CN204470143U - Axle sleeve rapid detection system autofeed and sorting equipment - Google Patents
Axle sleeve rapid detection system autofeed and sorting equipment Download PDFInfo
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- CN204470143U CN204470143U CN201520002109.9U CN201520002109U CN204470143U CN 204470143 U CN204470143 U CN 204470143U CN 201520002109 U CN201520002109 U CN 201520002109U CN 204470143 U CN204470143 U CN 204470143U
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Abstract
A kind of axle sleeve rapid detection system autofeed and sorting equipment, it is characterized in that described automatic feeding device comprises feed wheel (7) and feed conveyor belt (4), feed wheel (7) is positioned at the top of feed conveyor belt (4) and image detection can be carried out for Machine Vision Inspecting System (6) in bearing holder (housing, cover) (5) location on conveyer belt (4); Described sorting equipment sorts wheel (1) by ellipse, sorting conveyer belt (2) and accelerating pulley (3) composition, when bearing holder (housing, cover) (5) feed wheel (7) after Machine Vision Inspecting System (6) turns over the angle of setting, bearing holder (housing, cover) (5) is sent on sorting conveyer belt (2), control system controls oval sorting wheel (1) according to testing result and keeps original position or turn over 90 degree, and sorting conveyer belt (2) makes feed take turns the bearing holder (housing, cover) (7) sent here at the drive band adding belt wheel (3) and falls into certified products or defective work receiving mechanism.The utility model is that the vision of axle sleeve detects the charging and sorting equipment that provide reason phase fast, and it is high that it has accuracy rate, and speed is fast, and structure is simply easy to the advantage realized.
Description
Technical field
The utility model relates to a kind of checkout gear, especially a kind of axle sleeve on-line measuring device, specifically a kind of axle sleeve rapid detection system autofeed and sorting equipment.
Background technology
As everyone knows, the surface quality of axle sleeve has significant impact to the service life of bearing and job stability, the pit that boss surfaces is small, the defects such as cut, can reduce the service life of bearing significantly, increase production cost.So it is very necessary for carrying out surface quality detection to boss surfaces before bearing dispatches from the factory.Because the speed of production of axle sleeve is very fast, machine vision is used to carry out the technology that workpiece surface quality carries out detecting in recent years more and more extensive, but the execution speed being limited to feed and mechanism for sorting is slow, machine vision technique manual detection of comparing does not embody too many advantage.In order to play the fireballing advantage of Machine Vision Detection, autofeed and the sorting equipment of developing a kind of corresponding axle sleeve rapid detection system are very necessary.
As patent document 201220343339.8 describes a kind of sorting equipment of sizes of balls, the functional realiey of its feed and sorting and target comparing class of the present utility model are seemingly, all feed and the detection of the rolling element realized, but due to its complex structure, relate to the mechanical mechanism of the more complicated such as manipulator, execution speed is comparatively slow, can not meet quick feed and the sorting of axle sleeve.If use corresponding equipment, the speed advantage of machine vision on axle sleeve detects can not be embodied.
Summary of the invention
The purpose of this utility model be for existing axle sleeve on-line measuring device because lacking corresponding charging and sorting equipment and the problem of high speed detection cannot being adapted to, design a kind of axle sleeve rapid detection system autofeed and the sorting equipment that can carry out autofeed and sorting fast to axle sleeve.
The technical solution of the utility model is:
A kind of axle sleeve rapid detection system autofeed and sorting equipment, it is characterized in that described automatic feeding device comprises feed wheel 7 and feed conveyor belt 4, feed wheel 7 is positioned at the top of feed conveyor belt 4 and the bearing holder (housing, cover) 5 on conveyer belt 4 can be located and carry out image detection for Machine Vision Inspecting System 6; Described sorting equipment sorts wheel 1 by ellipse, sorting conveyer belt 2 and accelerating pulley 3 form, when bearing holder (housing, cover) 5 feed wheel 7 after Machine Vision Inspecting System 6 turns over the angle of setting, bearing holder (housing, cover) 5 is sent on sorting conveyer belt 2, control system controls oval sorting wheel 1 according to testing result and keeps original position or turn over 90 degree, and sorting conveyer belt 2 makes feed take turns 7 bearing holder (housing, cover)s sent here at the drive band adding belt wheel 3 and falls into certified products or defective work receiving mechanism.
Described feed conveyor belt 4 and sorting conveyer belt 2 are all obliquely installed so that bearing holder (housing, cover) 5 can advance by automatic rolling under the effect of gravity and frictional force.
Described feed conveyor belt 4 is contrary with bearing holder (housing, cover) 8 falling direction with the direction of motion of bearing holder (housing, cover) 5 contact edge.
Described ellipse sorting wheel 1 is coaxially connected with its sorting travelling gear 103 rotated of driving, and sorting travelling gear 103 is connected with sorting stepper motor 101 by a gear drive.
Described accelerating pulley 3 is coaxially connected with its gear 306 that drives up rotated of driving, drive up gear 306 by a gear drive group with add speed motor 304 and be connected.
The beneficial effects of the utility model:
The utility model is that the vision of axle sleeve detects the charging and sorting equipment that provide reason phase fast, and it is high that it has accuracy rate, and speed is fast, and structure is simply easy to the advantage realized.
Feed wheel of the present utility model sorts to take turns with ellipse and links under the effect of control system, can control the time of single axle sleeve feed and sorting, coordinate Machine Vision Inspecting System, realize the quick detection of boss surfaces quality.
Accompanying drawing explanation
Fig. 1 is the system architecture schematic diagram of bearing holder (housing, cover) when being certified products that the utility model detects.
Fig. 2 is the system architecture schematic diagram of bearing holder (housing, cover) when being defective work that the utility model detects.
Fig. 3 is the drives structure schematic diagram of accelerating pulley of the present utility model.
Fig. 4 is the drives structure schematic diagram of ellipse sorting wheel of the present utility model.
Fig. 5 is the perspective view being fed into sorting equipment of the present utility model.
Detailed description of the invention
Below in conjunction with drawings and Examples, the utility model is further described.
As Figure 1-5.
A kind of axle sleeve rapid detection system autofeed and sorting equipment, it comprises automatic feeding device and automatic sorting device, automatic sorting device is positioned at the bottom of automatic feeding device, their perspective view as shown in Figure 5, the feed conveyor belt 4 that described automatic feeding device comprises feed wheel 7 and is in tilted layout, conveyer belt 4 drives rotation by the drive 9 rotated counterclockwise, thus make conveyer belt contrary with bearing holder (housing, cover) falling direction with the direction of motion of bearing holder (housing, cover) 5 contact edge, ensure that bearing holder (housing, cover) makes downward pure rolling under the effect of gravity and frictional force.Feed wheel 7 is positioned at the top of feed conveyor belt 4 and the bearing holder (housing, cover) 5 on conveyer belt 4 can be located and carry out image detection for Machine Vision Inspecting System 6; Described sorting equipment sorts wheel 1 by ellipse, sorting conveyer belt 2 and accelerating pulley 3 form, when bearing holder (housing, cover) 5 feed wheel 7 after Machine Vision Inspecting System 6 turns over the angle of setting, bearing holder (housing, cover) 5 is sent on sorting conveyer belt 2, control system controls oval sorting wheel 1 according to testing result and keeps original position (Fig. 1) or turn over 90 degree (Fig. 2), and sorting conveyer belt 2 makes feed take turns 7 bearing holder (housing, cover)s sent here at the drive band adding belt wheel 3 and falls into certified products or defective work receiving mechanism.Described feed conveyor belt 4 and sorting conveyer belt 2 are all obliquely installed so that bearing holder (housing, cover) 5 can advance by automatic rolling under the effect of gravity and frictional force.Described feed conveyor belt 4 is contrary with bearing holder (housing, cover) 8 falling direction with the direction of motion of bearing holder (housing, cover) 5 contact edge.Described ellipse sorting wheel 1 is coaxially connected with its sorting travelling gear 103 rotated of driving, sorting travelling gear 103 is connected with sorting stepper motor 101 by a gear drive 102, as shown in Figure 4, described accelerating pulley 3 is coaxially connected with its gear 306 that drives up rotated of driving, drive up gear 306 by a gear drive group 305 with add speed motor 304 and be connected, as shown in Figure 3.
Under initial situation, the major axis (see figure 1) parallel to the vertical direction of oval sorting wheel 2, when defective work having been detected, sorting stepper motor receives the order of control system, oval sorting wheel is made to turn over 90 ° fast, make the minor axis (Fig. 2) parallel to the vertical direction of oval sorting wheel, axle sleeve falls into the interval of defective work thus, completes sorting.The control law of control system 8 be when after the testing result of an axle sleeve identical with previous axle sleeve testing result, then mechanism keeps intact, if the testing result of a rear axle sleeve is different from previous axle sleeve testing result, then sort the order that stepper motor receives control system, make oval sorting wheel turn over 90 ° fast.Feed wheel sorts to take turns with ellipse and links under the effect of control system, can control the time of axle sleeve feed and sorting.
As shown in Figure 1, according to requirement of actual working condition, screening in 0.5 second and the speed sorting an axle sleeve be reached.When bearing holder (housing, cover) is being taken turns limited detection position receiver device vision detection system detection approximately needs 200 milliseconds by feed, after detection completes, control system sends instruction, oval sorting wheel keeps original position according to control instruction or turns over 90 °, this action approximately needs 200 milliseconds, after the time of 0.5 second arrives, feed wheel turns over certain angle, capture next axle sleeve, now axle sleeve drops on conveyer belt, acceleration through accelerating pulley drops to corresponding interval, and this process approximately needs 0.3 second, completes sorting work.After previous axle sleeve sorts smoothly, oval sorting wheel adjusts angle, for the sorting of next axle sleeve is ready according to the testing result of next axle sleeve.So repeatedly perform, complete screening in 0.5 second and the work of sorting an axle sleeve.
The utility model does not relate to the part prior art that maybe can adopt all same as the prior art and is realized.
Claims (5)
1. an axle sleeve rapid detection system autofeed and sorting equipment, it is characterized in that described automatic feeding device comprises feed wheel (7) and feed conveyor belt (4), feed wheel (7) is positioned at the top of feed conveyor belt (4) and image detection can be carried out for Machine Vision Inspecting System (6) in bearing holder (housing, cover) (5) location on conveyer belt (4); Described sorting equipment sorts wheel (1) by ellipse, sorting conveyer belt (2) and accelerating pulley (3) composition, when bearing holder (housing, cover) (5) feed wheel (7) after Machine Vision Inspecting System (6) turns over the angle of setting, bearing holder (housing, cover) (5) is sent on sorting conveyer belt (2), control system controls oval sorting wheel (1) according to testing result and keeps original position or turn over 90 degree, and sorting conveyer belt (2) makes feed take turns the bearing holder (housing, cover) (7) sent here at the drive band adding belt wheel (3) and falls into certified products or defective work receiving mechanism.
2. axle sleeve rapid detection system autofeed according to claim 1 and sorting equipment, is characterized in that described feed conveyor belt (4) and sorting conveyer belt (2) are all obliquely installed so that bearing holder (housing, cover) (5) can advance by automatic rolling under the effect of gravity and frictional force.
3. axle sleeve rapid detection system autofeed according to claim 1 and sorting equipment, is characterized in that described feed conveyor belt (4) is contrary with bearing holder (housing, cover) (8) falling direction with the direction of motion of bearing holder (housing, cover) (5) contact edge.
4. axle sleeve rapid detection system autofeed according to claim 1 and sorting equipment, it is characterized in that described ellipse sorting wheel (1) is coaxially connected with its sorting travelling gear (103) rotated of driving, sorting travelling gear (103) is connected with sorting stepper motor (101) by a gear drive.
5. axle sleeve rapid detection system autofeed according to claim 1 and sorting equipment, it is characterized in that described accelerating pulley (3) is coaxially connected with its gear that drives up (306) rotated of driving, the gear that drives up (306) by a gear drive group with add speed motor (304) and be connected.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520002109.9U CN204470143U (en) | 2015-01-05 | 2015-01-05 | Axle sleeve rapid detection system autofeed and sorting equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520002109.9U CN204470143U (en) | 2015-01-05 | 2015-01-05 | Axle sleeve rapid detection system autofeed and sorting equipment |
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| Publication Number | Publication Date |
|---|---|
| CN204470143U true CN204470143U (en) | 2015-07-15 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520002109.9U Expired - Fee Related CN204470143U (en) | 2015-01-05 | 2015-01-05 | Axle sleeve rapid detection system autofeed and sorting equipment |
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| Country | Link |
|---|---|
| CN (1) | CN204470143U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106501273A (en) * | 2016-12-30 | 2017-03-15 | 河南奇测电子科技有限公司 | Cylindrical work vision-based detection streamline and its side face detection means |
| CN109368196A (en) * | 2018-11-17 | 2019-02-22 | 镇江市丹徒阳光轴承有限公司 | A kind of circularity detection device conveying mechanism |
-
2015
- 2015-01-05 CN CN201520002109.9U patent/CN204470143U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106501273A (en) * | 2016-12-30 | 2017-03-15 | 河南奇测电子科技有限公司 | Cylindrical work vision-based detection streamline and its side face detection means |
| CN109368196A (en) * | 2018-11-17 | 2019-02-22 | 镇江市丹徒阳光轴承有限公司 | A kind of circularity detection device conveying mechanism |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150715 Termination date: 20170105 |