CN208878429U - 一种生产水玻璃用原料混料装置 - Google Patents
一种生产水玻璃用原料混料装置 Download PDFInfo
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- CN208878429U CN208878429U CN201821621776.5U CN201821621776U CN208878429U CN 208878429 U CN208878429 U CN 208878429U CN 201821621776 U CN201821621776 U CN 201821621776U CN 208878429 U CN208878429 U CN 208878429U
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[Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 title claims abstract description 23
- 239000002994 raw material Substances 0.000 title claims abstract description 23
- 235000019353 potassium silicate Nutrition 0.000 title claims abstract description 20
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 14
- 238000003756 stirring Methods 0.000 claims abstract description 16
- 230000005540 biological transmission Effects 0.000 claims abstract description 4
- 238000005096 rolling process Methods 0.000 claims description 8
- 230000001808 coupling Effects 0.000 claims description 3
- 238000010168 coupling process Methods 0.000 claims description 3
- 238000005859 coupling reaction Methods 0.000 claims description 3
- 239000000203 mixture Substances 0.000 abstract description 2
- 238000005265 energy consumption Methods 0.000 abstract 1
- 239000007787 solid Substances 0.000 description 5
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicium dioxide Chemical compound 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O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 4
- 239000000463 material Substances 0.000 description 3
- 239000000377 silicon dioxide Substances 0.000 description 2
- CDBYLPFSWZWCQE-UHFFFAOYSA-L sodium carbonate Chemical compound 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[Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 2
- 238000003723 Smelting Methods 0.000 description 1
- 239000004115 Sodium Silicate Substances 0.000 description 1
- 229910052783 alkali metal Inorganic materials 0.000 description 1
- 229910000272 alkali metal oxide Inorganic materials 0.000 description 1
- 229910052910 alkali metal silicate Inorganic materials 0.000 description 1
- 150000001340 alkali metals Chemical class 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000002708 enhancing Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000011044 quartzite Substances 0.000 description 1
- 229910000029 sodium carbonate Inorganic materials 0.000 description 1
- 235000017550 sodium carbonate Nutrition 0.000 description 1
- 229910052911 sodium silicate Inorganic materials 0.000 description 1
- RLQWHDODQVOVKU-UHFFFAOYSA-N tetrapotassium;silicate Chemical compound 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Abstract
本实用新型公开了一种生产水玻璃用原料混料装置，包括箱体，所述箱体内部固定有第一支撑架，所述第一支撑架下端固定有伺服电机，所述伺服电机的输出轴固定有第一转轴，所述第一转轴的端部固定有第一齿轮，所述第一齿轮啮合传动有第二齿轮，所述第二齿轮固定在混料桶的端部，所述第一转轴固定有第一链轮，所述第一链轮传动连接有第二链轮，所述第二链轮固定在第二转轴上，所述第二转轴贯穿混料桶，所述第二转轴一端固定有若干搅拌叶片，所述搅拌叶片位于混料桶的内部，所述混料桶一端端部架设在第二支撑架上，所述第二支撑架固定在箱体的内部一侧。通过上述结构实现了对原料的混料，能耗低，混合均匀度好，效率快。
Description
技术领域
本实用新型属于混料装置技术领域，具体涉及一种生产水玻璃用原料混料装置。
背景技术
水玻璃是由碱金属氧化物和二氧化硅结合而成的可溶性碱金属硅酸盐材料，又称泡花碱。水玻璃可根据碱金属的种类分为钠水玻璃和钾水玻璃，水玻璃模数越大，氧化硅含量越多，水玻璃粘度增大，易于分解硬化，粘结力增大。水玻璃生产以石英岩和纯碱为原料，磨细拌匀后，在熔炉内于1300-1400℃温度下熔化，按下式反应生成固体水玻璃，溶解于水而制得液体水玻璃。目前市场上的水玻璃生产原料混合装置有两种，搅拌式和滚筒式，这两种搅拌方式都是使装置内的原料沿同一方向混合，混合的时间长，工作效率低，有鉴于此设计一种使原料混合沿不同方向运动的装置很有必要。
实用新型内容
本实用新型的目的在于提供一种生产水玻璃用原料混料装置，通过搅拌叶片的搅拌和混料桶的旋转，使混料桶内原料沿不同方向混合，以解决上述背景技术中提出的问题。为实现上述目的，本实用新型提供如下技术方案：一种生产水玻璃用原料混料装置，包括箱体，所述箱体内部一侧固定有第一支撑架，所述第一支撑架下端固定有伺服电机，所述伺服电机的输出轴端部通过联轴器固定有第一转轴，所述第一转轴的端部固定有第一齿轮，所述第一齿轮的上端啮合传动有第二齿轮，所述第二齿轮固定在混料桶的端部，所述第一转轴的中间固定有第一链轮，所述第一链轮通过链条传动连接有第二链轮，所述第二链轮固定在第二转轴上，所述第二转轴一端通过轴承安装在第一支撑架上，所述第二转轴中间通过轴承安装第二齿轮的中间，所述第二转轴贯穿混料桶，所述第二转轴远离第一支撑架的一端固定有若干搅拌叶片，所述搅拌叶片位于混料桶的内部，所述混料桶远离第二齿轮的一端端部架设在第二支撑架上，所述第二支撑架固定在箱体的内部一侧。
优选的，所述混料桶与第二支撑架之间设置有滚动辊，所述滚动辊安装在第二支撑架上。优选的，所述混料桶与上端中间设置有进料口，所述进料口上螺纹连接固定有盖子。优选的，所述盖子上设置有扭块。
优选的，所述混料桶的开口处铰接有桶盖，所述桶盖远离铰接处的一端固定有把手。优选的，所述箱体的下端固定有支撑腿，所述支撑腿的底端固定有底座。
与现有技术相比，本实用新型的有益效果是：
1、本实用新型通过伺服电机带动第一转轴旋转，进而带动第一齿轮旋转，第一齿轮的旋转带动与其啮合的第二齿轮反方向旋转，进而带动混料桶旋转，进而带动带动混料桶内原料旋转，进而实现对原料的混合；
2、本实用新型通过伺服电机带动第一转轴旋转，进而带动第一链轮旋转，第一链轮的旋转通过链条带动第二链轮旋转，进而带动第二转轴旋转，第二转轴的旋转带动搅拌叶片绕第二转轴的轴心旋转，且旋转方向和混料桶的旋转方向相反，进而在搅拌叶片的搅拌和混料桶的带动下对原料进行不同方向混合，混合效率高，均匀。
附图说明
图1为本实用新型的结构图；
图2为本实用新型的内部结构图一；
图3为本实用新型的轴侧图；
图4为本实用新型的内部结构图二。
附图标记：1、箱体；2、第一支撑架；3、伺服电机；4、第一转轴；5、第一齿轮；6、第二齿轮；7、混料桶；8、第一链轮；9、第二链轮；10、第二转轴；11、搅拌叶片；12、第二支撑架；13、滚动辊；14、进料口；15、盖子；16、扭块；17、桶盖；18、把手；19、支撑腿；20、底座。
具体实施方式
下面将结合本实用新型实施例中的附图，对本实用新型实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本实用新型一部分实施例，而不是全部的实施例。基于本实用新型中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本实用新型保护的范围。
请参阅图1-4，本实用新型提供一种技术方案：一种生产水玻璃用原料混料装置，包括箱体1，所述箱体1内部一侧固定有第一支撑架2，所述第一支撑架2下端固定有伺服电机3，所述伺服电机3的输出轴端部通过联轴器固定有第一转轴4，所述第一转轴4的端部固定有第一齿轮5，所述第一齿轮5的上端啮合传动有第二齿轮6，所述第二齿轮6固定在混料桶7的端部，所述第一转轴4的中间固定有第一链轮8，所述第一链轮8通过链条传动连接有第二链轮9，所述第二链轮9固定在第二转轴10上，所述第二转轴10一端通过轴承安装在第一支撑架2上，所述第二转轴10中间通过轴承安装第二齿轮6的中间，所述第二转轴10贯穿混料桶7，所述第二转轴10远离第一支撑架2的一端固定有若干搅拌叶片11，所述搅拌叶片11位于混料桶7的内部，所述混料桶7远离第二齿轮6的一端端部架设在第二支撑架12上，所述第二支撑架12固定在箱体1的内部一侧。
进一步的，所述混料桶7与第二支撑架12之间设置有滚动辊13，所述滚动辊13安装在第二支撑架12上。滚动辊13的设置减少混料桶7与第二支撑架12之间的摩擦力，减少能量损失，节约能源。
进一步的，所述混料桶7与上端中间设置有进料口14，所述进料口14上螺纹连接固定有盖子15。进料口14的设置方便往混料桶7内加料，盖子15的设置方便打开与关闭进料口14。
进一步的，所述盖子15上设置有扭块16。扭块16的设置方便用手扭动盖子15，便于打开和关闭盖子15。
进一步的，所述混料桶7的开口处铰接有桶盖17，所述桶盖17远离铰接处的一端固定有把手18。桶盖17的设置方便从混料桶7内取出混合好的原料，把手18的设置方便用手打开桶盖17，方便工作。
进一步的，所述箱体1的下端固定有支撑腿19，所述支撑腿19的底端固定有底座20。增强整个装置的稳定性和牢固性。
工作原理：工作时，首先通过扭块16扭动盖子15，进而把盖子15从进料口14上取下，把待混合的物料通过进料口14放入混料桶7内，装满后拧上盖子15堵死进料口14，然后启动伺服电机3，进而伺服电机3带动第一转轴4旋转，进而带动第一齿轮5旋转，第一齿轮5的旋转带动与其啮合的第二齿轮6与反方向旋转，进而带动混料桶7旋转且与第一转轴4的旋转方向相反；
第一转轴4的旋转同时带动第一链轮8旋转，第一链轮8的旋转通过链条带动第二链轮9的旋转，进而带动第二转轴10旋转，进而带动搅拌叶片11沿第二转轴10的轴心旋转且与第一转轴4的旋转方向相同，在搅拌叶片11和混料桶7不同方向的作用下，混料桶7内的原料沿不同方向移动，加快了搅拌速度和均匀度。
尽管已经示出和描述了本实用新型的实施例，对于本领域的普通技术人员而言，可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型，本实用新型的范围由所附权利要求及其等同物限定。
Claims (6)
1.一种生产水玻璃用原料混料装置，包括箱体(1)，其特征在于：所述箱体(1)内部一侧固定有第一支撑架(2)，所述第一支撑架(2)下端固定有伺服电机(3)，所述伺服电机(3)的输出轴端部通过联轴器固定有第一转轴(4)，所述第一转轴(4)的端部固定有第一齿轮(5)，所述第一齿轮(5)的上端啮合传动有第二齿轮(6)，所述第二齿轮(6)固定在混料桶(7)的端部，所述第一转轴(4)的中间固定有第一链轮(8)，所述第一链轮(8)通过链条传动连接有第二链轮(9)，所述第二链轮(9)固定在第二转轴(10)上，所述第二转轴(10)一端通过轴承安装在第一支撑架(2)上，所述第二转轴(10)中间通过轴承安装第二齿轮(6)的中间，所述第二转轴(10)贯穿混料桶(7)，所述第二转轴(10)远离第一支撑架(2)的一端固定有若干搅拌叶片(11)，所述搅拌叶片(11)位于混料桶(7)的内部，所述混料桶(7)远离第二齿轮(6)的一端端部架设在第二支撑架(12)上，所述第二支撑架(12)固定在箱体(1)的内部一侧。
2.根据权利要求1所述的一种生产水玻璃用原料混料装置，其特征在于：所述混料桶(7)与第二支撑架(12)之间设置有滚动辊(13)，所述滚动辊(13)安装在第二支撑架(12)上。
3.根据权利要求1所述的一种生产水玻璃用原料混料装置，其特征在于：所述混料桶(7)与上端中间设置有进料口(14)，所述进料口(14)上螺纹连接固定有盖子(15)。
4.根据权利要求3所述的一种生产水玻璃用原料混料装置，其特征在于：所述盖子(15)上设置有扭块(16)。
5.根据权利要求1所述的一种生产水玻璃用原料混料装置，其特征在于：所述混料桶(7)的开口处铰接有桶盖(17)，所述桶盖(17)远离铰接处的一端固定有把手(18)。
6.根据权利要求1所述的一种生产水玻璃用原料混料装置，其特征在于：所述箱体(1)的下端固定有支撑腿(19)，所述支撑腿(19)的底端固定有底座(20)。
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