CN113775146A - Integrated equipment and method for forming ceramic tile, heat insulation layer and carbon fiber heating sheet of electric heating ceramic tile - Google Patents
Integrated equipment and method for forming ceramic tile, heat insulation layer and carbon fiber heating sheet of electric heating ceramic tile Download PDFInfo
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- CN113775146A CN113775146A CN202111106223.2A CN202111106223A CN113775146A CN 113775146 A CN113775146 A CN 113775146A CN 202111106223 A CN202111106223 A CN 202111106223A CN 113775146 A CN113775146 A CN 113775146A
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F15/00—Flooring
- E04F15/02—Flooring or floor layers composed of a number of similar elements
- E04F15/08—Flooring or floor layers composed of a number of similar elements only of stone or stone-like material, e.g. ceramics, concrete; of glass or with a top layer of stone or stone-like material, e.g. ceramics, concrete or glass
- E04F15/082—Flooring or floor layers composed of a number of similar elements only of stone or stone-like material, e.g. ceramics, concrete; of glass or with a top layer of stone or stone-like material, e.g. ceramics, concrete or glass with a top layer of stone or stone-like material, e.g. ceramics, concrete or glass in combination with a lower layer of other material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
- B32B37/1284—Application of adhesive
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/16—Drying; Softening; Cleaning
- B32B38/164—Drying
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B41/00—Arrangements for controlling or monitoring lamination processes; Safety arrangements
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F15/00—Flooring
- E04F15/18—Separately-laid insulating layers; Other additional insulating measures; Floating floors
- E04F15/181—Insulating layers integrally formed with the flooring or the flooring elements
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24D—DOMESTIC- OR SPACE-HEATING SYSTEMS, e.g. CENTRAL HEATING SYSTEMS; DOMESTIC HOT-WATER SUPPLY SYSTEMS; ELEMENTS OR COMPONENTS THEREFOR
- F24D13/00—Electric heating systems
- F24D13/02—Electric heating systems solely using resistance heating, e.g. underfloor heating
- F24D13/022—Electric heating systems solely using resistance heating, e.g. underfloor heating resistances incorporated in construction elements
- F24D13/024—Electric heating systems solely using resistance heating, e.g. underfloor heating resistances incorporated in construction elements in walls, floors, ceilings
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F2290/00—Specially adapted covering, lining or flooring elements not otherwise provided for
- E04F2290/02—Specially adapted covering, lining or flooring elements not otherwise provided for for accommodating service installations or utility lines, e.g. heating conduits, electrical lines, lighting devices or service outlets
- E04F2290/023—Specially adapted covering, lining or flooring elements not otherwise provided for for accommodating service installations or utility lines, e.g. heating conduits, electrical lines, lighting devices or service outlets for heating
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- Ceramic Engineering (AREA)
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- Civil Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Fluid Mechanics (AREA)
- Thermal Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
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Abstract
The invention discloses an integrated device and a method for forming a ceramic tile, a heat insulation layer and a carbon fiber heating sheet of an electric heating ceramic tile. The invention has the advantages that the ceramic tile, the heat insulation layer and the carbon fiber heating sheet forming integrated equipment and the method thereof can carry out automatic feeding, glue brushing and pressing treatment on the ceramic tile, the substrate and the fiber heating sheet, can treat waste gas generated during glue brushing and pressing, can carry out position adjustment and detection on the processed electric heating ceramic tile, and can carry out removal on unqualified electric heating ceramic tiles.
Description
Technical Field
The invention relates to the technical field of electric heating ceramic tiles, in particular to an integrated device and a method for forming a ceramic tile, a heat insulation layer and a carbon fiber heating sheet of an electric heating ceramic tile.
Background
The ceramic tile that generates heat can oneself send the heat through using certain technique for traditional ceramic tile, generally is used for ground heating, and traditional hot-water heating is warm, and subaerial ceramic tile that adds the shop all generates heat passively, and the defect of the mode of generating heat passively just needs to spread cement, floor again on the material that generates heat, and a large amount of heat energy is lost, three-dimensional safety guarantee, and warm core is waterproof, and is totally enclosed waterproof, and chip heat conduction non-conducting of own, anticreep, ceramic tile self limit for temperature, the effect of fire prevention.
When processing, the existing heating ceramic tile needs to be manually fed to the ceramic tile, the base plate and the fiber heating plate, the practicability is not strong, and the heating ceramic tile, the base plate and the fiber heating plate need to be manually brushed and glued, so that the body health is influenced, meanwhile, the electric heating ceramic tile is processed and is detected after being completed, and the unqualified electric heating ceramic tile is directly picked out.
Disclosure of Invention
The invention aims to provide a ceramic tile, a heat insulation layer and a carbon fiber heating sheet forming integrated device and a method thereof for an electric heating ceramic tile, and solves the problems that the existing electric heating ceramic tile provided in the background technology needs manual feeding of the ceramic tile, a substrate and a fiber heating plate when being processed, the practicability is not strong, glue brushing treatment needs to be performed among the ceramic tile, the substrate and the fiber heating plate manually, the body health is affected, and meanwhile, the electric heating ceramic tile is detected after being processed and unqualified electric heating ceramic tiles are directly removed.
In order to achieve the purpose, the invention provides the following technical scheme: an integrated device and a method for forming a ceramic tile, a heat insulation layer and a carbon fiber heating sheet of an electric heating ceramic tile, which comprises a first supporting underframe, an automatic ceramic tile feeding assembly and a compaction box,
a first support is fixed on the upper side of the first support chassis, the first support is located on one side of a second support, the second support is fixed on the second support chassis, the second support chassis is located on one side of a third support chassis, a third support is fixed on the third support chassis, moving mechanisms are fixed on the third support and the second support, automatic moving mechanisms are fixed on the moving mechanisms, the automatic moving mechanisms are located on one side of the glue spraying assembly, the third support is located on one side of the third support, the third support is fixed on the third support chassis, a limiting assembly is fixed on the third support, and a first conveyor belt penetrates through the third support chassis and the detection box;
the ceramic tile automatic feeding assembly is fixed on the first support, the ceramic tile automatic feeding assembly is positioned on the upper side of the ceramic tile body, meanwhile, the ceramic tile body, the carbon fiber heating plate and the ceramic substrate are all placed on the height adjusting assembly, and the first support is fixedly provided with the control box;
the ceramic tile detection device is characterized in that an auxiliary compaction assembly is fixed on the compaction box and located on one side of the ceramic tile compression forming mechanism, the ceramic tile compression forming mechanism is located on one side of the detection box, the detection box is fixed with a detection assembly, the detection box is located on one side of the material picking box, the material picking box is fixed with a material picking assembly, and third conveying belts penetrate through the compaction box and the material picking box.
Preferably, the automatic moving mechanism comprises a first manipulator, a first U-shaped plate, a first hydraulic cylinder and a limiting plate, the first manipulator is fixedly provided with the first U-shaped plate, the first U-shaped plate is fixedly provided with the first hydraulic cylinder, and the first hydraulic cylinder is fixedly provided with the limiting plate through a piston rod.
Through adopting above-mentioned technical scheme, through the setting of automatic moving mechanism, can carry out automatic feeding to carbon fiber heating plate and ceramic substrate.
Preferably, spout gluey subassembly, second manipulator, first backup pad, spout gluey ware, glue conveying pipe, hold gluey bucket, waste gas feeding cover, gas-supply pipe and exhaust-gas treatment ware, be fixed with first backup pad on the second manipulator, and be fixed with on the first backup pad and spout gluey ware, spout gluey ware simultaneously and hold gluey bucket through glue conveying pipe and be linked together, waste gas feeding cover is linked together through gas-supply pipe and exhaust-gas treatment ware.
Through adopting above-mentioned technical scheme, set up through spouting gluey subassembly, can carry out the rubber coating to ceramic tile body, carbon fiber heating plate and ceramic substrate and handle.
Preferably, the limiting assembly comprises a second hydraulic cylinder and a first limiting plate, and the second hydraulic cylinder is fixed with the first limiting plate through a piston rod.
Through adopting above-mentioned technical scheme, through the setting of spacing subassembly, can assist the centre gripping to ceramic substrate.
Preferably, ceramic tile automatic feeding subassembly includes third manipulator, second U-shaped plate, third pneumatic cylinder, second limiting plate, first electric telescopic handle, sucking disc, gas-supply pipe and vacuum apparatus, be fixed with the second U-shaped plate on the third manipulator, and be fixed with the third pneumatic cylinder on the second U-shaped plate, the third pneumatic cylinder is fixed with the second limiting plate through the piston rod simultaneously, first electric telescopic handle fixes on the second U-shaped plate, and first electric telescopic handle downside is fixed with the sucking disc, and the sucking disc is linked together through gas-supply pipe and vacuum apparatus simultaneously.
Through adopting above-mentioned technical scheme, through the setting of ceramic tile automatic feeding subassembly, can carry out automatic feeding to the ceramic tile body.
Preferably, the height adjusting assembly comprises a second electric telescopic rod and a second supporting plate, and the second supporting plate is fixed on the lower side of the second electric telescopic rod.
Through adopting above-mentioned technical scheme, can carry out position shift to upside ceramic tile body, carbon fiber heating plate and ceramic substrate through setting up of altitude mixture control subassembly.
Preferably, the auxiliary compaction assembly comprises a fourth hydraulic cylinder and a compaction plate, and the fourth hydraulic cylinder is fixed with the compaction plate through a piston rod.
Through adopting above-mentioned technical scheme, through the setting of supplementary compaction subassembly, can carry out supplementary compaction and handle.
Preferably, detection element, fourth manipulator, rotation ware, third U-shaped board, third electric telescopic handle, grip block and tile detector, be fixed with the rotation ware on the fourth manipulator, and be fixed with the third U-shaped board on the rotation ware, be fixed with third electric telescopic handle on the third U-shaped board simultaneously, third electric telescopic handle one end is fixed with the grip block, the tile detector is fixed on the detection case.
Through adopting above-mentioned technical scheme, through the setting of detection components, can carry out automated inspection to the electric heat ceramic tile.
Preferably, the material rejecting assembly comprises a fifth manipulator, a material pushing plate, a material guide groove and a second conveying belt, wherein the material pushing plate is fixed at one end of the fifth manipulator, the material guide groove penetrates through the material rejecting box, and the material guide groove is located on the upper side of the second conveying belt.
By adopting the technical scheme, the unqualified electric heating ceramic tiles can be removed through the arrangement of the material removing component.
Compared with the prior art, the invention has the beneficial effects that: the ceramic tile, the heat insulation layer and the carbon fiber heating sheet of the electric heating ceramic tile are formed into an integrated device and a method thereof,
(1) the automatic feeding, glue brushing and pressing treatment can be carried out on ceramic tiles, base plates and fiber heating plates, waste gas generated during glue brushing and pressing can be treated, the position of the processed electric heating ceramic tiles can be adjusted and detected, unqualified electric heating ceramic tiles can be removed, waste gas can enter the waste gas processor under the auxiliary action of the waste gas feeding cover and the gas conveying pipe, and waste gas generated during glue coating and pressing can be treated under the auxiliary action of the waste gas processor, so that the quality of an operating environment is ensured;
(2) according to the ceramic tile feeding device, the limiting plate is used for limiting and clamping the carbon fiber heating plate or the ceramic substrate under the auxiliary action of the first hydraulic cylinder, the ceramic substrate or the carbon fiber heating plate can be fed under the auxiliary action of the first mechanical arm, manual operation is not needed, the practicability is improved, the ceramic tile body can be fixed in an auxiliary mode through the sucker under the auxiliary action of the vacuum device, the ceramic tile body can also be assisted through the second limiting plate under the auxiliary action of the third hydraulic cylinder, the ceramic tile body is prevented from falling, unnecessary loss is avoided, the ceramic tile body can be automatically fed, and the practicability is improved;
(3) the clamping plate is driven to move relatively under the auxiliary action of the third electric telescopic rod, the machined electric heating ceramic tile can be limited by the clamping plate, the position and the angle of the electric heating ceramic tile can be adjusted under the auxiliary action of the fourth mechanical arm and the rotator, and finally the electric heating ceramic tile can be detected by the ceramic tile detector, so that the detection quality is ensured;
(4) the unqualified electric heating ceramic tiles can be pushed by the material pushing plate under the auxiliary action of the fifth manipulator, and finally, the unqualified electric heating ceramic tiles fall on the second conveying belt through the material guide groove, so that the unqualified electric heating ceramic tiles can be recovered uniformly, and the later-stage direct treatment is facilitated.
Drawings
FIG. 1 is a schematic front view of the present invention;
FIG. 2 is a rear view of the present invention;
FIG. 3 is a schematic top view of the present invention;
FIG. 4 is a left side view of the present invention;
FIG. 5 is a schematic view of the arrangement of the automatic tile feeding assembly of the present invention on the first support;
FIG. 6 is a schematic diagram of the distribution structure of the automatic moving mechanism on the moving mechanism according to the present invention;
FIG. 7 is a schematic view of the distribution structure of the detecting components on the detecting box according to the present invention;
FIG. 8 is an enlarged view of the structure at A in FIG. 4 according to the present invention.
In the figure: 1. a first supporting underframe, 2, a first bracket, 3, a second supporting underframe, 4, a second bracket, 5, a third supporting underframe, 6, a third bracket, 7, a moving mechanism, 8, an automatic moving mechanism, 801, a first manipulator, 802, a first U-shaped plate, 803, a first hydraulic cylinder, 804, a limiting plate, 9, a glue spraying component, 901, a second manipulator, 902, a first supporting plate, 903, a glue sprayer, 904, a glue conveying pipe, 905, a glue storage barrel, 906, an exhaust gas feeding cover, 907, a gas pipe, 908, an exhaust gas processor, 10, a third bracket, 11, a limiting component, 1101, a second hydraulic cylinder, 1102, a first limiting plate, 12, a third supporting underframe, 13, a first conveying belt, 14, an automatic ceramic tile feeding component, 1401, a third manipulator 1402, a second U-shaped plate, 1403, a third hydraulic cylinder, 1404, a second limiting plate, 1405, a first electric telescopic rod, 1406. suction cup, 1407, gas pipe, 1408, vacuum device, 15, height adjusting component, 1501, second electric telescopic rod, 1502, second support plate, 16, tile body, 17, carbon fiber heating plate, 18, ceramic substrate, 19, compaction box, 20, auxiliary compaction component, 2001, fourth hydraulic cylinder, 2002, compaction plate, 21, tile press forming mechanism, 22, detection box, 23, detection component, 2301, fourth manipulator, 2302, rotator, 2303, third U-shaped plate, 2304, third electric telescopic rod, 2305, clamping plate, 2306, tile detector, 24, picking box, 25, picking component, 2501, fifth manipulator, 2502, material pushing plate, 2503, material guiding groove, 2504, second conveying belt, 26, third conveying belt, 27 and control box.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-8, the present invention provides a technical solution: an integrated device and a method for forming ceramic tiles, heat insulation layers and carbon fiber heating sheets of electric heating ceramic tiles are disclosed, as shown in fig. 1, fig. 4 and fig. 6, a first support 2 is fixed on the upper side of a first support chassis 1, the first support 2 is positioned on one side of a second support 4, the second support 4 is fixed on a second support chassis 3, the second support chassis 3 is positioned on one side of a third support chassis 5, a third support 6 is fixed on the third support chassis 5, a moving mechanism 7 is fixed on each of the third support 6 and the second support 4, an automatic moving mechanism 8 is fixed on the moving mechanism 7, the automatic moving mechanism 8 is positioned on one side of a glue spraying component 9, the automatic moving mechanism 8 comprises a first mechanical arm 801, a first U-shaped plate 802, a first hydraulic cylinder 803 and a limiting plate 804, the first U-shaped plate 802 is fixed on the first mechanical arm 801, and the first hydraulic cylinder 803 is fixed on the first U-shaped plate 802, simultaneously, a limiting plate 804 is fixed on the first hydraulic cylinder 803 through a piston rod, the limiting plate 804 on the first U-shaped plate 802 can be driven to move to between the carbon fiber heating plate 17 or the ceramic substrate 18 under the auxiliary action of the first mechanical arm 801, the limiting plate 804 carries out limiting clamping on the carbon fiber heating plate 17 or the ceramic substrate 18 under the auxiliary action of the first mechanical arm 801, a non-slip mat is arranged on the limiting plate 804, the carbon fiber heating plate 17 or the ceramic substrate 18 is prevented from dropping, unnecessary loss is caused, the limiting plate 804 can adjust the distance between the limiting plates 804 under the auxiliary action of the first hydraulic cylinder 803, and the carbon fiber heating plate 17 or the ceramic substrate 18 with different widths can be clamped and fixed in the later stage, so that the practicability is improved.
As shown in fig. 3, 4, 6 and 8, the third support 6 is located at one side of the third support 10, the third support 10 is fixed on the third support chassis 12, the third support 10 is fixed with the limiting component 11, the third support chassis 12 and the detection box 22 are both penetrated with the first conveyor belt 13, the limiting component 11 comprises a second hydraulic cylinder 1101 and a first limiting plate 1102, the second hydraulic cylinder 1101 is fixed with the first limiting plate 1102 through a piston rod, the glue spraying component 9, the second manipulator 901, the first supporting plate 902, the glue sprayer 903, the glue conveying pipe 904, the glue storage barrel 905, the exhaust gas feeding cover 906, the gas conveying pipe 907 and the exhaust gas processor 908, the first supporting plate 902 is fixed on the second manipulator 901, the glue sprayer 903 is fixed on the first supporting plate 902, the glue sprayer 903 is communicated with the glue storage barrel 905 through the glue conveying pipe 904, the exhaust gas feeding cover 906 is communicated with the exhaust gas processor 908 through the gas conveying pipe 907, can drive first limiting plate 1102 under the auxiliary action of second pneumatic cylinder 1101 and adjust, the later stage as required to the ceramic tile body 16 of different width of being convenient for, carbon fiber heating plate 17 and ceramic substrate 18 carry out spacing centre gripping, can drive under the auxiliary action of second manipulator 901 and spout gluey ware 903 and remove, spout gluey ware 903 and just can be to ceramic tile body 16, carbon fiber heating plate 17 and ceramic substrate 18 carry out even rubber coating and handle, ensure the rubber coating quality, inside active carbon filter screen of accessible and active carbon filter package just can be handled waste gas under the auxiliary action of exhaust gas treatment ware 908, ensure the operational environment quality.
As shown in fig. 1 and 5, the automatic tile feeding assembly 14 is fixed on the first bracket 2, the automatic tile feeding assembly 14 is located on the upper side of the tile body 16, and the tile body 16, the carbon fiber heating plate 17 and the ceramic substrate 18 are all placed on the height adjusting assembly 15, the control box 27 is fixed on the first bracket 2, the automatic tile feeding assembly 14 comprises a third manipulator 1401, a second U-shaped plate 1402, a third hydraulic cylinder 1403, a second limiting plate 1404, a first electric telescopic rod 1405, a suction cup 1406, a gas pipe 1407 and a vacuum device 1408, the second U-shaped plate 1402 is fixed on the third manipulator 1401, the third hydraulic cylinder 1403 is fixed on the second U-shaped plate 1402, the second limiting plate 1404 is fixed on the third hydraulic cylinder 1403 through a piston rod, the first electric telescopic rod 1405 is fixed on the second U-shaped plate 1402, a suction cup 1406 is fixed on the lower side of the first electric telescopic rod 1405, and the suction cup 1406 is communicated with the vacuum device 1408 through the gas pipe 1407, when vacuum device 1408 works, the sucking disc 1406 can adsorb fixedly to the surface of tile body 16, can drive second limiting plate 1404 and remove relatively under the auxiliary action of third pneumatic cylinder 1403 on second U-shaped plate 1402, second limiting plate 1404 just can carry out spacing centre gripping to tile body 16 side, can avoid vacuum device 1408 to break down like this, tile body 16 directly drops, cause unnecessary loss at last, second limiting plate 1404 can carry out the auxiliary fixation to the tile body 16 of different widths under the auxiliary action of third pneumatic cylinder 1403 equally, and the practicability is increased.
As shown in fig. 5, the height adjusting assembly 15 includes a second electric telescopic rod 1501 and a second support plate 1502, the second support plate 1502 is fixed on the lower side of the second electric telescopic rod 1501, and the second support plate 1502 can be driven to move under the auxiliary action of the second electric telescopic rod 1501, so that a plurality of ceramic tile bodies 16, carbon fiber heating plates 17 or ceramic substrates 18 can be adjusted, and the automatic moving mechanism 8 and the ceramic tile automatic feeding assembly 14 can clamp the ceramic tile bodies conveniently.
As shown in fig. 1 and 2, an auxiliary compacting assembly 20 is fixed on the compacting box 19, the auxiliary compacting assembly 20 is located on one side of the tile press forming mechanism 21, the auxiliary compacting assembly 20 includes a fourth hydraulic cylinder 2001 and a compacting plate 2002, the fourth hydraulic cylinder 2001 is fixed with the compacting plate 2002 through a piston rod, the compacting plate 2002 can be driven to move under the auxiliary action of the fourth hydraulic cylinder 2001, so that the tile body 16, the carbon fiber heating plate 17 and the ceramic substrate 18 can be compacted in an auxiliary manner, an auxiliary glue drying mechanism is arranged in the compacting box 19, so that the compacting quality can be ensured, the tiles compacted by the tile body 16, the carbon fiber heating plate 17 and the ceramic substrate 18 can be compacted again compacted and dried under the auxiliary action of the tile press forming mechanism 21, so that the quality of the heated tiles can be ensured, and a heat insulating layer is embedded on the ceramic substrate 18, so that the heat insulating effect can be achieved, carbon fiber heating sheets are embedded in the carbon fiber heating plates, so that the processing quality of the heating ceramic tile is ensured.
As shown in fig. 1, 3 and 7, the tile press-forming mechanism 21 is located at one side of the detection box 22, and the detection box 22 is fixed with the detection assembly 23, the fourth manipulator 2301, the rotator 2302, the third U-shaped plate 2303, the third electric telescopic rod 2304, the clamping plate 2305 and the tile detector 2306, the rotator 2302 is fixed on the fourth manipulator 2301, the third U-shaped plate 2303 is fixed on the rotator 2302, the third electric telescopic rod 2304 is fixed on the third U-shaped plate 2303, the clamping plate 2305 is fixed on one end of the third electric telescopic rod 2304, the tile detector 2306 is fixed on the detection box 22, after the heated tiles are processed, the clamping plate 2305 can be driven to move between the heated tiles under the auxiliary action of the fourth manipulator 2301, the clamping plate 2305 can be driven to assist in fixing the heated tiles with different thicknesses under the auxiliary action of the third electric telescopic rod 2304, can drive the heating ceramic tile under the combined action of fourth manipulator 2301 and rotation ware 2302 and rotate and the multi-angle is diversified removes, ensures heating ceramic tile detection quality.
As shown in FIG. 1, FIG. 2 and FIG. 3, the inspection box 22 is located at one side of the picking box 24, the picking assembly 25 is fixed on the picking box 24, and the third conveyor 26 penetrates through the compacting box 19 and the picking box 24. The material picking assembly 25 comprises a fifth manipulator 2501, a material pushing plate 2502, a material guiding groove 2503 and a second conveying belt 2504, the material pushing plate 2502 is fixed at one end of the fifth manipulator 2501, the material guiding groove 2503 penetrates through the material picking box 24, the material guiding groove 2503 is located on the upper side of the second conveying belt 2504, the material pushing plate 2502 can be driven to move under the auxiliary action of the fifth manipulator 2501, so that unqualified heating ceramic tiles can be picked out by the material pushing plate 2502, the unqualified heating ceramic tiles finally fall on the second conveying belt 2504 through the material guiding groove 2503, and the heating ceramic tiles can be moved to a required position under the auxiliary action of the second conveying belt 2504, so that the later-stage unified recovery is facilitated, the resource waste is avoided, and the selling quality of the heating ceramic tiles is also guaranteed.
The working principle is as follows: when the integrated device and the method for forming the ceramic tile, the heat insulation layer and the carbon fiber heating plate of the electric heating ceramic tile are used, an external power supply is connected, the ceramic tile body 16, the carbon fiber heating plate 17 and the ceramic substrate 18 are respectively placed at the upper ends of the height adjusting components 15 in the first supporting underframe 1, the second supporting underframe 3 and the third supporting underframe 5, the ceramic tile body 16, the carbon fiber heating plate 17 and the ceramic substrate 18 on the second supporting plate 1502 are driven to move to required positions under the auxiliary action of the second electric telescopic rod 1501, the first manipulator 801 can move under the auxiliary action of the moving mechanism 7 on the third support 6, the limiting plate 804 is driven to move to the required positions under the auxiliary action of the first manipulator 801, the limiting plate 804 is driven to move relatively under the auxiliary action of the first hydraulic cylinder 803 on the first U-shaped plate 802, and the ceramic substrate 18 can be clamped by the limiting plate 804, finally, the ceramic substrate is placed at a required position at the upper end of the first conveying belt 13 on the third supporting underframe 12, the first limiting plate 1102 can be driven to move relatively under the auxiliary action of the second hydraulic cylinder 1101, the ceramic substrate 18 can be limited through the first limiting plate 1102, the glue sprayer 903 is driven to move to the required position through the first supporting plate 902 under the auxiliary action of the second manipulator 901, the tile glue in the glue storage barrel 905 mainly under the auxiliary action of the glue sprayer 903 enters the glue sprayer 903 through the glue conveying pipe 904, finally the glue sprayer 903 uniformly brushes the ceramic substrate 18, auxiliary drying is carried out under the auxiliary action of a glue drying machine in the compacting box 19, the carbon fiber heating plate 17 is placed on the ceramic substrate 18 under the auxiliary action of the automatic moving mechanism 8 on the second support 4, the carbon fiber heating plate 17 is moved into the compacting box 19 under the auxiliary action of the first conveying belt 13, and the carbon fiber heating plate 17 and the ceramic substrate 18 are assisted by the compacting plate 2002 under the auxiliary action of the fourth hydraulic cylinder 2001 Compacting, finally entering the third support 10 again, brushing and drying glue again under the auxiliary action of the glue sprayer 903, driving the suction cup 1406 to move downwards under the auxiliary action of the first electric telescopic rod 1405 on the second U-shaped plate 1402, finally attaching to the tile body 16, adsorbing and fixing the tile body 16 under the auxiliary action of the vacuum device 1408, the air conveying pipe 1407 and the suction cup 1406, limiting two sides of the tile body 16 through the second limiting plate 1404 under the auxiliary action of the third hydraulic cylinder 1403 on the second U-shaped plate 1402, placing the tile body 16 at a required position on the carbon fiber heating plate 17 under the auxiliary action of the third mechanical arm, feeding waste gas generated during gluing into the waste gas processor 908 through the waste gas feeding cover 906 and the air conveying pipe 907, thus treating waste gas, and processing the tile body 16, the carbon fiber heating plate 17 and the ceramic substrate 18 after adhesion is completed in the tile press forming mechanism 21, the processed ceramic tile enters the detection box 22, the clamping plate 2305 is driven to clamp the heated ceramic tile under the auxiliary action of the third electric telescopic rod 2304 on the third U-shaped plate 2303, can rotate with the aid of the rotator 2302, can move in multiple directions with the aid of the fourth manipulator 2301, the ceramic tile detector 2306 can perform comprehensive detection, the qualified electric heating ceramic tiles move to the required position under the auxiliary action of the third conveyor belt 26 in the material picking box 24, the unqualified electric heating ceramic tiles are pushed into the material guide groove 2503 under the auxiliary action of the fifth manipulator 2501 and the material pushing plate 2502, so that the electric heating ceramic tiles fall on the second conveyor belt 2504 through the material guide groove 2503, the second conveying belt 2504 is moved to a desired position for recycling, which increases the practicability, and the content not described in detail in this specification belongs to the prior art well known to those skilled in the art.
The terms "central," "longitudinal," "lateral," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like are used in the orientation or positional relationship indicated in the drawings for simplicity of description only and are not intended to indicate or imply that the referenced devices or elements must be in a particular orientation, constructed and operative in a particular orientation, and are not to be considered limiting of the claimed invention.
Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that various changes in the embodiments and/or modifications of the invention can be made, and equivalents and modifications of some features of the invention can be made without departing from the spirit and scope of the invention.
Claims (10)
1. The utility model provides an electric heating ceramic tile's ceramic tile, heat insulation layer and carbon fiber generate heat piece shaping integral type equipment and method thereof, includes first support chassis (1), ceramic tile automatic feeding subassembly (14) and compaction case (19), its characterized in that:
a first bracket (2) is fixed on the upper side of the first supporting underframe (1), the first bracket (2) is positioned on one side of the second bracket (4), meanwhile, a second bracket (4) is fixed on a second supporting underframe (3), the second supporting underframe (3) is positioned at one side of a third supporting underframe (5), a third support (6) is fixed on the third support underframe (5), a moving mechanism (7) is fixed on the third support (6) and the second support (4), an automatic moving mechanism (8) is fixed on the moving mechanism (7), meanwhile, the automatic moving mechanism (8) is positioned at one side of the glue spraying component (9), the third bracket (6) is positioned at one side of the third bracket (10), the third bracket (10) is fixed on the third supporting underframe (12), meanwhile, a limiting assembly (11) is fixed on the third support (10), and a first conveyor belt (13) penetrates through the third support chassis (12) and the detection box (22);
the ceramic tile automatic feeding assembly (14) is fixed on the first support (2), the ceramic tile automatic feeding assembly (14) is located on the upper side of the ceramic tile body (16), meanwhile, the ceramic tile body (16), the carbon fiber heating plate (17) and the ceramic substrate (18) are all placed on the height adjusting assembly (15), and a control box (27) is fixed on the first support (2);
be fixed with supplementary compaction subassembly (20) on compaction case (19), and supplementary compaction subassembly (20) are located ceramic tile press forming mechanism (21) one side, ceramic tile press forming mechanism (21) are located detection case (22) one side, and are fixed with detection module (23) on detection case (22), detection case (22) are located picks workbin (24) one side, and are fixed with on picks workbin (24) and pick workbin (25), third conveyer belt (26) have all been run through in compaction case (19) and the picks workbin (24).
2. The integrated forming equipment and the method for the ceramic tile, the heat insulation layer and the carbon fiber heating sheet of the electric heating ceramic tile according to claim 1 are characterized in that: automatic moving mechanism (8) include first manipulator (801), first U shaped plate (802), first pneumatic cylinder (803) and limiting plate (804), be fixed with first U shaped plate (802) on first manipulator (801), and be fixed with first pneumatic cylinder (803) on first U shaped plate (802), first pneumatic cylinder (803) are fixed with limiting plate (804) through the piston rod simultaneously.
3. The integrated forming equipment and the method for the ceramic tile, the heat insulation layer and the carbon fiber heating sheet of the electric heating ceramic tile according to claim 1 are characterized in that: spout gluey subassembly (9), second manipulator (901), first backup pad (902), spout gluey ware (903), glue conveying pipe (904), hold gluey bucket (905), waste gas feeding cover (906), gas-supply pipe (907) and exhaust-gas treatment ware (908), be fixed with first backup pad (902) on second manipulator (901), and be fixed with on first backup pad (902) and spout gluey ware (903), spout gluey ware (903) simultaneously and be linked together through glue conveying pipe (904) and hold gluey bucket (905), waste gas feeding cover (906) are linked together through gas-supply pipe (907) and exhaust-gas treatment ware (908).
4. The integrated forming equipment and the method for the ceramic tile, the heat insulation layer and the carbon fiber heating sheet of the electric heating ceramic tile according to claim 1 are characterized in that: the limiting assembly (11) comprises a second hydraulic cylinder (1101) and a first limiting plate (1102), and the second hydraulic cylinder (1101) is fixed with the first limiting plate (1102) through a piston rod.
5. The integrated forming equipment and the method for the ceramic tile, the heat insulation layer and the carbon fiber heating sheet of the electric heating ceramic tile according to claim 1 are characterized in that: ceramic tile automatic feeding subassembly (14) include third manipulator (1401), second U shaped plate (1402), third pneumatic cylinder (1403), second limiting plate (1404), first electric telescopic link (1405), sucking disc (1406), gas-supply pipe (1407) and vacuum device (1408), be fixed with second U shaped plate (1402) on third manipulator (1401), and be fixed with third pneumatic cylinder (1403) on second U shaped plate (1402), third pneumatic cylinder (1403) are fixed with second limiting plate (1404) through the piston rod simultaneously, first electric telescopic link (1405) are fixed on second U shaped plate (1402), and first electric telescopic link (1405) downside is fixed with sucking disc (1406), and sucking disc (1406) are linked together through gas-supply pipe (1407) and vacuum device (1408) simultaneously.
6. The integrated forming equipment and the method for the ceramic tile, the heat insulation layer and the carbon fiber heating sheet of the electric heating ceramic tile according to claim 1 are characterized in that: the height adjusting assembly (15) comprises a second electric telescopic rod (1501) and a second supporting plate (1502), and the second supporting plate (1502) is fixed on the lower side of the second electric telescopic rod (1501).
7. The integrated forming equipment and the method for the ceramic tile, the heat insulation layer and the carbon fiber heating sheet of the electric heating ceramic tile according to claim 1 are characterized in that: the auxiliary compaction assembly (20) comprises a fourth hydraulic cylinder (2001) and a compaction plate (2002), wherein the fourth hydraulic cylinder (2001) is fixed with the compaction plate (2002) through a piston rod.
8. The integrated forming equipment and the method for the ceramic tile, the heat insulation layer and the carbon fiber heating sheet of the electric heating ceramic tile according to claim 1 are characterized in that: the detection assembly (23) comprises a fourth manipulator (2301), a rotator (2302), a third U-shaped plate (2303), a third electric telescopic rod (2304), a clamping plate (2305) and a tile detector (2306), wherein the fourth manipulator (2301) is fixed with the rotator (2302), the rotator (2302) is fixed with the third U-shaped plate (2303), the third U-shaped plate (2303) is fixed with the third electric telescopic rod (2304), one end of the third electric telescopic rod (2304) is fixed with the clamping plate (2305), and the tile detector (2306) is fixed on the detection box (22).
9. The integrated forming equipment and the method for the ceramic tile, the heat insulation layer and the carbon fiber heating sheet of the electric heating ceramic tile according to claim 1 are characterized in that: the material rejecting assembly (25) comprises a fifth mechanical arm (2501), a material pushing plate (2502), a material guide groove (2503) and a second conveying belt (2504), wherein the material pushing plate (2502) is fixed to one end of the fifth mechanical arm (2501), the material guide groove (2503) penetrates through the material rejecting box (24), and the material guide groove (2503) is located on the upper side of the second conveying belt (2504).
10. An integrated device and a method for forming a ceramic tile, a heat insulation layer and a carbon fiber heating sheet of an electric heating ceramic tile comprise the following steps:
(1) automatic feeding, auxiliary compaction and gluing of the electric heating ceramic tiles;
a. the ceramic tile body (16), the carbon fiber heating plate (17) and the ceramic substrate (18) are respectively placed at the upper ends of height adjusting components (15) in the first supporting chassis (1), the second supporting chassis (3) and the third supporting chassis (5), and the ceramic tile body (16), the carbon fiber heating plate (17) and the ceramic substrate (18) on the second supporting plate (1502) are driven to move to required positions under the auxiliary action of the second electric telescopic rod (1501);
b. the first mechanical arm (801) can move under the assistance of the moving mechanism (7) on the third support (6), the limiting plate (804) is driven to move to a required position under the assistance of the first mechanical arm (801), the limiting plate (804) is driven to move relatively under the assistance of the first hydraulic cylinder (803) on the first U-shaped plate (802), the limiting plate (804) can clamp the ceramic substrate (18), and finally the ceramic substrate is placed at the required position at the upper end of the first conveying belt (13) on the third support chassis (12);
c. the first limiting plate (1102) can be driven to move relatively under the auxiliary action of the second hydraulic cylinder (1101), so that the ceramic substrate (18) can be limited by the first limiting plate (1102);
d. under the auxiliary action of a second manipulator (901), a glue sprayer (903) is driven to move to a required position through a first supporting plate (902), tile glue in a glue storage barrel (905) under the auxiliary action of the glue sprayer (903) enters the glue sprayer (903) through a glue conveying pipe (904), finally the glue sprayer (903) uniformly brushes the ceramic substrate (18) and performs auxiliary drying under the auxiliary action of a glue drying machine in a compacting box (19), a carbon fiber heating plate (17) is placed on the ceramic substrate (18) under the auxiliary action of an automatic moving mechanism (8) on a second support (4), the carbon fiber heating plate is moved into the compacting box (19) under the auxiliary action of a first conveying belt (13), the carbon fiber heating plate (17) and the ceramic substrate (18) are subjected to auxiliary compacting through a compacting plate (2002) under the auxiliary action of a fourth hydraulic cylinder (2001), and finally the ceramic substrate enters a third support (10) again, brushing glue again and drying the glue under the auxiliary action of a glue sprayer (903), driving a suction cup (1406) to move downwards under the auxiliary action of a first electric telescopic rod (1405) on a second U-shaped plate (1402), finally attaching the suction cup to a tile body (16), adsorbing and fixing the tile body (16) under the auxiliary action of a vacuum device (1408), an air pipe (1407) and the suction cup (1406), limiting the two sides of the tile body (16) through a second limiting plate (1404) under the auxiliary action of a third hydraulic cylinder (1403) on the second U-shaped plate (1402), and placing the tile body (16) at a required position on a carbon fiber heating plate (17) under the auxiliary action of a third manipulator (1401);
(2) treating waste gas generated during gluing of the electric heating ceramic tile;
a. waste gas generated during gluing enters the waste gas processor (908) through the waste gas feeding cover (906) and the gas conveying pipe (907), so that the waste gas can be processed;
(3) processing and pressing the electric heating ceramic tile;
b. the ceramic tile body (16), the carbon fiber heating plate (17) and the ceramic substrate (18) are adhered and then enter a ceramic tile pressing and forming mechanism (21) for processing;
(4) detecting the electric heating ceramic tile after the electric heating ceramic tile is pressed and formed;
a. the processed ceramic tile enters a detection box (22), a clamping plate (2305) is driven to clamp the heated ceramic tile under the auxiliary action of a third electric telescopic rod (2304) on a third U-shaped plate (2303), the ceramic tile can rotate under the auxiliary action of a rotator (2302), the ceramic tile can move in multiple directions under the auxiliary action of a fourth manipulator (2301), and comprehensive detection can be performed under the auxiliary action of a ceramic tile detector (2306);
(5) removing the unqualified electric heating ceramic tiles;
a. qualified electric heating ceramic tiles move to a required position under the auxiliary action of a third conveying belt (26) in a material picking box (24), unqualified electric heating ceramic tiles are pushed into a material guide groove (2503) under the auxiliary action of a fifth mechanical arm (2501) and a material pushing plate (2502), and the electric heating ceramic tiles fall on a second conveying belt (2504) through the material guide groove (2503) and move to the required position through the second conveying belt (2504) to be recovered.
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| CN202111106223.2A CN113775146B (en) | 2021-09-22 | 2021-09-22 | Use method of integrated equipment for forming ceramic tile, heat insulation layer and carbon fiber heating sheet of electric heating ceramic tile |
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