 2 is: the processing device 2 comprises a frame 201, and a sawing mechanism, a drilling mechanism, a chamfering mechanism, a code spraying mechanism and a bearing mechanism for bearing the pipe 204 are arranged on the frame 201.
The sawing mechanism comprises a sawing motor 208 which is arranged on the frame 201 in a lifting mode, and the sawing motor 208 is connected with a sawing blade in a driving mode.
The drilling mechanism comprises at least one drill 222 fixedly arranged on the frame 201.
The chamfering mechanism comprises a chamfering motor 210 arranged on the frame 201, and a chamfering cutter 211 is connected to the chamfering motor 210 in a driving mode.
The code spraying mechanism comprises a code spraying machine 217 and a code spraying control assembly 216 used for controlling the code spraying machine 217 to move, and the code spraying control assembly 216 is arranged on the rack 201.
The carrying mechanism comprises a plurality of centering and positioning assemblies 218 for positioning the pipe materials 204 and at least one clamping assembly 221 for fixing the pipe materials 204, wherein the centering and positioning assemblies 218 comprise two centering and driving air cylinders 228 which are oppositely arranged, one centering and driving air cylinder 228 is in driving connection with a positioning rod 230, the clamping assembly 221 comprises two clamping blocks 249 which are arranged side by side, and the two clamping blocks 249 move towards each other.
For the pipe material 204 which needs to be processed into the oblique cantilever, firstly, the pipe material 204 to be processed is moved to a bearing mechanism by a transfer device such as a mechanical arm, then, the pipe material 204 is centered and positioned by a centering and positioning assembly 218, so as to avoid the deviation of the pipe material 204, specifically, a centering driving air cylinder 228 is used for driving a positioning rod 230 to be inserted into a single lug connecting hole at the end part of the oblique cantilever pipe material 204, then, a clamping assembly 221 and the pipe material 204 are integrally moved, so that the pipe material 204 moves towards a sawing mechanism, after the pipe material 204 moves to the sawing mechanism, two clamping blocks 249 of the clamping assembly 221 are used for moving towards each other and clamping the pipe material 204, then, a sawing motor 208 is used for driving the sawing cutter to rotate and the sawing motor 208 to integrally move downwards until the pipe material 204 is opened after the sawing cutter is contacted with the pipe material 204, then, the pipe material 204 is moved towards a code spraying mechanism, and a code spraying control assembly 216 is used for controlling a code spraying machine 217 to move when the pipe material 204 reaches a code spraying position, and starting the code spraying machine 217 to spray an identification code or a customized pattern on the pipe material 204, finally loosening the centering positioning assembly 218, transferring the pipe material 204 to a chamfering mechanism by using transfer equipment such as a mechanical arm, and driving the chamfering cutter 211 to machine a chamfer at the end part of the pipe material 204 after the chamfering motor 210 is started, so that the processing of the inclined wrist arm is completed. For the pipe material 204 which needs to be machined into the flat cantilever, the centering and positioning assembly 218 is not needed to be used for positioning, the pipe material 204 is moved to a drilling mechanism after the sawing is finished, the pipe material 204 is drilled by a drilling machine 222, the clamping assembly 221 clamps the pipe material 204 in the drilling process, and the rest machining procedures are the same as those of the oblique cantilever.
The processing method can automatically process the flat cantilever or the inclined cantilever by using the pipe material 204, has higher processing efficiency and strong universality, can be used for processing the flat cantilever or the inclined cantilever in a common aluminum cantilever and can also be used for processing the flat cantilever or the inclined cantilever in a simplified cantilever, and only needs to control the relative position and the processing procedure of the pipe material 204 and each processing mechanism.
The specific setting mode of the sawing motor 208 is as follows: saw cutting mechanism is including fixed lifting support 205 that sets up on frame 201, the fixed control cylinder 209 that saw cuts that is provided with on lifting support 205, and saw cut control cylinder 209 downwards towards frame 201, saw cut control cylinder 209 drive and be connected with first backup pad 206, saw cut the fixed setting of motor 208 on first backup pad 206, still fixed being provided with process box 215 on the frame 201, the saw cutter stretches into process box 215, the last through-hole that is used for holding pipe material 204 of setting up two relatively of process box 215. Saw cut control cylinder 209 is arranged in the drive to saw cut motor 208 and reciprocates to control saw cutter and the contact of pipe material 204 or separation, the in-process sweeps that produces of processing box 215 is arranged in avoiding sawing the in-process and splashes to the surrounding environment, and then avoids endangering the staff healthy. The lifting support 205 is connected with the first support plate 206 through the sliding frame 207, so that the sliding frame 207 is used for limiting the moving direction of the first support plate 206, and the first support plate 206 can drive the sawing motor 208 and the sawing blade to be in contact with the pipe material 204.
In order to control the moving speed of the sawing motor 208, prevent the sawing blade from colliding with the pipe 204 and being damaged, and also prevent the sawing blade from being stuck, a sawing damper 224 is further disposed on the frame 201, the sawing damper 224 is located below the first supporting plate 206, and towards the first supporting plate 206, the sawing damper 224 may adopt a spring damper or the like.
Considering saw cutting the in-process and can producing some waste materials, in order in time to discharge the waste material, avoid causing the hindrance to subsequent course of working, fixedly on the processing box 215 being provided with the waste material and clear away cylinder 223, the piston rod that the cylinder 223 was clear away to the waste material stretches into in the processing box 215. The piston rod that cylinder 223 was clear away to waste material can a welt of fixed connection after stretching into in the processing case 215, pipe material 204 can contact with the welt in processing case 215 to further promote the stability of pipe material 204, saw cut the waste material that produces and fall on the welt, thereby pipe material 204 processing finishes back waste material and clear away cylinder 223 and take out the waste material, or drive waste material and processing case 215 inner wall contact thereby push away the waste material from the welt and fall into processing case 215.
Because chamfer motor 210 drive chamfer sword 211 can drive pipe material 204 vibration at the in-process that pipe material 204 tip was processed out the chamfer, in order to avoid causing the processing failure because pipe material 204 vibrates, chamfer mechanism is including the brace table 214 that is used for supporting pipe material 204, brace table 214 is fixed to be set up on frame 201, the side of brace table 214 is rotated and is provided with the clamp plate 213 that is used for compressing tightly pipe material 204 on brace table 214, still be provided with the open-top sweeps between brace table 214 and chamfer motor 210 and collect box 212. After the tube material 204 is transferred to the chamfering mechanism by a transfer device such as a mechanical arm, the tube material 204 is placed on the supporting table 214, and then the pressing plate 213 rotates and presses the tube material 204 onto the supporting table 214, so that the tube material 204 is fixed and the tube material 204 is prevented from vibrating. The pressure plate 213 is connected to a pressure plate driver 242 for driving the pressure plate 213 to rotate, and the pressure plate driver 242 may be implemented by using an air cylinder and a connecting rod, which are conventional in the art and will not be described herein.
The code spraying control component 216 has the following specific structure: the code spraying control assembly 216 comprises a code spraying control servo mechanism 237 fixedly arranged on the rack 201, the code spraying control servo mechanism 237 is in driving connection with a code spraying control cylinder 238, the code spraying control cylinder 238 is in driving connection with an installation upright column 239, the code spraying control servo mechanism 237, the code spraying control cylinder 238 and the installation upright column 239 are perpendicular to each other, a lifting block 240 with a fixable position is movably arranged on the installation upright column 239, and the code spraying machine 217 is fixedly arranged on the lifting block 240. The vertical height of the inkjet printer 217 can be adjusted through the lifting block 240, the horizontal position of the inkjet printer 217 can be controlled through the inkjet printing control servo mechanism 237 and the inkjet printing control cylinder 238, the flexibility of the inkjet printing control assembly 216 is high, and the inkjet printer 217 can be guaranteed to be capable of spraying needed patterns on the pipe materials 204.
The specific setting mode of the lifting block 240 is as follows: the lifting block 240 is provided with a through groove 241, two parts of two sides of the through groove 241 are connected through a plurality of tension bolts, and after the position of the lifting block 240 is adjusted, the position of the lifting block 240 is fixed through the tension bolts. The setting mode has simple structure and convenient adjustment.
The specific structure of the centering assembly 218 is: the centering and positioning assembly 218 includes a first bottom plate 225 fixedly disposed on the frame 201, a centering and positioning guide rail 226 is fixedly disposed on the first bottom plate 225, the centering and positioning guide rail 226 is parallel to the centering and driving cylinder 228, a centering and positioning slider 227 is slidably disposed on the centering and positioning guide rail 226, and a positioning rod 230 is fixedly disposed on the centering and positioning slider 227. Centering guide rail 226 can restrict the direction of centering slider 227, and then restrict the direction of locating lever 230, avoid locating lever 230 skew, guarantee that locating lever 230 can insert smoothly in the monaural connecting hole on oblique cantilever pipe material 204. In addition, two centering positioning slide blocks 227 can also clamp the pipe 204, so that the centering positioning effect is ensured.
In this embodiment, two centering and positioning assemblies 218 are provided, one of the two centering and positioning assemblies is fixedly arranged on the frame 201, the other one of the two centering and positioning assemblies is movably arranged on the frame 201, and a linear driving device 220 is connected with the clamping assembly 221, the linear driving device 220 is used for driving the centering and positioning assembly 218 and the clamping assembly 221 to move synchronously, so that the centering and positioning of the pipe 204 for processing the wrist arm can be continuously performed in the process of moving the pipe 204, the pipe 204 is prevented from rotating, and the processing precision is further improved. More specifically, the linear driving device 220 includes a linear driving servo fixedly connected to the clamping assembly 221 and a fixed rack 253 fixedly disposed on the frame 201, the linear driving servo is drivingly connected to a driving gear 254, the driving gear 254 is engaged with the fixed rack 253, and the first base plate 225 of a centering assembly 218 is fixedly connected to the clamping assembly 221 through a connecting plate. When the linear drive servo mechanism is operated, the drive gear 254 is driven to rotate, and because the drive gear 254 is engaged with the fixed rack 253, the drive gear 254 can move along the length direction of the fixed rack 253, so as to drive the clamping assembly 221 and the centering and positioning assembly 218 connected with the clamping assembly to synchronously move.
In order to realize the precise control of the centering and positioning assembly 218 and ensure that the centering driving cylinder 228 is started only after the pipe material 204 is in place, thereby avoiding misoperation, a correlation photoelectric sensor 229 and a limiting assembly 231 for limiting the centering and positioning slide block 227 are arranged on the side of the centering and positioning guide rail 226. The opposite-emitting photoelectric sensor 229 is used for detecting whether the tube material 204 is in place, and when the tube material 204 reaches above the first bottom plate 225, the photoelectric signal of the opposite-emitting photoelectric sensor 229 is cut off, so that it can be determined that the tube material 204 is in place. Spacing subassembly 231 is used for spacing the location slider, avoids the excessive removal of location slider to damage pipe material 204.
The specific structure of the clamping assembly 221 is as follows: the clamping assembly 221 comprises a box 244, a gear 254 is rotatably arranged in the box 244, two racks 253 are meshed and connected with the gear 254, the two racks 253 are parallel to each other, each first mounting plate 248 is fixedly connected with one of the two racks 253, a clamping block 249 is correspondingly and fixedly arranged on the first mounting plate 248, an accommodating groove 250 is formed in the clamping block 249, the accommodating grooves 250 in the two clamping blocks 249 are oppositely arranged, a clamping driving cylinder 243 is further fixedly connected with the box 244, and a piston rod of the clamping driving cylinder 243 is fixedly connected with one of the racks 253. After the tube 204 is placed on the carrying mechanism, the clamping driving cylinder 243 is actuated and pushes the racks 253 to move, because both the racks 253 are meshed with the gear 254, the rack 253 can drive the other rack 253 to move through the gear 254, and because the two racks 253 are parallel to each other, the two racks 253 can pull the two first mounting plates 248 to move towards each other, and the two clamping blocks 249 are driven to move towards each other during the movement of the two first mounting plates 248 until the two clamping blocks 249 clamp the tube 204. The clamping assembly 221 can drive the two clamping blocks 249 to synchronously move towards each other by controlling only one clamping driving cylinder 243, so that the control is easier.
The specific arrangement of the first mounting plate 248 is as follows: two clamping guide rails 252 parallel to each other are fixedly arranged in the box 244, wherein two first sliding blocks 251 are slidably arranged on one clamping guide rail 252, two second sliding blocks 255 are slidably arranged on the other clamping guide rail 252, and the first sliding blocks 251, the second sliding blocks 255 and the first mounting plate 248 are correspondingly connected. Specifically, a first slider 251 and a second slider 255 are grouped, and a first mounting plate 248 is connected to the grouped sliders. The guide rail and the sliding block are matched to limit the moving direction of the first mounting plate 248, and the two clamping blocks 249 can accurately and stably clamp the pipe 204.
In order to protect the components inside the box 244 and prevent a large amount of impurities such as external dust from invading the box 244 to cause the rack 253 or the gear 254 to be locked, the top of the box 244 is provided with a cover plate 245, the cover plate 245 is provided with two parallel through grooves 241, the first mounting plate 248 is fixedly connected with two parallel first connecting strips 247, the two first connecting strips 247 respectively penetrate through the two through grooves 241 and then enter the box 244 and are fixedly connected with a sliding plate 246, and the sliding plate 246, the first sliding block 251 and the second sliding block 255 are correspondingly connected. The through slot 241 and the first connecting bar 247 ensure that the rack 253 can drive the first mounting plate 248 and the clamping block 249 to move.
In order to accurately judge the in-position state of the tube 204 and thus accurately control the clamping driving cylinder 243, the box 244 is further movably connected with a collision detection sensor 260. During the movement of the tube material 204, the collision detection sensor 260 is triggered when approaching the collision detection sensor 260, so that the approach of the tube material 204 can be sensed.
In order to avoid the collision detection sensor 260 blocking the movement of the tube 204, a third bottom plate 256 is fixedly connected to the box 244, an adjusting cylinder 258 is fixedly arranged on the third bottom plate 256, and a piston rod of the adjusting cylinder 258 is fixedly connected to the collision detection sensor 260. After the collision detection sensor 260 detects the pipe 204, the adjusting cylinder 258 retracts, and drives the collision detection sensor 260 to be away from the pipe 204, so that the pipe 204 can be smoothly moved to a position between the two clamping blocks 249.
In order to precisely control the moving direction of the collision detection sensor 260, an adjusting guide 257 is fixedly disposed on the third base plate 256, the adjusting guide 257 is fixedly connected to a piston rod of the adjusting cylinder 258, a sliding seat 259 is slidably disposed on the adjusting guide 257, and the collision detection sensor 260 is fixedly disposed on the sliding seat 259.
The bearing mechanism further comprises a plurality of bearing components 219, each bearing component 219 comprises a bearing frame 202 fixedly arranged on the frame 201, a bearing roller 203 is rotatably arranged on each bearing frame 202, and an annular groove 232 used for accommodating the pipe material 204 is formed in the peripheral side wall of each bearing roller 203. The rotatably disposed carrier roller 203 ensures that the tube 204 can move axially on the carrier assembly 219 to each processing mechanism, and the annular groove 232 can prevent the tube 204 from laterally shifting.
The specific structure of the bearing frame 202 is: bear frame 202 including fixed setting the second bottom plate 233 in frame 201, wear to be equipped with four on the second bottom plate 233 and bear adjusting screw 234, bear adjusting screw 234 and go up the cooperation cover and be equipped with two height adjusting nut, four bear adjusting screw 234 and averagely divide into two sets ofly, two that bear adjusting screw 234 of the same group are connected with base plate 235 jointly, base plate 235 is located between two height adjusting nut, bear and support riser 236 on the base plate 235 perpendicularly has set firmly, bear gyro wheel 203 and rotate to connect and bear between two and support riser 236. By adjusting the positions of the two height adjusting nuts on the bearing adjusting screw 234, the height of the base plate 235 can be adjusted, and then the height of the bearing rollers 203 can be adjusted, so that it is finally ensured that all the bearing rollers 203 can be located at the same height, and the tube 204 can be stably borne.
Referring to fig. 14 to 19, the specific structure of the adjustment and correction device 4 is as follows: the adjustment and correction device 4 comprises a strip-shaped base 304, two ends of the base 304 are respectively and fixedly provided with an oblique cantilever adjustment and positioning mechanism 307 and a flat cantilever adjustment and positioning mechanism 313, the middle part of the base 304 is fixedly provided with two supporting mechanisms used for supporting an oblique cantilever or a flat cantilever, the two supporting mechanisms are respectively matched with the oblique cantilever adjustment and positioning mechanism 307 and the flat cantilever adjustment and positioning mechanism 313, each supporting mechanism comprises a plurality of supporting units distributed along the length direction of the base 304, each supporting unit comprises a square pipe 309 fixedly arranged on the base 304, the square pipe 309 is rotatably provided with two supporting rollers 312, and the axis of each supporting roller 312 is parallel to the axis of the oblique cantilever or the axis of the flat cantilever.
In the wrist arm processing process, the pipe to be processed is moved onto the base 304, if the pipe needs to be processed into a flat wrist arm, the pipe is placed onto the supporting mechanism corresponding to the flat wrist arm adjusting and positioning mechanism 313, the pipe is clamped by the flat wrist arm adjusting and positioning mechanism 313, if the pipe needs to be processed into an oblique wrist arm, the pipe is placed onto the supporting mechanism corresponding to the oblique wrist arm adjusting and positioning mechanism 307, and the pipe is clamped by the oblique wrist arm adjusting and positioning mechanism 307. Two support rollers 312 of supporting unit can play the function of carrying out the heart to the pipe fitting, guarantee promptly that the pipe fitting is put and is moved between two support rollers 312 under the effect of gravity after on the supporting unit, the axis of final pipe fitting is located the top of the symmetry axis of two support rollers 312, oblique cantilever adjustment positioning mechanism 307 and flat cantilever adjustment positioning mechanism 313 can adjust the location to the tip of pipe fitting, it is fixed finally to guarantee the gesture of pipe fitting on adjustment correcting unit 4, realize plastic function, so that mobile device 3 can accurately take off the pipe fitting from adjustment correcting unit 4, and then guarantee the machining precision of flat cantilever or oblique cantilever.
The adjusting and correcting device 4 can shape the pipe fitting which needs to be processed into the flat cantilever or the inclined cantilever, so that the moving device 3 can be accurately positioned in the process of transferring the pipe fitting, and the processing precision of the flat cantilever or the inclined cantilever is further ensured.
The specific setting mode of the base 304 is as follows: two supporting columns 301 for supporting the base 304 are arranged below the base 304, the two supporting columns 301 are respectively close to two ends of the base 304, a top plate 302 is fixedly arranged at the upper end of each supporting column 301, a sliding rail 303 is fixedly connected to the lower portion of the base 304, the length direction of the sliding rail 303 is perpendicular to that of the base 304, and the top plate 302 is connected with the sliding rail 303 in a sliding mode. Through the cooperation of top plate 302 and slide rail 303, can adjust the position of base 304 in the extending direction of slide rail 303, can remove base 304 when transporting the pipe fitting after the plastic to be convenient for transport the pipe fitting. Accordingly, a driving device for driving the base 304 to slide on the slide rail 303 may be provided, and the driving device may be a conventional device such as an air cylinder.
The specific structure of the supporting unit is as follows: the length direction of square pipe 309 and the length direction mutually perpendicular of base 304, square pipe 309 passes through second connecting strip 308 and base 304 fixed connection, two rectangular holes 310 that extend along length direction are seted up to the bottom of square pipe 309, second connecting strip 308 is walked around back both ends from the below of base 304 and is passed two rectangular holes 310 respectively, supporting roller 312 is connected with square pipe 309 through two gyro wheel supports 311, supporting roller 312 rotates and sets up between two gyro wheel supports 311, gyro wheel support 311 is fixed to be set up on square pipe 309. By adjusting the position of the end of the second connecting bar 308 in the elongated hole 310, the relative position of the square tube 309 on the base 304 can be adjusted, specifically, the length of the square tube 309 extending to both sides of the base 304 can be adjusted, and the square tubes 309 of the two supporting mechanisms can respectively extend to both sides of the base 304. The support unit has strong universality, different support mechanisms can be formed only by adjusting the extending direction of the square tube 309, the support unit is more flexible and has lower cost, and in addition, the position of the support mechanism can be flexibly adjusted, so that the support unit can be conveniently aligned with the inclined cantilever adjusting and positioning mechanism 307 or the flat cantilever adjusting and positioning mechanism 313.
In order to ensure that the supporting mechanism can play a centering role, the supporting mechanism further comprises a driving motor 314 and two direction adjusting rollers 316, the driving motor 314 is fixedly arranged on the base 304, the direction adjusting rollers 316 are rotatably arranged on the base 304, the driving motor 314 drives one of the direction adjusting rollers 316 to rotate through a transmission belt 315, and the direction adjusting rollers 316 and the supporting rollers 312 are coaxially arranged. The pipe fitting is located between two direction adjusting rollers 316 after being placed on the supporting mechanism, the driving motor 314 drives the direction adjusting rollers 316 to roll after being started, then the direction adjusting rollers 316 drive the pipe fitting to rotate, the pipe fitting can be prevented from being clamped by rotating the pipe fitting, then the supporting mechanism is ensured to play a centering role, and meanwhile, the inclined wrist arm adjusting and positioning mechanism 307 or the flat wrist arm adjusting and positioning mechanism 313 can be convenient for operating the pipe fitting.
The inclined cantilever adjusting and positioning mechanism 307 and the flat cantilever adjusting and positioning mechanism 313 both comprise a fourth base plate 317, the fourth base plate 317 is fixed on the base 304 through a fixing plate 306, a positioning cylinder 321 and two clamping cylinders 323 are fixedly arranged on the fourth base plate 317, wherein the positioning cylinder 321 is connected with the fourth base plate 317 through a cylinder supporting vertical plate 320, the cylinder supporting vertical plate 320 is vertically and fixedly arranged on the fourth base plate 317, the positioning cylinder 321 is arranged on the cylinder supporting vertical plate 320 in a penetrating manner, the axes of the two clamping cylinders 323 are both vertical to the axis of the positioning cylinder 321, the clamping cylinders 323 are in driving connection with a movable plate 324 used for clamping the inclined cantilever or the flat cantilever, and the movable plate 324 is vertical to the fourth base plate 317. After the pipe is placed on the supporting mechanism and the state is stable, the positioning cylinder 321 is started and pushes the pipe to move from the end of the pipe, the pipe can be pushed to a fixed position through the stroke of the fixed positioning cylinder 321, then the two clamping cylinders 323 are started and push the two movable plates 324 to move towards each other until the two movable plates 324 clamp the pipe, and therefore the pipe is completely adjusted and positioned.
In order to accurately control the positioning cylinder 321 and the clamping cylinder 323, a second supporting plate 329 is vertically and fixedly arranged on the fourth base plate 317, and a material sensor 331 is fixedly arranged on the second supporting plate 329. The material sensor 331 is used for detecting whether the pipe fitting moves to the adjusting and positioning mechanism, and the positioning cylinder 321 and the clamping cylinder 323 can be started after the pipe fitting is detected, so that misoperation is avoided. According to the actual situation, the material sensor 331 can select a common element such as the correlation photoelectric sensor 229 or a travel switch. In order to prevent the material sensor 331 from obstructing the movement of the pipe, the second support plate 329 is formed with a notch 330, and the pipe can pass through the notch 330.
In order to limit the moving direction of the movable plate 324, prevent the movable plate 324 from shifting, and ensure that the movable plate 324 can clamp the pipe, two mutually parallel limiting rails 325 are fixedly disposed on the fourth base plate 317, and the movable plate 324 is slidably disposed on the limiting rails 325.
Considering that errors of all parts are inevitable in the machining and installation processes, in order to ensure that the two movable plates 324 can clamp the pipe fitting, the piston rod of the clamping cylinder 323 is coaxially and fixedly connected with a fine adjustment screw rod 332, the fine adjustment screw rod 332 is provided with two fine adjustment nuts 333 in a matching manner, the movable plate 324 is fixedly connected with two fine adjustment positioning blocks 334, the fine adjustment positioning blocks 334 are integrally connected with an extension part 335, and the extension part 335 extends into the space between the two fine adjustment nuts 333. By adjusting the positions of the two fine tuning nuts 333 on the fine tuning screw 332, the extending portion 335 can be driven to move along the axis of the fine tuning screw 332, and further the fine tuning positioning block 334 and the movable plate 324 are driven to move along the axis of the fine tuning screw 332, so as to achieve the purpose of fine tuning the position of the movable plate 324.
A plurality of horizontal adjusting screws 318 are arranged on the fourth bottom plate 317 in a penetrating manner, two horizontal adjusting nuts 319 are arranged on the horizontal adjusting screws 318 in a matching manner, and the fourth bottom plate 317 is located between the two horizontal adjusting nuts 319. According to field device's installation, can adjust fourth bottom plate 317 through the cooperation of horizontal adjusting screw 318 and horizontal adjusting nut 319, guarantee that fourth bottom plate 317 is in the horizontality, and then guarantee to adjust the location accurately to the pipe fitting, specifically speaking, drive the edge of fourth bottom plate 317 upwards or move down through adjusting two horizontal adjusting nut 319 positions on horizontal adjusting screw 318, adjust through the different positions to fourth bottom plate 317 edge, realize guaranteeing that fourth bottom plate 317 is in the effect of horizontality.
In order to further enhance the effect of adjusting and positioning the flat cantilever, a first positioning pin 326 is fixedly connected to each of the two movable plates 324 of the flat cantilever adjusting and positioning mechanism 313, and the two first positioning pins 326 are oppositely disposed. The first positioning pin 326 is correspondingly inserted into the connecting hole formed on the wrist arm in the moving process of the movable plate 324. The wrist-balancing arm adjusting and positioning mechanism 313 further includes a first photoelectric sensor 327, wherein the emitting end and the receiving end of the first photoelectric sensor 327 are respectively and fixedly disposed on the two first positioning pins 326, the first positioning pins 326 are provided with first through holes 328, and light of the first photoelectric sensor 327 passes through the first through holes 328. If the connecting hole is aligned with the first positioning pin 326 when the flat cantilever enters between the two movable plates 324, the photoelectric signal of the first photoelectric sensor 327 is recovered after being interrupted for a short time, and at this time, the clamping cylinder 323 can be directly utilized to drive the movable plates 324 to clamp the flat cantilever; if the connecting hole is staggered with the first positioning pin 326 when the flat cantilever enters between the two movable plates 324, the photoelectric signal of the first photoelectric sensor 327 is completely interrupted, and at this time, the direction adjustment roller 316 is used to drive the flat cantilever to rotate until the two clamping cylinders 323 drive the two movable plates 324 to clamp the flat cantilever after the photoelectric signal of the first photoelectric sensor 327 is restored. It should be noted that the tube is modified to be a wrist-arm for convenience of description.
In order to further enhance the effect of adjusting and positioning the inclined cantilever, a second positioning pin 336 is fixedly connected to one of the two movable plates 324 of the inclined cantilever adjusting and positioning mechanism 307, and the second positioning pin 336 faces the other movable plate 324. The second positioning pin 336 is correspondingly inserted into the connecting hole of the inclined wrist arm for connecting the support connection member during the movement of the movable plate 324. The oblique cantilever adjusting and positioning mechanism 307 further includes a second photoelectric sensor 338, in the oblique cantilever adjusting and positioning mechanism 307, a second mounting plate 337 is fixedly connected to a back side of the other movable plate 324, an emitting end of the second photoelectric sensor 338 is fixedly disposed on the second mounting plate 337, a second through hole 339 corresponding to the emitting end is formed on the movable plate 324, a receiving end of the second photoelectric sensor 338 is fixedly disposed on the second positioning pin 336, a second through hole 339 is also formed on the second positioning pin 336, and light emitted by the second photoelectric sensor 338 passes through the second through hole 339. If the second positioning pin 336 is aligned with the connecting hole when the oblique cantilever enters between the two movable plates 324, the photoelectric signal of the second photoelectric sensor 338 is recovered after being interrupted for a short time, and at this time, the two movable plates 324 can be directly driven by the two clamping cylinders 323 to clamp the oblique cantilever; if the connection hole is staggered with the second positioning pin 336 when the oblique wrist arm enters between the two movable plates 324, the photoelectric signal of the second photoelectric sensor 338 is completely interrupted, and at this time, the direction adjustment roller 316 is used to drive the oblique wrist arm to rotate until the two clamping cylinders 323 drive the two movable plates 324 to clamp the oblique wrist arm after the photoelectric signal of the second photoelectric sensor 338 is restored. It should be noted that the tube is modified to be a wrist arm for convenience of description.
In order to ensure that the pipe can be pushed to move, the positioning cylinder 321 is in driving connection with the top block 322, considering that the diameter of the piston rod of the positioning cylinder 321 is generally smaller than the outer diameter of the pipe.
The moving device 3 comprises a mechanical arm and a portal frame used for moving the mechanical arm, and the mechanical arm is connected with a clamping jaw used for grabbing the pipe 204 in a driving mode.
Considering that some waste materials are generated during the sawing process of the pipe material 204, in order to collect the waste materials for centralized processing, the system further comprises a waste bin 6, and the waste bin 6 is arranged below the side of the mobile device.
Finally, the system can also comprise a base, the processing device 2, the moving device 3, the adjusting and correcting device 4, the inclined cantilever pipe fitting feeding device 5 and the waste bin 6 are fixedly arranged on the base, the base can be fixedly connected with a plurality of square pipes which are parallel to each other, and the fork truck and the square pipes can be utilized to be matched to lift the base and the devices on the base synchronously, so that the position is conveniently transferred, and the flexibility of the system is improved. On this basis, the discharging platform 108 of the flat-arm pipe fitting feeding device 1 is aligned with the bearing mechanism of the processing device 2, but the flat-arm pipe fitting feeding device 1 is not directly connected with the discharging platform 108, so that the flat-arm pipe fitting feeding device 1 is separated from the base, and the flat-arm pipe fitting feeding device 1 can be moved synchronously while the base and the devices on the base are transferred.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the utility model. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims (9)

1. The utility model provides a pipe material system of processing is used in cantilever processing which characterized in that includes:
the flat cantilever pipe fitting feeding device is used for carrying a plurality of pipe fittings for processing a flat cantilever;
the inclined cantilever pipe fitting feeding device is used for carrying a plurality of pipe fittings for processing an inclined cantilever;
the processing device is used for processing the pipe material;
the adjusting and correcting device is used for adjusting and positioning the pipe material;
and the moving device is used for transferring the pipe material to the processing device or the adjusting and correcting device.
2. The pipe processing system for processing the wrist arm according to claim 1, wherein the feeding device for the flat wrist arm pipe comprises a discharging table and a plurality of feeding conveyor belts arranged side by side, the feeding conveyor belts are fixedly provided with a plurality of feeding support blocks for supporting the pipe, the plurality of feeding support blocks are uniformly distributed along the length direction of the feeding conveyor belts, the discharging table is located at the tail end of all the feeding conveyor belts, the discharging table is in a strip shape, a plurality of pairs of discharging rollers are rotatably arranged on the discharging table, and the plurality of pairs of discharging rollers are distributed along the length direction of the discharging table.
3. The pipe processing system according to claim 2, wherein a plurality of lifting belts are disposed between the feeding conveyor and the discharging table, the lifting belts are disposed vertically, the lifting belts are drivingly connected to at least one lifting support block, a plurality of transition plates are disposed between the lifting conveyor and the discharging table, and the transition plates are disposed horizontally.
4. The pipe processing system for processing the wrist arm according to claim 1, wherein the inclined wrist arm pipe fitting feeding device comprises a plurality of bins, one bin comprises at least two material rack beams, at least two partition plates are fixedly arranged on all material rack beams of the same bin, at least two inclined support beams are arranged between every two adjacent partition plates, the partition plates are parallel to the support beams, and the support beams of the same bin are fixedly arranged on the material rack beams.
5. The pipe processing system for processing the wrist arm as claimed in claim 1, wherein the processing device comprises a frame, and the frame is provided with a sawing mechanism, a drilling mechanism, a chamfering mechanism, a code spraying mechanism and a carrying mechanism for carrying the pipe;
the sawing mechanism comprises a sawing motor which is arranged on the rack in a lifting manner, and the sawing motor is connected with a sawing cutter in a driving manner;
the drilling mechanism comprises at least one drilling machine fixedly arranged on the frame;
the chamfering mechanism comprises a chamfering motor arranged on the rack, and the chamfering motor is connected with a chamfering tool in a driving way;
the code spraying mechanism comprises a code spraying machine and a code spraying control assembly for controlling the code spraying machine to move, and the code spraying control assembly is arranged on the rack;
the bearing mechanism comprises a plurality of centering and positioning assemblies and at least one clamping assembly, the centering and positioning assemblies are used for positioning the pipe materials, the clamping assemblies are used for fixing the pipe materials, each centering and positioning assembly comprises two centering driving cylinders which are arranged oppositely, one centering driving cylinder is connected with a positioning rod in a driving mode, each clamping assembly comprises two clamping blocks which are arranged in parallel, and the two clamping blocks move oppositely.
6. The pipe processing system for processing the wrist arm according to claim 5, wherein the sawing mechanism comprises a lifting bracket fixedly disposed on the frame, a sawing control cylinder is fixedly disposed on the lifting bracket and faces downward toward the frame, the sawing control cylinder is drivingly connected to a first supporting plate, the sawing motor is fixedly disposed on the first supporting plate, the frame is further fixedly disposed with a processing box, the sawing blade extends into the processing box, and the processing box is provided with two through holes oppositely disposed for accommodating the pipe.
7. The pipe processing system for processing the wrist arm as claimed in claim 5, wherein the chamfering mechanism comprises a supporting platform for supporting the pipe, the supporting platform is fixedly arranged on the frame, a pressing plate for pressing the pipe against the supporting platform is rotatably arranged at the side of the supporting platform, and a waste chip collecting box with an open top is arranged between the supporting platform and the sawing motor.
8. The system for processing the pipe material for the wrist arm processing as claimed in claim 5, wherein the code spraying control assembly comprises a code spraying control servo mechanism fixedly arranged on the frame, the code spraying control servo mechanism is connected with a code spraying control cylinder in a driving manner, the code spraying control cylinder is connected with a mounting upright in a driving manner, the code spraying control servo mechanism, the code spraying control cylinder and the mounting upright are perpendicular to each other in pairs, a lifting block with a fixable position is movably arranged on the mounting upright, and the code spraying machine is fixedly arranged on the lifting block.
9. The pipe processing system for processing the wrist arm according to claim 1, wherein the adjusting and correcting device comprises a strip-shaped base, the two ends of the base are respectively and fixedly provided with an oblique wrist arm adjusting and positioning mechanism and a flat wrist arm adjusting and positioning mechanism, the middle part of the base is fixedly provided with two supporting mechanisms for supporting the oblique wrist arm or the flat wrist arm, the two supporting mechanisms are respectively matched with the oblique wrist arm adjusting and positioning mechanism and the flat wrist arm adjusting and positioning mechanism, the supporting mechanism comprises a plurality of supporting units distributed along the length direction of the base, the supporting units comprise square pipes fixedly arranged on the base, the square pipes are rotatably provided with two supporting rollers, and the axes of the supporting rollers are parallel to the axes of the oblique wrist arm or the flat wrist arm.
CN202122381441.9U 2021-09-29 2021-09-29 Pipe material processing system is used in cantilever processing Active CN216442009U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202122381441.9U CN216442009U (en) 2021-09-29 2021-09-29 Pipe material processing system is used in cantilever processing

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202122381441.9U CN216442009U (en) 2021-09-29 2021-09-29 Pipe material processing system is used in cantilever processing

Publications (1)

Publication Number Publication Date
CN216442009U true CN216442009U (en) 2022-05-06

Family

ID=81348656

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202122381441.9U Active CN216442009U (en) 2021-09-29 2021-09-29 Pipe material processing system is used in cantilever processing

Country Status (1)

Country Link
CN (1) CN216442009U (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113714809A (en) * 2021-09-29 2021-11-30 中铁建电气化局集团第一工程有限公司 Pipe material processing system is used in cantilever processing
CN116871908A (en) * 2023-09-07 2023-10-13 山东中昌重工有限公司 Main chord fixed-length machining and welding device

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113714809A (en) * 2021-09-29 2021-11-30 中铁建电气化局集团第一工程有限公司 Pipe material processing system is used in cantilever processing
CN116871908A (en) * 2023-09-07 2023-10-13 山东中昌重工有限公司 Main chord fixed-length machining and welding device
CN116871908B (en) * 2023-09-07 2023-11-07 山东中昌重工有限公司 Main chord fixed-length machining and welding device

Similar Documents

Publication Publication Date Title
CN216442009U (en) Pipe material processing system is used in cantilever processing
CN108249119B (en) Copper bar automation plane warehouse and copper bar integrated production line
CN113714809A (en) Pipe material processing system is used in cantilever processing
US4796341A (en) Plate routing method and apparatus
CN111922767A (en) Automatic change pipe material cutting equipment
CN112959054A (en) Double-turntable atomizer assembling device
CN109465646B (en) Full-automatic positioning conveying type steel plate processing system
CN108808100A (en) Lithium battery pole ear bonding machine
CN112077644A (en) Feeding and discharging machining center production line for plates
JPH0773765B2 (en) Multi-collecting small product sorting / collecting device
CN108480907A (en) A kind of lithium battery pole ear bonding machine
CN216542273U (en) Cantilever pre-assembly system
CN111942846B (en) Automatic feeding equipment for automobile body pipe fittings
CN113787379A (en) Cantilever pre-assembly system
CN210236345U (en) Automatic loading equipment for manual stacking cooperation
CN219665979U (en) Steel pipe machining chip production line
CN106141869B (en) Through type rapid grinding machine and through type rapid grinding method
CN213080827U (en) Automatic change pipe material cutting equipment
CN205110479U (en) Full -automatic key embryo punching machine
CN208879947U (en) A kind of upper and lower sub-material laser carving system of intelligent robot
CN209919423U (en) Feeding device for numerical control machine tool
CN111673278A (en) Welding machine
CN117548697B (en) Turning robot for shaft workpieces and operation method
CN115352192B (en) Cutting pick marking device
CN220409055U (en) Four-edge saw for plate

Legal Events

Date Code Title Description
GR01 Patent grant
GR01 Patent grant