CN208263127U - A kind of refractory brick intelligence manufacture production line - Google Patents
A kind of refractory brick intelligence manufacture production line Download PDFInfo
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- CN208263127U CN208263127U CN201820451242.6U CN201820451242U CN208263127U CN 208263127 U CN208263127 U CN 208263127U CN 201820451242 U CN201820451242 U CN 201820451242U CN 208263127 U CN208263127 U CN 208263127U
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Abstract
The utility model discloses a kind of refractory brick intelligence manufacture production lines, belong to refractory brick manufacturing technology field.A kind of refractory brick intelligence manufacture production line of the utility model, including intelligence control system, conveying pipeline, automatic distributing brick pressing device, automatic brick-clamping mechanical hand, vision inspection apparatus, automatically shifting line apparatus, automatic plate superposing device and circulation vehicle driving device.The utility model is introduced by digitlization, automation installation or the intelligentized updating of existing device, the each process for producing refractory brick is automatically performed, and is reduced operator, is realized standardized production, it produces overall process to participate in without artificial, realizes and be fully automated operation;And, refractory brick is made using intelligent assembly line, so that the personal injury of production process, Safety Risk in Production substantially reduce, reduce influence of the dust to personnel health during pressing brick, reduce labor intensity, production efficiency is improved, production production capacity is expanded, all brings great benefit to enterprise and local economy.
Description
Technical field
The utility model relates to refractory brick manufacturing technologies, more specifically to a kind of refractory brick intelligence manufacture production line.
Background technique
Traditional refractory material production technology is relatively simple, be mainly based upon conventional mechanical devices, by manual labor into
Row manual production, efficiency are lower and at high cost.The supply of raw material, blank restocking, product is examined, finished product is piled up and is all generally in machine
Tool or semi-mechanization job state, low efficiency, personnel hazard's coefficient is high, and manpower consumption is big, and works long hours and cause
Worker is tired out, and the dust generated during pressing brick causes potential threat to the environment of surrounding and the health of worker.
In order to replace hand labor, also there is related art scheme to disclose in the prior art, such as China Patent No.
ZL201320395435.1, authorized announcement date are on December 11st, 2013, invention and created name are as follows: refractory brick production line, the Shen
Please case be related to a kind of refractory brick production line comprising feeding device, wheel roll over mixing machine, discharging device, storage hopper, molding machine and
Shipment device: feeding device include feeding hole, automatic charging machine, elevating hopper, elevating hopper be mounted on automatic charging machine, automatically
Hole, automatic charging machine top fifth wheel roll over the feed inlet of mixing machine with connecting feeding for feeder bottom end;Discharging device is to be mounted on
Discharging mechanism on bracket, discharging mechanism low side are located at the directly below the discharge opening that wheel rolles over mixing machine, the high-end connection storage of discharging mechanism
Hopper;Molding machine is hydraulic forming machine, pacifies feeder conveyor below storage hopper, and the material conveyer other end connects hydro-forming
Machine;Shipment device includes finished product conveyer, grabs base vehicle and weighbridge automatically, and finished product conveyer one end connects hydraulic forming machine, finished product
The connection of the conveyer other end grabs base vehicle automatically, grabs the outlet of base vehicle automatically and is equipped with weighbridge, weighbridge is equipped with hackbarrow.This application
Refractory brick production line, improve overall production efficiency, but the degree of automation of the refractory brick production line to a certain extent
It still needs further improvement, and production procedure also needs to be advanced optimized.
Summary of the invention
1. utility model technical problems to be solved
The purpose of the utility model is to overcome the manufacture of existing refractory brick that there are the degree of automation is low, manufacture efficiency is low etc. no
Foot, provides a kind of refractory brick intelligence manufacture production line, using the technical solution of the utility model, is set by digitizing, automating
The intelligentized updating for applying introducing or existing device, each process for producing refractory brick are automatically performed, and reduce operator, real
Standardized production is showed, production overall process participates in without artificial, realizes and be fully automated operation;Also, utilize intelligent assembly line
Refractory brick is made, so that the personal injury of production process, Safety Risk in Production substantially reduce, reduces dust pair during pressure brick
The influence of personnel health, reduces labor intensity, solves the problems, such as that recruitment is difficult, improves production efficiency, expands production production
Can, unit labor productivity increases, and equipment investment is reduced, and personnel, which put into, to be reduced, and accident and occupational disease spending are reduced, to enterprise and
Local economy all brings great benefit.
2. technical solution
In order to achieve the above objectives, technical solution provided by the utility model are as follows:
A kind of refractory brick intelligence manufacture production line of the utility model, including it is intelligence control system, conveying pipeline, automatic
Cloth brick pressing device, vision inspection apparatus, moves line apparatus, automatic plate superposing device and circulation vehicle drive at automatic brick-clamping mechanical hand automatically
Dynamic device, wherein
The conveying pipeline includes main pipeline and preceding secondary assembly line, and the main pipeline is that Dual-layer is horizontal
Circulation conveying line, the circulation plate that upper layer is used to pile adobe are transported to the end of main pipeline, and lower layer is used for plate that sky circulates
It flows back into before each item in secondary assembly line, the junction of the preceding secondary assembly line and main pipeline is also equipped with for by preceding pair
The empty circulation that the circulation plate of adobe is transported on main pipeline upper layer and the reflux of main pipeline lower layer comes is piled on assembly line
Plate rises to the elevator that upper layer is awaited orders;
The automatic distributing brick pressing device is set to the front end of preceding secondary assembly line, for refractory material to be pressed into refractory brick
Base;
The automatic brick-clamping mechanical hand is set near automatic distributing brick pressing device, and automatic brick-clamping mechanical hand also has mould
Have cleaning mechanism and mold lubrication mechanism, for stream secondary before being transported to the firebrick billet of automatic distributing brick pressing device compression moulding
On waterline (1-2), while the upper lower die of automatic distributing brick pressing device is cleared up and lubricated;
The vision inspection apparatus is set at next station of automatic brick-clamping mechanical hand, and is installed on preceding secondary assembly line
On, and vision inspection apparatus also has useless brick rejecting mechanism, it is whether qualified for detecting firebrick billet, and utilize useless brick rejecting machine
Structure rejects unqualified firebrick billet;
The automatic shifting line apparatus is set at the angular position of preceding secondary assembly line, and the automatic line apparatus that moves also has gathering
Mechanism, for changing the conveying direction of firebrick billet, and the big spacing firebrick billet to come to preceding secondary assembly line conveying is received
Hold together;
The automatic plate superposing device is set to the end of main pipeline, for will pile the stream of firebrick billet on main pipeline
Rotating plate is transported on circulation vehicle;
The circulation vehicle driving device is set to the bottom of circulation vehicle, and matches with automatic plate superposing device, and being used for will be empty
Circulation vehicle be successively automatically transported at automatic plate superposing device dress brick, and the circulation vehicle of full brick is released to enter in brickkiln and fire
Sizing;
The intelligence control system includes central controller and human-computer interaction industrial personal computer, the human-computer interaction industrial personal computer
With central controller communication connection, for the input associated control parameters into intelligence control system and refractory brick intelligence manufacture is shown
The working condition of production line;The central controller and conveying pipeline, automatic distributing brick pressing device, automatic brick folding are mechanical
Hand, vision inspection apparatus move line apparatus, automatic plate superposing device and related sensor and movement in circulation vehicle driving device automatically
Executing agency's communication connection is right for receiving the information of related sensor feedback and issuing control signal to action actuating mechanism
Each process rhythm of refractory brick intelligence manufacture production line is adjusted in real time.
Further, the automatic distributing brick pressing device is equipped with two or more, and every automatic distributing brick pressing device is equal
Main pipeline is connected by assembly line secondary before one;The end of the main pipeline secondary assembly line after being additionally provided with, after described
Automatic plate superposing device is correspondingly provided on secondary assembly line, every automatic plate superposing device is matched with circulation vehicle driving device.
Further, the automatic distributing brick pressing device includes press, refractory material splicing feed bin, belt conveyor
Structure, feed supplement mechanism, Weighing mechanism and charge car, the refractory material splicing feed bin, feed supplement mechanism, claim belt conveyor
Heavy-duty machine structure and charge car are mounted on cloth frame, and the belt conveyor is set to the bottom of refractory material splicing feed bin
Portion, one end of the feed supplement mechanism are located at below the discharge port of belt conveyor, and the other end is located at the top of Weighing mechanism,
And feed supplement mechanism also has vibrating blanking mechanism, the refractory material splicing feed bin and Weighing mechanism all have feeding gate,
The charge car is located at the lower section of Weighing mechanism, and the charge car is corresponding with the die cavity position of press, and cloth frame
On also have for by charge car push-in press die cavity in delivery device.
Further, the automatic brick-clamping mechanical hand includes mechanical paw mechanism, mold lubrication mechanism, mold cleaning
Mechanism and the mobile framework for capableing of horizontal shifting, the mechanical paw mechanism, mold lubrication mechanism and mold cleaning machine
Structure is mounted in mobile framework, wherein
The mechanical paw mechanism be mounted side by side in the horizontal direction in mobile framework it is a plurality of, every two it is adjacent and
Opposite mechanical paw mechanism forms a brick folding unit;The mechanical paw mechanism includes robot base, mechanical hand push
Plate and motive drive source, the robot base are fixedly installed in mobile framework, and the motive drive source is fixed on machine
On tool hand pedestal, the mechanical pushing board is connected with the driving portion of motive drive source;
The mold lubrication mechanism is installed on the middle part of every group of brick folding unit, and every group of mold lubrication mechanism all has
Upper and lower mould lubrication unit, the mould surface up and down of press is lubricated for moving forward and backward with mobile framework;
The mold cleaning mechanism be set to mobile framework upper and lower part, and the cleaning direction of mold cleaning mechanism with
The moving direction of mobile framework is consistent, and the mould surface up and down of press is cleared up for moving forward and backward with mobile framework.
Further, the mobile framework is installed on the charge car of automatic distributing brick pressing device, with charge car one
It rises and moves forward and backward;The robot base front lower portion of each mechanical paw mechanism is equipped with the lower mould surface phase with press
The back-up roller wheel mechanism of contact.
Further, the vision inspection apparatus includes laser range finder, 2D camera and useless brick rejecting mechanism, described
Laser range finder, 2D camera and useless brick rejecting mechanism be mounted on before on secondary assembly line, the laser range finder is for examining
Whether the firebrick billet before surveying on secondary assembly line moves in place, and in the mobile 2D camera that triggers afterwards in place of firebrick billet to refractory brick
Base carries out recognition detection, judges whether firebrick billet is qualified, and 2D camera will test data transmission to intelligence control system, and intelligence is controlled
Whether system processed controls useless brick rejecting mechanism work according to detection data.
Further, the automatic shifting line apparatus includes gantry frame, X-axis mobile mechanism, Z axis mobile mechanism, rotation
Rotation mechanism and mechanical paw mechanism, the X-axis mobile mechanism are installed on gantry frame by X-axis tracks, can be along X
Axis tracks are moved forward and backward;The Z axis mobile mechanism is installed in X-axis mobile mechanism by Z axis tracks, Neng Gouyan
Z axis tracks move up and down;The mechanical paw mechanism is installed in Z axis mobile mechanism by rotating mechanism, Neng Goujin
Row rotary motion;
The mechanical paw mechanism includes rotary support, gathering mechanism and mechanical paw, the rotary support and rotation
Rotation mechanism is connected, and the mechanical paw is at least equipped with two groups side by side on rotary support, and every group of mechanical paw includes folder
Pawl fixed plate and the clamping jaw for being installed on the fixed board ends of clamping jaw, the clamping jaw fixed plate are installed on revolution branch by sliding equipment
On frame, each group mechanical paw is moved inward along sliding equipment and is drawn close;The gathering mechanism include synchronization mechanism and
Power mechanism, the clamping jaw fixed plate of the synchronization mechanism connection each group mechanical paw are collapsed, the gathering power mechanism drives
Dynamic synchronization mechanism drives each group mechanical paw synchronizing moving that the distance between each group mechanical paw is reduced or increased.
Further, the automatic plate superposing device includes horicontal motion mechanism, vertical motion mechanism and supporting plate mechanism,
The vertical motion mechanism is installed on horicontal motion mechanism, and is moved forward and backward with horicontal motion mechanism;The supporting plate machine
Structure is installed in vertical motion mechanism, and is moved up and down with vertical motion mechanism;
The horicontal motion mechanism includes moving horizontally frame, horizontal movement track and horizontal drive mechanism, described
Horizontal movement track is fixed on ground, and the bottom for moving horizontally frame is installed on horizontal fortune by horizontal movement idler wheel
On dynamic rail road, the horizontal drive mechanism, which is installed on, to be moved horizontally on frame, and is sequentially connected with horizontal movement idler wheel, is used for
Drive moves horizontally frame and is moved forward and backward on horizontal movement track;
The vertical motion mechanism includes vertical motion track and upright driving mechanism, the vertical motion track peace
Loaded on moving horizontally on frame, the supporting plate mechanism is slidably matched with vertical motion track, the upright driving mechanism peace
Be sequentially connected loaded on moving horizontally on frame, and with supporting plate mechanism, for drive supporting plate mechanism on vertical motion track up and down
It is mobile;
The supporting plate mechanism includes yoke, yoke lifting frame and guide shoe mechanism, and the yoke lifting frame passes through
Guide shoe mechanism is slidably matched with vertical motion track, and the yoke is installed on yoke lifting frame, the yoke lifting
Frame and upright driving mechanism are sequentially connected.
Further, the circulation vehicle driving device includes pushing mechanism and positioning blocking mechanism, wherein
The pushing mechanism includes fixed frame, driving power mechanism, sliding rail and pushes block, the sliding
One end of track is equipped with limited roller, and the sliding rail is slidably mounted on fixed frame by limited roller, described
Driving power mechanism is installed on fixed frame, and is connected with sliding rail, for driving sliding rail in fixed frame
It moves back and forth;The promotion sensor for awareness driven power mechanism movement position is additionally provided on the driving power mechanism;
The promotion block according to circulation vehicle size be uniformly provided on the length direction of sliding rail it is multiple, be used for unidirectional stepping
Formula pushes circulation vehicle to move forward;
The positioning blocking mechanism includes stopping connection framework, stopping executing agency and position sensor, the company
Frame is connect equipped with guide roller, the other end of the sliding rail is installed on by guide roller to be stopped in connection framework;
The blocking executing agency, which is installed on, to be stopped in connection framework, for carrying out blocking limit to the circulation vehicle being moved through;Institute
The position sensor stated, which is installed on, to be stopped in connection framework, and the quantity of position sensor and position are opposite with executing agency is stopped
It answers, for perceiving whether circulation vehicle moves in place.
Further, the promotion block is movably articulated on sliding rail, and pushing block is to utilize itself weight
The unpowered one direction pushing structure that power resets.
3. beneficial effect
Using technical solution provided by the utility model, compared with existing well-known technique, there is following remarkable result:
(1) a kind of refractory brick intelligence manufacture production line of the utility model, by digitlization, automation installation introduce or
The intelligentized updating of existing device, each process for producing refractory brick are automatically performed, reduce operator, realize standard
Metaplasia produces, and production overall process is participated in without artificial, realizes and is fully automated operation;Also, fire resisting is made using intelligent assembly line
Brick, so that the personal injury of production process, Safety Risk in Production substantially reduce, dust is to personnel health during reducing pressure brick
Influence, reduce labor intensity, solve the problems, such as that recruitment is difficult, improve production efficiency, expand production production capacity, unit soil
Ground output capacity increases, and equipment investment is reduced, and personnel, which put into, to be reduced, and accident and occupational disease spending are reduced, and gives enterprise and local economy
All bring great benefit;
(2) a kind of refractory brick intelligence manufacture production line of the utility model, can cooperate more automatic distributing brick pressing devices
With more automatic plate superposing devices, not only production efficiency is greatly improved, but also production procedure is more reasonable, and productive temp is more compact
Orderly;
(3) a kind of refractory brick intelligence manufacture production line of the utility model, automatic distributing brick pressing device realize fire resisting
Material stirring, feeding, weighing, quantitative, molding adobe automation, solve influence of the dust to personnel health during pressure brick
Problem, and the refractory brick consistency produced is good, high yield rate;
(4) a kind of refractory brick intelligence manufacture production line of the utility model has mold profit on automatic brick-clamping mechanical hand
Sliding mechanism and mold cleaning mechanism, mechanical paw mechanism can be moved forward and backward with mobile framework, and the adobe pressed is turned from press
Before moving on on secondary assembly line, mold lubrication mechanism can be moved forward and backward with mobile framework moistens the mould surface up and down of press
Sliding, mold cleaning mechanism can be moved forward and backward with mobile framework and clean to the mould surface up and down of press, simple with structure,
It is easy for installation, vdiverse in function, movement efficient stable the advantages that;
(5) a kind of refractory brick intelligence manufacture production line of the utility model, mobile framework are installed on automatic distributing pressure brick
It on the charge car of device, moves forward and backward with charge car, clamps firebrick billet and defeated while brick pressing device cloth
It is sent on conveying pipeline, reduces the duty cycle, improve production efficiency;And before the robot base of each mechanical paw mechanism
End lower part is equipped with the back-up roller wheel mechanism being in contact with the lower mould surface of press, it is ensured that when mechanical paw clamps heavy brick
It is indeformable, reliable in action;
(6) a kind of refractory brick intelligence manufacture production line of the utility model, vision inspection apparatus using laser range finder,
2D camera and useless brick rejecting mechanism detect each parameter of firebrick billet by 2D camera, and testing result is accurate and reliable, and energy
It is enough quickly to reject unqualified firebrick billet, reduce refractory brick defect rate;
(7) a kind of refractory brick intelligence manufacture production line of the utility model moves line apparatus automatically and carries out in firebrick billet
It can be collapsed automatically in transfer process, reduce the distance between firebrick billet, be convenient for subsequent automatic loading, and structure designs
Simple ingenious, stable and reliable operation, firebrick billet transfer and gathering movement are rapidly and efficiently;
(8) a kind of refractory brick intelligence manufacture production line of the utility model, automatic plate superposing device have structure simply tight
It gathers, stable and reliable operation, movement link up the advantages that efficient;The vehicle driving device that circulates cooperation automatic plate superposing device operation, it is fixed to have
Level is true, structure is simple, the advantages that running smoothly;
(9) a kind of refractory brick intelligence manufacture production line of the utility model pushes block to be movably articulated in sliding rail
On, and pushing block is the unpowered one direction pushing structure resetted using self gravity, has unidirectional impetus, reversely not
It can push, structure design is simple ingenious.
Detailed description of the invention
Fig. 1 is a kind of workflow schematic diagram of refractory brick intelligence manufacture production line of the utility model;
Fig. 2 is that the structure of the automatic distributing brick pressing device in a kind of refractory brick intelligence manufacture production line of the utility model is shown
It is intended to;
Fig. 3 and Fig. 4 is the knot of the automatic brick-clamping mechanical hand in a kind of refractory brick intelligence manufacture production line of the utility model
Structure schematic diagram;
Fig. 5 is the mechanical paw mechanism rollover states schematic diagram of automatic brick-clamping mechanical hand in the utility model;
Fig. 6 is the structural schematic diagram of one group of intermediate mechanical paw mechanism in the utility model in automatic brick-clamping mechanical hand;
Fig. 7 is the structural representation of the automatic shifting line apparatus in a kind of refractory brick intelligence manufacture production line of the utility model
Figure;
Fig. 8 is another angle knot of the automatic shifting line apparatus in a kind of refractory brick intelligence manufacture production line of the utility model
Structure schematic diagram (omits mechanical grip);
Fig. 9 is the structural schematic diagram for moving the mechanical grip mechanism of line apparatus in the utility model automatically;
Figure 10 is the positive structure schematic for moving the mechanical grip mechanism of line apparatus in the utility model automatically;
Figure 11 is the structural representation of the automatic plate superposing device in a kind of refractory brick intelligence manufacture production line of the utility model
Figure;
Figure 12 is the structural schematic diagram for moving horizontally frame in the utility model in automatic plate superposing device;
Figure 13 is the structural schematic diagram of the supporting plate mechanism in the utility model in automatic plate superposing device;
Figure 14 is that the structure of the circulation vehicle driving device in a kind of refractory brick intelligence manufacture production line of the utility model is shown
It is intended to;
Figure 15 is the structural schematic diagram of the pushing mechanism of circulation vehicle driving device in the utility model;
Figure 16 is the structural schematic diagram of the positioning blocking mechanism of circulation vehicle driving device in the utility model;
Figure 17 is the mated condition schematic diagram of circulation vehicle and sliding rail in circulation vehicle driving device in the utility model.
Label declaration in schematic diagram:
1-1, main pipeline;1-2, preceding secondary assembly line;1-3, rear secondary assembly line;2, automatic distributing brick pressing device;3, automatic
Brick-clamping mechanical hand;4, vision inspection apparatus;5, line apparatus is moved automatically;6, automatic plate superposing device;7, circulate vehicle driving device;8, it flows
It changes trains or buses;
2-1, press;2-2, refractory material splicing feed bin;2-3, belt conveyor;2-4, feed supplement mechanism;2-5, weighing
Mechanism;2-6, charge car;
3-1, mechanical paw mechanism;3-2, mold lubrication mechanism;3-3, mold cleaning mechanism;3-4, robot base;3-
5, mechanical pushing board;3-6, motive drive source;3-7, mobile framework;3-8, dust cover;3-9, rotary shaft;3-10, bearing block;
3-11, mechanical paw fixing seat;3-12, first side drive cylinder;3-13, first side machinery pushing board;3-14, in first
Room machine pushing board;3-15, the first midway drive cylinder;3-16, the second midway drive cylinder;3-17, the second intermediate mechanical hand
Push plate;3-18, third intermediate mechanical pushing board;3-19, third midway drive cylinder;3-20, the 4th midway drive cylinder;3-
21, the 4th intermediate mechanical pushing board;3-22, second side machinery pushing board;3-23, second side drive cylinder;3-24, first
Nozzle mechanism;3-25, first jet bracket;3-26, second nozzle mechanism;3-27, second nozzle bracket;3-28, third nozzle
Mechanism;3-29, third nozzle holder;3-30, three-limb tube;3-31, optical axis bracket;3-32, first side robot base;
3-33, the first rolling wheel support;3-34, the first back-up roller wheel;3-35, the second back-up roller wheel;3-36, the second rolling wheel support;3-37,
First intermediate mechanical hand pedestal;3-38, third back-up roller wheel;3-39, third rolling wheel support;3-40, the second intermediate mechanical hand base
Seat;3-41, the 4th back-up roller wheel;3-42, the 4th rolling wheel support;3-43, second side robot base;3-44, linear bearing
Sliding rail;3-45, rubber buffer;
5-1, gantry frame;5-2, X-axis slippage bracket;5-3, Z axis tracks;5-4, X-axis driving motor;5-5, Z axis
Driving motor;5-6, X-axis tracks;5-7, rotating mechanism;5-8, rotary support;5-9, gathering mechanism;5-10, mechanical folder
Pawl;5-11, the first sliding rail of X-axis;5-12, X-axis rack gear;5-13, X-axis electric machine support;5-14, X-axis gear;5-15, X-axis first are sliding
Block;5-16, the second sliding rail of X-axis;5-17, the second sliding block of X-axis;5-18, Z axis gear;5-19, Z axis rack gear;5-20, Z axis first connect
Connect bracket;5-21, the first sliding block of Z axis;5-22, the second sliding block of Z axis;5-23, Z axis adjustable shelf;5-24, Z axis mobile cable;5-
25, the second sliding rail of Z axis;5-26, the second connecting bracket of Z axis;5-27, Z axis electric machine support;5-28, X-axis mobile cable;5-29, rotation
Turn connecting plate;5-30, the first sliding rail;5-31, the first push plate;5-32, the first clamping jaw fixed plate;5-33, the second clamping jaw fixed plate;
5-34, the second push plate;5-35, the second sliding rail;5-36, the second sliding block;5-37, the second driving cylinder;5-38, the 5th push plate;5-
39, the 5th driving cylinder;5-40, third sliding block;5-41, third sliding rail;5-42, third drive cylinder;5-43, third push plate;
5-44, third clamping jaw fixed plate;5-45, the 4th push plate;5-46, the 4th sliding rail;5-47, Four-slider;5-48,4 wheel driven are taken offence
Cylinder;5-50, the 6th driving cylinder;5-51, the 6th push plate;5-52, the first sliding block;5-53, the first driving cylinder;5-54, synchronization
Mechanism;5-55, power mechanism is collapsed;
6-1, horizontal drive motor;6-2, horizontal movement track;6-3, horizontal conveyor chain;6-4, vertical driving motor;
6-5, vertical motion track;6-6, vertical driving chain;6-7, yoke;6-8, yoke lifting frame;6-9, guide shoe mechanism;6-
10, frame is moved horizontally;6-11, horizontal speed reducer;6-12, horizontal main shaft;6-13, horizontal drive sprocket;6-14, level
It is transmitted axis;6-15, horizontal movement idler wheel;6-16, bearing block;6-17, horizontal motor connecting plate;6-18, vertical drive sprocket;
6-19, vertical speed reducer;6-20, vertical excessive sprocket wheel;6-21, vertically by movable sprocket;6-22, vertically upper transmission shaft;6-23, it erects
Straight transition transmission shaft;6-24, chain joint;6-25, vertical expansion tightening wheel;6-26, the first yoke;6-27, the second guide shoe wheel;6-
28, the second yoke;6-29, third guide shoe wheel;6-30, the 4th guide shoe wheel;6-31, the first guide shoe wheel;6-32, horizontal passive chain
Wheel;6-33, linear displacement transducer;6-34, alarm mechanism;6-35, mobile cable;
7-1, driving power mechanism;7-2, fixed frame;7-3, sliding rail;7-4, guide roller;7-5, block is pushed;
7-6, stop executing agency;7-7, position sensor;7-8, the first cylinder fixed support;7-9, the first limited roller;7-10,
Two cylinder fixed supports;7-11, cylinder connector;7-12, air cylinder base;7-13, cylinder connecting plate;7-14, third limited roller;
7-15, the second limited roller;7-16, first position sensor;7-17, the first guide roller;7-18, second position sensor;
7-19, the second guide roller;7-20, the third place sensor;7-21, third guide roller;7-22, the 4th position sensor;
7-23, the 4th guide roller;7-24, the 5th position sensor;7-25, the 4th blocking mechanism;7-26, the 4th connecting plate;7-27,
Third blocking mechanism;7-28, third connecting plate;7-29, the second blocking mechanism;7-30, the second connecting plate;7-31, first stop
Mechanism;7-32, the first connecting plate;7-33, stop connection framework;7-34, the first pushing block;7-35, the second pushing block;7-36, third
Pushing block;7-37, the 4th pushing block;7-38, the 5th pushing block;7-39, the 6th pushing block;7-40, the 7th pushing block;7-41, the 8th pushing block;7-
42, the 9th pushing block.
Specific embodiment
For the content for further appreciating that the utility model, the utility model is described in detail in conjunction with the accompanying drawings and embodiments.
Embodiment
As shown in connection with fig. 1, a kind of refractory brick intelligence manufacture production line of the present embodiment, including intelligence control system, conveying
Assembly line, automatic distributing brick pressing device 2, automatic brick-clamping mechanical hand 3, vision inspection apparatus 4, automatic shifting line apparatus 5, automatic lamination
Device 6 and circulation vehicle driving device 7, conveying pipeline includes main pipeline 1-1 and preceding pair assembly line 1-2, main pipeline 1-1 are
Dual-layer horizontal cyclic pipeline, the circulation plate that upper layer is used to pile adobe are transported to the end of main pipeline 1-1, lower layer
For sky circulation plate to be flowed back into before each item in secondary assembly line 1-2, the junction of preceding pair assembly line 1-2 and main pipeline 1-1
It is also equipped with for the circulation plate for piling adobe on preceding secondary assembly line 1-2 to be transported to the upper layer main pipeline 1-1 and by mainstream
The empty circulation plate that the reflux of waterline 1-1 lower layer comes rises to the elevator that upper layer is awaited orders.Automatic distributing brick pressing device 2 is by firebrick billet
After the completion of compacting, automatic brick-clamping mechanical hand 3 is moved to firebrick billet brick output position, and clamps firebrick billet, by firebrick billet
Carrying on secondary assembly line 1-2, is equipped with vision inspection apparatus 4 on preceding secondary assembly line 1-2, utilizes vision inspection apparatus before being placed into
4 judge whether firebrick billet is qualified, and underproof firebrick billet is rejected, and qualified firebrick billet is by preceding secondary assembly line 1-2
It is delivered to automatic move in line apparatus 5 and changes conveying direction, firebrick billet reaches to be fed forward in main pipeline 1-1, reaches mainstream
After automatic plate superposing device 6 on waterline 1-1, by automatic plate superposing device 6 by firebrick billet be placed into circulation vehicle 8 on, circulation vehicle 8 by
Circulation vehicle driving device 7 is fed forward, and the circulation vehicle 8 for turning full firebrick billet is fired into brickkiln.In addition, automatic distributing pressure
Brick device 2 is equipped with two or more, and every automatic distributing brick pressing device 2 passes through assembly line 1-2 connection main pipeline secondary before one
1-1, refractory brick intelligence manufacture production line as shown in Figure 1 are equipped with four automatic distributing brick pressing devices 2;Main pipeline 1-1's
Automatic plate superposing device 6, every automatic plate superposing device are correspondingly provided on end secondary assembly line 1-3 after being additionally provided with, rear pair assembly line 1-3
6 match with circulation vehicle driving device 7;In this way, not only production efficiency greatly improves, but also production procedure is more reasonable, raw
It is more compact orderly to produce beat.
Automatic distributing brick pressing device 2 in the present embodiment is set to the front end of preceding secondary assembly line 1-2, is used for refractory material pressure
Firebrick billet is made.Specifically, as shown in Fig. 2, automatic distributing brick pressing device 2 includes press 2-1, refractory material splicing feed bin 2-
2, belt conveyor 2-3, feed supplement mechanism 2-4, Weighing mechanism 2-5 and charge car 2-6, refractory material splicing feed bin 2-2, belt
Conveying mechanism 2-3, feed supplement mechanism 2-4, Weighing mechanism 2-5 and charge car 2-6 are mounted on cloth frame, belt conveyor
2-3 is set to the bottom of refractory material splicing feed bin 2-2, and one end of feed supplement mechanism 2-4 is located at the discharge port of belt conveyor 2-3
Lower section, the other end is located at the top of Weighing mechanism 2-5, and feed supplement mechanism 2-4 also has vibrating blanking mechanism, refractory material splicing
Feed bin 2-2 and Weighing mechanism 2-5 all has feeding gate, and charge car 2-6 is located at the lower section of Weighing mechanism 2-5, charge car 2-6 with
The die cavity position of press 2-1 is corresponding, and also has on cloth frame for charge car 2-6 to be pushed into the die cavity of press 2-1
Delivery device.When work, refractory material splicing feed bin 2-2 receives refractory material and feeds intake, and feeds intake and completes refractory splicing
The sluice gate of feed bin 2-2 is opened, and refractory material is transported to feed supplement mechanism 2-4, passes through feeding machine by belt conveyor 2-3 movement
Structure 2-4 is persistently fed to Weighing mechanism 2-5, until Weighing mechanism 2-5 reaches specified wt, stops feeding, Weighing mechanism 2-5's
Feed bin lower end sluice gate is opened, and refractory material falls into charge car 2-6 and is pushed to press 2-1 by charge car 2-6 by refractory material
Lower mould die cavity in, charge car 2-6 returns to splicing initial position.
Automatic brick-clamping mechanical hand 3 in the present embodiment is set near automatic distributing brick pressing device 2, and automatic brick-clamping mechanical hand
3 also have mold cleaning mechanism 3-3 and mold lubrication mechanism 3-2, for by the fire resisting of 2 compression moulding of automatic distributing brick pressing device
Before adobe is transported on pair assembly line 1-2, while the upper lower die of automatic distributing brick pressing device 2 is cleared up and lubricated.Tool
Body, as shown in Figures 3 to 6, automatic brick-clamping mechanical hand 3 is clear including mechanical paw mechanism 3-1, mold lubrication mechanism 3-2, mold
The reason mechanism 3-3 and mobile framework 3-7 for capableing of horizontal shifting, mechanical paw mechanism 3-1, mold lubrication mechanism 3-2 and mould
Tool cleaning mechanism 3-3 is mounted on mobile framework 3-7.Mobile framework 3-7 is mountable to the automatic distributing mechanism of brick pressing device
Above or it is installed on the gantry frame being independently arranged, when mobile framework 3-7 is installed in the automatic distributing mechanism of brick pressing device,
It can be moved at the same time with automatic distributing mechanism, firebrick billet is clamped while brick pressing device cloth and is transported to transport Stream
On waterline, the duty cycle is reduced, improves production efficiency;When mobile framework 3-7 is installed on the gantry frame being independently arranged, with
The cooperation of automatic distributing mechanism removes and places firebrick billet on conveying pipeline, can reduce a upper station to brick folding machinery
The influence of hand, and can move, to facilitate manipulator to repair and brick pressing device mold changing.Preferably by mobile framework in the present embodiment
3-7 is installed on the charge car 2-6 of automatic distributing brick pressing device 2, is moved forward and backward with charge car 2-6.Above-mentioned manipulator
A plurality of, the adjacent and opposite mechanical paw of every two has been mounted side by side in pawl mechanism 3-1 in the horizontal direction on mobile framework 3-7
Mechanism 3-1 forms the brick folding unit that can clamp firebrick billet, and the quantity of brick folding unit can be according to specific brick pressing device
Brick output quantity adjustment;Each mechanical paw mechanism 3-1 includes robot base 3-4, machinery pushing board 3-5 and power drive
Source 3-6, robot base 3-4 are fixedly installed on mobile framework 3-7, and motive drive source 3-6 is fixed on robot base 3-4
On, mechanical pushing board 3-5 is connected with the driving portion of motive drive source 3-6, and motive drive source 3-6 movement drives mechanical pushing board
3-5 stretching motion.Mold lubrication mechanism 3-2 is installed on the middle part of every group of brick folding unit, and every group of mold lubrication mechanism 3-2 has
There is upper and lower mould lubrication unit, the mould surface up and down of brick pressing device is lubricated for moving forward and backward with mobile framework 3-7;Mold is clear
Manage the upper and lower part that mechanism 3-3 is set to mobile framework 3-7, and the cleaning direction of mold cleaning mechanism 3-3 and mobile framework 3-7
Moving direction it is consistent, the mould surface up and down of brick pressing device is cleared up for moving forward and backward with mobile framework 3-7.Specific works
When, after the completion of automatic distributing brick pressing device 2 presses brick, upper mold is raised, and automatic brick-clamping mechanical hand 3 is moved to firebrick billet brick output position
It sets, motive drive source 3-6 in mechanical paw mechanism 3-1 movement, brick folding unit clamps corresponding firebrick billet, and by refractory brick
Base is transported to the top of conveying pipeline, clears up with upper/lower die surface of the mold cleaning mechanism 3-3 to brick pressing device, from
After the dynamic movement in place of brick-clamping mechanical hand 3, the motive drive source 3-6 counteragent in mechanical paw mechanism 3-1 puts firebrick billet
It sets on conveying pipeline, mold cleaning mechanism 3-3 again clears up the upper/lower die surface of brick pressing device, and movement is completed
Afterwards, mold lubrication mechanism 3-2 is acted, and is lubricated to the upper/lower die surface of brick pressing device, while automatic brick-clamping mechanical hand 3 moves back
Return to initial position, the next circulation of waiting for the start.
As shown in Figure 3 and Figure 4, the automatic brick-clamping mechanical hand 3 in the present embodiment has more than two brick folding units, this
When, mechanical paw mechanism 3-1 can be divided into side mechanical paw mechanism and intermediate mechanical paw mechanism, and side mechanical paw mechanism is set
In the two sides of mobile framework 3-7, intermediate mechanical paw mechanism is set to the middle part of mobile framework 3-7, and two neighboring brick folding unit
Two intermediate mechanical paw mechanisms share a robot base 3-4, different brick pressing device and brick can be flexibly applied to
Type, while position of the mechanical paw mechanism 3-1 on mobile framework 3-7 is adjustable, to guarantee to be applicable in each size brick.Power
Pneumatic element or electric element can be used in driving source 3-6, in the present embodiment preferred driving cylinder.As shown in figure 4, being pressed from both sides with four
For the automatic brick-clamping mechanical hand of block assembly, first side drives cylinder 3-12 to stretch out and drives first side machinery pushing board 3-13
It stretches out, the first midway drive cylinder 3-15, which stretches out, drives the first intermediate mechanical pushing board 3-14 to stretch out, first side machinery hand push
Plate 3-13 and the first intermediate mechanical pushing board 3-14 cooperation the first firebrick billet of clamping;Second midway drive cylinder 3-16 stretches out band
Dynamic second intermediate mechanical pushing board 3-17 stretches out, and third midway drive cylinder 3-19, which stretches out, drives third intermediate mechanical pushing board 3-
18 stretch out, the second intermediate mechanical pushing board 3-17 and third intermediate mechanical pushing board 3-18 cooperation the second firebrick billet of clamping;The
Four midway drive cylinder 3-20, which stretch out, drives the 4th intermediate mechanical pushing board 3-21 to stretch out, and second side drives cylinder 3-23 to stretch out
Second side machinery pushing board 3-22 is driven to stretch out, the 4th intermediate mechanical pushing board 3-21 and second side machinery pushing board 3-22
Cooperation clamping third firebrick billet.As shown in figure 5, in the present embodiment, the robot base 3- of each mechanical paw mechanism 3-1
4 front lower portions are equipped with the back-up roller wheel mechanism being in contact with the lower mould surface of brick pressing device, it is ensured that mechanical paw clamping
It is indeformable when heavy brick, reliable in action.Above-mentioned back-up roller wheel mechanism is made of back-up roller wheel and rolling wheel support, and back-up roller wheel is logical
Rolling wheel support is crossed to be fixed on corresponding robot base 3-4.Specifically, the first back-up roller wheel 3-34 passes through the first rolling wheel support
3-33 is mounted on first side robot base 3-32 in the following, the second back-up roller wheel 3-35 is installed by the second rolling wheel support 3-36
In the first intermediate mechanical hand pedestal 3-37 in the following, third back-up roller wheel 3-38 is mounted in second by third rolling wheel support 3-39
Room machine hand pedestal 3-40 is in the following, the 4th back-up roller wheel 3-41 is mounted on second side manipulator by the 4th rolling wheel support 3-42
Below pedestal 3-43.In addition, in the present embodiment, being additionally provided with Guiding machine between robot base 3-4 and mechanical pushing board 3-5
Structure, the preferred linear bearing sliding rail 3-44 (as shown in Figure 6) of the guiding mechanism, to guarantee machinery pushing board 3-5 relative to manipulator
Sliding steady and smooth between pedestal 3-4, while guaranteeing the repeatable accuracy that mechanical pushing board 3-5 is released.On mechanical pushing board 3-5
It is additionally provided with rubber buffer 3-45, rubber buffer 3-45 is attached to the surface mechanical pushing board 3-5, it is ensured that mechanical paw
It is reliable and stable when clamping adobe, while avoiding the damage to adobe.
Shown in hookup 4 and Fig. 5, the automatic brick-clamping mechanical hand 3 in the present embodiment, further includes turnover mechanism, the tipper
Structure includes rotary shaft 3-9, mechanical paw fixing seat 3-11 and optical axis bracket 3-31, rotary shaft 3-9 horizontal by bearing block 3-10
It is mounted on mobile framework 3-7, mechanical paw fixing seat 3-11 is installed on rotary shaft 3-9 by optical axis bracket 3-31, mechanical
Paw mechanism 3-1 is mounted on mechanical paw fixing seat 3-11, and mechanical paw mechanism 3-1 is enabled to follow rotary shaft 3-9
Rotation turns over, and mechanical paw mechanism 3-1 is removed current operating region, uses so that brick pressing device is repaired or changed the mold.In order to
Make mechanical paw fixing seat 3-11 and rotary shaft 3-9 is connected firmly stabilization, 2~4 optical axis bracket 3-31 can be used and be attached.
In addition, mobile framework 3-7 is the rectangular frame structure of upper opening, can be specifically welded by plate profile, and movable frame
Dismountable dust cover 3-8 is additionally provided at the upper opening of frame 3-7, metal plate bending specifically can be used in dust cover 3-8, and leads to
It crosses screw to connect with mobile framework 3-7, can not only prevent factory's dust from dropping into inside automatic brick-clamping mechanical hand 3, keep away
Exempt to influence robot work, improves the robot work service life;And can mechanical paw be rotated after dust cover 3-8 dismounting
Activity can guarantee that mechanical paw positioning is reliable, also, can check after dust cover 3-8 dismounting after dust cover 3-8 installation
Inside mechanical paw, so as to mechanical paw maintenance.
In the present embodiment, nozzle atomization oil jet lubrication mechanism can be used in above-mentioned mold lubrication mechanism 3-2 or hairbrush applies
Oil lubrication mechanism.Specifically, mold lubrication mechanism 3-2 preferably uses nozzle atomization oil jet lubrication mechanism, the nozzle atomization oil spout
Lubricating structure is Fan-shaped Spray Atomizer, and every group of nozzle atomization oil jet lubrication mechanism all has two nozzles up and down, and two sprays
The three-limb tube 3-30 connection for passing through a T-type between mouth, is respectively used to two die surfaces up and down of lubrication brick pressing device.
Specifically, as shown in figure 4, first jet mechanism 3-24 is mounted on first side robot base by first jet bracket 3-25
Among 3-32 and the first intermediate mechanical hand pedestal 3-37, second nozzle mechanism 3-26 is mounted on by second nozzle bracket 3-27
Among one intermediate mechanical hand pedestal 3-37 and the second intermediate mechanical hand pedestal 3-40, third nozzle mechanism 3-28 passes through third nozzle
Bracket 3-29 is mounted among the second intermediate mechanical hand pedestal 3-40 and second side robot base 3-43.Mold cleaning mechanism
One of brush cleaner structure, round brush cleaning mechanism and fluid scouring cleaning mechanism or multiple combinations can be used in 3-3, specifically exist
In the present embodiment, mold cleaning mechanism 3-3 use single hairbrush, while automatic brick-clamping mechanical hand 3 moves forward and backward with pressure brick
The contact of mould surface up and down of device carries out painting cleaning to it.
Vision inspection apparatus 4 in the present embodiment is set at next station of automatic brick-clamping mechanical hand 3, and is installed on preceding pair
Whether on assembly line 1-2, and vision inspection apparatus 4 also has useless brick rejecting mechanism, qualified for detecting firebrick billet, and utilizes
Useless brick rejecting mechanism rejects unqualified firebrick billet.Specifically, vision inspection apparatus 4 include laser range finder, 2D camera and
Useless brick rejecting mechanism, before laser range finder, 2D camera and useless brick rejecting mechanism are mounted on pair assembly line 1-2, laser ranging
Whether firebrick billet of the instrument before being used to detect on secondary assembly line 1-2 moves in place, and triggers 2D afterwards in place in firebrick billet movement
Camera carries out recognition detection to firebrick billet, judges whether firebrick billet is qualified, and 2D camera will test data transmission and control to intelligence
System processed, whether intelligence control system controls useless brick rejecting mechanism work according to detection data.Specific works are as follows: laser ranging
Before being mounted on by section material framework on secondary assembly line 1-2, firebrick billet circulates to visual identity detection zone for instrument and 2D camera peace,
It triggers laser range finder and 2D camera is started to work, the brick rejecting mechanism that gives up drives useless brick push plate, vision using cylinder driving is rejected
Detection device 4 starts to measure each parameter of firebrick billet on the basis of the plate upper surface that circulates, and is measured rear measurement data and is transmitted to
Intelligence control system, it is then qualified products that measurement data, which reaches requirement, rejects cylinder and is failure to actuate, measurement data does not reach requirement
Then it is substandard product, rejects secondary assembly line 1-2 before cylinder movement releases substandard product, secondary assembly line before useless brick is shifted onto
Cylinder is rejected in the ash can that the side 1-2 is placed, after the completion of movement and returns to initial standby position, and waiting moves next time.
Automatic shifting line apparatus 5 in the present embodiment is set at the angular position of preceding secondary assembly line 1-2, and moves line apparatus automatically
5 also have gathering mechanism 5-9, for changing the conveying direction of firebrick billet, and to preceding pair assembly line 1-2 convey come it is big between
It is collapsed away from firebrick billet.Specifically, as shown in Fig. 7 to 10, the automatic line apparatus 5 that moves includes gantry frame 5-1, X-axis movement
Mechanism, Z axis mobile mechanism, rotating mechanism 5-7 and mechanical grip mechanism, X-axis mobile mechanism are installed by X-axis tracks 5-6
In on gantry frame 5-1, can be moved forward and backward along X-axis tracks 5-6;Z axis mobile mechanism is pacified by Z axis tracks 5-3
Loaded in X-axis mobile mechanism, can be moved up and down along Z axis tracks 5-3;Mechanical grip mechanism is pacified by rotating mechanism 5-7
Loaded in Z axis mobile mechanism, it is able to carry out rotary motion.Wherein: gantry frame 5-1 is one be welded by square tube section
Rectangular frame structure, across on the preceding pair assembly line 1-2 of conveying pipeline and the main pipeline 1-1 of conveying pipeline, and
And gantry frame 5-1 is fixed on the ground by swell fixture, as the entire automatic basis for moving line apparatus.X-axis moving machine
Structure includes X-axis slippage bracket 5-2, X-axis driving motor 5-4, X-axis rack gear 5-12 and X-axis gear 5-14, X-axis slippage bracket 5-2 logical
It crosses X-axis tracks 5-6 to be set up on gantry frame 5-1, X-axis rack gear 5-12 and X-axis tracks 5-6 are installed on gantry in the same direction
On frame 5-1, X-axis driving motor 5-4 is installed on X-axis slippage bracket 5-2 by X-axis electric machine support 5-13, X-axis gear 5-14
It is installed in the shaft of X-axis driving motor 5-4, and X-axis gear 5-14 is meshed with X-axis rack gear 5-12.Above-mentioned X-axis moves rail
Road 5-6 is made of the first sliding rail of X-axis 5-11, the first sliding block of X-axis 5-15, X-axis the second sliding rail 5-16 and the second sliding block of X-axis 5-17, X
Axis the first sliding rail 5-11 and X-axis the second sliding rail 5-16 difference horizontal parallel is set to the two sides of gantry frame 5-1, the first sliding block of X-axis
5-15 and the second sliding block of X-axis 5-17 are separately fixed on X-axis slippage bracket 5-2, and X-axis the first sliding block 5-15 and X-axis first are sliding
Rail 5-11 is matched, and X-axis the second sliding block 5-17 is matched with the second sliding rail of X-axis 5-16.X-axis driving motor 5-4 rotation drives X-axis
Gear 5-14 rotation, is driven by X-axis rack gear 5-12, so that X-axis driving motor 5-4 rotation drives X-axis gear 5-14 relative to X
Axis rack gear 5-12 is moved horizontally, further to drive X-axis slippage bracket 5-2 and Z axis mobile mechanism and mechanical grip mechanism horizontal
Movement.Z axis mobile mechanism includes Z axis adjustable shelf 5-23, Z axis driving motor 5-5, Z axis gear 5-18 and Z axis rack gear 5-19, Z axis
Adjustable shelf 5-23 is installed on X-axis slippage bracket 5-2 by Z axis tracks 5-3, Z axis rack gear 5-19 and Z axis tracks 5-
3 are installed on Z axis adjustable shelf 5-23 in the same direction, and Z axis driving motor 5-5 is installed on X-axis slippage bracket by Z axis electric machine support 5-27
On 5-2, Z axis gear 5-18 is installed in the shaft of Z axis driving motor 5-5, and Z axis gear 5-18 is nibbled with Z axis rack gear 5-19 phase
It closes.Above-mentioned Z axis tracks 5-3 is by the first sliding rail of Z axis, the first sliding block of Z axis 5-21, Z axis the second sliding rail 5-25 and Z axis second
Sliding block 5-22 composition, the first sliding rail of Z axis and the vertical parallel two sides set on Z axis adjustable shelf 5-23 of Z axis the second sliding rail 5-25 difference,
The first sliding block of Z axis 5-21 is fixed on the first connecting bracket of Z axis 5-20, and the second sliding block of Z axis 5-22 is fixed on the connection branch of Z axis second
On frame 5-26, Z axis the first connecting bracket 5-20 and the second connecting bracket of Z axis 5-26 are separately fixed on X-axis slippage bracket 5-2,
And Z axis the first sliding block 5-21 is matched with the first sliding rail of Z axis, Z axis the second sliding block 5-22 is matched with the second sliding rail of Z axis 5-25.Z
Axis driving motor 5-5 rotation drives Z axis gear 5-18 rotation, is driven by Z axis rack gear 5-19, to drive Z axis rack gear 5-19
It moves up and down, it is further that Z axis adjustable shelf 5-23 and mechanical grip mechanism is driven to move up and down.Rotating mechanism 5-7 is using rotation
Cylinder, the rotary cylinder are fixed on the bottom of Z axis adjustable shelf 5-23, and the turning end of rotary cylinder is connected with rotary support 5-8.
Specifically, rotary connection plate 5-29 is equipped in mechanical paw mechanism, rotary cylinder passes through bolt and rotary connection plate 5-29 phase
Connection, rotary cylinder movement, to drive the rotary motion of mechanical grip mechanism by rotary connection plate 5-29.Mechanical grip mechanism
Including rotary support 5-8, gathering mechanism 5-9 and mechanical paw 5-10, rotary support 5-8 is formed using square tubes soldering, revolution branch
Frame 5-8 is connected by rotary connection plate 5-29 with rotating mechanism 5-7, mechanical paw 5-10 on rotary support 5-8 at least simultaneously
Row is equipped with two groups, and every group of mechanical paw 5-10 includes clamping jaw fixed plate and the clamping jaw for being installed on the fixed board ends of clamping jaw, clamping jaw
Fixed plate is installed on rotary support 5-8 by sliding equipment, enables each group mechanical paw 5-10 inside along sliding equipment
Movement is drawn close;Gathering mechanism 5-9 includes synchronization mechanism 5-54 and gathering power mechanism 5-55, synchronization mechanism 5-54 connection each group machine
The clamping jaw fixed plate of tool gripper 5-10 collapses power mechanism 5-55 driving synchro structure 5-54 and drives each group mechanical paw 5-10 same
Moved further is reduced or increased the distance between each group mechanical paw 5-10.The structure design of gathering mechanism 5-9 is simple ingenious, fortune
Row is reliable and stable, and gathering acts rapidly and efficiently.As shown in Figure 10, for three groups of mechanical paw 5-10 are arranged, in rotary support
The first sliding rail 5-30, the second sliding rail 5-35, third sliding rail 5-41 and the 4th sliding rail 5-46 are respectively equipped at four angles of 5-8,
The both ends of first clamping jaw fixed plate 5-32 are respectively equipped with the first sliding block 5-52 and the second sliding block 5-36, the first clamping jaw fixed plate 5-32
The the first sliding rail 5-30 and the second sliding rail 5-35 of rotary support 5-8 are installed on by the first sliding block 5-52 and the second sliding block 5-36
On, the both ends of the second clamping jaw fixed plate 5-33 are directly anchored on rotary support 5-8, at the both ends of third clamping jaw fixed plate 5-44
It is respectively equipped with third sliding block 5-40 and Four-slider 5-47, third clamping jaw fixed plate 5-44 is sliding by third sliding block 5-40 and the 4th
Block 5-47 is installed on the third sliding rail 5-41 and the 4th sliding rail 5-46 of rotary support 5-8.The clamping jaw of mechanical paw 5-10 includes
Cylinder and push plate are driven, driving cylinder is installed in clamping jaw fixed plate, and the driving end of cylinder is driven to be connected with push plate.Specifically
Ground, the first both ends for driving cylinder 5-53 and second that cylinder 5-37 is driven to be separately fixed at the first clamping jaw fixed plate 5-32, first
Push plate 5-31 is connected with the first driving cylinder 5-53, and the first driving cylinder 5-53 movement drives the first push plate 5-31 stretching motion,
Second push plate 5-34 is connected with the second driving cylinder 5-37, and the second driving cylinder 5-37 movement drives the flexible fortune of the second push plate 5-34
It is dynamic, first piece of adobe of the first push plate 5-31 and the second push plate 5-34 movement clamping or placement;Third drives cylinder 5-42 and the 4th
Driving cylinder 5-48 is separately fixed at the both ends of third clamping jaw fixed plate 5-44, and third push plate 5-43 and third drive cylinder 5-42
It is connected, third drives cylinder 5-42 movement to drive third push plate 5-43 stretching motion, and the 4th push plate 5-45 and 4 wheel driven are taken offence cylinder
5-48 is connected, and 4 wheel driven cylinder 5-48 movement of taking offence drives the 4th push plate 5-45 stretching motion, third push plate 5-43 and the 4th push plate
Second piece of adobe is placed in 5-45 movement clamping;5th driving cylinder 5-39 and the 6th driving cylinder 5-50 are separately fixed at second
The both ends of clamping jaw fixed plate 5-33, the 5th push plate 5-38 are connected with the 5th driving cylinder 5-39, the 5th driving cylinder 5-39 movement
The 5th push plate 5-38 stretching motion is driven, the 6th push plate 5-51 is connected with the 6th driving cylinder 5-50, the 6th driving cylinder 5-50
Movement drives the 6th push plate 5-51 stretching motion, the 5th push plate 5-38 and the 6th push plate 5-51 movement clamping or places third block brick
Base.Shown in Figure 9, above-mentioned synchronization mechanism 5-54 is the synchronous company for connecting the clamping jaw fixed plate of each group mechanical paw 5-10
Bar, gathering power mechanism 5-55 are telescopic cylinder, and the both ends of the telescopic cylinder are separately connected two groups of mechanical paw 5-10 of two sides
Clamping jaw fixed plate.Specifically, the telescopic cylinder both ends in gathering mechanism 5-9 respectively with the first clamping jaw fixed plate 5-32 and third
Clamping jaw fixed plate 5-44 is connected, and after mechanical paw 5-10 grabs adobe, the gathering power mechanism 5-55 in gathering mechanism 5-9 is dynamic
Make, drive the first clamping jaw fixed plate 5-32 and third clamping jaw fixed plate 5-44 to move inward simultaneously by synchronization mechanism 5-54,
To change the distance between the first clamping jaw fixed plate 5-32 and third clamping jaw fixed plate 5-44.
Automatic plate superposing device 6 is set to the end of main pipeline 1-1, for will pile firebrick billet on main pipeline 1-1
Circulation plate is transported on circulation vehicle 8.Specifically he, as shown in Figure 11, Figure 12 and Figure 13, the automatic plate superposing device 6 of the present embodiment is wrapped
Horicontal motion mechanism, vertical motion mechanism and supporting plate mechanism are included, vertical motion mechanism is installed on horicontal motion mechanism, and with water
Flat movement mechanism moves forward and backward;Supporting plate mechanism is installed in vertical motion mechanism, and is moved up and down with vertical motion mechanism.Its
In: horicontal motion mechanism includes moving horizontally frame 6-10, horizontal movement track 6-2 and horizontal drive mechanism, moves horizontally frame
Frame 6-10 is the hollow frame structure that channel steel profile is welded, and moving horizontally frame 6-10 is L shape structure, is moved horizontally
Frame 6-10, convenient for the carrying of firebrick billet and the plate that circulates, improves the whole efficiency of system across on conveying pipeline;?
It moves horizontally and is additionally provided with anti-tipping mechanism on frame 6-10, ensure that the kinetic stability when complete machine carries overweight brick.Water
Flat tracks 6-2 uses light rail, and horizontal movement track 6-2 is fixed on ground using mating pressing plate, track structure letter
Single reliable, it is sufficient convenient to draw materials.The bottom for moving horizontally frame 6-10 is installed on horizontal movement by horizontal movement idler wheel 6-15
On track 6-2, horizontal drive mechanism, which is installed on, to be moved horizontally on frame 6-10, and is sequentially connected with horizontal movement idler wheel 6-15,
It moves horizontally frame 6-10 for driving on horizontal movement track 6-2 and is moved forward and backward.Specifically, horizontal drive mechanism includes water
Flat driving motor 6-1, horizontal speed reducer 6-11, horizontal conveyor chain 6-3, horizontal drive sprocket 6-13, level are by movable sprocket 6-
32, horizontal main shaft 6-12 and level are transmitted axis 6-14, and horizontal speed reducer 6-11 is pacified by horizontal motor connecting plate 6-17
Mounted in the bottom for moving horizontally frame 6-10, horizontal drive motor 6-1 is connected with horizontal speed reducer 6-11, horizontal drive sprocket
6-13 is connected with the output shaft of horizontal speed reducer 6-11, and horizontal main shaft 6-12 and level are transmitted axis 6-14 and pass through respectively
Bearing block 6-16, which is installed on, to be moved horizontally on frame 6-10, and horizontal main shaft 6-12 and level are transmitted on axis 6-14 and are all provided with
There is horizontal movement idler wheel 6-15, level is installed on horizontal main shaft 6-12 by movable sprocket 6-32, horizontal conveyor chain 6-3 peace
Loaded on horizontal drive sprocket 6-13 and level by between movable sprocket 6-32;When horicontal motion mechanism works, horizontal drive motor 6-1
Rotation drives horizontal speed reducer 6-11 rotation, and horizontal speed reducer 6-11 output shaft drives horizontal drive sprocket 6-13, and level is actively
Sprocket wheel 6-13 drives horizontal movement idler wheel 6-15 by horizontal conveyor chain 6-3, and horizontal movement idler wheel 6-15 is in horizontal movement rail
It is rotated on road 6-2, due to having frictional force between horizontal movement idler wheel 6-15 and horizontal movement track 6-2, so that horizontal movement
Idler wheel 6-15 and horizontal movement track 6-2 generates relative motion, so that automatic plate superposing device complete machine be driven to transport in the horizontal direction
It is dynamic.In the present embodiment, horizontal drive mechanism preferably uses driving structure of rear wheel, and movement is steady reliable.In addition, moving horizontally frame
Linear displacement transducer 6-33, linear displacement transducer 6-33 and intelligence are additionally provided on the horizontal motor connecting plate 6-17 of frame 6-10
Control system is connected, and linear displacement transducer 6-33 is mounted on horizontal motor connecting plate 6-17, and complete machine is followed to do level side
To movement, real-time detection complete machine moving displacement simultaneously feeds back to intelligence control system, so that horicontal motion mechanism realizes closed loop moving,
The precision of horizontal movement is improved, guarantees the accuracy of automatic plate superposing device during exercise.Vertical motion mechanism includes vertical fortune
Dynamic rail road 6-5 and upright driving mechanism, vertical motion track 6-5, which is installed on, to be moved horizontally on frame 6-10, supporting plate mechanism and perpendicular
Straight tracks 6-5 is slidably matched, and upright driving mechanism, which is installed on, to be moved horizontally on frame 6-10, and is driven and connects with supporting plate mechanism
It connects, for driving supporting plate mechanism to move up and down on vertical motion track 6-5.Specifically, upright driving mechanism includes vertical drives
Dynamic motor 6-4, vertical speed reducer 6-19, vertical drive sprocket 6-18, vertically by movable sprocket 6-21 and vertical chain, it is vertical to slow down
Machine 6-19, which is installed on, to be moved horizontally on frame 6-10, and vertical driving motor 6-4 is connected with vertical speed reducer 6-19, vertical active
Sprocket wheel 6-18 is connected with the output shaft of vertical speed reducer 6-19, passes through upper transmission shaft 6-22 peace vertically by movable sprocket 6-21 vertically
Loaded on moving horizontally on frame 6-10, vertical chain is installed on vertical drive sprocket 6-18 and vertically by between movable sprocket 6-21,
And vertical chain is connected by chain joint 6-24 with yoke lifting frame 6-8.In order to improve the transmission of vertical motion mechanism
Stability moves horizontally and is additionally provided with the vertical expansion tightening wheel 6-25 matched with vertical chain and vertical excessive sprocket wheel on frame 6-10
6-20, vertical excessively sprocket wheel 6-20 is mounted on by vertical transition transmission shaft 6-23 to be moved horizontally on frame 6-10.Above-mentioned is perpendicular
Straight tracks 6-5 uses mute high-speed track, and noise is small in motion process, improves the working efficiency of automatic plate superposing device.
When vertical motion mechanism works, vertical driving motor 6-4 rotation drives vertical speed reducer 6-19 rotation, and vertical speed reducer 6-19 is defeated
Shaft drives vertical drive sprocket 6-18 rotation, and vertical drive sprocket 6-18 is by vertical chain-driving vertically by movable sprocket 6-
21, it is mounted on upper transmission shaft 6-22 vertically by movable sprocket 6-21 vertically, vertical chain passes through chain joint 6-24 and supporting plate machine
Structure connects, and vertical drive sprocket 6-18 rotation drives vertical chain movement, to drive supporting plate mechanism in vertical motion rail
It moves up and down on road 6-5.Supporting plate mechanism includes yoke 6-7, yoke lifting frame 6-8 and guide shoe mechanism 6-9, yoke lifting frame
6-8 is slidably matched by guide shoe mechanism 6-9 and vertical motion track 6-5, and yoke 6-7 is installed on yoke lifting frame 6-8, fork
Arm lifting frame 6-8 and upright driving mechanism are sequentially connected.Supporting plate mechanism use left and right sides fork arm type equal structure, i.e., specific first
Yoke 6-26 and the second yoke 6-28, the first yoke 6-26 and the second yoke 6-28 are respectively arranged in yoke lifting frame 6-8's
Two sides of the bottom, the first yoke 6-26 and the second upper surface yoke 6-28 in the same plane, can with circulation plate following table face contact,
Vertical motion mechanism drive supporting plate mechanism in the first yoke 6-26 and the second yoke 6-28 movement, thus complete firebrick billet and
The support of circulation plate is carried, and with left and right sides fork arm type equal structure, can cooperate the circulation vehicle in existing fire resisting brick field, without to existing
There is circulation vehicle to carry out structural modification, reduces fire resisting brick field and realize automated production cost.On four angles of yoke lifting frame 6-8
It is respectively equipped with guide shoe mechanism 6-9, guide shoe mechanism 6-9 includes the first guide shoe wheel on tetra- angles yoke lifting frame 6-8
6-31, the second guide shoe wheel 6-27, third guide shoe wheel 6-29 and the 4th guide shoe wheel 6-30, the first guide shoe wheel 6-31 and the second guide shoe wheel
6-27 is matched with the vertical motion track 6-5 of side, third guide shoe wheel 6-29 and the 4th guide shoe wheel 6-30 and the other side it is perpendicular
Straight tracks 6-5 is matched, and ensure that supporting plate mechanism stable motion on vertical motion track 6-5.Intelligence control system is logical
Mobile cable 6-35 and horicontal motion mechanism and vertical motion mechanism communication connection are crossed, the letter of receiving sensor component is mainly used for
Number and to execution unit issue signal;Mobile cable 6-35 is placed on the outside of automatic plate superposing device complete machine, and passes through fixed frame
Connection on the ground, reduces influence when cable moves automatic plate superposing device, is convenient for later period maintenance.Move horizontally frame 6-10
On be additionally provided with alarm mechanism 6-34, alarm mechanism 6-34 is connected with intelligence control system, and alarm mechanism 6-34 shows that machine is real
When motion state, when automatic plate superposing device operation when something goes wrong, alarm mechanism carries out mechanical disorder alarm, reminds artificial dry
In advance.
The vehicle driving device 7 that circulates is set to the bottom of circulation vehicle 8, and matches with automatic plate superposing device 6, for by empty stream
It changes trains or buses 8 to be successively automatically transported at automatic plate superposing device 6 dress brick, and the circulation vehicle 8 of full brick is released to enter in brickkiln and fire
Sizing.Specifically, as shown in Figure 14 to Figure 17, above-mentioned circulation vehicle driving device 7 includes pushing mechanism and positioning blocking mechanism,
Wherein, pushing mechanism includes fixed frame 7-2, driving power mechanism 7-1, sliding rail 7-3 and pushes block 7-5, slides rail
One end of road 7-3 is equipped with limited roller, and sliding rail 7-3 is slidably mounted on fixed frame 7-2 by limited roller, and driving is dynamic
Force mechanisms 7-1 is installed on fixed frame 7-2, and is connected with sliding rail 7-3, for driving sliding rail 7-3 in fixation
It is moved back and forth on frame 7-2;Pushing away for awareness driven power mechanism 7-1 movement position is additionally provided on driving power mechanism 7-1
Dynamic sensor;It pushes block 7-5 to be uniformly provided on the length direction of sliding rail 7-3 according to the size of circulation vehicle 8 multiple, uses
Circulation vehicle 8 is pushed to move forward in unidirectional step-by-step movement.It is driving power stepping that cylinder, which can be used, in above-mentioned driving power mechanism 7-1
Formula pushes circulation vehicle 8 to move, it is possible to use motor is that driving power gradually pushes circulation vehicle 8 to move, and realizes that circulation 8 empty wagons of vehicle is held
Continue to supply to automatic plate superposing device 6 and circulation vehicle 8 is expired vehicle and is transported to next station.According to practical different needs, machine is pushed
One or more power source can be used in structure, and a power source can correspond to an automatic plate superposing device 6, can also correspond to more
A automatic plate superposing device 6, is configured according to plant output.Specifically, as shown in figure 15, in the present embodiment, drive
Power mechanism 7-1 drives cylinder body one end of cylinder to be installed on fixed frame by the first cylinder fixed support 7-8 using driving cylinder
On frame 7-2, the cylinder body other end of cylinder is driven to be installed on fixed frame 7-2 by the second cylinder fixed support 7-10, driven
The piston rod of cylinder is connected by cylinder connector 7-11 with air cylinder base 7-12, and air cylinder base 7-12 passes through cylinder connecting plate 7-
13 are connected with sliding rail 7-3;When work, driving cylinder output shaft stretches out, and drives cylinder connector 7-11, air cylinder base 7-12
It travels forward, so that cylinder connecting plate 7-13 be driven to travel forward, sensor is pushed to detect cylinder output shaft in place, and will letter
Number it is transmitted to control system.It is compact-sized using cylinder as driving part, it is easily installed and controls, action response is quick.For
Guarantee sliding rail 7-3 stable operation on fixed frame 7-2, above-mentioned limited roller settable multiple groups, such as shown in Fig. 3
Three groups of limited rollers, respectively the first limited roller 7-9, the second limited roller 7-15 and third limited roller 7-14, first
Limited roller 7-9, the second limited roller 7-15 and third limited roller 7-14 are separately mounted to the front end of sliding rail 7-3, and
It can cooperate with fixed frame 7-2, be rolled in the upper surface fixed frame 7-2.In the present embodiment, block 7-5 moveable hinge is pushed
It connects on sliding rail 7-3, and pushing block 7-5 is the unpowered one direction pushing structure resetted using self gravity, specifically
Ground is pushed and is hinged in the mounting base on sliding rail 7-3 in the middle part of block 7-5, and the front end weight of block 7-5 is pushed to be greater than
Rear end weight is moved with sliding rail 7-3 in this way, one end tilts the promotion block 7-5 under normality always to push circulation vehicle 8,
And in sliding rail 7-3 drive promotion block 7-5 backward back off procedure, push block 7-5 that can easily cross circulation vehicle
8, and reset under the effect of gravity, promotion block 7-5 using the above structure, there is unidirectional impetus, can not reversely push,
Structure design is simple ingenious.As shown in figure 17, nine groups of promotion block 7-5 are uniformly provided in the present embodiment on sliding rail 7-3,
It is followed successively by the first pushing block 7-34, the second pushing block 7-35, third pushing block 7-36, the 4th pushing block 7-37, the 5th pushing block 7- from back to front
38, the 6th pushing block 7-39, the 7th pushing block 7-40, the 8th pushing block 7-41 and the 9th pushing block 7-42, the distance between each pushing block root
Depending on specific size according to circulation vehicle 8, unidirectionally push circulation vehicle 8 mobile stepwise.In addition, sliding rail 7-3 uses channel steel type
Material is made, and track length can be adjusted according to factory floor space, and structure is simple, and materials are convenient, low manufacture cost.Referring to Figure 16
Shown, positioning blocking mechanism includes stopping connection framework 7-33, stopping executing agency 7-6 and position sensor 7-7, connection framework
7-33 is equipped with guide roller 7-4, and the other end of sliding rail 7-3 is installed on by guide roller 7-4 stops connection framework 7-
On 33;Stop executing agency 7-6 to be installed on to stop on connection framework 7-33, for stopping the circulation vehicle 8 being moved through
Limit;Position sensor 7-7, which is installed on, to be stopped on connection framework 7-33, and the quantity of position sensor 7-7 and position and blocking
Executing agency 7-6 is corresponding, and each blocking executing agency 7-6 is correspondingly arranged a position sensor 7-7, for perceiving circulation vehicle
Whether 8 move in place.Specifically, stop connection framework 7-33 to be equipped with connecting plate, stop executing agency 7-6 using blocking gas
Cylinder, stop cylinder is fixed on by connecting plate to be stopped on connection framework 7-33, and position sensor 7-7 and guide roller 7-4 pacify
Loaded on connecting plate.Guide roller 7-4 includes horizontal direction directive wheel and vertical direction directive wheel.According to different needs, resistance
The settable multiple groups of executing agency 7-6 are kept off, as shown in figure 16,4 groups of blocking executing agency 7-6 is equipped in the present embodiment, is followed successively by the
One blocking mechanism 7-31, the second blocking mechanism 7-29, third blocking mechanism 7-27 and the 4th blocking mechanism 7-25, first stops machine
Structure 7-31 is installed on the first connecting plate 7-32, and the first connecting plate 7-32 is equipped with the first guide roller 7-17 and the second position passes
Sensor 7-18;Second blocking mechanism 7-29 is installed on the second connecting plate 7-30, and the second connecting plate 7-30 is equipped with the second guiding
Idler wheel 7-19 and the third place sensor 7-20;Third blocking mechanism 7-27 is installed on third connecting plate 7-28, third connection
Plate 7-28 is equipped with third guide roller 7-21 and the 4th position sensor 7-22;4th blocking mechanism 7-25 is installed on the 4th company
On fishplate bar 7-26, the 4th connecting plate 7-26 is equipped with the 4th guide roller 7-23 and the 5th position sensor 7-24, first position
Sensor 7-16 is set to the end for stopping connection framework 7-33.Position sensor 7-7 perceive circulation vehicle 8 feed back to afterwards in place
Intelligence control system, intelligence control system control is corresponding to stop executing agency 7-6 movement.Circulate vehicle driving device 7 it is specific
The course of work is as follows: driving power mechanism 7-1 stretching drives sliding rail 7-3 to slide on guide roller 7-4 and moves downward, from
And driving limited roller to roll on fixed frame 7-2, and drive and block 7-5 is pushed to move downward, circulate vehicle 8 in motion process
Barrier plate will push the head block 7-5 to push, and push block 7-5 movement, and circulation 8 position of vehicle is constant;The vehicle 8 that circulates enters sliding rail
It in road 7-3, positions stop cylinder in blocking mechanism and stretches out, driving power mechanism 7-1, which is retracted, drives sliding rail 7-3 in orienting roll
It slides and moves right on wheel 7-4, so that limited roller be driven to roll on fixed frame 7-2, and drive and push block 7-5 to the right
Movement pushes block 7-5 that circulation 8 barrier plate of vehicle is pushed to move right, until the promotion sensor of driving cylinder perceives cylinder
It retracts in place, while circulating 8 barrier plate depressed position sensor 7-7, position sensor 7-7 perception circulation vehicle 8 of vehicle in place, and will
Signal is transmitted to intelligence control system in place, and intelligence control system receives and processes signal, and issues and believe to automatic plate superposing device 6
Number, automatic plate superposing device 6 starts to act, and completes signal until automatic plate superposing device 6 issues lamination to intelligence control system, stops
Cylinders retract, driving cylinder are extended back out to standby position, and triggering next time is waited to circuit sequentially.
Intelligence control system includes central controller and human-computer interaction industrial personal computer, human-computer interaction industrial personal computer and central controller
Communication connection, for inputting associated control parameters into intelligence control system and showing the work of refractory brick intelligence manufacture production line
State;Central controller and conveying pipeline, automatic distributing brick pressing device 2, automatic brick-clamping mechanical hand 3, vision inspection apparatus 4,
It is automatic to move line apparatus 5, automatic plate superposing device 6 and related sensor and action actuating mechanism communication in circulation vehicle driving device 7
Connection intelligently makes refractory brick for receiving the information of related sensor feedback and issuing control signal to action actuating mechanism
The each process rhythm for making production line is adjusted in real time.In the present embodiment, industry spot CAN can be used in intelligence control system
Bus, central controller can be the high reliability industrial computer of operation Windows operating system, integrated high-speed Industrial Ethernet
And CAN controller.Intelligence control system facing to manufacture workshop is based on MES and various intelligent terminals (mobile phone, PAD etc.), shape
Workshop pipe is realized using modern information technologies such as database technology, 3G network technology, technology of Internet of things at workshop information exchange
The data and information communication and control managed between layer and workshop execution level manage.Intelligence control system sets each independent processing
Standby be effectively chained up is combined into an entirety, and carries out flexibility scheduling according to each process real time status, full-automatic unmanned
Metaplasia produces, and production system is full-automatic closed loop, is not necessarily to manual intervention, forms a full automatic intelligent production line, can be with
It carries out intelligence in real time to the process rhythm of each intelligent production equipment to adjust, the product of every machine is processed feelings by data/address bus
The real time information samplings such as condition, quality of production situation, raw material supply situation, maintenance condition, machine halt trouble situation, duty arrangement feedback
To central controller, comprehensive analysis, comparing calculation and display are carried out, can monitor, dispatch and man-machine collaboration.In addition, intelligence control
Produced on-site banner system can be also integrated in system processed, provided and intuitively reacted raw quality, equipment and personnel in production scene
Information, banner system include 6 big billboard, i.e., control billboard, plan billboard, technique billboard, quality billboard, maintenance billboard, people
Member's billboard.Banner system and central controller carry out data interaction, and carry out independent data analysis, by pacifying in production scene
The modes such as the billboard display screen of dress, remote computer, mobile phone are presented in real time.
A kind of refractory brick intelligence manufacture production line of the utility model, by digitlization, automation installation introduce or
There is the intelligentized updating of equipment, each process for producing refractory brick is automatically performed, and is reduced operator, is realized standardization
Production, production overall process participate in without artificial, realize and be fully automated operation;Also, refractory brick is made using intelligent assembly line,
So that the personal injury of production process, Safety Risk in Production substantially reduce, dust is to personnel health's during reducing pressure brick
It influences, reduces labor intensity, solve the problems, such as that recruitment is difficult, improve production efficiency, expand production production capacity, unit soil
Output capacity increases, equipment investment reduction, and personnel, which put into, to be reduced, and accident and occupational disease spending are reduced, and gives enterprise and local economy all
Bring great benefit.
Schematically the utility model and embodiments thereof are described above, description is not limiting, attached drawing
Shown in be also one of the embodiments of the present invention, actual structure is not limited to this.So if this field
Those of ordinary skill enlightened by it, without deviating from the purpose of the present invention, without creatively designing
Frame mode similar with the technical solution and embodiment, all should belong to the protection range of the utility model.
Claims (10)
1. a kind of refractory brick intelligence manufacture production line, it is characterised in that: including intelligence control system, conveying pipeline, automatic cloth
Expect brick pressing device (2), automatic brick-clamping mechanical hand (3), vision inspection apparatus (4), move line apparatus (5), automatic plate superposing device automatically
(6) and vehicle driving device (7) are circulated, wherein
The conveying pipeline includes main pipeline (1-1) and preceding secondary assembly line (1-2), and the main pipeline (1-1) is
Dual-layer horizontal cyclic pipeline, upper layer are used to for the circulation plate for piling adobe being transported to the end of main pipeline (1-1), under
Layer is for flowing back into sky circulation plate before each item in secondary assembly line (1-2), the preceding secondary assembly line (1-2) and main pipeline
The junction of (1-1) is also equipped with for the circulation plate for piling adobe on preceding secondary assembly line (1-2) to be transported to main pipeline (1-
1) the empty circulation plate to come on upper layer and by the reflux of main pipeline (1-1) lower layer rises to the elevator awaited orders on upper layer;
The automatic distributing brick pressing device (2) is set to the front end of preceding secondary assembly line (1-2), resistance to for refractory material to be pressed into
Firebrick base;
The automatic brick-clamping mechanical hand (3) is set near automatic distributing brick pressing device (2), and automatic brick-clamping mechanical hand (3) is also
With mold cleaning mechanism (3-3) and mold lubrication mechanism (3-2), it is used for automatic distributing brick pressing device (2) compression moulding
Firebrick billet is before being transported on secondary assembly line (1-2), at the same to the upper lower die of automatic distributing brick pressing device (2) carry out cleaning and
Lubrication;
The vision inspection apparatus (4) is set at next station of automatic brick-clamping mechanical hand (3), and is installed on preceding secondary assembly line
Whether on (1-2), and vision inspection apparatus (4) also has useless brick rejecting mechanism, qualified for detecting firebrick billet, and utilizes useless
Brick rejecting mechanism rejects unqualified firebrick billet;
The automatic shifting line apparatus (5) is set at the angular position of preceding secondary assembly line (1-2), and moves line apparatus (5) automatically also
With gathering mechanism (5-9), for changing the conveying direction of firebrick billet, and it is big to come to preceding secondary assembly line (1-2) conveying
Spacing firebrick billet is collapsed;
The automatic plate superposing device (6) is set to the end of main pipeline (1-1), resistance to for will pile on main pipeline (1-1)
The circulation plate of firebrick base is transported in circulation vehicle (8);
The circulation vehicle driving device (7) is set to the bottom of circulation vehicle (8), and matches with automatic plate superposing device (6), is used for
Empty circulation vehicle (8) is successively automatically transported to dress brick at automatic plate superposing device (6), and by the circulation vehicle (8) of full brick release with
Sizing is fired in into brickkiln;
The intelligence control system includes central controller and human-computer interaction industrial personal computer, and the human-computer interaction industrial personal computer is in
Controller communication connection is entreated, for inputting associated control parameters into intelligence control system and showing that refractory brick intelligence manufacture produces
The working condition of line;The central controller and conveying pipeline, automatic distributing brick pressing device (2), automatic brick-clamping mechanical hand
(3), vision inspection apparatus (4), automatically move line apparatus (5), automatic plate superposing device (6) and circulate vehicle driving device (7) in phase
Sensor and action actuating mechanism communication connection are closed, for receiving the information of related sensor feedback and sending out to action actuating mechanism
Signal is controlled out, and each process rhythm of refractory brick intelligence manufacture production line is adjusted in real time.
2. a kind of refractory brick intelligence manufacture production line according to claim 1, it is characterised in that: the automatic distributing pressure
Brick device (2) is equipped with two or more, and every automatic distributing brick pressing device (2) connects master by assembly line (1-2) secondary before one
Assembly line (1-1);The end of the main pipeline (1-1) secondary assembly line (1-3) after being additionally provided with, the rear secondary assembly line
It is correspondingly provided on (1-3) automatic plate superposing device (6), every automatic plate superposing device (6) matches with circulation vehicle driving device (7)
It closes.
3. a kind of refractory brick intelligence manufacture production line according to claim 1 or 2, it is characterised in that: the automatic cloth
Expect that brick pressing device (2) include press (2-1), refractory material splicing feed bin (2-2), belt conveyor (2-3), feed supplement mechanism
(2-4), Weighing mechanism (2-5) and charge car (2-6), the refractory material splicing feed bin (2-2), belt conveyor (2-
3), feed supplement mechanism (2-4), Weighing mechanism (2-5) and charge car (2-6) are mounted on cloth frame, the Belt Conveying
Mechanism (2-3) is set to the bottom of refractory material splicing feed bin (2-2), and it is defeated that one end of the feed supplement mechanism (2-4) is located at belt
Below the discharge port for sending mechanism (2-3), the other end is located at the top of Weighing mechanism (2-5), and feed supplement mechanism (2-4) also has vibration
Dynamic blanking mechanism, the refractory material splicing feed bin (2-2) and Weighing mechanism (2-5) all have feeding gate, the cloth
Truck (2-6) is located at the lower section of Weighing mechanism (2-5), and the charge car (2-6) is opposite with the die cavity position of press (2-1)
It answers, and also there is the delivery device in the die cavity for charge car (2-6) to be pushed into press (2-1) on cloth frame.
4. a kind of refractory brick intelligence manufacture production line according to claim 3, it is characterised in that: the automatic brick folding machine
Tool hand (3) include mechanical paw mechanism (3-1), mold lubrication mechanism (3-2), mold cleaning mechanism (3-3) and can front and back water
The dynamic mobile framework (3-7) of translation, the mechanical paw mechanism (3-1), mold lubrication mechanism (3-2) and mold cleaning mechanism
(3-3) is mounted on mobile framework (3-7), wherein
A plurality of, every two has been mounted side by side on mobile framework (3-7) in the mechanical paw mechanism (3-1) in the horizontal direction
Adjacent and opposite mechanical paw mechanism (3-1) forms a brick folding unit;The mechanical paw mechanism (3-1) includes machinery
Hand pedestal (3-4), mechanical pushing board (3-5) and motive drive source (3-6), the robot base (3-4) are fixedly installed in
In mobile framework (3-7), the motive drive source (3-6) is fixed on robot base (3-4), the mechanical pushing board
(3-5) is connected with the driving portion of motive drive source (3-6);
The mold lubrication mechanism (3-2) is installed on the middle part of every group of brick folding unit, and every group of mold lubrication mechanism (3-2) is equal
With upper and lower mould lubrication unit, for being moved forward and backward with mobile framework (3-7) to lubricate the mould surface up and down of press (2-1);
The mold cleaning mechanism (3-3) is set to the upper and lower part of mobile framework (3-7), and mold cleaning mechanism (3-3)
Cleaning direction it is consistent with the moving direction of mobile framework (3-7), for being moved forward and backward with mobile framework (3-7) to clear up press
The mould surface up and down of (2-1).
5. a kind of refractory brick intelligence manufacture production line according to claim 4, it is characterised in that: the mobile framework
(3-7) is installed on the charge car (2-6) of automatic distributing brick pressing device (2), is moved forward and backward with charge car (2-6);Each
Robot base (3-4) front lower portion of the mechanical paw mechanism (3-1) is equipped with the lower mould surface phase with press (2-1)
The back-up roller wheel mechanism of contact.
6. a kind of refractory brick intelligence manufacture production line according to claim 1 or 2, it is characterised in that: the vision inspection
Surveying device (4) includes laser range finder, 2D camera and useless brick rejecting mechanism, and the laser range finder, 2D camera and useless brick pick
Before being mounted on except mechanism on secondary assembly line (1-2), the laser range finder is resistance on secondary assembly line (1-2) before being used to detect
Whether firebrick base moves in place, and carries out recognition detection to firebrick billet in the mobile 2D camera that triggers afterwards in place of firebrick billet, sentences
Whether disconnected firebrick billet is qualified, and 2D camera will test data transmission to intelligence control system, and intelligence control system is according to testing number
Whether according to useless brick rejecting mechanism work is controlled.
7. a kind of refractory brick intelligence manufacture production line according to claim 1 or 2, it is characterised in that: the automatic shifting
Line apparatus (5) includes gantry frame (5-1), X-axis mobile mechanism, Z axis mobile mechanism, rotating mechanism (5-7) and mechanical paw machine
Structure, the X-axis mobile mechanism are installed on gantry frame (5-1) by X-axis tracks (5-6), can move rail along X-axis
Road (5-6) is moved forward and backward;The Z axis mobile mechanism is installed in X-axis mobile mechanism by Z axis tracks (5-3), can
It is moved up and down along Z axis tracks (5-3);The mechanical paw mechanism is installed on Z axis moving machine by rotating mechanism (5-7)
On structure, it is able to carry out rotary motion;
The mechanical paw mechanism includes rotary support (5-8), gathering mechanism (5-9) and mechanical paw (5-10), described
Rotary support (5-8) is connected with rotating mechanism (5-7), the mechanical paw (5-10) on rotary support (5-8) at least
It is equipped with two groups side by side, every group of mechanical paw (5-10) includes clamping jaw fixed plate and the clamping jaw for being installed on the fixed board ends of clamping jaw,
The clamping jaw fixed plate is installed on rotary support (5-8) by sliding equipment, so that each group mechanical paw (5-10) can
It moves inward and draws close along sliding equipment;The gathering mechanism (5-9) includes synchronization mechanism (5-54) and gathering power mechanism (5-
55), the clamping jaw fixed plate of the synchronization mechanism (5-54) connection each group mechanical paw (5-10), the gathering power mechanism
(5-55) driving synchro structure (5-54) drives each group mechanical paw (5-10) synchronizing moving that each group manipulator is reduced or increased
The distance between pawl (5-10).
8. a kind of refractory brick intelligence manufacture production line according to claim 1 or 2, it is characterised in that: described from fold
Panel assembly (6) includes horicontal motion mechanism, vertical motion mechanism and supporting plate mechanism, and the vertical motion mechanism is installed on level
On movement mechanism, and moved forward and backward with horicontal motion mechanism;The supporting plate mechanism is installed in vertical motion mechanism, and with perpendicular
Straight movement mechanism moves up and down;
The horicontal motion mechanism includes moving horizontally frame (6-10), horizontal movement track (6-2) and horizontal drive mechanism,
The horizontal movement track (6-2) is fixed on ground, and the bottom for moving horizontally frame (6-10) passes through horizontal fortune
Dynamic idler wheel (6-15) is installed on horizontal movement track (6-2), and the horizontal drive mechanism, which is installed on, moves horizontally frame (6-
10) it on, and is sequentially connected with horizontal movement idler wheel (6-15), moves horizontally frame (6-10) in horizontal movement track for driving
It is moved forward and backward on (6-2);
The vertical motion mechanism includes vertical motion track (6-5) and upright driving mechanism, the vertical motion track
(6-5), which is installed on, to be moved horizontally on frame (6-10), and the supporting plate mechanism is slidably matched with vertical motion track (6-5), institute
The upright driving mechanism stated, which is installed on, to be moved horizontally on frame (6-10), and is sequentially connected with supporting plate mechanism, for driving supporting plate
Mechanism moves up and down on vertical motion track (6-5);
The supporting plate mechanism includes yoke (6-7), yoke lifting frame (6-8) and guide shoe mechanism (6-9), the yoke liter
Drop frame (6-8) is slidably matched by guide shoe mechanism (6-9) with vertical motion track (6-5), and the yoke (6-7) is installed on
On yoke lifting frame (6-8), the yoke lifting frame (6-8) and upright driving mechanism are sequentially connected.
9. a kind of refractory brick intelligence manufacture production line according to claim 1 or 2, it is characterised in that: the circulation vehicle
Driving device (7) includes pushing mechanism and positioning blocking mechanism, wherein
The pushing mechanism includes fixed frame (7-2), driving power mechanism (7-1), sliding rail (7-3) and pushes block
(7-5), one end of the sliding rail (7-3) are equipped with limited roller, and the sliding rail (7-3) is sliding by limited roller
Dynamic to be installed on fixed frame (7-2), the driving power mechanism (7-1) is installed on fixed frame (7-2), and with sliding
Track (7-3) is connected, for driving sliding rail (7-3) to move back and forth on fixed frame (7-2);The driving power
The promotion sensor for awareness driven power mechanism (7-1) movement position is additionally provided in mechanism (7-1);The promotion block
(7-5) according to circulation vehicle (8) size be uniformly provided on the length direction of sliding rail (7-3) it is multiple, be used for unidirectional stepping
Formula pushes circulation vehicle (8) to move forward;
The positioning blocking mechanism includes stopping connection framework (7-33), stopping executing agency (7-6) and position sensor (7-
7), the connection framework (7-33) is equipped with guide roller, and the other end of the sliding rail (7-3) passes through guide roller
(7-4), which is installed on, to be stopped on connection framework (7-33);The blocking executing agency (7-6), which is installed on, stops connection framework (7-
33) on, for carrying out blocking limit to the circulation vehicle (8) being moved through;The position sensor (7-7) is installed on blocking and connects
It connects on frame (7-33), and the quantity of position sensor (7-7) and position are corresponding with executing agency (7-6) is stopped, for feeling
Know whether circulation vehicle (8) moves in place.
10. a kind of refractory brick intelligence manufacture production line according to claim 9, it is characterised in that: the promotion block
(7-5) is movably articulated on sliding rail (7-3), and pushing block (7-5) is the unpowered folk prescription resetted using self gravity
To pushing structure.
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CN201820451242.6U CN208263127U (en) | 2018-04-02 | 2018-04-02 | A kind of refractory brick intelligence manufacture production line |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108327060A (en) * | 2018-04-02 | 2018-07-27 | 山东银蕨智能科技有限公司 | A kind of refractory brick intelligence manufacture production line |
CN110181034A (en) * | 2019-06-05 | 2019-08-30 | 安徽省恒泰动力科技有限公司 | Aluminum piston product qualification rate is improved with production line monitoring system |
CN111572085A (en) * | 2020-04-30 | 2020-08-25 | 江苏华宏科技股份有限公司 | Automatic production line for pressing blocks |
CN113775146A (en) * | 2021-09-22 | 2021-12-10 | 山东齐盛热力有限公司 | Integrated equipment and method for forming ceramic tile, heat insulation layer and carbon fiber heating sheet of electric heating ceramic tile |
-
2018
- 2018-04-02 CN CN201820451242.6U patent/CN208263127U/en active Active
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108327060A (en) * | 2018-04-02 | 2018-07-27 | 山东银蕨智能科技有限公司 | A kind of refractory brick intelligence manufacture production line |
CN110181034A (en) * | 2019-06-05 | 2019-08-30 | 安徽省恒泰动力科技有限公司 | Aluminum piston product qualification rate is improved with production line monitoring system |
CN111572085A (en) * | 2020-04-30 | 2020-08-25 | 江苏华宏科技股份有限公司 | Automatic production line for pressing blocks |
CN113775146A (en) * | 2021-09-22 | 2021-12-10 | 山东齐盛热力有限公司 | Integrated equipment and method for forming ceramic tile, heat insulation layer and carbon fiber heating sheet of electric heating ceramic tile |
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