CN208879114U - A kind of solar battery sorting machine - Google Patents

A kind of solar battery sorting machine Download PDF

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Publication number
CN208879114U
CN208879114U CN201821348441.0U CN201821348441U CN208879114U CN 208879114 U CN208879114 U CN 208879114U CN 201821348441 U CN201821348441 U CN 201821348441U CN 208879114 U CN208879114 U CN 208879114U
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CN
China
Prior art keywords
mould group
cell piece
photoelectric sensor
transmission
cylinder
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CN201821348441.0U
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Chinese (zh)
Inventor
袁五辉
刘海波
袁驰
窦洪康
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Wuhan Aijiang Intelligent Technology Co Ltd
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Wuhan Aijiang Intelligent Technology Co Ltd
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Priority to CN201821348441.0U priority Critical patent/CN208879114U/en
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Abstract

The utility model relates to solar battery sorting unit technical fields, disclose a kind of solar battery sorting machine, comprising: control system, detection device, transmitting device.In the present apparatus, the number of rows of probe, the quantity of every row's probe can all adjust in additions and deletions as needed, to adapt to the cell piece of different grid numbers.New feeding device is disclosed, magazine positioning, jacking process are more reliable and more stable, and pallet can be put by both direction.Transmitting device, entire mould group can be dismounted independently, shorten the assembly used time, it is easy to repair, maintenance cost and maintenance difficulty is effectively reduced, easily with different function mould group adapted, integrated design keeps hop overall co-ordination precision higher, effectively prevent common shake during belt transport, deviation phenomenon.New sorting equipment is disclosed, space utilization rate is high, low manufacture cost.Rewinding box structure, there is broken problem, prevents from sliding in stress concentration when can prevent cell piece sorting from falling, and facilitates artificial feeding.

Description

A kind of solar battery sorting machine
Technical field
The utility model relates to solar battery sorting technology fields.
Background technique
Solar battery sheet needs the process by feeding, transmission, detection, sorting in process of production.In the prior art, Detection for solar battery sheet, a usual test module can only test a kind of corresponding grid line cell piece, need to detect When different grid line cell pieces, often needs to change entire module or buy corresponding grid line test equipment again.
Pickup, transfer for cell piece are by cylinder in the battery piece charging device generallyd use to holding in magazine The pallet of support cell piece is jacked, and is grabbed using gripper to cell piece, and feeding is completed.
The detection zone of cell piece, sorting area generally use profile and build, and add other workpieces to form, in operational process Cell piece sideslip is easy to appear, the problem of belt operation shake, sideslip.
In existing solar battery sheet sorting unit, when being sorted to solar battery sheet, have using rectangle rail Road, multiple mechanical arms, multiple straight trip side by side tracks sort to realize.Rectangle orbit occupancy space is big, low efficiency, mechanical arm work It is limited in scope, at high cost, multiple straight trip side by side tracks: each track corresponds to corresponding servo motor and stop gauge, knot Structure is complicated, at high cost.
Utility model content
The purpose of this utility model is that disclosing a kind of solar battery sorting machine detecting device, has to arrange probe and pacify It shelves and is set on sliding rail by removable mode, probe number of rows is adjusted flexibly；Probe fixing piece is removably set It is placed on probe row's mounting rack, to adjust the quantity of every row's probe, so that the quantity of probe number of rows, every row's probe can basis Additions and deletions, adjustment are needed, the characteristics of cell piece to adapt to different grid numbers.
To achieve the above object, the utility model provides a kind of solar battery sorting machine, comprising: control system, inspection Survey device, transmitting device；The control system and the detection device, transmitting device, connection, detection device are set to transmission dress The corresponding detection zone set, detection device include: power test mould group；The power test mould group includes: probe mould group, jack Structure A, testing light source mould group；
The lifting body A is set to immediately below the power test area of solar battery sorting machine transmitting device；The spy Needle mould group is set to right above the power test area of solar battery sorting machine transmitting device；The testing light source mould group is set to Right above probe mould group；Probe mould group includes: that sliding rail, slide rail mounting bracket, probe row mounting rack, sliding rail fastener, probe are fixed Part, probe；
The sliding rail includes: the first sliding rail, the second sliding rail；First sliding rail, the second sliding rail are set by the slide rail mounting bracket It is placed in right above the power test area of solar battery sorting machine transmitting device；
Probe row's mounting rack has multiple, and probe arranges mounting rack structure in a strip shape, and the both ends of probe row's mounting rack are all provided with It is equipped with slideway, each probe row's mounting rack is set to the first sliding rail by the slideway at respective both ends, on the second sliding rail, probe Row's mounting rack is tightly connected by the sliding rail fastener and the first sliding rail, the second sliding track lock；
The probe is set to the probe by the probe fixing piece and arranges on mounting rack；
Probe row's mounting rack is set on sliding rail by removable mode；Or, probe row's mounting rack is arranged by removable mode In on sliding rail, the probe fixing piece is removably set on probe row's mounting rack.
Preferred technical solution is that in the detection device, the slide rail mounting bracket, the lifting body A are all set in On the mounting rack of solar battery sorting machine transmitting device.
Further preferred technical solution is, in the detection device, is provided with suction in the actuating station of the lifting body A Copper clad laminate is provided with photoelectric sensor on the absorption copper sheet, and the photoelectric sensor is connect with the control system.
Further preferred technical solution is the detection device further include: appearance detects mould group；The testing light source Mould group include: light conducting cylinder, light conducting cylinder mounting rack, simulated solar irradiation irradiation light source；The light conducting cylinder is pacified by the light conducting cylinder The surface for being set to the probe mould group is shelved, the light source of the simulated solar irradiation irradiation is set in light conducting cylinder, and simulation is too The light source of sunlight is connect with the control system, is coated with black paint on the inside of light conducting cylinder；
The appearance detection mould group is connect with the control system；It includes: LED lamp plate, photographic unit that appearance, which detects mould group,； The LED lamp plate is set on the appearance detection zone of solar battery sorting machine transmitting device；The photographic unit is set to too The surface of the appearance detection zone of positive energy battery sorting machine transmitting device.
It is to the technical solution that above structure improves, further includes: feeding device；The feeding device includes: magazine Transmission module, rotation feeding mould group；The rotation feeding mould group includes: rotating arm, vacuum chuck, power mechanism, rotation angle Controller, rotation feeding mould group mounting bracket；The rotating arm is set to described by the rotation feeding mould group mounting bracket The side of magazine transmission module, the rotation angle controller are set in rotation feeding mould group mounting bracket, the arm of rotating arm End is provided with the vacuum chuck, and rotating arm is connect with the power mechanism, and power mechanism, rotation angle controller, vacuum are inhaled The negative pressure force detector of disk is connect with the control system.
Carrying out preferred technical solution to above-mentioned improvement project is the feeding device further include: air blowing block；The air blowing Block is set to by the magazine transmission module, and the fluid port of air blowing block is towards electricity in the feeding station magazine of magazine transmission module Pond piece is by the vacuum chuck absorption position in the rotation feeding mould group.
Further preferred technical solution is, in the feeding device, the rotation feeding mould group and the air blowing block point It is not arranged in the two sides of the magazine transmission module.
Further preferred technical solution is, in the feeding device, further includes: top lifting height detection switch；It is described Magazine transmission module include: magazine, synchronous tape transport, the first limiting cylinder, the second limiting cylinder, third limiting cylinder, 4th limiting cylinder, the first photoelectric sensor, the second photoelectric sensor, third photoelectric sensor；The magazine includes: chassis, The chassis front end is opened up there are two locating slot；
First limiting cylinder, the second limiting cylinder, third limiting cylinder, the 4th limiting cylinder are all set in described The lower section of synchronous tape transport, the first limiting cylinder, the second limiting cylinder are particularly located at the back lower place of cell piece feeding station, The actuating station of first limiting cylinder, the actuating station of the second limiting cylinder are located at the magazine that will reach feeding station at first The underface of described two locating slots of chassis front end；Third limiting cylinder, the 4th limiting cylinder are particularly located at cell piece feeding The front lower place of station, the actuating station of third limiting cylinder, the actuating station of the 4th limiting cylinder are located at and have arrived at feeding work The underface of described two locating slots of the chassis front end of the magazine of position；First limiting cylinder, the second limiting cylinder, third limit Cylinder, the 4th limiting cylinder are connect with the control system of solar battery sorting machine；
First photoelectric sensor is set to the first limiting cylinder, the second limiting cylinder is close to cell piece transmission start bit The side set, second photoelectric sensor are set in the ejection block, and the third photoelectric sensor is set to third limit Position cylinder, the 4th limiting cylinder are close to the side of cell piece transmission initial position, the first photoelectric sensor, the second photoelectric sensing Device, is connect with the control system of solar battery sorting machine third photoelectric sensor；
The top lifting height detection switch is set on the air blowing block；Or,
The top lifting height detection switch is correlation type photoelectric sensor, comprising: the 4th photoelectric sensor, the 5th photoelectric transfer Sensor；4th photoelectric sensor is set on the air blowing block, and the 5th photoelectric sensor is set to rotation feeding mould In group mounting bracket, the 4th photoelectric sensor and the 5th photoelectric sensor are symmetrical arranged in relative direction.
Technical solution still further preferably is, in the feeding device, the magazine transmission module further include: pallet, Lifting body B；The pallet is set in the magazine, and the first opening is provided on the chassis of magazine, is set among pallet It is equipped with the second opening, the second opening is less than the first opening；
The lifting body B includes: electric cylinders, ejection block, strong magnets；The electric cylinders are set to the cell piece feeding work The underface of position, the ejection block are set in the actuating station of electric cylinders, and the strong magnets are set to tray bottom, and synchronous belt passes Mechanism, electric cylinders are sent to connect with the control system of solar battery sorting machine.
Further preferred technical solution is that in the feeding device, the structure of the magazine is with the magazine again Transmission module direction of transfer is the symmetrically arranged structure of center line；The structure of the pallet is with magazine transmission module transmission Direction is the symmetrically arranged structure of center line.
Another preferred technical solution is that the transmitting device includes: the first transmission mould group, the second transmission mould group；
The first transmission mould group includes: the first mounting plate, first support, the first transmission assembly；The first transmission group Part is set on first mounting plate, is sequentially set with feeding area, appearance inspection along cell piece transmission direction on the first mounting plate Survey area, power test area；
The second transmission mould group includes: the second mounting plate, second support, the second transmission assembly；The second transmission group Part is set on second mounting plate, and sorting area is provided on the second mounting plate, and the end of the second transmission mould group is provided with useless Magazine；
The power mechanism of the power mechanism of first transmission assembly, the second transmission assembly is connect with the control system；The One transmission mould group is removably set to the installation of solar battery sorting machine by the first mounting plate through the first support On gusset, the second transmission mould group is removably set to solar battery sorting through the second support by the second mounting plate On the installing web plate of machine, the mutual alignment of the first transmission mould group and the second transmission mould group is along cell piece transmission direction sequence, phase Neighbour's setting；The entire non-test detection of the entire non-test detection transport plane, the second installation panel of first mounting plate passes Defeated plane is entity structure.
Preferred technical solution is, in the transmitting device, the first transmission mould group further include: position adjusts gas Cylinder, positioning cylinder, photoelectric sensors A, photoelectric sensor B, photoelectric sensor C；The second transmission mould group further include: backgauge gas Cylinder, photoelectric sensor D, photoelectric sensor E, photoelectric sensor F, photoelectric sensor G；
The position adjustment cylinder is set to the initial position of the first transmission mould group, and position adjusts the actuating station of cylinder The direction of advance transmitted towards cell piece；The positioning cylinder includes: the first positioning cylinder, the second positioning cylinder, third positioning Cylinder；The power that first positioning cylinder, the second positioning cylinder, third positioning cylinder are all set in first mounting plate is surveyed Area is tried, the first positioning cylinder, the second positioning cylinder are located at the two sides of cell piece transmission path in power test area, and third is fixed Position cylinder is located in the cell piece transmission path of power test area outlet end；The photoelectric sensors A is set to the first mounting plate The feeding area, the photoelectric sensor B is set to the outlet port of the appearance detection zone of the first mounting plate, the light Electric transducer C is set to the exit region in the power test area；
The backgauge cylinder is set to the sorting area original position of second mounting plate；The photoelectric sensor D, photoelectric sensor E, photoelectric sensor F, photoelectric sensor G are arranged on the second mounting plate along cell piece direction of transfer sequence, Wherein, between photoelectric sensor and backgauge cylinder, photoelectric sensor G is located at backgauge cylinder and gives up with described photoelectric sensor F Between magazine.
More further preferred technical solution is, in the transmitting device, first transmission assembly, the second transmission group The part directly contacted in part with cell piece is antistatic flat belt, the antistatic flat belt in the first transmission mould group Width is 8~10mm, and spacing is between two parallel antistatic flat belts in the first transmission mould group
88~92mm；The antistatic flat belt width in the second transmission mould group is 10~20mm, the second transmission Spacing is 90~130mm between two parallel antistatic flat belts in mould group.
Another improvement project is, further includes: sorting equipment；The sorting equipment includes: ten type matrix groups, rewinding box；
The ten type matrixes group includes: cross two dimension sliding rail, sorting execution arm；The cross two dimension sliding rail is set to solar energy The sorting area top of battery sorting machine transmitting device, the fixing end that the sorting executes arm, which is set in cross two dimension sliding rail, to be located at On the sliding rail of lower section, sorting executes the working end of arm towards off-sorting station, and the working end that sorting executes arm is provided with cell piece absorption Mechanism, the cell piece adsorbing mechanism and sorting area on cell piece difference in height be cell piece adsorbing mechanism can directly adsorb and The distance of cell piece in release sorting area, the power mechanism of cross two dimension sliding rail, cell piece adsorbing mechanism are and solar battery The control system of sorting machine connects；The rewinding box be it is multiple, the distribution of multiple rewinding boxes is set to the two sides in sorting area.
Above-mentioned improvement project is preferably, in the sorting equipment, the cross two dimension sliding rail of the ten type matrixes group It include: X-axis slide rail, X-axis synchronous belt mould group, X-axis drag chain, X-axis drag chain fixing piece, X-axis mould group mounting plate, X axis sliding block, Y-axis cunning Rail, Y-axis synchronous belt mould group, Y-axis drag chain, Y-axis drag chain fixing piece, Y-axis mould group mounting plate, Y axis sliding block, sorting execute arm installation Plate；
The X-axis synchronous belt mould group is set in the X-axis slide rail；
The movable end of the X-axis drag chain is connect with X-axis synchronous belt mould group, and the fixing end of X-axis drag chain passes through the X-axis drag chain Fixing piece is set in the X-axis slide block；
X-axis slide block is set in X-axis, and X-axis slide block is connect by the Y-axis mould group mounting plate with the Y-axis sliding rail；
The Y-axis synchronous belt mould group is set on Y-axis sliding rail；
The movable end of the Y-axis drag chain is connect with Y-axis synchronous belt mould group, and the fixing end of Y-axis drag chain passes through the Y-axis drag chain Fixing piece is set on the Y-axis sliding block, and Y-axis sliding block is set on Y-axis sliding rail；
The sorting executes arm and is set on Y-axis sliding block by sorting execution arm mounting plate；
Cross two dimension sliding rail is set to the solar battery sorting machine transmitting device by the X-axis mould group mounting plate Sort area top.
It is further preferably that in the sorting equipment, the rewinding box includes: box body, bracket to above-mentioned improvement project； The box body is set to the two sides in the sorting area of solar battery sorting machine transmitting device by the bracket；
Box body includes: cell piece supporting plate, two side plates；The cell piece supporting plate is square structure, the rectangular knot One big notch, a small gap are offered on the one pair of them of structure are diagonal respectively；The trapezoidal structure of side plate, two side plates It is respectively arranged on two sides adjacent with the small gap on cell piece supporting plate, except side plate is connected with cell piece supporting plate Place is outer, and the corner of all box bodys is chamfering structure；
Cradle top is in bevel structure, and the bevel structure is connect with cell piece supporting plate, the battery being fixed on bracket The horizontal position of the horizontal position of the small gap of the piece supporting plate big notch is set low.
More preferred technical solution is, in the sorting equipment, also sets up on the cell piece supporting plate of the rewinding box There is reserved detection mouth, the reserved detection mouth is set to the line for avoiding big notch and small gap, closer apart from small gap Position at.
The utility model has the beneficial effects that:
1. probe is mounted in test mould group by the test device of the utility model using removable mode, according to test battery Sheet grating number is different, additions and deletions probe number of rows, and adjustment tests the position of probe to adapt to the demand of the cell slice test of different grid numbers.Tool There is the structure easily adjusted design, facilitates and adapt to different grid line cell piece replacements.Overcoming one test module of existing structure can only The problem of testing a kind of corresponding grid line cell built-in testing.
2. probe mould group is fixedly mounted on above test station by the test device of the utility model, using lifting body A Directly cell piece is pressed onto probe mould group and is tested, in the premise for guaranteeing accurate testing degree, so that probe modular structure It is simpler reliable.
3. the test device of the utility model, testing light source mould group is located at right above power test mould group, light conducting cylinder Inside be arranged black paint, the reflection of light can be effectively reduced, increase the uniformity and stability of light source.Pass through simulated solar Light irradiation acquisition cell piece I-V Characteristic Analysis cell piece power.
4. feeding device disclosed in the utility model provides a kind of new cell piece pickup mode, will by rotating arm Vacuum chuck rotates to feeding station, is adsorbed using vacuum chuck to the cell piece being located on feeding station, passes through vacuum The adsorption capacity of the negative pressure force detector control vacuum chuck of sucker, and judge whether to adsorb successfully.So that the pickup of cell piece Journey is reliably guaranteed.
5. in the feeding device of the utility model, using air blowing block to cell piece in feeding station magazine by rotation feeding mould Blowing operation is carried out at vacuum chuck absorption position in group, can be avoided in rotation reclaiming process since speed generates very fastly Sky causes instantaneously to be led to the problem of damaged by air drag is excessive, also, air blowing block can continue to blow toward plane where cell piece Instantaneous negative pressure is eliminated, to reduce the absorption successful time, promotes feeding speed.
3. in the feeding device of the utility model, to the magazine on station and will be reached respectively using two pairs of limiting cylinders The magazine of station is positioned.There are two locating slot, the corresponding limiting cylinders of a locating slot, so that positioning on the chassis of magazine It is more steady accurate.
4. being jacked by the way of pneumatic to the pallet in magazine in the prior art, pneumatic mode is convenient, but is difficult Dynamic control is accurately positioned.In the feeding device of the utility model, lifting body B uses electric cylinders, and principle is by servo electricity Machine provides power, and jacking is realized in a manner of screw rod, is accurate to millimeter, the more accurate control top lifting height of energy, to improve production Efficiency.
5. the feeding device of the utility model increases strong magnets below pallet, increase the stabilization during jacking Property.
6. in the feeding device of the utility model, magazine and pallet are all made of centered on magazine transmission module direction of transfer The symmetrically arranged structure of line.Pallet being put into run well without will affect equipment by both direction, greatly reducing people Equipment is caused to be unable to operate normally for fault.
7. transmitting device used by the utility model, the first transmission mould group, the second transmission mould group are by respective biography Defeated component is fixedly connected on respective mounting plate, and entire mould group is independently dismounted, and shortens the assembly used time, easy to disassemble Maintenance, maintenance cost and maintenance difficulty is effectively reduced, easily with different function mould group adapted.Also, integrated design makes its transmission Part overall co-ordination precision is higher, effectively prevent common shake during belt transport, deviation phenomenon.
8. the entire non-test detection transport plane of the transmitting device of the utility model, mounting plate is entity design, make It is more steady in cell piece transmit process, cell piece abnormal transmission is reduced, equipment operation stability is increased.
9. the transmitting device of the utility model, the first transmission mould group is transmitted in mould group with second, respective antistatic flat belt Width and two parallel antistatic flat belts between spacing, be to be set according to 3 grid~6 grid cell pieces size, Take to all grid lines all width and distance without interference.Make the present apparatus that can be suitable for the transmission of 3~6 grid cell pieces without adjustment Work.
10. the sorting equipment in the utility model is set to receipts using the two-dimentional servo workbench that ten type matrix groups form Above magazine, it can be completely covered to areas inside operating, space utilization rate is high, and structure is simple, can be effectively reduced cost.
11. the rewinding box in the utility model in sorting equipment, design jagged on cell piece supporting plate, can prevent There is broken problem in stress concentration when cell piece sorting is fallen, and facilitates artificial feeding.
12. the direction inclination that the box body of the rewinding box in the utility model in sorting equipment is gathered to two side plates, can Effective protection cell piece prevents from sliding.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the utility model embodiment.
Fig. 2 is the top view of the utility model embodiment.
Fig. 3 is the structural schematic diagram of feeding device in the utility model embodiment.
Fig. 4 is the structural schematic diagram of the magazine transmission module of feeding device in the utility model embodiment.
Fig. 5 is knot when not placing magazine and pallet in the utility model embodiment in the magazine transmission module of feeding device Structure schematic diagram.
Fig. 6 is the partial structurtes enlarged diagram that dotted line irises out part in Fig. 5.
Fig. 7 is the structural schematic diagram of the rotation feeding mould group of feeding device in the utility model embodiment.
Fig. 8 is the structural schematic diagram of transmitting device in the utility model embodiment.
Fig. 9 is the structural schematic diagram of detection device in the utility model embodiment.
Figure 10 be the utility model embodiment in detection device power test mould group in probe mould group, lifting body A, LED lamp plate in appearance detection mould group is set to the structural schematic diagram on transmitting device.
Figure 11 is the A-A of Fig. 2 to enlarged diagram.
Figure 12 is that the lifting body A of detection device and absorption copper sheet, LED lamp plate are installed to biography in the utility model embodiment Structural schematic diagram on defeated device.
Figure 13 is the structural schematic diagram of sorting equipment in the utility model embodiment.
Figure 14 is the structural schematic diagram of ten type matrix groups of sorting equipment in the utility model embodiment.
Figure 15 is the structural schematic diagram of the rewinding box of sorting equipment in the utility model embodiment.
Figure 16 is the box body structure schematic diagram of the rewinding box of sorting equipment in the utility model embodiment.
Figure 17 is the three-dimensional view of the rewinding box structure of sorting equipment in the utility model embodiment.
Wherein, 1-magazine transmission module 1,2-rotates feeding mould group, the 3-the first transmission mould group, the 4-the second transmission mould Group, 5-power test mould groups, 6-appearances detect mould group, 7-ten type matrix groups, 8-rewinding boxes, 1-1a-magazine chassis, 1- 1b-magazine guide post, 1-2-pallet, 1-3-synchronization tape transport, 1-4-electric cylinders, 1-5-ejection block, 1-6-first Limiting cylinder, the second limiting cylinder of 1-7-, 1-8-third limiting cylinder, the 4th limiting cylinder of 1-9-, the first photoelectricity of 1-10- Sensor, the second photoelectric sensor of 1-11-, 1-12-third photoelectric sensor, the 4th photoelectric sensor of 1-13-, 2-1-rotation Pivoted arm, 2-2-vacuum chuck, 2-3-rotation feeding mould group mounting bracket, 2-4-servo motor, 2-5-speed reducer, 2-6- Negative pressure force detector, the 6th photoelectric sensor of 2-7-anticollison block, 2-8-, the 6th photoelectric sensor trigger board of 2-9-, 2-10- Adjustable plate, 2-11-air blowing block, the first mounting plate of 3-1-first support, 3-2-, 3-3-appearance detection zone, 3-4-power are surveyed Try area, 3-5-photoelectric sensors A, 3-6-photoelectric sensor B, 3-7-photoelectric sensor C；3-8-position adjusts cylinder, 3- 9-the first positioning cylinder, the second positioning cylinder of 3-10-, 3-11-third positioning cylinder, 4-1-second support, 4-2-second Mounting plate, 4-3-backgauge cylinder, 4-4-photoelectric sensor D, 4-5-photoelectric sensor E, 4-6-photoelectric sensor F, 4- 7-photoelectric sensor G, 4-8-waste material box, 5-1-1-light conducting cylinder, 5-1-2-light conducting cylinder mounting rack, 5-2-probe mould group, 5- 2-1-probe, 5-2-2-probe fixing piece, 5-2-3-probe arrange mounting rack, 5-2-4-sliding rail, 5-2-5-sliding rail installation Frame, 5-3-lifting body A, 5-4-absorption copper sheet, the photoelectric sensor on 5-5-absorption copper sheet, 6-1-photographic unit, 6- 2-LED lamp plates, 7-1-X-axis slide rail, 7-2-X-axis synchronous belt mould group, 7-3-X-axis drag chain, 7-4-X-axis drag chain fixing piece, 7-5-X-axis mould group mounting plate, 7-6-X-axis slide block, 7-7-Y axis sliding rail, 7-8-Y-axis synchronous belt mould group, 7-9-Y-axis are dragged Chain, 7-10-Y-axis drag chain fixing piece, 7-11-Y-axis mould group mounting plate, 7-12-Y-axis sliding block, 7-13-sorting execute arm installation Plate, 7-14-sorting execute arm, 7-15-cell piece adsorbing mechanism, 8- rewinding box, 8-1-cell piece supporting plate, 8-2-receipts The side plate of magazine, 8-3-rewinding box bracket, the big notch on 8-1-1-cell piece supporting plate, 8-1-2-cell piece support Small gap on plate, 8-1-3-reserve detection mouth.
Specific embodiment
It is the technical means and efficacy reaching predetermined purpose of utility model and being taken for the utility model is further described, with Lower combination attached drawing and preferred embodiment, to according to the utility model proposes solar battery sorting machine detecting device specific reality It applies mode and working principle is described in detail.
As shown in Figure 1 and Figure 2, solar battery sorting machine provided by the present embodiment include: feeding device, transmitting device, Detection device, sorting equipment.
About the specific structure of feeding device employed in the present embodiment, with reference to Fig. 3 to Fig. 7.As shown in figure 3, feeding Device includes: magazine transmission module 1, rotation feeding mould group 2.With reference to Fig. 7 it is found that rotation feeding mould group 2 includes: rotating arm 2- 1, vacuum chuck 2-2, power mechanism, rotation angle mechanism for monitoring, rotation feeding mould group mounting bracket 2-3.Rotating arm 2-1 passes through The side of magazine transmission module 1 is arranged in rotation feeding mould group mounting bracket 2-3, and the setting of rotation angle controller is in rotation feeding On mould group mounting bracket 2-3, the rotation angle of rotating arm is monitored.A vacuum is respectively set in the both ends of rotating arm 2-1 Sucker 2-2, rotating arm 2-1 are connect with power mechanism, the negative pressure inspection of power mechanism, rotation angle controller, vacuum chuck 2-2 Device 2-6 is surveyed to connect with the control system of solar battery sorting machine.
For the power mechanism in rotation feeding mould group 2, it is preferred that include: servo motor 2-4, speed reducer 2-5.Rotation Arm 2-1 is connect through speed reducer 2-5 with servo motor 2-4, and the control system of servo motor 2-4 and solar battery sorting machine connects It connects.Using servo motor and power mechanism of the speed reducer as rotating arm, the rotation angle of rotating arm can be accurately controlled, is made Its accurate arrival aiming station.
For rotating angle controller, the present embodiment is using photoelectric sensor.As shown in fig. 7, the present embodiment is by Five photoelectric sensor 2-8 are installed on rotation feeding mould group mounting bracket 2-3, are particularly located at the one of arm of rotating arm 2-1 Lower end, in the lower end setting photoelectric sensor trigger board 2-9 of another arm of rotating arm 2-1, in this way, when rotating arm rotates 180 ° When, the 6th photoelectric sensor 2-8 is just triggered by photoelectric sensor trigger board 2-9.
Air blowing block 3 is set to by magazine transmission module 1, the feeding of the fluid port of air blowing block 3 towards magazine transmission module 1 At the position that cell piece is adsorbed by the vacuum chuck 2-2 in rotation feeding mould group 2 in station magazine.For air blowing block 3 with choose to install The setting position of feeding mould group, it is preferred that rotating arm 2-1 and air blowing block 3 are respectively arranged in the two sides of magazine transmission module 1.
As shown in Figures 4 to 6, magazine transmission module 1 includes: magazine, synchronous tape transport 1-3, position-limit mechanism, support Disk, lifting body B.Wherein, position-limit mechanism includes: the first limiting cylinder 1-6, the second limiting cylinder 1-7, third limiting cylinder 1- 8, the 4th limiting cylinder 1-9.Magazine includes: chassis 1-1a, guide post 1-1b.Guide post 1-1b is arranged on the 1-1a of chassis, to pallet It is limited and is oriented to around 1-2, the chassis front end 1-1ad is opened up there are two locating slot.First limiting cylinder 1-6, the second limit Position cylinder 1-7, third limiting cylinder 1-8, the 4th limiting cylinder 1-9, are all set in the lower section of synchronous tape transport 1-3.With Cell piece direction of transfer is as reference, after the initial position of cell piece transmission is, before the direction of advance of cell piece transmission is, and first Limiting cylinder 1-6, the second limiting cylinder 1-7 are particularly located at the back lower place of cell piece feeding station, the first limiting cylinder 1-6's Actuating station, the actuating station of the second limiting cylinder 1-7 are located at the chassis front end that will reach the magazine of feeding station at first The underface of described two locating slots；Third limiting cylinder 1-8, the 4th limiting cylinder 1-9 are particularly located at cell piece feeding station Front lower place, the actuating station of third limiting cylinder 1-8, the actuating station of the 4th limiting cylinder 1-9 are located at and have arrived at feeding The underface of two locating slots of the chassis front end 1-1b of the magazine of station；First limiting cylinder 1-6, the second limiting cylinder 1-7, Third limiting cylinder 1-8, the 4th limiting cylinder 1-9 are connect with the control system of solar battery sorting machine.
Pallet 1-2 is arranged in magazine, and the first opening, the intermediate setting of pallet 1-2 are provided on the chassis 1-1a of magazine There is the second opening, the second opening is less than the first opening.For lifting body B, preferably, comprising: electric cylinders 1-4, ejection block 1- 5, strong magnets.Electric cylinders 1-4 is set to the underface of the feeding station of synchronous tape transport 1-3, and ejection block 1-5 is set to electricity In the actuating station of cylinder 1-4, strong magnets are set to the bottom pallet 1-2, and synchronous tape transport 1-3, electric cylinders 1-4 are and solar energy The control system of battery sorting machine connects.
First photoelectric sensor 1-10 setting is close to cell piece transmission in the first limiting cylinder 1-6, the second limiting cylinder 1-7 The side of initial position is to judge to start feeding when the first photoelectric sensor 1-10 is triggered.Second photoelectric sensor 1-11 is set It is placed on ejection block 1-5, for detecting whether have cell piece in pallet 1-2, after confirmation detects cell piece, passes through control system Execute jacking operation；When cell piece is not detected, control system first controls third limiting cylinder 1-8, the 4th limiting cylinder accordingly 1-9 decline is let pass, and is then controlled the first limiting cylinder 1-6, the second limiting cylinder 1-7 decline and is let pass, for rear magazine reserved one Set a distance.Third photoelectric sensor 1-12 is set to third limiting cylinder 1-8 and the 4th limiting cylinder 1-9 and is close to cell piece biography Send the side of initial position, when third photoelectric sensor 1-12 is triggered, the first limiting cylinder 1-6, the second limiting cylinder 1-7, Third limiting cylinder 1-8, the 4th limiting cylinder 1-9 rise position magazine.First photoelectric sensor 1-10, the second light Electric transducer 1-11, third photoelectric sensor 1-12 are connect with the control system of solar battery sorting machine.
During detecting jacking using top lifting height detection switch, whether the height in pallet 1-2 where cell piece is full Sufficient adsorption entails.Top lifting height detection switch is connect with the control system of solar battery sorting machine.Top lifting height detection is opened Pass can be set on air blowing block 3, also can be set on rotation feeding mould group mounting bracket 2-3, it is more preferred to, it uses Correlation type photoelectric sensor is as top lifting height detection switch.The 4th photoelectric sensor 1- of correlation type is used in the present embodiment 13, the 5th photoelectric sensor realizes the detection to cell piece height in the pallet 1-2 jacked.4th photoelectric sensor 1-13 It is arranged on air blowing block 3, the 5th photoelectric sensor is arranged on rotation feeding mould group mounting bracket 2-3 by movable plate 2-10, 4th photoelectric sensor 1-13 and the 5th photoelectric sensor are symmetrical arranged in relative direction, and movable plate 2-10 is in rotation feeding mould group Height is adjustable on mounting bracket 2-3, by adjusting movable plate 2-10, makes the 5th photoelectric sensor and the 4th photoelectric sensor 1-13 To penetrating, the 4th photoelectric sensor 1-13, the 5th photoelectric sensor are connect with the control system of solar battery sorting machine.
Arrow direction is magazine direction of transfer in Fig. 5.For the structure of magazine and pallet 1-2, it is preferred that magazine Structure, the structure of pallet are using 1 direction of transfer of magazine transmission module as the symmetrically arranged structure of center line.
The number of magazine is preferably adopted as 3~5, and pallet is more, and the manual operation period is longer, uses in the present embodiment Be 5.
About the specific structure of transmitting device employed in the present embodiment, with reference to Fig. 8.Transmitting device includes: the first biography Defeated mould group 3, second transmits mould group 4.Wherein, the first transmission mould group 3 includes: first support 3-1, the first mounting plate 3-2, the first biography Defeated component.First transmission assembly is set on the first mounting plate 3-2, along cell piece transmission direction sequence on the first mounting plate 3-2 It is provided with feeding area, appearance detection zone 3-3, power test area 3-4.Second transmission mould group 4 includes: second support 4-1, the second peace Loading board 4-2, the second transmission assembly.Second transmission assembly is set on the second mounting plate 4-2, is provided on the second mounting plate 4-2 Area is sorted, the end of the second transmission mould group 4 is provided with waste material box 4-8.The power mechanism of first transmission assembly, the second transmission assembly Power mechanism, connect with the control system of solar battery sorting machine.
First transmission mould group 3 is removably set to solar battery through first support 3-1 by the first mounting plate 3-2 On the installing web plate of sorting machine, the second transmission mould group 4 is removably arranged by the second mounting plate 4-2 through second support 4-1 In on the installing web plate of solar battery sorting machine, the mutual alignment of the first transmission mould group 3 and the second transmission mould group 4 is along battery Piece transmission direction sequence is disposed adjacent.
For mounting plate, it is preferred that the entire non-test detection transmission of the first mounting plate 3-2 and the second mounting plate 4-2 is flat Face is entity structure.It is that the first mounting plate 3-2, the second mounting plate 4-2 are processed using monolith aluminium sheet in the present embodiment.
First transmission mould group 3 further include: photoelectric sensors A 3-5, photoelectric sensor B3-6, photoelectric sensor C3-7, position Adjust cylinder 3-8, positioning cylinder.Photoelectric sensors A 3-5 is set to the feeding area of the first mounting plate 3-2, photoelectric sensor B 3- 6 are set to the outlet port of the appearance detection zone 3-3 of the first mounting plate 3-2, and photoelectric sensor C 3-7 is set to power test The exit region of area 3-4.Position adjustment cylinder 3-8 is set to the initial position of the first transmission mould group 3, and position adjusts cylinder 3-8 The direction of advance transmitted towards cell piece of actuating station, stroke is front and back, when being fallen cell piece, photoelectric sensors A 3- 5 detect that cell piece is fallen, and adjustment cylinder 3-8 movement in position pushes forward cell piece, and the position eliminated in feeding process is inclined Difference.The power test area 3-4 of the first mounting plate 3-2 is arranged in positioning cylinder, comprising: the first positioning cylinder 3-9, the second positioning gas Cylinder 3-10, third positioning cylinder 3-11.Wherein, the first positioning cylinder 3-9, the second positioning cylinder 3-10 are located at power test The two sides of cell piece transmission path on area 3-4, third positioning cylinder 3-11 are located at the cell piece transmission of power test area outlet end On path.The normality of third positioning cylinder 3-11 is that cell piece is stopped to move forwards.The actuating station of first positioning cylinder 3-9, It is respectively provided with positioning strip in the actuating station of two positioning cylinder 3-10, the actuating station of third positioning cylinder 3-11, increasing action area, It is more evenly cell piece force.
The part directly contacted in first transmission assembly, the second transmission assembly with cell piece is antistatic flat belt.It is each The power of mould group is transmitted by Serve Motor Control, guarantees the stabilization and improving measurement accuracy in transmission process.Prevent in the present embodiment Spacing between the width of electrostatic flat belt and two parallel antistatic flat belts is according to 3 grid~6 grid cell pieces ruler It is very little to set, take to all grid lines all width and distance without interference.Make the present apparatus that can be suitable for 3~6 grid electricity without adjustment The transmission work of pond piece.In the present embodiment, the antistatic flat belt width in the first transmission mould group 3 is 8~10mm, the first transmission Spacing is 88~92mm between two parallel antistatic flat belts in mould group 3；The flat skin of antistatic in second transmission mould group 4 Bandwidth is 10~20mm, and spacing is 90~130mm between two parallel antistatic flat belts in the second transmission mould group.
Second transmission mould group 4 further include: backgauge cylinder 4-3, photoelectric sensor D4-4, photoelectric sensor E4-5, photoelectric transfer Sensor F4-6, photoelectric sensor G4-7.Backgauge cylinder 4-3 is set to the sorting area original position of the second mounting plate 4-2, backgauge The effect of cylinder 4-3 is adjustment cell piece, has prevented abnormal condition, is slightly higher than antistatic flat belt, and stroke is dynamic for front and back Make.Photoelectric sensor D 4-4, photoelectric sensor E 4-5, photoelectric sensor F 4-6, photoelectric sensor G 4-7 are passed along cell piece Direction sequence is sent to be arranged on the second mounting plate 4-2, wherein photoelectric sensor F 4-6 is located at photoelectric sensor E 4-5 and backgauge Between cylinder 4-3, photoelectric sensor G 4-7 is between backgauge cylinder 4-3 and waste material box 4-8.
About the specific structure of detection device employed in the present embodiment, with reference to Fig. 9 to Figure 12.As shown in figure 9, this reality Applying the detection device in example includes: power test mould group 5, and appearance detects mould group 6.Power test mould group 5, appearance detect 6 groups of mould It is connect with the control system of solar battery sorting machine.
Wherein, power test mould group 5 includes: probe mould group 5-2, lifting body A5-3, testing light source mould group.Lifting body A5-3 is set to immediately below the power test area of solar battery sorting machine transmitting device, and probe mould group 5-2 is set to solar energy Right above the power test area of battery sorting machine transmitting device, testing light source mould group is set to right above probe mould group 5-2.
As shown in Figure 10, Figure 11, probe mould group 5-2 includes: probe 5-2-1, probe fixing piece 5-2-2, probe row's installation Frame 5-2-3, sliding rail 5-2-4, slide rail mounting bracket 5-2-5.Sliding rail 5-2-4 includes: the first sliding rail, the second sliding rail.First sliding rail, Two sliding rails are set to right above the power test area of transmitting device by slide rail mounting bracket 5-2-5.Probe row mounting rack 5-2-3 has Multiple, probe arranges mounting rack 5-2-3 structure in a strip shape, and the both ends of probe row mounting rack 5-2-3 are provided with slideway, each spy Needle row mounting rack 5-2-3 is set to the first sliding rail, on the second sliding rail by the slideway at respective both ends, probe row mounting rack 5-2-3 It is tightly connected by sliding rail fastener and the first sliding rail, the second sliding track lock.Probe 5-2-1 is set to by probe fixing piece 5-2-2 Probe is arranged on mounting rack 5-2-3.
Probe row mounting rack 5-2-3 is set on sliding rail 5-2-4 by removable mode, the sliding rail used in the present embodiment 5-2-4 is optical axis sliding rail.Optical axis sliding rail is adjustment axis, and probe arranges mounting rack 5-2-3 sliding rail fastener and sliding rail 5-2-4 is solid Calmly, when adjustment, the manual additions and deletions probe row mounting rack 5-2-3 of sliding rail fastener need to only be unclamped.Alternatively, probe fixing piece 5-2- 2 are removably set on probe row mounting rack 5-2-3, can also be with when not interfering between probe row mounting rack 5-2-3 By removing the probe fixing piece 5-2-2 on probe row mounting rack 5-2-3 come additions and deletions probe.
For the transmitting device structure more integration for making the present apparatus Yu solar battery sorting machine, as shown in figure 9, it is preferred that , slide rail mounting bracket 5-2-5 is set on the first mounting plate 3-2 of transmitting device, lifting body A5-3 is also disposed on transmission On first mounting plate 3-2 of device.
As shown in figure 12, in the present embodiment, absorption copper sheet 5-4, absorption are provided in the actuating station of lifting body A5-3 Photoelectric sensor 5-5 is provided on copper sheet 5-4, photoelectric sensor 5-5 is connect with control system.Absorption copper sheet 5-4 effect be It prevents from shifting during cell piece jacking, influences measurement accuracy.
Testing light source mould group include: light conducting cylinder 5-1-1, light conducting cylinder mounting rack 5-1-2, simulated solar irradiation irradiation light source. The surface of probe mould group 5-2, the light of simulated solar irradiation irradiation are arranged in by light conducting cylinder mounting rack 5-1-2 by light conducting cylinder 5-1-1 Source is set in light conducting cylinder 5-1-1, and the light source of simulated solar irradiation is connect with control system, is coated with black on the inside of light conducting cylinder 5-1-1 Paint.
It includes: photographic unit 6-1, LED lamp plate 6-2 that appearance, which detects mould group 6,.Wherein, LED lamp plate 6-2 is set to solar energy On the appearance detection zone of battery sorting machine transmitting device, photographic unit 6-1 is set to solar battery sorting machine transmitting device The surface of appearance detection zone.
About the specific structure of sorting equipment employed in the present embodiment, with reference to figures 13 to Figure 17.As shown in figure 13, originally Solar battery sorting machine sorting equipment provided by embodiment, comprising: ten type matrix groups 7, rewinding box 8.
Wherein, the structure of ten type matrix groups 7 is as shown in figure 14, comprising: cross two dimension sliding rail, sorting execute arm 7-14.Cross Two-dimentional sliding rail is set to the sorting area top of transmitting device, and the fixing end that sorting executes arm 7-14 is set in cross two dimension sliding rail On underlying sliding rail, sorting executes the working end of arm 7-14 towards off-sorting station, and sorting executes the working end setting of arm 7-14 There is cell piece adsorbing mechanism 7-15.The height difference setting of cell piece adsorbing mechanism 7-15 and sorting area's cell piece is cell piece absorption Mechanism 7-15 can directly adsorb and discharge the distance of cell piece in sorting area, can save the moving machine of vertical direction in this way Structure, so that device is whole more succinct, cost of manufacture is lower.
In the present embodiment, the cross two dimension sliding rail of ten type matrix groups 7 includes: X-axis slide rail 7-1, X-axis synchronous belt mould group 7-2, X Axis drag chain 7-3, X-axis drag chain fixing piece 7-4, X-axis mould group mounting plate 7-5, X-axis slide block 7-6, Y-axis sliding rail 7-7, Y-axis synchronous belt Mould group 7-8, Y-axis drag chain 7-9, Y-axis drag chain fixing piece 7-10, Y-axis mould group mounting plate 7-11, Y axis sliding block 7-12, sorting execute Arm mounting plate 7-13.X-axis synchronous belt mould group 7-2 is set on X-axis slide rail 7-1, and the movable end of X-axis drag chain 7-3 is synchronous with X-axis Band mould group 7-2 connection, the fixing end of X-axis drag chain 7-3 are set on X-axis slide block 7-6 by X-axis drag chain fixing piece 7-4, and X-axis is sliding Block 7-6 is set on X-axis 7-1, and X-axis slide block 7-6 is connect by Y-axis mould group mounting plate 7-11 with Y-axis sliding rail 7-7.Y-axis is synchronous Band mould group 7-8 is set on Y-axis sliding rail 7-7, and Y-axis is dragged, and the movable end of 7-9 is connect with Y-axis synchronous belt mould group 7-8, Y-axis drag chain 7- 9 fixing end is set on Y-axis sliding block 7-12 by Y-axis drag chain fixing piece 7-10, and Y-axis sliding block 7-12 is set to Y-axis sliding rail 7- On 7.Sorting executes arm 7-14 and is set on Y-axis sliding block 7-12 by sorting execution arm mounting plate 7-13.Cross two dimension sliding rail is logical Cross the sorting area top that X-axis mould group mounting plate 7-5 is set to transmitting device.
For the power mechanism of the power mechanism of X-axis synchronous belt mould group, Y-axis synchronous belt mould group, it is preferred that is watched using slowing down Take motor.For cell piece adsorbing mechanism 7-15, the present embodiment is using bernoulli gripper.
For rewinding box 8, such as Fig. 1, rewinding box 8 be it is multiple, multiple rewinding boxes 8 are distributed the two sides for being set to sorting area.Such as Shown in Fig. 3, Fig. 5, rewinding box 8 includes: box body, bracket 8-3.Box body is set to solar battery sorting machine by bracket 8-3 and passes The two sides in the sorting area of defeated device.Box body includes: cell piece supporting plate 8-1, two side plate 8-3.The knot of cell piece supporting plate 8-1 It is big to offer one on the one pair of them of square structure are diagonal respectively for structure structure as shown in figure 4, cell piece supporting plate 8-1 is square One small two notches.If necessary to which detection mouth can be opened up on cell piece supporting plate 8-1 to sensor is installed in rewinding box 8 8-1-3.In the present embodiment, the detection mouth 8-1-3 of sensor, the specific location of detection mouth 8-1-3 have been reserved in rewinding box 8 As shown in figure 4, the line of big notch 8-1-1 and small gap 8-1-2 are avoided, it is closer apart from small gap.The structure of side plate 8-2 can With reference to Fig. 3, Fig. 5, the trapezoidal structure of side plate 8-2, two side plate 8-2 are respectively arranged on cell piece supporting plate 8-1 and small gap On two 8-1-2 adjacent sides, in addition to side plate 8-2 and the connection cell piece supporting plate 8-1, the corner of all box bodys is down Corner structure.It is in bevel structure at the top of the bracket 8-3 of rewinding box 8, the bottom of the cell piece supporting plate 8-1 of bevel structure and box body connects It connects, the box body being fixed on bracket 8-3, the larger notch 8-1- in the horizontal position of the small gap 8-1-2 of cell piece supporting plate 8-1 1 horizontal position is set low, so that the direction inclination that the box body of rewinding box 8 is gathered to two side plate 8-2, to protect the anti-on-slip of cell piece It falls.
To be easily installed and overhauling, the box body of rewinding box 8 is removably set to box solar battery by bracket 8-3 The two sides in sorting machine transmitting device sorting area.
For the quantity of rewinding box, theoretically rewinding box is The more the better, in the present embodiment, with reference to existing market demand, Rewinding box 8 is set as 20, as shown in figure 13, mean allocation is set to the sorting area of solar battery sorting machine transmitting device Two sides, at the position as shown in the figure waste material box 4-8 of transmitting device tail portion.Currently, 20 grades are sufficient for the market demand, After the power for accurately measuring cell piece by detection device, can by this sorting equipment according to 20 grades to cell piece into Row sorting.
The workflow of the utility model embodiment are as follows:
1, feeding:
(1) be put into cell piece to be tested: cell piece to be tested be put on the pallet 1-2 of magazine, cell piece to be tested with Pallet 1-2 is placed in magazine together, then magazine is placed on the same of the inlet synchronization tape transport 1-3 of magazine transmission module 1 Step takes.
(2) it detects whether feeding: triggering the first photoelectric sensor 1-10 in pallet 1-2 operational process, confirm feeding.
(3) pallet 1-2 is positioned: pallet 1-2 motion triggers third photoelectric sensor 1-12, third limiting cylinder 1-8 and the Four limiting cylinders rise at the same time, and magazine is prevented to move ahead, after of short duration delay, the first limiting cylinder 1-6, the second limiting cylinder 1- 7 rise, and limit to next magazine that will reach station.
(4) cell piece detects: whether having cell piece in the second photoelectric sensor 1-11 detection pallet 1-2, confirmation detects After cell piece, execute step (5)；After cell piece is not detected, third limiting cylinder 1-8, the decline of the 4th limiting cylinder are let pass, warp After crossing of short duration delay, the first limiting cylinder 1-6, the second limiting cylinder 1-7 decline are let pass.
(5) liftout: electric cylinders 1-4 rising jacks up pallet 1-2.
(6) it height detection: is pushed up by the 4th photoelectric sensor 1-13 and the 5th photoelectric sensor cooperation detection pallet 1-2 Whether cell piece reaches adsorbable height after rising: reaching, then executes following steps；Otherwise, electric cylinders 1-4 continues to rise.
(7) air blowing block 3 is blown: air blowing block 3 is blown, and avoids causing in rotation reclaiming process since speed generates vacuum fastly Ambassador's cell piece instantaneously, which is crossed, by air drag generates damaged, promotion feeding speed.
(8) adsorb: vacuum chuck 2-2 adsorbs cell piece, until the numerical value of negative pressure force detector 2-6 reaches adsorption entails.
(9) swivel feeding: the servo motor 2-4 operation in rotation feeding mould group 2 makes rotating arm 2-1 revolve turnback, until 6th photoelectric sensor 2-8 is triggered by the 6th photoelectric sensor trigger board 2-9 to be stopped.Vacuum chuck 2-2 is closed, and cell piece is sent into In transmitting device, feeding is completed.
2, it positions
Cell piece is fallen on the conveyer belt of the first transmission module 3, and triggering is located at the photoelectric sensing in the first transmission module 3 Device A3-5, control system receive adjustment cylinder 3-8 movement in control position after signal, cell piece are pushed forward, to eliminate feeding Position deviation in the process.
3, it is sent to appearance detection zone
After adjusting cylinder 3-8 movement, the servo motor operating of the first transmission mould group 3 send cell piece to appearance detection zone 3-3。
4, fragmentation detects
The LED lamp plate 6-2 of the mould group 6 of appearance detection at this time is always on, and effect is to enhance effect of taking pictures, and photographic unit 6-1 is clapped It takes the photograph, whether control system is damaged according to photographing information detection cell piece, is directly sent by conveyer belt to useless if detecting breakage Magazine 4-8, if detection by carrying out next step detection without breakage again.
5, it is sent to power test region
After appearance detection completion and system judge no breakage, the servo motor movement of the first transmission mould group 3, by antistatic Flat belt drives cell piece to move ahead, and has photoelectric sensor B3-6 in transmit process.It is omitted and was waited herein due to initial launch Journey will first wait front test to complete under the conditions of non-initial.Antistatic flat belt send cell piece to power test area 3-4 work , the photoelectric sensor 5-5 on absorption copper sheet 5-4 in power test mould group 5 is triggered, and control system processing has on triggering One delay, it is ensured that cell piece is blocked by third positioning cylinder 3-11, and the servo motor of the first transmission mould group 3 stops, and first Positioning cylinder 3-9 and the second positioning cylinder 3-10 simultaneously operation positions cell piece or so, resets at once after the completion of movement, waits Power measuring detection.
6, power detection
It adsorbs copper sheet 5-4 and adsorbs cell piece, lifting body A5-3 movement, cell piece connects with all probe 5-2-1 at this time Touching, the light source flashing light of simulated solar irradiation irradiation, while control system receives the VA characteristic curve of cell piece, and analyzing data will Cell piece classification, after control system receives data, control lifting body A5-3 resets, and cell piece comes back to solar energy at this time On battery sorting machine transmitting device, detection is completed.
7, it is sent to sorting region
The servo motor movement of first transmission mould group 3, cell piece transfer out test station, trigger photoelectric sensor C3-7, Photoelectric sensor C3-7 is the trigger signal of the servo motor of the second transmission mould group 4, and the servo motor of the second transmission mould group 4 is dynamic Make, cell piece is sent to the second transmission mould group 4.There are multiple photoelectric sensors in second transmission mould group 4, effect is to judge mould group On whether have cell piece, thus notify control system control second transmission mould group 4 servo motor movement.Cell piece is run to light Electric transducer F4-6 triggering, cell piece are transmitted at backgauge cylinder 4-3 and are blocked, and wait sorting equipment sorting, backgauge cylinder 4-3 Place is sorting initial bit, and after photoelectric sensor F4-6 triggering, control system controls sorting equipment and executes sorting operation.
8, it sorts
Cell piece is classified by control system according to the test result that detection device provides, totally 20 grades, by control system Judge grade, then controls ten type matrix groups 7 of sorting equipment and cell piece is adsorbed respectively in the form of absorption and is sent to corresponding receive 8 top of magazine, absorption stop, and cell piece is fallen into corresponding rewinding box 8, and ten type matrix groups 7 reset, and return to sorting initial bit and wait Under the sorting of a piece of cell piece.
Later, it is counted by the control system of solar battery sorting machine, when the battery the piece number in rewinding box 8 reaches regulation piece When number, artificial feeding is prompted, after feeding, control system counts the rewinding box 8 after the feeding again.
It should be noted last that the above specific embodiment is only to illustrate the technical solution of the utility model rather than limits System, although the utility model is described in detail referring to example, those skilled in the art should understand that, it can be right The technical solution of the utility model is modified or replaced equivalently, without departing from the spirit and model of technical solutions of the utility model It encloses, should all cover in the scope of the claims of the utility model.

Claims (10)

1. a kind of solar battery sorting machine, comprising: control system, detection device, transmitting device；The control system with it is described Detection device, transmitting device connection, detection device are set to the corresponding detection zone of transmitting device, and detection device includes: that power is surveyed Die trial group；It is characterized in that, the power test mould group includes: probe mould group, lifting body A, testing light source mould group；
The lifting body A is set to immediately below the power test area of solar battery sorting machine transmitting device；The probe mould Group is set to right above the power test area of solar battery sorting machine transmitting device；The testing light source mould group is set to probe Right above mould group；Probe mould group includes: sliding rail, slide rail mounting bracket, probe row mounting rack, sliding rail fastener, probe fixing piece, visits Needle；
The sliding rail includes: the first sliding rail, the second sliding rail；First sliding rail, the second sliding rail are set to by the slide rail mounting bracket Right above the power test area of solar battery sorting machine transmitting device；
Probe row's mounting rack has multiple, and probe arranges mounting rack structure in a strip shape, and the both ends of probe row's mounting rack are provided with Slideway, each probe row's mounting rack are set to the first sliding rail by the slideway at respective both ends, on the second sliding rail, and probe row pacifies It shelves and is tightly connected by the sliding rail fastener and the first sliding rail, the second sliding track lock；
The probe is set to the probe by the probe fixing piece and arranges on mounting rack；
Probe row's mounting rack is set on sliding rail by removable mode；Or, probe, which arranges mounting rack, is set to cunning by removable mode On rail, the probe fixing piece is removably set on probe row's mounting rack.
2. a kind of solar battery sorting machine as described in claim 1, which is characterized in that in the detection device, the top It rises and is provided with absorption copper sheet in the actuating station of mechanism A, be provided with photoelectric sensor, the photoelectric sensor on the absorption copper sheet It is connect with the control system.
3. a kind of solar battery sorting machine as claimed in claim 2, which is characterized in that the detection device further include: outer See detection mould group；The testing light source mould group include: light conducting cylinder, light conducting cylinder mounting rack, simulated solar irradiation irradiation light source；It is described Light conducting cylinder is set to the surface of the probe mould group, the light source of the simulated solar irradiation irradiation by the light conducting cylinder mounting rack It is set in light conducting cylinder, the light source of simulated solar irradiation is connect with the control system, is coated with black paint on the inside of light conducting cylinder；
The appearance detection mould group is connect with the control system；It includes: LED lamp plate, photographic unit that appearance, which detects mould group,；It is described LED lamp plate is set on the appearance detection zone of solar battery sorting machine transmitting device；The photographic unit is set to solar energy The surface of the appearance detection zone of battery sorting machine transmitting device.
4. the solar battery sorting machine as described in any one of claims 1 to 3, which is characterized in that further include: feeding dress It sets；The feeding device includes: magazine transmission module, rotation feeding mould group；The rotation feeding mould group includes: rotating arm, true Suction disk, power mechanism, rotation angle controller, rotation feeding mould group mounting bracket, air blowing block；The rotating arm passes through described Rotation feeding mould group mounting bracket is set to the side of the magazine transmission module, and the rotation angle controller is set to rotation In feeding mould group mounting bracket, the arm end of rotating arm is provided with the vacuum chuck, and rotating arm is connect with the power mechanism, moves Force mechanisms, rotation angle controller, vacuum chuck negative pressure force detector connect with the control system；The air blowing block is set It is placed in by the magazine transmission module, the fluid port of air blowing block is towards cell piece in the feeding station magazine of magazine transmission module At the vacuum chuck absorption position in the rotation feeding mould group.
5. solar battery sorting machine as claimed in claim 4, which is characterized in that in the feeding device, further includes: jacking Height detection switch；The magazine transmission module includes: magazine, synchronous tape transport, the first limiting cylinder, the second limit gas Cylinder, third limiting cylinder, the 4th limiting cylinder, the first photoelectric sensor, the second photoelectric sensor, third photoelectric sensor, top Rise mechanism B；The lifting body B includes: ejection block；The magazine includes: chassis, the chassis front end open up there are two positioning Slot；
First limiting cylinder, the second limiting cylinder, third limiting cylinder, the 4th limiting cylinder, are all set in the synchronization The lower section of tape transport, the first limiting cylinder, the second limiting cylinder are particularly located at the back lower place of cell piece feeding station, and first The actuating station of limiting cylinder, the actuating station of the second limiting cylinder are located at the chassis that will reach the magazine of feeding station at first The underface of described two locating slots of front end；Third limiting cylinder, the 4th limiting cylinder are particularly located at cell piece feeding station Front lower place, the actuating station of third limiting cylinder, the actuating station of the 4th limiting cylinder are located at and have arrived at feeding station The underface of described two locating slots of the chassis front end of magazine；First limiting cylinder, the second limiting cylinder, third limit gas Cylinder, the 4th limiting cylinder are connect with the control system of solar battery sorting machine；
First photoelectric sensor is set to the first limiting cylinder, the second limiting cylinder is close to cell piece transmission initial position Side, second photoelectric sensor are set in the ejection block, and the third photoelectric sensor is set to third limit gas Cylinder, the 4th limiting cylinder are close to the side of cell piece transmission initial position, the first photoelectric sensor, the second photoelectric sensor, the Three photoelectric sensors are connect with the control system of solar battery sorting machine；
The top lifting height detection switch is set on the air blowing block；Or,
The top lifting height detection switch is correlation type photoelectric sensor, comprising: the 4th photoelectric sensor, the 5th photoelectric sensing Device；4th photoelectric sensor is set on the air blowing block, and the 5th photoelectric sensor is set to rotation feeding mould group In mounting bracket, the 4th photoelectric sensor and the 5th photoelectric sensor are symmetrical arranged in relative direction.
6. solar battery sorting machine as claimed in claim 5, which is characterized in that in the feeding device, the magazine is passed Send mould group further include: pallet；The pallet is set in the magazine, and the first opening is provided on the chassis of magazine, support The second opening is provided among disk, the second opening is less than the first opening；
The lifting body B further include: electric cylinders, strong magnets；The electric cylinders be set to the cell piece feeding station just under Side, the ejection block is set in the actuating station of electric cylinders, and the strong magnets are set to tray bottom, synchronous tape transport, Electric cylinders are connect with the control system of solar battery sorting machine.
7. solar battery sorting machine as claimed in claim 6, which is characterized in that the transmitting device includes: the first transmission Mould group, the second transmission mould group；
The first transmission mould group includes: the first mounting plate, first support, the first transmission assembly；First transmission assembly is set Be placed on first mounting plate, on the first mounting plate along cell piece transmission direction be sequentially set with feeding area, appearance detection zone, Power test area；
The second transmission mould group includes: the second mounting plate, second support, the second transmission assembly；Second transmission assembly is set It is placed on second mounting plate, sorting area is provided on the second mounting plate, the end of the second transmission mould group is provided with waste material box；
The power mechanism of the power mechanism of first transmission assembly, the second transmission assembly is connect with the control system；First passes Defeated mould group is removably set to the installing web plate of solar battery sorting machine by the first mounting plate through the first support On, the second transmission mould group is removably set to solar battery sorting machine through the second support by the second mounting plate On installing web plate, the mutual alignment of the first transmission mould group and the second transmission mould group be along cell piece transmission direction sequentially, adjacent set It sets；The entire non-test detection transmission of the entire non-test detection transport plane, the second installation panel of first mounting plate is flat Face is entity structure；Or,
The transmitting device includes: the first transmission mould group, the second transmission mould group；
The first transmission mould group includes: the first mounting plate, first support, the first transmission assembly, position adjustment cylinder, positioning gas Cylinder, photoelectric sensors A, photoelectric sensor B, photoelectric sensor C；First transmission assembly is set to first mounting plate On, feeding area, appearance detection zone, power test area, institute's rheme are sequentially set with along cell piece transmission direction on the first mounting plate The initial position that adjustment cylinder is set to the first transmission mould group is set, the actuating station that position adjusts cylinder is transmitted towards cell piece Direction of advance；The positioning cylinder includes: the first positioning cylinder, the second positioning cylinder, third positioning cylinder；Described first is fixed Position cylinder, the second positioning cylinder, third positioning cylinder are all set in the power test area of first mounting plate, the first positioning gas Cylinder, the second positioning cylinder are located at the two sides of cell piece transmission path in power test area, and third positioning cylinder is located at power In the cell piece transmission path of test section outlet end；The photoelectric sensors A is set to the feeding area of the first mounting plate, institute The outlet port that photoelectric sensor B is set to the appearance detection zone of the first mounting plate is stated, the photoelectric sensor C is set to The exit region in the power test area；
The second transmission mould group includes: the second mounting plate, second support, the second transmission assembly, backgauge cylinder, photoelectric sensor D, photoelectric sensor E, photoelectric sensor F, photoelectric sensor G；Second transmission assembly is set on second mounting plate, Sorting area is provided on second mounting plate, the end of the second transmission mould group is provided with waste material box, and the backgauge cylinder is set to institute State the sorting area original position of the second mounting plate；The photoelectric sensor D, photoelectric sensor E, photoelectric sensor F, light Electric transducer G is arranged on the second mounting plate along cell piece direction of transfer sequence, wherein photoelectric sensor F is located at photoelectric sensing Between device and backgauge cylinder, photoelectric sensor G is between backgauge cylinder and the waste material box；
The power mechanism of the power mechanism of first transmission assembly, the second transmission assembly is connect with the control system；First passes Defeated mould group is removably set to the installing web plate of solar battery sorting machine by the first mounting plate through the first support On, the second transmission mould group is removably set to solar battery sorting machine through the second support by the second mounting plate On installing web plate, the mutual alignment of the first transmission mould group and the second transmission mould group be along cell piece transmission direction sequentially, adjacent set It sets；The entire non-test detection transmission of the entire non-test detection transport plane, the second installation panel of first mounting plate is flat Face is entity structure.
8. solar battery sorting machine as claimed in claim 7, which is characterized in that further include: sorting equipment；The sorting dress Set includes: ten type matrix groups, rewinding box；
The ten type matrixes group includes: cross two dimension sliding rail, sorting execution arm；The cross two dimension sliding rail is set to solar battery The sorting area top of sorting machine transmitting device, the fixing end that the sorting executes arm, which is set in cross two dimension sliding rail, to be located below Sliding rail on, sorting executes the working end of arm towards off-sorting station, and the working end that sorting executes arm is provided with cell piece adsorbing mechanism, The difference in height of the cell piece adsorbing mechanism and cell piece in sorting area is that cell piece adsorbing mechanism directly can be adsorbed and be discharged The distance of cell piece in area is sorted, power mechanism, the cell piece adsorbing mechanism of cross two dimension sliding rail are sorted with solar battery The control system of machine connects；The rewinding box be it is multiple, the distribution of multiple rewinding boxes is set to the two sides in sorting area.
9. solar battery sorting machine as claimed in claim 8, which is characterized in that in the sorting equipment, ten type matrix The cross two dimension sliding rail of group includes: X-axis slide rail, X-axis synchronous belt mould group, X-axis drag chain, X-axis drag chain fixing piece, the installation of X-axis mould group Plate, X-axis slide block, Y-axis sliding rail, Y-axis synchronous belt mould group, Y-axis drag chain, Y-axis drag chain fixing piece, Y-axis mould group mounting plate, Y-axis sliding block, Sorting executes arm mounting plate；
The X-axis synchronous belt mould group is set in the X-axis slide rail；
The movable end of the X-axis drag chain is connect with X-axis synchronous belt mould group, and the fixing end of X-axis drag chain is fixed by the X-axis drag chain Part is set in the X-axis slide block；
X-axis slide block is set in X-axis, and X-axis slide block is connect by the Y-axis mould group mounting plate with the Y-axis sliding rail；
The Y-axis synchronous belt mould group is set on Y-axis sliding rail；
The movable end of the Y-axis drag chain is connect with Y-axis synchronous belt mould group, and the fixing end of Y-axis drag chain is fixed by the Y-axis drag chain Part is set on the Y-axis sliding block, and Y-axis sliding block is set on Y-axis sliding rail；
The sorting executes arm and is set on Y-axis sliding block by sorting execution arm mounting plate；
Cross two dimension sliding rail is set to the sorting of the solar battery sorting machine transmitting device by the X-axis mould group mounting plate Area top.
10. solar battery sorting machine as claimed in claim 9, which is characterized in that in the sorting equipment, the rewinding box It include: box body, bracket；The box body is set to the two of the sorting area of solar battery sorting machine transmitting device by the bracket Side；
Box body includes: cell piece supporting plate, two side plates；The cell piece supporting plate is square structure, the square structure One big notch, a small gap are offered on one pair of them are diagonal respectively；The trapezoidal structure of side plate, two side plate difference It is set on two sides adjacent with the small gap on cell piece supporting plate, except side plate and cell piece supporting plate connection Outside, the corner of all box bodys is chamfering structure；
Cradle top is in bevel structure, and the bevel structure is connect with cell piece supporting plate, and the cell piece being fixed on bracket is held The horizontal position of the horizontal position of the small gap of the supporting plate big notch is set low.
CN201821348441.0U 2018-08-21 2018-08-21 A kind of solar battery sorting machine Active CN208879114U (en)

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Application Number Priority Date Filing Date Title
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111974710A (en) * 2020-08-19 2020-11-24 江苏新源太阳能科技有限公司 Testing device for detecting performance of battery pack
CN112363463A (en) * 2020-10-14 2021-02-12 上海第二工业大学 Automatic assembly system for personalized production

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111974710A (en) * 2020-08-19 2020-11-24 江苏新源太阳能科技有限公司 Testing device for detecting performance of battery pack
CN111974710B (en) * 2020-08-19 2021-06-15 江苏新源太阳能科技有限公司 Testing device for detecting performance of battery pack
CN112363463A (en) * 2020-10-14 2021-02-12 上海第二工业大学 Automatic assembly system for personalized production

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