CN207267151U - A kind of braking clamp body, stent attach together and assembly performance monitor station - Google Patents

A kind of braking clamp body, stent attach together and assembly performance monitor station Download PDF

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Publication number
CN207267151U
CN207267151U CN201721156502.9U CN201721156502U CN207267151U CN 207267151 U CN207267151 U CN 207267151U CN 201721156502 U CN201721156502 U CN 201721156502U CN 207267151 U CN207267151 U CN 207267151U
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China
Prior art keywords
station
screw
workpiece
assembly
stent
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CN201721156502.9U
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吴兴尧
黄锓桢
金松杰
陈林
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Hangzhou Asia Pacific Intelligent Equipment Co Ltd
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Hangzhou Asia Pacific Intelligent Equipment Co Ltd
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Abstract

A kind of performance detection stand is the utility model is related to, more particularly to a kind of braking clamp body, stent attach together and assembly performance monitor station.Including rack and workpiece, the top of the rack is equipped with assembly and carries station, drags power Test driver station, image checking station, vision-based detection station, screw-driving station and defective work sortation process, and the assembly carries station and drags power Test driver station, screw-driving station, image checking station and defective work sortation process to be distributed in corresponding.A kind of braking clamp body, stent attach together and assembly performance monitor station is compact-sized, improve operating efficiency, improve the degree of automation.

Description

A kind of braking clamp body, stent attach together and assembly performance monitor station
Technical field
A kind of performance detection stand is the utility model is related to, more particularly to a kind of braking clamp body, stent attach together and assembly performance Monitor station.
Background technology
Cost of labor has greatly improved in production process now, old-fashioned one production stream of hand assembled caliper assembly Waterline needs 11 employees, and this will be a very big cost payout, and this kind of assembly line is most suitable makes automated production Line, therefore replace the automatic production line of artificial finished product to become to be highly desirable to;And old-fashioned production line takes very much Plane space makes rapid progress and the modern times of prices of land costliness in this product, this is by the production difficulty for improving enterprise and is produced into This, one kind, which integrates compact and convenient equipment, will become extremely important.So need now it is a kind of it is compact do not take up space, it is automatic again The production decision to save labour turnover.
Utility model content
The utility model mainly solves the deficiencies in the prior art, there is provided and it is a kind of compact-sized, substitute manually behaviour Work saving cost of labor integrates multiple stations and attaches together in a kind of braking clamp body, the stent for integrally saving space cost and always become second nature again Can monitor station.
The above-mentioned technical problem of the utility model is mainly what is be addressed by following technical proposals:
A kind of braking clamp body, stent attach together and assembly performance monitor station, including rack and workpiece, the top of the rack Equipped with assembly carry station, drag power Test driver station, image checking station, vision-based detection station, screw-driving station and Defective work sortation process, the assembly carry station and drag power Test driver station, screw-driving station, image checking Station and defective work sortation process are distributed in corresponding.
Preferably, the assembly, which carries station, includes truss main body, it is equipped with the truss main body along truss master The mechanical hand cradle that body is slided, the manipulator of upper and lower displacement can be carried out along mechanical hand cradle by, which being equipped with the mechanical hand cradle, fix Plate, is equipped with some manipulators able to turn on or off in the manipulator fixed plate.
Preferably, the manipulator is equipped with a pair, a pair of of manipulator is distributed in compartment, and the manipulator includes Manipulator bi-directional drive cylinder, the two side ends of the manipulator bi-directional drive cylinder are respectively equipped with clamping jaw.
Preferably, power Test driver station includes product orientation component and product simulates component for described dragging, it is described Product orientation component include product orientation groove seat, be equipped with the product orientation groove seat and be oriented along product orientation groove seat The workpiece rotating wheel of rotation, the workpiece are located on workpiece rotating wheel;The product simulates component and is passed including some torsion Sensor, the torsion sensor are located at the head of torsion displacement bar, and the torsion sensor is touched with workpiece in movable, The torsion displacement bar passes through torsion cylinder precession displacement.
Expect preferably, the top of the rack is equipped with to carry station with assembly and place in the workpiece of movable gripping Groove, the workpiece place one end that hopper is located at product orientation groove seat.
Preferably, the image checking station includes vision-based detection rotating bar, the vision-based detection rotating bar Upper end is equipped with movable workpiece placement plate, and the top of the workpiece placement plate is equipped with shooting part, the assembly porter Position is touched with workpiece placement plate in movable.
Preferably, the screw-driving station includes screw-driving component and screw locating rotation component, it is described Screw-driving component is touched with screw locating rotation component in movable;The screw locating rotation component includes protractor, The top of the protractor is equipped with some screw workpiece positioning seats, and the workpiece is located in screw workpiece positioning seat;It is described Screw-driving component include can length travel screw-driving sliding panel, the screw-driving sliding panel is in equipped with a pair Synchronization-moving screw-driving seat, is equipped with electronic stubborn screw rod, the electronic stubborn screw rod and workpiece in the screw-driving seat Touched in movable, the electronic stubborn screw rod is driven by electronic stubborn screw rod cylinder.
Preferably, the defective work sortation process include with assembly carry station in it is movable touch it is unqualified Conveyer belt is sorted, the exit of the unqualified sorting conveyer belt is equipped with unqualified hopper.
Preferably, the rack is equipped with laser marking station, the laser marking station and image checking work Position is distributed in corresponding;The laser marking station includes laser marking machine, and the laser marking machine passes through laser marking Cylinder is driven.
Operation principle and performance:
Drag power Test driver station and be divided into two big functions and simulate that skidding is live and then detection caliper brake property first Can, so can the effectively and accurately braking ability of test product;The laser marking station is to detect to close in properties of product The such model for being easy to know product of birth mark and performance are carried out to each product and provided in later period maintenance after lattice The facility of fast searching aftermarket attachment;The assembly carry be connection attach together, performance detection and previous assembly equipment workpiece Function, the crawl of the assembling semi-finished product of foreground equipment is transplanted on screw rod by it tightens station and is attached together and then tighten station from screw rod Assembling product is transported to and drags power Test driver station progress performance detection;The vision-based detection station is shot by camera Imaging difference is contrasted to discriminate whether neglected loading accessory;It is then to give a mechanical station auxiliary easy to side that the screw rod, which tightens station, Just product is quickly attached together;The defective work sortation process is then that automatic sorting detection qualified products and substandard product avoid people Work picks by mistake.
Assembly carries station:One double pawl truss, is made of truss main body, truss manipulator.Truss main body is slided for movement Road movement can accurately reach estimated destination with Serve Motor Control and carry out required operation;Truss manipulator is total according to caliper Into sShape features carry out targeted design hand and grab finger tip and can steadily avoid crushing product mounting means pass through for threaded connection Replace finger tip has good flexibility to switch product, and single truss manipulator both hands form of grabbing can carry out product and be replaced for inspection product, Accelerate productive temp.
Drag power Test driver station:Product orientation mechanism analog pincers disk assembling operating mode, according to test caliper assembly design Mounting base carries out fast positioning to caliper;The product simulation installing mechanism be push-in screw thread link, using cylinder do power, Swell fixture principle expansion screw end makes it with caliper assembly installation threaded engagement so that product be fixedly mounted to carry out performance inspection Survey;Performance detection function drags power to install progress damped condition simulation after caliper assembly using torsion sensor measurement, examines Survey the quality of caliper assembly braking ability to be checked.
Image checking station:Comparison in difference is carried out come electronics mistake proofing by camera shooting and normal pictures, avoids attaching together Lou Assembly parts phenomenon occurs.
Laser marking station:For laser marking machine, proof of identification is stamped to having detected qualified products, its is adjustable mark location And focal length ensures to print clear beauty.
Screw-driving station:It is that feeding two is to twist screw and blanking that, which there are two fixture positions one in workpiece location and installation mechanism, Both repeat switching by the rotation of bottom protractor, and people carries out attaching together after the completion of assembling at upper material clamp by startup by hand Material clamp is switched to the electronic nut runner structure of fixture and is led to spanner again with screw fit by cylinder on button rolling clamp Cross motor and tighten the stubborn screw work of screw completion, then both sides cylinder promotes clamp spring to unclamp workpiece and is delivered to by carrying station Drag the detection of power Test driver station and complete blanking.
Defective work sortation process:It is made of defective work hopper and sorting conveyer belt two parts.The sorting conveyer belt For a two-way conveyor belts the unqualified motor reversal of the whether qualified instructions product of product is sent by dragging power Test driver station Product is sent into unqualified hopper, product is transported to product blanking at qualified blanking and packed by product qualification motor main story, the work Position avoids artificial mistake from picking failure.
Therefore, a kind of braking clamp body, stent of the utility model attach together and assembly performance monitor station, compact-sized, improve Operating efficiency, improves the degree of automation.
Brief description of the drawings
Fig. 1 is the structure diagram of the utility model;
Fig. 2 is the structure diagram that assembly carries station in the utility model;
Fig. 3 is the structure diagram that power Test driver station is dragged in the utility model;
Fig. 4 is the structure diagram of image checking station in the utility model;
Fig. 5 is the structure diagram of screw-driving station in the utility model;
Fig. 6 is the structure diagram of defective work sortation process in the utility model;
Fig. 7 is the structure diagram of laser marking station in the utility model.
Embodiment
Below with reference to the embodiments and with reference to the accompanying drawing the technical solutions of the present invention will be further described.
Embodiment 1:As shown in Figure 1, Figure 2, shown in Fig. 3, Fig. 4, Fig. 5, Fig. 6 and Fig. 7, a kind of braking clamp body, stent attach together and always Into performance detection stand, including rack 1 and workpiece 2, the top of the rack 1 is equipped with assembly and carries station 3, drags power test drive Start building position 4, image checking station 5, vision-based detection station 6, screw-driving station 7 and defective work sortation process 8, described is total Work is sorted into carrying station 3 and dragging power Test driver station 4, screw-driving station 7, image checking station 5 and defective work Position 8 is distributed in corresponding.
The assembly, which carries station 3, includes truss main body 9, is equipped with the truss main body 9 and is carried out along truss main body 9 The mechanical hand cradle 10 of slip, the manipulator of upper and lower displacement can be carried out along mechanical hand cradle 10 by, which being equipped with the mechanical hand cradle 10, consolidate Fixed board 11, is equipped with some manipulators able to turn on or off in the manipulator fixed plate 11.
The manipulator is equipped with a pair, and a pair of of manipulator is distributed in compartment, and it is double that the manipulator includes manipulator To driving cylinder 13, the two side ends of the manipulator bi-directional drive cylinder 13 are respectively equipped with clamping jaw 14.
The power Test driver station 4 that drags simulates component including product orientation component and product, and the product is determined Hyte part includes product orientation groove seat 15, is equipped with to be oriented along product orientation groove seat 15 in the product orientation groove seat 15 and turns Dynamic workpiece rotating wheel 16, the workpiece 2 are located on workpiece rotating wheel 16;The product, which simulates component, includes some torsions Force snesor 17, the torsion sensor 17 are located at the head of torsion displacement bar 18, the torsion sensor 17 and workpiece 2 Touched in movable, the torsion displacement bar 18 passes through the 19 precession displacement of torsion cylinder.
The top of the rack 1 is equipped with carries workpiece placement hopper 20 of the station 3 in movable gripping, institute with assembly The workpiece stated places one end that hopper 20 is located at product orientation groove seat 15.
The image checking station 5 includes vision-based detection rotating bar 21, the upper end of the vision-based detection rotating bar 21 Equipped with movable workpiece placement plate 22, the top of the workpiece placement plate 22 is equipped with shooting part 23, and the assembly is carried Station 3 is touched with workpiece placement plate 22 in movable.
The screw-driving station 7 includes screw-driving component and screw locating rotation component, the screw-driving Component is touched with screw locating rotation component in movable;The screw locating rotation component includes protractor 24, described The top of protractor 24 is equipped with some screw workpiece positioning seats 25, and the workpiece 2 is located in screw workpiece positioning seat 25;Institute The screw-driving component stated include can length travel screw-driving sliding panel 26, the screw-driving sliding panel 26 is equipped with A pair is in synchronization-moving screw-driving seat 27, is equipped with electronic stubborn screw rod 28 in the screw-driving seat 27, described is electronic Twist screw rod 28 to touch in movable with workpiece 2, the electronic stubborn screw rod 28 is driven by electronic stubborn screw rod cylinder 29.
It is in that the movable unqualified sorting touched is defeated that the defective work sortation process 8, which includes carrying station 3 with assembly, Band 30 is sent, the exit of the unqualified sorting conveyer belt 30 is equipped with unqualified hopper 31.
The rack 1 is equipped with laser marking station 6, and the laser marking station 6 is in pair with image checking station 5 Formula is answered to be distributed;The laser marking station 6 includes laser marking machine 32, and the laser marking machine 32 passes through laser marking gas Cylinder 33 is driven.

Claims (9)

1. a kind of braking clamp body, stent attach together and assembly performance monitor station, it is characterised in that:Including rack (1) and workpiece (2), The top of the rack (1) be equipped with assembly carry station (3), drag power Test driver station (4), image checking station (5), Screw-driving station (7) and defective work sortation process (8), the assembly carry station (3) and drag power Test driver work Position (4), screw-driving station (7), image checking station (5) and defective work sortation process (8) are distributed in corresponding.
2. a kind of braking clamp body according to claim 1, stent attach together and assembly performance monitor station, it is characterised in that:Institute The assembly stated, which carries station (3), includes truss main body (9), is equipped with the truss main body (9) and is slided along truss main body (9) Dynamic mechanical hand cradle (10), the manipulator that upper and lower displacement can be carried out along mechanical hand cradle (10) is equipped with the mechanical hand cradle (10) Fixed plate (11), is equipped with some manipulators able to turn on or off in the manipulator fixed plate (11).
3. a kind of braking clamp body according to claim 2, stent attach together and assembly performance monitor station, it is characterised in that:Institute The manipulator stated is equipped with a pair, and a pair of of manipulator is distributed in compartment, and the manipulator includes manipulator bi-directional drive cylinder (13), the two side ends of the manipulator bi-directional drive cylinder (13) are respectively equipped with clamping jaw (14).
4. a kind of braking clamp body according to claim 1, stent attach together and assembly performance monitor station, it is characterised in that:Institute The power Test driver station (4) that drags stated simulates component, the product orientation component bag including product orientation component and product Product orientation groove seat (15) is included, is equipped with the product orientation groove seat (15) along product orientation groove seat (15) and is oriented rotation Workpiece rotating wheel (16), the workpiece (2) is located on workpiece rotating wheel (16);The product simulates component including some Torsion sensor (17), the torsion sensor (17) are located at the head of torsion displacement bar (18), the torsion sensor (17) touched with workpiece (2) in movable, the torsion displacement bar (18) passes through torsion cylinder (19) precession displacement.
5. a kind of braking clamp body according to claim 4, stent attach together and assembly performance monitor station, it is characterised in that:Institute The top for the rack (1) stated is equipped with carries workpiece placement hopper (20) of the station (3) in movable gripping, the work with assembly Part places one end that hopper (20) is located at product orientation groove seat (15).
6. a kind of braking clamp body according to claim 1, stent attach together and assembly performance monitor station, it is characterised in that:Institute The image checking station (5) stated includes vision-based detection rotating bar (21), and the upper end of the vision-based detection rotating bar (21) is equipped with Movable workpiece placement plate (22), the top of the workpiece placement plate (22) are equipped with shooting part (23), and the assembly is removed Fortune station (3) is touched with workpiece placement plate (22) in movable.
7. a kind of braking clamp body according to claim 1, stent attach together and assembly performance monitor station, it is characterised in that:Institute The screw-driving station (7) stated includes screw-driving component and screw locating rotation component, the screw-driving component and spiral shell Nail locating rotation component is touched in movable;The screw locating rotation component includes protractor (24), the protractor (24) top is equipped with some screw workpiece positioning seats (25), and the workpiece (2) is located in screw workpiece positioning seat (25);Institute The screw-driving component stated include can length travel screw-driving sliding panel (26), on the screw-driving sliding panel (26) It is in synchronization-moving screw-driving seat (27) equipped with a pair, electronic stubborn screw rod (28) is equipped with the screw-driving seat (27), The electronic stubborn screw rod (28) touches with workpiece (2) in movable, and the electronic stubborn screw rod (28) passes through electronic stubborn screw rod Cylinder (29) drives.
8. a kind of braking clamp body according to claim 1, stent attach together and assembly performance monitor station, it is characterised in that:Institute It is in the movable unqualified sorting conveyer belt touched that the defective work sortation process (8) stated, which includes carrying station (3) with assembly, (30), the exit of the unqualified sorting conveyer belt (30) is equipped with unqualified hopper (31).
9. a kind of braking clamp body according to claim 1, stent attach together and assembly performance monitor station, it is characterised in that:Institute The rack (1) stated is equipped with laser marking station (6), and the laser marking station (6) is with image checking station (5) in corresponding Formula is distributed;The laser marking station (34) includes laser marking machine (32), and the laser marking machine (32) passes through laser Mark cylinder (33) is driven.
CN201721156502.9U 2017-09-11 2017-09-11 A kind of braking clamp body, stent attach together and assembly performance monitor station Active CN207267151U (en)

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Application Number Priority Date Filing Date Title
CN201721156502.9U CN207267151U (en) 2017-09-11 2017-09-11 A kind of braking clamp body, stent attach together and assembly performance monitor station

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Application Number Priority Date Filing Date Title
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Cited By (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108838665A (en) * 2018-09-06 2018-11-20 芜湖全程智能科技有限公司 A kind of brake callipers screw-driving method
CN108907690A (en) * 2018-09-06 2018-11-30 芜湖全程智能科技有限公司 A kind of brake callipers bracket and tooling tightening method
CN108971951A (en) * 2018-09-06 2018-12-11 芜湖全程智能科技有限公司 A kind of brake callipers bracket and tooling tightening mechanism
CN108971952A (en) * 2018-09-06 2018-12-11 芜湖全程智能科技有限公司 A kind of brake callipers bracket and tooling device for screwing up
CN109366157A (en) * 2018-09-06 2019-02-22 芜湖全程智能科技有限公司 A kind of brake callipers screw-driving mechanism
CN109396808A (en) * 2018-09-06 2019-03-01 芜湖全程智能科技有限公司 A kind of brake callipers bracket and tooling tighten pipeline
CN109731804A (en) * 2018-12-29 2019-05-10 上海工程技术大学 A kind of torque and size detecting device of automobile-used torsional spring
CN109894739A (en) * 2019-03-04 2019-06-18 无锡蓝智自动化科技有限公司 Fully-automatic laser marking press equipment for cylinder circle
CN110142600A (en) * 2019-04-29 2019-08-20 浙江亚太机电股份有限公司 A kind of semi-automatic assembly equipment of anti-neglected loading of drum brake
CN110181266A (en) * 2019-04-29 2019-08-30 浙江亚太机电股份有限公司 A kind of semi-automatic assembly of drum brake assembly and detection adjustment production line
CN111098104A (en) * 2019-11-28 2020-05-05 武汉晟创自动化工程有限公司 Automatic overturning follow-up tool for air pressure disc type brake
CN111890402A (en) * 2020-07-21 2020-11-06 中国科学院地质与地球物理研究所 Automatic loading and unloading source control system and method for nuclear logging instrument
CN113664522A (en) * 2021-07-22 2021-11-19 苏州安嘉自动化设备有限公司 High-precision automatic difference compensation elevator safety gear assembly control method and assembly system
CN113695887A (en) * 2021-08-27 2021-11-26 深圳市奥科立自动化有限公司 Automatic assembling machine

Cited By (20)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108907690A (en) * 2018-09-06 2018-11-30 芜湖全程智能科技有限公司 A kind of brake callipers bracket and tooling tightening method
CN108971951A (en) * 2018-09-06 2018-12-11 芜湖全程智能科技有限公司 A kind of brake callipers bracket and tooling tightening mechanism
CN108971952A (en) * 2018-09-06 2018-12-11 芜湖全程智能科技有限公司 A kind of brake callipers bracket and tooling device for screwing up
CN109366157A (en) * 2018-09-06 2019-02-22 芜湖全程智能科技有限公司 A kind of brake callipers screw-driving mechanism
CN109396808A (en) * 2018-09-06 2019-03-01 芜湖全程智能科技有限公司 A kind of brake callipers bracket and tooling tighten pipeline
CN108838665A (en) * 2018-09-06 2018-11-20 芜湖全程智能科技有限公司 A kind of brake callipers screw-driving method
CN109731804A (en) * 2018-12-29 2019-05-10 上海工程技术大学 A kind of torque and size detecting device of automobile-used torsional spring
CN109894739B (en) * 2019-03-04 2024-04-09 无锡蓝智自动化科技有限公司 Full-automatic laser marking device for engine cylinder ring
CN109894739A (en) * 2019-03-04 2019-06-18 无锡蓝智自动化科技有限公司 Fully-automatic laser marking press equipment for cylinder circle
CN110142600A (en) * 2019-04-29 2019-08-20 浙江亚太机电股份有限公司 A kind of semi-automatic assembly equipment of anti-neglected loading of drum brake
CN110181266A (en) * 2019-04-29 2019-08-30 浙江亚太机电股份有限公司 A kind of semi-automatic assembly of drum brake assembly and detection adjustment production line
CN110142600B (en) * 2019-04-29 2024-06-11 浙江亚太机电股份有限公司 Drum brake neglected loading preventing semi-automatic assembly equipment
CN111098104A (en) * 2019-11-28 2020-05-05 武汉晟创自动化工程有限公司 Automatic overturning follow-up tool for air pressure disc type brake
CN111098104B (en) * 2019-11-28 2021-10-22 武汉晟创自动化工程有限公司 Automatic overturning follow-up tool for air pressure disc type brake
US11241798B1 (en) 2020-07-21 2022-02-08 Institute Of Geology And Geophysics, Chinese Academy Of Sciences Source automatic mounting and demounting control system and method for nuclear logging instruments
CN111890402B (en) * 2020-07-21 2021-04-09 中国科学院地质与地球物理研究所 Automatic loading and unloading source control system and method for nuclear logging instrument
CN111890402A (en) * 2020-07-21 2020-11-06 中国科学院地质与地球物理研究所 Automatic loading and unloading source control system and method for nuclear logging instrument
CN113664522A (en) * 2021-07-22 2021-11-19 苏州安嘉自动化设备有限公司 High-precision automatic difference compensation elevator safety gear assembly control method and assembly system
CN113664522B (en) * 2021-07-22 2023-02-17 苏州安嘉自动化设备有限公司 High-precision automatic difference compensating elevator safety gear assembly control method and assembly system
CN113695887A (en) * 2021-08-27 2021-11-26 深圳市奥科立自动化有限公司 Automatic assembling machine

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